[0001] The current invention relates to an external heat engine, in particular a Stirling
engine, in accordance with the introductory clause of patent claim 1.
[0002] An external heat engine, in particular a Stirling engine, is, in principle, a heat
engine operating due to cyclic compression and expansion of a working fluid, such
as, e.g., air, helium, hydrogen or other gases. Cyclic compression and expansion of
the working fluid is performed at different temperature levels, so that there is a
direct conversion of externally provided heat energy into mechanical work. It may
also be designated a closed-cycle heat engine with a permanently working gaseous fluid.
The term "closed-cycle" may be defined as a certain thermodynamic system in which
the working fluid is permanently contained within the system. A major advantage of
an external heat engine, in particular a Sterling engine, is that it may be operated
with a continuous heat supply such as, e.g. solar energy, geothermic energy, or even
heat from radioactive decay; thus, in operation a sterling engine is comparatively
silent. The mechanical energy delivered by the engine may be used to generate electricity
or it may be directly coupled to a load.
[0003] In order for an external heat engine, in particular a Sterling engine, to be competitive
with known combustion engines or internal heat engines, in particular mechanical losses
must be minimized. One source of losses is the piston rings on the hot side and on
the cold side of the Sterling engine. Due to leakage at the piston rings working fluid
may flow out of the working volume into the cylinders housing the pistons, thus reducing
the mass of working fluid within the working volume of the engine. It has been suggested
already to connect the cylinder volumes underneath the pistons on the hot side and
on the cold side of the engine via a buffer tank for the working fluid. This, however,
increases the dead-volume of the external heat engine and contributes to the losses
of the engine. Needless to say, that due to the leakage of the working fluid, the
external heat engine must be stopped from time to time, in order to refill lost working
fluid into the working volume in order to reach the optimal working pressure again.
[0004] It is therefore an object of the invention to provide a remedy to the disadvantages
of the external heat engines of the prior art. Power losses due to leakage of working
fluid shall be reduced. A solution shall be provided, which has a simple and reliable
configuration and is compatible with different kinds of external heat engines, in
particular Sterling engines of the Alpha and Beta and Gamma type. An external heat
engine shall be provided which has a high endurance and may be operated continuously
without the need to refill the working fluid in order to maintain the optimal working
pressure within the working volume of the engine.
[0005] These and still further objects in the context with the above subject matter are
met by an external heat engine according to the invention which comprises the features
listed in patent claim 1. Further improvements thereof and advantageous and preferred
embodiments of the invention are subject of the dependent claims.
[0006] In accordance with the invention an external heat engine, in particular a Sterling
engine, is provided which comprises a first cylinder and a second cylinder, in which
respective first and second working pistons may move up and down periodically. The
first and second working pistons are connected with respective first and second piston
rods, which are attached to a coupling member for transmitting the kinetic energy
of the first and second working pistons. A conduit connects the first and second cylinders
and delimits a closed working volume for a working fluid, which in operation reciprocally
exerts pressure on the first and second working pistons. A regenerator is arranged
in the conduit in the path of the working fluid, which separates the conduit into
a hot branch tube and a cold branch tube. Each one of the first and second cylinders
is provided with a bellows, which is located within the working volume and hermetically
seals the working volume at a transition zone from the respective cylinder to respective
bellows housing.
[0007] The bellows constitutes a sealing element in addition to sealing piston rings which
usually are provided in between the first and second pistons and the respective first
and second cylinders. The piston rings must enable a sliding function of each piston
within its respective cylinder, and therefore inevitably some leakage of working fluid
into the cylinders will occur during operation of the external heat engine. The bellows,
however, does not have to fulfil or support any kinematic function. Therefore, the
bellows may be constructed such, that it constitutes a hermetic seal against any leakage
of working fluid into the cylinders and against penetration of any lubricants used
for the pistons into the working fluid. Thus, because the bellows fulfils the actual
sealing function, the piston rings may be optimized with regard to enabling the sliding
of the pistons within the cylinders, such that mechanical losses due to friction may
be reduced. The bellows also constitutes a certain heat barrier, in particular at
the hot branch tube of the engine. Thus, the piston rings are less exposed to heat
stress and therefore, a greater selection of materials is available for the piston
rings, which also fosters optimization thereof.
[0008] In accordance with another embodiment of the invention the first and second bellows
housings may be arranged in axial extension of the respective first and second cylinders.
This constructive approach is simple and easy to implement and results in a very homogeneous
stress of the bellows, due to the pressure exerted by the working fluid.
[0009] In yet another embodiment of the invention the first and second bellows housings
and the respective first and second cylinders may be constructed integrally as one
piece. Such a constructive variant facilitates the manufacture of the cylinders and
the bellows housing as well as the assembly of the external heat engine.
[0010] The bellows at the cold branch tube suffers only minor temperature stress. The bellows
as the hot branch tube, however, during operation may be exposed to considerably high
temperatures. Therefore at least the bellows within the hot branch tube should be
made from a material which is resistant to the temperatures within the hot branch
tube. In another embodiment of the invention at least the bellows within the hot branch
tube of the external heat engine may be made of metal. Metal not only withstands the
temperatures which may be reached within the hot branch tube of the engine, but it
also is wear resistant and provides the required mechanical stability to the bellows
to withstand the pressures exerted by the working fluid during operation of the external
heat engine.
[0011] In accordance with yet another embodiment of the invention each bellows may have
a fixed axial end portion which is sealingly attached to an encasing wall of the bellows
housing at the transition zone to the respective first or second cylinder. In case
of a bellows which is made of metal the fixed axial end portion may e.g. be welded
to the encasing wall of the bellows housing. It should be noted, however, that also
alternative attachments which lead to a sealing connection of the fixed axial end
portion of the bellows and the encasing wall may be established, such as, e.g., adhesive
bonding, clamping within an annular groove, clamping in between the respective first
or second cylinder and the respective first and second bellows housing, etc. The bellows
further comprises an axially movable end-plate having an axial distance from the fixed
axial end portion, which is rigidly connected with the respective first or second
working piston. The connection in between the axially movable end-plate and the respective
first or second working piston may e.g. be by means of a rod, which protrudes axially
from a lead-face of the respective first or second piston and is connected with a
back surface of the movable end-plate of the bellows. In operation the pressure exerted
on the end plate of the bellows is transmitted to the respective first or second working
piston which is rigidly connected with the end-plate of the bellows, thereby pushing
the respective first or second working piston down within its respective first or
second cylinder. When the working piston moves up again within the respective cylinder,
due to the rigid connection in between the working piston and the end-plate of the
bellows, the end plate follows the movement of the working piston and is advanced
within the bellows housing. Thus, during operation of the external heat engine the
bellows is collapsed and expanded periodically. In the completely expanded state of
the bellows a maximum axial distance of the movable end-plate of the bellows from
the fixed axial end portion amounts to the length of the piston stroke plus the height
of the bellows in the collapsed state. The height of the bellows in the collapsed
state depends on a wall thickness of an axially foldable jacket of the bellows.
[0012] During operation of the external heat engine the bellows is collapsed and expanded
periodically. The periodic collapsing and expansion of the bellows, results in a considerable
mechanical wear on the axially foldable jacket of the bellows. In order cushion the
axial movement of the bellows in a still further embodiment of the invention a lower
volume, which is delimited by the axially movable end-plate and a lead-face of the
respective first or second working pistons is filled with a counter-balance fluid.
The counter-balance fluid completely fills the lower volume including the inside of
the bellows. During the collapse of the bellows the counter-balance fluid is forced
out of the bellows into the space within the respective first or second cylinder,
which is cleared by the retreating first or second working piston. Thus, the collapse
of the bellows is cushioned by the counter-balance fluid, thus reducing the mechanical
wear on the axially foldable jacket of the bellows.
[0013] In order to even better prohibit a loss of working fluid from the working volume
of the external heat engine, according to yet another embodiment of the invention
the counter-balance fluid within the lower volume, which is delimited by the axially
movable end-plate and a lead-face of the respective first or second working pistons,
is kept under a pressure which is at least as high as a maximum filling pressure of
the working fluid within the working volume. By reducing a pressure gradient of the
working fluid within the working volume to the counter-balance fluid within lower
volume underneath the movable end-plate of the bellows the chance of eventual losses
of working fluid may be further reduced.
[0014] In yet another embodiment of the invention the pressure of the counter-balance fluid
within the lower volume, which is delimited by the axially movable end-plate and a
lead-face of the respective first or second working piston, may be adjustable in accordance
with a maximum pressure exerted on the axially movable end-plate of the bellows. For
that purpose pressure sensors may be provided within the conduit which connects the
first and second cylinders, in vicinity of the first and second bellows housings.
Depending on a measured pressure in vicinity of the first or second bellows housing,
the pressure of the counter-balance fluid within the respective lower volume underneath
the end-plate of the respective bellows may be adjusted, and thereby even a local
pressure gradient may be avoided.
[0015] For an easier control of the pressure of the counter-balance fluid within the lower
volume the respective first and second cylinders may be provided with a control-valve
for controlling the pressure of the counter-balance fluid. The control valves may
be connected with a reservoir for the counter-balance fluid. As need may be, counter-balance
fluid may then automatically or manually be added or removed from the respective lower
volumes.
[0016] During operation of the external heat engine it may occur that counter-balance fluid
flows into an engine housing, to which the first and second cylinders are attached
and which accommodates the coupling member. The engine house too may be provided with
a relief-valve through which the counter-balance fluid may be removed.
[0017] For maintaining the working fluid within the working volume under a constant filling
pressure, in a yet further embodiment of the invention the conduit may also be equipped
with a supply-valve for the working fluid. Depending on a filling pressure which may
be measured when the external heat engine is not operative, or on measured working
pressures within the hot branch tube or within the cold branch tube of the conduit
and a deviation of the measured values from pre-defined maximum or minimum pressures
additional working fluid may be introduced into the conduit.
[0018] In yet another embodiment of the invention the counter-balance fluid within the respective
lower volumes matches the working fluid within the conduit. For the purpose of this
invention the term "match" is defined as being physically and chemically at least
very similar or being the same. Matching counter-balance fluids and working fluids
facilitate the operation of the external heat engine. Any cross-contamination, as
rarely as it may occur, will not impede the operation of the engine and will have
practically no negative influence on the efficiency thereof.
[0019] In principle, the working fluid may be a liquid or a gas. For handling purposes and
for the reasons of efficiency a gaseous working fluid is preferred. The gaseous working
fluid may be a gas having a high heat capacity, such as, e.g., helium or hydrogen.
In order to reduce the complexity of the sealing, which e.g. may be required for helium,
and in order to observe the requirements on safety measures, in the case of hydrogen
as the working fluid, air is the preferred working fluid.
[0020] The constructive solutions discussed hereinbefore may be applied in various kinds
of external heat engines. In a preferred application of the various embodiments of
the invention the construction of the external heat engine is that of a Stirling engine
of the Alpha-type.
[0021] Further details and advantages of the present invention will become apparent from
the following description of an exemplary embodiment thereof, reference being made
to the schematic drawings, which are not to scale, in which:
- Fig. 1
- shows a sectional view of a Stirling engine of the alpha type;
- Fig. 2
- shows a cylinder including a bellows housing and a partially expanded bellows; and
- Fig. 3
- shows a cylinder including a bellows housing and a collapsed bellows.
[0022] Fig. 1 shows schematically a sectional view of an alpha type Sterling engine. Stirling
engines are a well-known classical type of an external heat engine. The Stirling engine
is generally designated with reference to numeral 1. The Stirling engine 1 of the
alpha type configuration comprises a first cylinder 2 and a second cylinder 3, in
which, in operation of the Sterling engine, respective first and second working pistons
21, 31 are move up and down periodically. The two cylinders 2, 3 are connected with
one another via a conduit 4 for a working fluid. A regenerator 5 is arranged in the
conduit 4 for the gaseous working fluid, which separates the conduit into a hot tube
branch 41 and a cold branch tube 42. The cylinders 2, 3 and the conduit 4 together
with the regenerator 5 constitute a closed system in which the working fluid, which
is usually gaseous, is periodically transported from the first cylinder 2 to the second
cylinder 3 and back again. The working fluid may, e.g., be helium, hydrogen or air.
The two cylinders 2, 3 are mounted on an engine housing 6, in which a flywheel 7 is
supported rotatable. The flywheel 7 is connected with the working pistons 21, 31 which
reciprocate within their respective first and second cylinders 2, 3, via piston rods
22, 32.
[0023] In order to operate the Stirling engine 1 heat is introduced to the hot branch tube
41 of the conduit 4 on a hot side of the engine 1, while the cold branch tube 42 of
the conduit is cooled on a cold side of the engine 1. Heating of the hot branch tube
41 of the conduit may be accomplished by any source of heat coming from both, conventional
fuels, such as, e.g., gas, oil, petrol, etc. and alternative fuel sources, such as,
e.g., solar power, geothermal power, etc. Heat may even be provided from radioactive
decay. The cool branch tube 42 of the engine is kept cool by a heat sink, such as,
e.g., by air circulating through cooling fins, which may e.g. be provided on the cool
branch tube 42. The heating of the hot branch tube 41 and the cooling of the cold
branch tube 42 may be accomplished directly inside the respective hot or cold branch
tubes 41, 42. Alternatively or in addition the heating and cooling may be accomplished
from outside of the respective hot and cold branch tubes 41, 42.
[0024] The Stirling cycle of the Stirling engine 1 can be thought of as comprising four
different phases: expansion, transfer, contraction, and transfer. In the expansion
phase most of the gaseous working fluid has been driven into the hot side of the Stirling
engine 1. The heated working fluid expands and drives both pistons 21, 31 in the respective
cylinders 2, 3 inwards, towards the bottom of the cylinders 2, 3. The axial motion
of the moving working pistons 21, 31 is transferred via the piston rods 22, 32 to
the flywheel 7 and is converted into rotational motion thereof. When the gaseous working
fluid has fully expanded, the transfer phase is reached. The gaseous working fluid
has expanded to e.g. about 2 to 5 times the volume as compared to its cold state.
Most of the working fluid is initially still located at the hot side of the engine
1. The momentum of the flywheel 7 carries the piston rods 22, 32 the next 90°, whereby
the working piston 21 of the first cylinder 2 on the hot side of the engine 1 is advanced
away from the bottom of the first cylinder 2 and the working piston 31 in the second
cylinder 3 on the cold side of the engine 1 is retracted further. By this motion the
bulk of the gaseous working fluid is transferred from the hot branch tube 41 to the
cold branch tube 42 of the engine 1. In the third phase, the contraction phase, nearly
all of the working fluid is now on the cold side of the engine 1 and the cooling continues.
As the working fluid cools it contracts thereby drawing both working pistons 21, 31
upwardly again, away from the bottoms of the respective first and second cylinders
2, 3. In the final transfer phase the contracted gaseous working fluid is still mainly
located on the cold side of the engine 1, at the second cylinder 3. The momentum of
the flywheel 7 carries the piston rod 32 another 90°, transferring the working fluid
back again to the hot branch tube 41 towards the first cylinder 2 of the engine to
complete the Sterling cycle.
[0025] On its way from the hot branch tube 41 on the hot side of the engine 1 to the cold
branch tube 42 on the cold side of the engine 1, the gaseous working fluid passes
through the regenerator 5. The regenerator 5 is constructed of a material that readily
conducts heat, and usually of some metal. In order to improve heat transfer to and
from the working fluid the regenerator preferably has a large surface area. When the
hot working fluid is driven through the regenerator 5, a portion of the heat is deposited
into the regenerator 5. When the cooled working fluid is transferred back through
the regenerator 5, this heat is "reclaimed". Thus the regenerator 5 serves as an intermediate
storage for heat and it precools and pre-heats the gaseous working fluid on its periodic
travel through the regenerator 5. Using the regenerator 5, the efficiency of the Stirling
engine may be improved considerably. The regenerator 5 may be constructed such, that
as the working fluid passes through the regenerator 5, it is maintained under a generally
constant pressure.
[0026] In Fig. 1 it is shown that at each one of the first and second cylinders 2, 3 there
is provided a bellows 10, 11, which bellows are received within respective first and
second bellows housings 12, 13. The first and second bellows housings 12, 13 constitute
extensions of the conduit 4, which connects the first and second cylinders 2, 3 of
the Sterling engine 1. The bellows 10 within the first bellows housing 12 is shown
in its collapsed state, while the bellows 11 within the second bellows housing 13
is shown in a partially expanded state. The bellows 10, 11 constitute seals against
a loss of working fluid into the first and second cylinders 2, 3.
[0027] Fig. 2 shows a cylinder with a bellows within the bellows housing. It should be noted
that the cylinder may be a first or a second cylinder. Likewise the respective bellows
may be a first or a second bellows within a respective first or second bellows housing.
To be in conformance with Fig. 1 the cylinder shown in Fig. 2 is a second cylinder
3. The bellows is designated with reference numeral 11 and is located within a second
bellows housing 13. The second cylinder 3 and the second bellows housing 13 may e.g.
be two separate parts, or they may be constructed integrally as one piece. Usually
the second cylinder 3 and the second bellows housing 13 are made of metal. The second
cylinder 3 and the second bellows housing 13 may have outside diameters which are
distinct from each other or they may have the same outside diameters. The second working
piston 31 within the second cylinder 3 is connected via the piston rod 32 with the
flywheel 7, in order to convert the axial movement of the second working piston 31
into a rotational movement of the flywheel. The direction of rotation of the flywheel
7 is indicated by arrow R. The piston rod 32 is an articulated rod, which is hingedly
connected with a rotation axis of the flywheel 7, with a joint at the circumference
of the flywheel 7 and with the second working piston 31.This configuration of the
piston rod 32 and its hinged connections with the second working piston 31 and the
flywheel 7 ensure that the axial movement of the second working is converted into
a rotational movement R of the flywheel 7.
[0028] The bellows 11 within the second bellows housing 13 is shown in a partially expanded
state. The bellows 11 has a fixed end portion 14 which is sealingly connected with
an encasing wall of the second bellows housing 13 at a transition zone to the second
cylinder 3. The bellows may e.g. be made of metal. Thus, the fixed end portion 14
of the bellows 11 may e.g. be welded to the encasing wall of the bellows housing 13.
It should be noted, however, that also alternative attachments which lead to a sealing
connection of the fixed axial end portion 14 of the bellows 11 and the encasing wall
of the second bellows housing 13 may be established, which include, but are not limited
to e.g. adhesive bonding, clamping within an annular groove in the encasing wall of
the housing, clamping in between the bellows housing and the respective cylinder,
etc. The bellows 11 further comprises an axially movable end-plate 15 which is rigidly
connected with the second working piston 31. The connection in between the axially
movable end-plate 15 and the second working piston 31 may e.g. be by means of a rod
17, which protrudes axially from a lead-face 33 of the second piston and which is
connected with a back surface of the movable end-plate 15 of the bellows 11. In operation
the pressure exerted by the working fluid on the end plate 15 of the bellows 11 is
transmitted to the second working piston 31, which is rigidly connected with the end-plate
15, thereby pushing the second working piston 31 down within the second cylinder 3.
When the second working piston 31 moves up again within the second cylinder 3, due
to the rigid connection in between the second working piston 31 and the movable end-plate
15, the movable end plate 15 follows the movement of the second working piston 31
and is advanced within the second bellows housing 13 towards an upper ending of the
second bellows housing 13 which is attached to the conduit (reference numeral 4 in
Fig. 1). Thus, during operation of the Sterling engine 1 the bellows 11 is collapsed
and expanded periodically. In the completely expanded state of the bellows 11 the
movable end-plate 15 of the bellows is located from the fixed end portion 14 an axial
distance, which amounts to the length of the piston stroke plus an axial height of
the bellows 11 in the collapsed state. The axial height of the bellows 11 in the collapsed
state depends on a wall thickness of an axially foldable jacket 16 of the bellows
11.
[0029] In Fig. 3 in accordance with the drawing of Fig. 1 a first cylinder 2 with a first
working piston 21 is shown. The first working piston 21 is attached to the flywheel
7 via a piston rod 22, which is configured as an articulated rod. The configuration
of the piston rod 22 and its hinged attachments to the flywheel 7 and the first working
piston 21 correspond to that described with regard to the second working piston 31
in Fig. 2. The first cylinder 2 is connected with a first bellows housing 12, which
accommodated the bellows 10. The first cylinder 2 and the first bellows housing 12
may again e.g. be two separate parts, or they may be constructed integrally as one
piece. Usually the first cylinder 2 and the first bellows housing 12 are made of metal.
Again the first cylinder 2 and the first bellows housing 12 may have outside diameters
which are distinct from each other or they may have the same outside diameters. Fig.
3 shows the bellows 10 in its completely collapsed state, with the first working piston
21 in its deepest end position. The movable end-plate 15 of the bellows 10 is again
rigidly connected with the first working piston 21. The connection is established
by means of a rod 17, which protrudes axially from a lead face 23 of the first working
piston 21 and is attached with a back face of the movable end-plate 15. In the completely
collapsed state of the bellows 10 the movable end-plate 15 has its minimum axial distance
from the fixed end portion 14 of the bellows 10, corresponding to the axial height
of the bellows 10.
[0030] In Figs. 2 and 3 the bellows and its collapsing and expanding have been described
with reference to specific first and second bellows housings and first and second
cylinders for first and second working pistons, it should be noted that the reference
numerals in Figs. 2 and 3 could be substituted with each other. The bellows 10, 11
within the first and second bellows housings 12, 13 are of the same configuration
and, in operation, perform the same axial movements. The only distinction between
the two bellows 10, 11 is that the bellows 10 in vicinity of the hot branch tube (reference
numeral 41 in Fig. 1) is subject to higher temperatures than the bellows 11 in vicinity
of the cold branch tube (reference numeral 42 in Fig. 1) of the engine. Thus, while
the bellows 10 in vicinity of the hot branch tube 41 must be made of a material which
withstands the high temperatures, the bellows 11 in vicinity of the cold branch tube
42 could be constructed from a different material. Usually, however, the two bellows
10, 11 will be of the same construction and configuration. Making reference to the
drawings in Figs. 1, 2 and 3, respectively, the axially movable end-plate 15 of the
bellows 10, 11 and the respective lead-face 23, 33 of the respective first or second
working piston 21, 31 in each case delimit a lower volume 18. Due to the rigid connection
of the axially movable end-plate 15 and the respective first or second working piston
21, 31 the size of the lower volume 18 remains constant. The lower volume may be filled
with a counter-balance fluid. The counter-balance fluid completely fills the lower
volume including the inside of the bellows. During the collapse of the bellows 10,
11 the counter-balance fluid is forced out of the bellows into the space within the
first or second cylinder 2, 3, which is cleared by the respective retreating working
piston 21, 31. Thus, the collapse of the bellows 10, 11 is cushioned by the counter-balance
fluid, thus reducing the mechanical wear on the axially foldable jacket 16 of the
bellows 10, 11. The counter-balance fluid may be kept under a pressure which is at
least as high as a maximum filling pressure of the working fluid within the working
volume. By reducing a pressure gradient of the working fluid within the working volume
to the counter-balance fluid within lower volume 18 underneath the movable end-plate
15 of the bellows 10, 11 the chance of eventual losses of working fluid may be further
reduced. The pressure of the counter-balance fluid within the lower volume 18 may
be adjustable in accordance with a maximum pressure exerted by the working fluid on
the axially movable end-plate 15 of the bellows. For that purpose pressure sensors
(not shown) may be provided within the conduit 4 in vicinity of the first and second
housings 12, 13 for the bellows 10, 11. Depending on a measured pressure in vicinity
of the first or second bellows housing 12, 13, the pressure of the counter-balance
fluid within the respective lower volume 18 underneath the movable end-plate 18 of
the respective bellows 10, 11 may be adjusted. For that purpose the respective first
and second cylinders 2, 3 may be provided with control-valves 24, 34 (Fig. 1) for
controlling the pressure of the counter-balance fluid. The control valves 24, 34 may
be connected with a reservoir for the counter-balance fluid. As need may be, counter-balance
fluid may then automatically or manually be added or removed from the respective lower
volumes 18.
[0031] In Fig. 1 it is further indicated that the engine housing 6 may be provided with
a relief-valve 64. The relief-valve 64 permits the removal of counter-balance fluid
6, in case that it eventually reaches the engine housing 6, in spite of sealing piston
rings on the first and second working pistons 21, 31. For maintaining the working
fluid within the working volume under a constant filling pressure the conduit 4 may
also be equipped with a supply-valve 44 for the working fluid. Depending on a filling
pressure which may be measured when the Sterling engine 1 is not operative, or on
measured working pressures within the hot branch tube 41 or within the cold branch
tube 42 of the conduit 4 and a deviation of the measured values from pre-defined maximum
or minimum pressures additional working fluid may be introduced into the conduit 4.
[0032] It has been mentioned before, that the working fluid may be gaseous, e.g. helium,
hydrogen or air. The counter-balance fluid within the respective lower volumes 18
should match the working fluid within the conduit 4. For the purpose of this invention
the term "match" is defined as being physically and chemically at least very similar
or being the same. Thus, preferably the working fluid is also gaseous, and consists
e.g. of helium, hydrogen or air. Any cross-contamination, as rarely as it may occur,
will not impede the operation of the engine and will have practically no negative
influence on the efficiency thereof.
[0033] Although the invention has been described with the reference to a specific embodiment,
it is evident to the person skilled in the art that this embodiment stands only by
way of example for the general inventive concept, and that various changes and modifications
are conceivable without departing from the teaching underlying the invention. Therefore,
the invention is not intended to be limited by the embodiment described, but rather
is defined by the appended claims.
1. External heat engine, in particular a Sterling engine, comprising a first cylinder
(2) and a second cylinder (3), in which respective first and second working pistons
(21, 31) may move up and down periodically, the first and second working pistons (21,
31) being connected with respective first and second piston rods (22, 32), which are
attached to a coupling member (7) for transmitting kinetic energy of the first and
second working pistons (21, 31), a conduit (4) connecting the first and second cylinders
(2, 3) and delimiting a closed working volume for a working fluid, which in operation
reciprocally exerts pressure on the first and second working pistons (21, 31), a regenerator
(5) which is arranged in the conduit (4) in the path of the working fluid and which
separates the conduit (4) into a hot branch tube (41) and a cold branch tube (42),
wherein each one of the first and second cylinders (2, 3) is provided with a bellows
(10, 11), which is located within the working volume and hermetically seals the working
volume at a transition zone from the respective first or second cylinder (2, 3) to
a respective first or second bellows housing (12, 13).
2. External heat engine according to claim 1, wherein the first and second bellows housings
(12, 13) are arranged in axial extension of the respective first and second cylinders
(2, 3).
3. External heat engine according to claim 1 or claim 2, wherein the first and second
bellows housings (12, 13) and the respective first and second cylinders (2, 3) are
constructed integrally as one piece.
4. External heat engine according to any one of claims 1 to 3, wherein at least the bellows
(10) within the hot branch tube (41) is made from a material which is resistant to
the temperatures within the hot branch tube (41).
5. External heat engine according to claim 4, wherein at least the bellows (10) within
the hot branch tube (41) is made of metal.
6. External heat engine according to any one of the preceding claims, wherein each bellows
(10, 11) has a fixed axial end portion (14) which is sealingly attached to an encasing
wall of the bellows housing (12, 13) at the transition zone to the respective first
or second cylinder (2, 3) and an axially movable end-plate (15), having an axial distance
from the fixed end portion (14), which is rigidly connected with the respective first
or second working piston (21, 31).
7. External heat engine according to claim 6, wherein a lower volume (18), which is delimited
by the axially movable end-plate (15) and a lead-face (23, 33) of the respective first
or second working piston (21, 31) is filled with a counter-balance fluid.
8. External heat engine according to claim 7, wherein the counter-balance fluid is maintained
under a pressure which is at least as high as a maximum filling pressure of the working
fluid within the working volume.
9. External heat engine according to claim 8, wherein the pressure of the counter-balance
fluid is adjustable in accordance with a maximum pressure exerted on the axially movable
end-plate (15) of the bellows (10, 11).
10. External heat engine of any one of claims 7 to 9, wherein each one of the respective
first or second cylinders (2, 3) is provided with a control-valve (24, 34) for controlling
the pressure of the counter-balance fluid.
11. External heat engine of any one of claims 7 to 10, wherein the first and second cylinders
(2, 3) are attached to an engine housing (6), within which the coupling member (7)
is accommodated, and which is equipped with a relief-valve (64) for the counter-balance
fluid.
12. External heat engine of any one of the preceding claims, wherein the conduit (4) is
provided with a supply-valve (44) for the working fluid.
13. External heat engine of any one of the preceding claims, wherein the counter-balance
fluid matches the working fluid.
14. External heat engine of any one of the preceding claims, wherein the working fluid
is a gaseous fluid.
15. External heat engine of any one of the preceding claims, wherein the construction
of the engine is that of a Stirling engine of the Alpha-type.