TECHNICAL FIELD
[0001] The invention relates generally to the field of munitions, and more specifically
to a less-lethal cartridge.
BACKGROUND
[0002] Conventional munitions for small arms, i.e., revolvers, pistols, rifles; and light
weapons, i.e., hand-held grenade launchers, recoilless rifles; typically utilize a
cartridge with a rimfire or centerfire primer. When the hammer or firing pin of the
mechanical firing device, for example, a firearm, impacts the priming or primer compound,
the primer compound explodes to ignite the propellant charge within the cartridge
and the projectile is expelled from the cartridge casing.
[0003] Generally speaking, a conventional firearm may be used with lethal or less-lethal
cartridges. Munitions are available in different calibers, gauges, and loads for a
variety of purposes. Military, police, and security forces typically employ lethal
and less-lethal cartridges for self-defense, refugee control, crowd control, riot
control, and prisoner control. Lethal cartridges are intended to cause grave bodily
injury and even death to a living target. Less-lethal cartridges are intended to be
less likely to significantly wound or kill a living target and although a severe casualty
or death may result whenever lethal or less-lethal force is applied, a less-lethal
cartridge is intended to minimize that risk.
[0004] A conventional firearm with a less-lethal cartridge may be referred to as a non-lethal
weapon, less-lethal weapon, a less-than-lethal weapon, a non-deadly weapon, a compliance
weapon, riot gun, less-lethal launcher, or a pain-inducing weapon. Much of the construction
of the customary less-lethal cartridge, such as the size of the cartridge and the
use of a centerfire primer, is essentially identical to the conventional lethal cartridge
except that the less-lethal cartridge includes less powder charge, and/or the projectile
of the less-lethal cartridge is made of a low-density material, such as rubber. Such
a cartridge can be found in
WO2010/085734A1. Because the less-lethal and lethal cartridges are similarly constructed, both types
of cartridges are compatible with a conventional firearm. While this interchangeability
is at times beneficial, it also poses a danger to a user who unknowingly loads a lethal
cartridge into the conventional firearm for response to a less-lethal situation. In
addition, if law enforcement personnel were to lose possession or control of the conventional
firearm being used with less-lethal ammunition as a less-lethal weapon in a less-lethal
situation, the conventional firearm may readily be used by an unwanted user with lethal
cartridges as a lethal weapon. A need therefore exists for a less-lethal cartridge
and a compatible less-lethal firearm, wherein conventional lethal cartridges are not
able to be readily used with the less-lethal firearm.
SUMMARY
[0005] The present invention is directed to less-lethal ammunition and use of a compatible
less-lethal mechanical firing device, wherein a conventional lethal cartridge is not
able to be fired from the less-lethal firing device. More particularly, the present
invention includes a non-centerfire less-lethal cartridge. Consequently, a non-centerfire
firearm is able to fire a less-lethal non-centerfire cartridge, but is not able to
fire a conventional lethal cartridge having a rimfire or centerfire primer.
[0006] The present invention is directed to a less-lethal shotgun/shotshell, 37mm, or 40mm
cartridge according to claim 1 and the corresponding method of manufacturing the cartridge
according to claim 9.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The figures described below depict various aspects of the devices, systems, and methods
disclosed herein. It should be understood that each figure depicts an embodiment of
a particular aspect of the disclosed system and methods, and that each of the figures
is intended to accord with a possible embodiment thereof. Further, wherever possible,
the following description refers to the reference numerals included in the following
figures, in which features depicted in multiple figures are designated with consistent
reference numerals.
FIG. 1 is a perspective view of one embodiment of a non-centerfire cartridge of the
present invention as described herein.
FIG. 2 is a cross-section view of the casing of the non-centerfire cartridge shown
in FIG. 1.
FIG. 3 is a cross-section view illustrating one embodiment of a non-centerfire propellant
assembly implemented within the casing shown in FIG. 2.
FIG. 4 is an exploded view of one embodiment of a non-centerfire primer assembly described
herein.
FIG. 5 is a cross-section view of the non-centerfire primer assembly shown in FIG.
4
FIG. 6 is a view of one embodiment of the case head of the casing along the longitudinal
axis of the cartridge shown in FIG. 1
FIG. 7 is a cross-section view of the non-centerfire cartridge shown in FIG. 1.
FIG. 8 is an exploded view the non-centerfire cartridge shown in FIG 1.
FIG. 9 is an exploded view of an alternate embodiment of the non-centerfire cartridge
of the present invention described herein.
FIG. 10 is an exploded view of an embodiment of the non-centerfire propellant assembly
of the present invention as described herein.
FIG. 11 is an illustration of an alternate embodiment of a non-centerfire cartridge
not forming part of the invention.
FIG. 12 is an illustration of an alternate embodiment of a non-centerfire cartridge
not forming part of the invention.
FIG. 13 is an cross-section view of the non-centerfire cartridge shown in FIG. 12.
FIG. 14 is an exploded view of an embodiment of an offset firing pin assembly.
FIG. 15 is an illustration of another embodiment of an offset firing pin assembly.
FIG. 16 is a cross-section view of the offset firing pin assembly shown in FIG. 15.
FIG. 17 is an exploded view of the offset firing pin assembly shown in FIG. 15.
FIG. 18 is an example method for assembling a cartridge with the non-centerfire propellant
assembly of the present invention as described herein.
FIG. 19 is an example method of converting a centerfire firing device to a non-centerfire
firing device using the offset firing pin assembly.
FIG. 20 is an example method for converting a centerfire firing device to a non-centerfire
firing device using the offset firing pin assembly.
DETAILED DESCRIPTION
[0008] FIG. 1 is a perspective view of one embodiment of the present invention directed
to non-centerfire ammunition 100. The ammunition includes a cartridge 102 having a
non-centerfire propellant assembly 104 and a cylindrically-shaped casing 106 retaining
a projectile (not shown) thereto and/or therein. The casing 106 includes a case head
108 proximate a first end 110 of the cartridge 100 and the casing 106, and a hull
112 or hull body proximate a second end 114 of the cartridge 100 and the casing 106.
The case head 108 and hull 112 of the casing 106 may be constructed of a unitary piece
of material, for example, aluminum, that has been machined, formed, stamped, and/or
drawn to form the casing 106. The casing 106, case head 108, and/or hull 112 may also
be formed or generated using a 3D printer. Alternatively, the case head 108 and hull
112 may be contiguous pieces of similar or different material and integrated to each
other. For example, the case head 108 may be a metal or metal alloy and the hull 112
may be plastic, paper, polymer, and the like, and vice-versa.
[0009] FIG. 2 is a cross-sectional illustration of one embodiment of the casing 106 shown
in FIG. 1. The casing 106 encompasses an interior 116 and includes a longitudinal
axis 118 extending through the first 110 and second 114 ends of the casing 106. The
first 110 and second 114 ends of the casing 106 lie within respective planes that
are substantially perpendicular to the longitudinal axis 118 of the casing 106. In
general, the hull 112 of the casing 106 includes a circumference or wall 120 having
an exterior surface 122 and an interior surface 124. The thickness of the casing 106,
for example, near the wall 120 of the hull 112, is substantially equal to the distance
between the interior 124 and exterior 122 surfaces of the casing 106. In other words,
the thickness of the wall 120 is substantially equal to an outer diameter of a portion
of the casing 106 minus an interior diameter of the corresponding portion of the casing
106. The thickness of the wall 120 may taper 126 near the second 114 end of the casing
106 to facilitate crimping or deforming the casing 106 proximate the second end 114
of the casing 106 to fully or partially enclose the interior 116 of the hull 112.
Portions of the hull 112 proximate the second end 114 of the casing 106 may also include
means for affixing 128 the projectile (not shown) to and/or within the hull 112 proximate
the second end 114 of the casing 106. Examples of the means for affixing 128 the projectile
to and/or within the hull 112 include, and are not limited to, seams, creases, tapering,
and a like within the wall 120 of the casing 106 to facilitate manipulating, folding,
or bending, the wall 120, as well as a plug, disc, and/or rolled edge to retain the
projectile to and/or within the hull 112.
[0010] At least a portion of the case head 108 includes an opening 130 centrally located
within the case head 108 proximate the first end 110 of the casing 106. The opening
130 is shown as circular and coaxially aligned with the longitudinal axis 118 of the
casing 106. At least a portion of the non-centerfire propellant assembly (not shown)
is disposed within the opening 130 and retained therein.
[0011] FIG. 3 is a cross-section illustration of the casing shown in FIG. 2 with one embodiment
of the non-centerfire propellant assembly 104 disposed therein. The non-centerfire
propellant assembly 104 includes a non-centerfire primer assembly 150 disposed within
the opening 130 and proximate a propellant charge 152 or powder charge. The non-centerfire
primer assembly 150 and the propellant charge 152 of the non-centerfire propellant
assembly 104 are combined or located sufficiently near each other so that ignition
of the non-centerfire primer assembly 150 will ignite the propellant charge 152.
[0012] FIG. 4 illustrates one embodiment of the non-centerfire primer assembly 150 positioned
within the opening 130 shown in FIG. 3. The non-centerfire primer assembly 150, which
may at times be referred to as a power cartridge, includes a base 132 and a cap 134.
The power cartridge is illustrated as a one piece, drawn steel case. The base 132
of the non-centerfire primer assembly 150 includes an annulus incendiary portion 136
surrounding an inert portion 138. The annulus incendiary portion136 includes a priming
or primer compound 140 disposed about a perimeter or rim 142 of the base 132.
[0013] FIG. 5 is a cross-section illustration of the non-centerfire primer assembly 150
shown in FIG. 4. The rim 142 of the non-centerfire primer assembly150 may include
a fold, channel, or groove, wherein the primer compound 140 is encapsulated and substantially
confined within the rim 142 of the base 132. The inert portion 138, which is centrally
located within the base 132, is absent the primer compound.
[0014] Referring again to FIG. 3, when the non-centerfire primer assembly 150 is integrated
within the opening 130 of the case head 108, the annulus incendiary portion 136 including
the primer compound 140 and the rim 142 of the non-centerfire primer assembly 150
are coaxially aligned with the casing 106 along the longitudinal axis 118 of the casing
106. To facilitate operative placement and retention of the non-centerfire primer
assembly 150 within the case head 108 of the casing 106, a means for coupling 144
the non-centerfire primer assembly 150 may include a recess 129 within the case head
108 and surrounding the opening 130. The rim 142 of the base 132 of the non-centerfire
primer assembly 150 may include a footing or shoulder that abuts the recess 129 to
align the base 132 of the non-centerfire primer assembly 150 within substantially
the same plane as the first end 110 of the casing 106. That is, the base 132 of the
non-centerfire primer assembly 150 and the first end 110 of the casing 106 are substantially
coplanar.
[0015] FIG. 6 is an illustration of the first end 110 of the cartridge 100 as viewed along
the longitudinal axis 118 of the casing 106 and illustrates the non-centerfire primer
assembly 150 positioned within the opening 130 of the case head 108. The first end
110 of the casing 106 may include a means for facilitating ignition 146 of the primer
compound 140 within the rim 142 of the base 132 of the non-centerfire primer assembly
150. The means for facilitating ignition 146 may include a space 148 for the annulus
incendiary portion 136 of the base 132 to deform in response to the firing pin or
hammer of the firing device striking or impacting the rim 142 of the base 132. As
shown in FIG. 6, the space 148 provides an area into which the fold, channel, or groove
of the rim 142 may deform. For example, in response to being struck by the firing
pin of the firearm, the rim 142 may be pinched or squeezed and collapse upon the incendiary
portion 136 and ignite the primer compound 140. In contrast, the inert region 138
of the base 132 is centrally located within the case head 108 and proximate the longitudinal
axis 118 of the casing 106 is absent the primer compound. As such, the striking of
the firing pin to this inert region 138 of the base 132 will not ignite the primer
compound 140 of the non-centerfire primer assembly 150, and thus the powder compound
152 will not be ignited.
[0016] FIG. 7 is a cross-sectional illustration of the cartridge 100 illustrated in FIG.
1. The cartridge 100 incorporates the non-centerfire propellant assembly 104, which
includes the non-centerfire primer assembly 150 disposed within the opening 130 of
the case head 108 and proximate the propellant or powder charge 152 within the casing
106. Retention of the non-centerfire primer assembly 150 within the opening 130 of
the case head 108 may be by friction fit or any other known method relating to retaining
a primer within a cartridge. The propellant or powder charge 152 is located within
or sufficiently near the non-centerfire primer assembly 150 such that ignition of
the primer compound 140 will then ignite the propellant charge 152. The propellant
charge includes another explosive material that will ignite in response to the ignition
of the primer compound of the annulus incendiary portion of the non-centerfire primer
assembly being struck by the firing pin and alike of the firing device. Ignition of
the propellant charge creates gases that increase in pressure and the projectile 156
will eventually be dislodged from the casing and expelled from the firing device.
A seal 154 is proximate the propellant charge 152 and provides a gas seal to prevent
the propellant charge 152 from mixing with the projectile 156 and blowing through
the projectile 156 rather than propelling the projectile 156 from the casing 106 after
the cartridge 100 has been fired. The seal 154 may include a wad or protective cup
for containing the projectile 156 until the projectile 156 exits the firing device.
[0017] The second end 114 of the casing 106 includes a means for affixing 128 the projectile
156 to and/or within the casing 106. The means for affixing 128 may include structural
features of the casing 106 near the hull 112 such as the tapered wall 126 or a preformed
crease 191 proximate the second end 114 of the casing 106, and/or an inherit pliability
associated with the malleableness of the material composition of the casing 106 to
facilitate shaping the casing 106 about its second end 114. When shaped, the folded,
rolled, or crimped portion of the hull 112 may extend toward the longitudinal axis
118 of the casing 106 to retain the projectile 156 within the hull 112 and/or affix
the projectile 156 to the casing 106 until the cartridge 100 is fired. In addition
to or in place of the tapered wall 126 and/or formability characteristics of the hull
112, the means for affixing 128 the projectile to and/or within the casing 106 may
include a stop such as a disc or plate 158 inserted or attached proximate the second
end 114 of the casing 106.
[0018] FIG. 8 is an exploded view of the cartridge 100 shown in FIG. 7. The cartridge 100
includes the annulus incendiary portion 136 positioned about the rim 142 of the non-centerfire
primer assembly 150. The non-centerfire primer assembly 150 resides within the case
head 108 and is positioned near the propellant charge 152. The seal 154 resides between
the propellant charge 152 and the projectile 156. The second end 114 of the casing
106 includes the disc 158 as part of the means for affixing 128 the projectile within
and/or to the casing 106.
[0019] FIG. 9 is an exploded view of an alternate embodiment of the cartridge 100 described
herein. The non-centerfire primer assembly 150, which includes the annulus incendiary
portion 136 positioned about the rim 142, resides within the case head 108 near the
propellant charge 152. A base wad 153 resides with the hull body 112 between the non-centerfire
primer assembly 150 and the propellant charge152. The seal 154 or fiber disc is positioned
between the propellant charge 152 and the projectile 156. A paper disc 158 may be
included within the means for retaining the projectile within the hull 112 of the
casing 106 until the cartridge 100 is fired by the firing device.
[0020] Depending on the intended use of the cartridge 100, the explosive components of the
non-centerfire propellant assembly 104, for example, the non-centerfire primer assembly
150 and the propellant charge 152 may be of a type and amount appropriate for a lethal
or a non-lethal purpose. In addition, the design and material composition of the projectile
156 may be based on its intended use. For lethal applications, the projectile 156
may be comprised primarily of metal. For less-lethal applications, the projectile
156 may include a non-metal material, for example, polymer, rubber; of varying shapes
and sizes, for example, spheres, bean bag. The casing 106 may include an indicator
such as a shape or description denoting the intended application for the cartridge
100. For example, lethal or less-lethal applications for the cartridge 100 may be
distinguished by the exterior surface of the casing 106, which may include a visible
and/or tangible identifier such as a color, symbol, and/or a textured pattern, for
example, a multi-sided geometric shape such as an octagonal-shaped circumference,
stripes, and/or tactile cross-hatching.
[0021] Referring now to FIG. 10, an exploded view of an alternate embodiment of the non-centerfire
propellant assembly 204 is illustrated. The non-centerfire propellant assembly 204
includes the non-centerfire primer assembly 250 that is similar and/or identical to
the non-centerfire primer assembly 150 described above in FIGS. 4 and 5. The non-centerfire
primer assembly 250 is operatively attached to a propellant charge casing 160 that
contains the propellant or powder charge therein. The non-centerfire primer assembly
250 is seated and inserted within an opening 182 in the end of the propellant charge
casing 160 to form the non-centerfire propellant assembly 204. The assembly of the
non-centerfire primer assembly 250 within the propellant charge casing 160 may be
similar to that described in relation to the non-centerfire-primer assembly 150 disposed
within the opening 230 of the case head 208 of the casing 106 in FIGS. 3 and 6. That
is, the non-centerfire primer assembly 250 may be retained within the powder charge
case 160 by an interference fit or any other known manner related to retaining a primer
within a casing. Similarly, the non-centerfire propellant assembly 204 may be retained
within the opening 230 of the case head 208 in a similar manner.
[0022] The opening 182 within the end of the propellant charge case 160 may include a means
for facilitating ignition of the primer compound within the rim of the base of the
non-centerfire primer assembly 250. The means for facilitating ignition may include
a space for the annulus incendiary portion of the base to deform in response to the
firing pin or hammer of the firing device striking or impacting the rim of the base.
The space provides an area into which the fold, channel, or groove of the rim may
deform. For example, in response to being struck by the firing pin of the firearm,
the rim may be pinched or squeezed and collapse upon the incendiary portion and ignite
the primer compound. In contrast, the inert region of the base is centrally located
within the case head and proximate the longitudinal axis of the cartridge casing is
absent the primer compound. As such, the striking of the firing pin to the inert region
of the base will not ignite the primer compound of the non-centerfire primer assembly
250, and thus the powder compound within the propellant charge case 160 will not be
ignited.
[0023] The non-centerfire propellant assembly 204 is disposed within the opening 230 of
the case head 208 and adjacent an expansion chamber (not shown) within the case head
and/or hull body of the cartridge casing. Upon ignition of the powder charge within
the powder charge case 160, which occurs in response to ignition of the primer compound
igniting as a result of the rim of the non-centerfire primer assembly 250 being struck
by the firing pin of the firing device, gas pressure will increase within the powder
charge casing 160 and ultimately explode into the expansion chamber (not shown) to
dislodge the projectile from the cartridge casing.
[0024] The non-centerfire propellant assembly 204 shown in FIG. 10 may be integrated with
larger cartridges employing a 37mm or 40mm casing. Some examples of the larger cartridges
are illustrated in FIGS. 11 and 12. FIG. 11 depicts a 40mm cartridge with one type
of projectile 256 attached to and extending beyond its casing 206 and FIG. 12 depicts
a 40mm cartridge with another type of projectile 356 attached to and extending beyond
its casing 306. It is to be understood that although the non-centerfire propellant
assembly 204 are implemented with cartridges wherein the projectile 256, 356 extends
beyond the casing 206, 306, the non-centerfire propellant assembly 204 is also capable
of being implement with a cartridge wherein the projectile is housed entirely or partially
within the cartridge casing.
[0025] FIG. 13 is a cross-sectional view of the 40mm cartridge shown in FIG. 12. The non-centerfire
propellant assembly 204 is disposed within the case head 208, wherein the expansion
chamber 162 is proximate the propellant charge case 160 of the non-centerfire propellant
assembly 204 and the projectile 356. Various interior designs may be incorporated
within the case head 208 to receive the non-centerfire propellant assembly 204. Similarly,
various designs of the expansion chamber 162 may be defined by the interior of the
case head 208, hull, and/or the projectile 356.
[0026] FIG. 14 depicts an offset firing pin assembly 164 for a non-centerfire firing device
capable of firing larger caliber cartridges and shotshells having the non-centerfire
primer assembly described herein; for example, .50 caliber, pump action shotgun, semi-automatic
shotgun, riot gun (37mm, 40mm), less-lethal launcher, paintball gun. The offset firing
pin assembly 164 includes a striker 190, for example, firing pin; and a bolt 192,
wherein the firing pin 190 is longitudinally positioned through the bolt 192. The
firing assembly may also include a bolt carrier 194 capable of being operatively coupled
to the bolt 192. The firing assembly 164 is configured to align the firing pin 190
to strike the non-centerfire primer assembly of the non-centerfire cartridge in response
to the actuation of a trigger assembly (not shown) operatively coupled to the offset
firing pin assembly 164. For example, the offset firing pin assembly 164 may be configured
to cooperate with the receiver assembly, trigger assembly, and barrel of the firing
device to align the firing pin 190 for contact with the non-centerfire primer assembly
of the non-centerfire propellant assembly of the loaded non-centerfire cartridge.
[0027] FIG. 15 is an illustration of an alternate embodiment of the offset firing pin assembly
shown in FIG. 14 and designed to transfer the force generated by a trigger assembly
of the firing device directed to the center of a cartridge to the incendiary portion
of the non-centerfire primer assembly described herein. The offset firing pin assembly
264 includes an offset retainer 266. A firing pin 268, a firing pin spring (not shown),
and a firing pin retainer (not shown) are configured with the offset retainer 266
for translating the force exhibited by a striker or hammer of a conventional centerfire
firing device to the non-centerfire primer assembly of the non-centerfire cartridge
described herein. The offset retainer 266 may be considered a bolt having a generally
cylindrical shape and including a longitudinal axis 274 there through. The firing
pin 268 is retained within an opening (not shown) that extends between a first end
278 and a second end 280 of the offset retainer 266. When the offset firing pin assembly
266 is implemented within a mechanical firing device, the first end 278 of the offset
retainer 266 is proximate the striker or hammer of the firing device for operative
cooperation therewith, and the second end 280 of the offset retainer 266 is proximate
the non-centerfire cartridge 100 when in battery and ready for firing from the firearm.
[0028] FIG. 16 is cross-sectional view of the offset firing pin assembly shown in FIG. 15.
The offset firing pin assembly includes an offset retainer 266 having a longitudinal
axis there through (see 274 in FIG. 15). An opening 276 extends through the offset
retainer 266 from the first end 278 of the offset retainer 260 to the second end of
the offset retainer 266. The firing pin 268, a firing pin spring 270, and a firing
pin retainer 272 are operatively configured within the opening 274 of the offset retainer
266 to translate the force received by a striker or hammer of a conventional centerfire
firing device at the firing pin 268 at the first end 278 of the offset retainer 266
to the annulus incendiary portion of the non-centerfire primer assembly of the non-centerfire
cartridge.
[0029] FIG. 17 is an exploded view of the offset firing pin assembly 264 shown in FIG. 15
and including the offset retainer 266, the firing pin 268, the firing pin spring 270,
and the firing pin retainer 272. The firing pin 268 may include a collar 282 radially
extending from the firing pin 268. The collar 282 may be integral to the firing pin
268 or affixed thereto. When the offset firing pin assembly is assembled, the firing
pin 268 is positioned within the firing pin spring 270 and within the opening 276
of the offset retainer 266. The firing pin retainer 272 may be ring-shaped and slid
onto the firing pin 268. The firing pin retainer 272 cooperates with the interior
of the opening 276 of the offset retainer 266 to secure the firing pin 268 within
the opening 276. For example, the firing pin retainer 272 may be keyed or threaded
to cooperate with the offset retainer 266 and/or the firing pin 268. The firing pin
spring 270 cooperates with the opening 276 and the collar 282 to position the firing
pin 268 as desired. When the offset firing pin assembly is assembled and at rest,
the forces of the firing pin spring 270 pushes the collar 282 of the firing pin 268
toward the first end 278 or striking end of the offset retainer 266. The portion of
the firing pin 268 extending from the second side 280 or cartridge side of the offset
retainer 266 is positioned so as not to interact with the non-centerfire primer assembly
of a cartridge in battery until the firing pin 268 is struck by the trigger assembly
of the firing device. That is, when the firing device is activated to fire the cartridge,
the striker or hammer of the firing device will contact the centrally locator firing
pin 268 at the first end of the offset retainer 266 with sufficient force to compress
the firing pin spring 270 via the collar 282 such that the firing pin 268 will move
toward the second end 280 of the offset retainer 266 and the cartridge in battery
to deform the incendiary portion of the non-centerfire primer assembly.
[0030] FIG 18. is a flow diagram of an example method for assembling one embodiment of the
non-centerfire cartridge of the present invention. Each component of the non-centerfire
cartridge may be manufactured separately by any known means of manufacturing ammunition
components and the like and then assembled into the cartridge using any known means
of manufacturing ammunition and the like. The method 500 includes providing a cartridge
having a casing (block 502). A non-centerfire propellant assembly is adapted to the
casing (block 504). The non-centerfire propellant assembly may be partially and/or
fully constructed before, during, or after being affixed to the casing. For example,
the non-centerfire primer assembly and propellant charge may be separately inserted
into the casing and positioned near each other. Alternatively, the non-centerfire
primer assembly may be inserted into the casing powder charge to form the non-centerfire
propellant assembly, which may then be inserted into the case head. Further, the powder
charge case may first be inserted into the case head and then the non-centerfire primer
assembly can be inserted within the powder charge case. Similarly, the case head and
hull body of the cartridge may be attached together before, during, or after any point
during the construction of the non-centerfire primer assembly. The powder charge may
be of a type and amount sufficient for lethal or less-lethal purposes. Depending on
the desired application of the cartridge, a lethal or less-lethal projectile is attached
to enclosed within the casing (block 506).
[0031] FIG. 19 is a flow diagram of an example method for translating a force received from
a centerfire firing device to a cartridge including a non-centerfire propellant assembly.
The method 700 includes an offset firing pin assembly receiving an impact from a centerfire
trigger assembly (block 702). The offset firing pin assembly includes an offset retainer
having a first end and a second end, and an opening that extends through the offset
retainer to the first and second ends. The firing pin is disposed within the opening
and capable of extending beyond the first and second ends of the offset retainer,
wherein in response to the firing pin receiving an impact force by the trigger assembly,
the firing pin is configured to transfer the received force to impact the non-centerfire
cartridge when loaded in battery position and in response to actuation of the trigger
assembly. In other words, the offset firing pin assembly receives a force intended
and or directed to be applied along the longitudinal axis of the loaded cartridge
and translates the axial force to impact the cartridge off its longitudinal axis and
onto the non-centerfire primer assembly that is coaxially positioned about the longitudinal
axis.
[0032] FIG. 20 is a flow diagram of an example method for converting a centerfire firing
device to a non-centerfire firing device using an offset firing pin assembly. The
method 600 includes removing the centerfire firing pin assembly from the firing device
(block 602). An offset (non-centerfire) fire pin assembly is then stalled within the
firing device in place of the centerfire firing pin assembly (block 604). The offset
retainer includes a first end, a second end, and an opening extending through the
offset retainer to the first and second ends. The firing pin is disposed within the
opening and capable of extending beyond the first and second ends of the offset retainer,
wherein in response to the firing pin receiving an impact force by the trigger assembly,
the firing pin is configured to transfer the received force to impact the non-centerfire
cartridge when loaded in battery position and in response to actuation of the trigger
assembly.
[0033] It can be readily observed that the non-centerfire primer assembly, for example,
the annulus incendiary portion, includes a primer compound surrounding an inert portion
that is absent the primer compound and/or any other type of incendiary matter. In
other words, the non-centerfire primer assembly is absent any structure that is capable
of facilitating an explosion of the primer compound and further igniting the propellant
or powder charge in response to an impact received from a striker of a firing device
near the center of the base of the cartridge casing. In addition, the non-centerfire
primer assembly is absent any structure that is capable of facilitating an explosion
of the primer compound and further igniting the propellant or powder charge in response
to an impact received from a striker of a firing device near the perimeter of the
base of cartridge casing. Therefore, a lethal cartridge implementing a rimfire or
centerfire primer is incapable of being fired from a less-lethal firing device implementing
the offset firing pin assembly described herein. Similarly, a cartridge implementing
the non-centerfire primer assembly of the present invention is not able to be fired
from a conventional firing device with a conventional centerfire or rimfire firing
mechanism.
[0034] It is to be understood that the size of the cartridge and/or firing assembly described
herein is dependent upon the manufacturer. For example, the cartridge and/or bolt-carrier
assembly may be sized for use with any standard cartridge size, type (e.g., bullet,
shotshell, canister), and/or gauge, e.g., 10 ga, 12 ga, 20 ga, 28 ga, high brass and/or
low brass loads. In addition, the projectile of the cartridge may be of any size and/or
type, e.g., less lethal non-metal shot and/or slugs, bean bags.
[0035] Throughout this specification, plural instances may implement components, operations,
or structures described as a single instance. Although individual operations of one
or more methods are illustrated and described as separate operations, one or more
of the individual operations may be performed concurrently, and nothing requires that
the operations be performed in the order illustrated. Structures and functionality
presented as separate components in example configurations may be implemented as a
combined structure or component. Similarly, structures and functionality presented
as a single component may be implemented as separate components. These and other variations,
modifications, additions, and improvements fall within the scope of the invention
as defined in the appended claims.
[0036] As used herein any reference to "one embodiment" or "an embodiment" means that a
particular element, feature, structure, or characteristic described in connection
with the embodiment is included in at least one embodiment. The appearances of the
phrase "in one embodiment" in various places in the specification are not necessarily
all referring to the same embodiment.
[0037] Some embodiments may be described using the expression "operatively coupled" and
"operatively connected" along with their derivatives. For example, some embodiments
may be described using the term "operatively coupled" to indicate that two or more
elements are in direct physical contact. The term "operatively coupled," however,
may also mean that two or more elements are not in direct contact with each other,
but yet still cooperate or interact with each other in an operative manner. The embodiments
are not limited in this context.
[0038] Additionally, some embodiments may be described using the expression "cooperative,"
cooperative operation" and "operative cooperation" along with their derivatives. For
example, some embodiments may be described using the term "operatively cooperative"
to indicate that two or more elements are coupled and cooperate in an manner to achieve
an intended effect, as expected.
[0039] As used herein, the terms "comprises," "comprising," "includes," "including," "has,"
"having" or any other variation thereof, are intended to cover a non-exclusive inclusion.
For example, a process, method, article, or apparatus that comprises a list of elements
is not necessarily limited to only those elements but may include other elements not
expressly listed or inherent to such process, method, article, or apparatus. Further,
unless expressly stated to the contrary, "or" refers to an inclusive or and not to
an exclusive or. For example, a condition A or B is satisfied by any one of the following:
A is true (or present) and B is false (or not present), A is false (or not present)
and B is true (or present), and both A and B are true (or present).
[0040] In addition, use of the "a" or "an" are employed to describe elements and components
of the embodiments herein. This is done merely for convenience and to give a general
sense of the description. This description, and the claims that follow, should be
read to include one or at least one and the singular also includes the plural unless
it is obvious that it is meant otherwise.
[0041] Although the preceding text sets forth a detailed description of numerous different
embodiments, it should be understood that the legal scope of the invention is defined
by the words of the claims set forth at the end of this patent. The detailed description
is to be construed as example only and does not describe every possible embodiment,
as describing every possible embodiment would be impractical, if not impossible. One
could implement numerous alternate embodiments, using either current technology or
technology developed after the filing date of this patent, which would still fall
within the scope of the claims.
1. A less-lethal shotgun/shotshell, 37mm, or 40mm cartridge (102) for cooperative operation
in less-lethal application with a non-centerfire shotgun or 37mm or 40mm launcher
having an offset firing pin assembly, the shotgun, 37mm, or 40mm cartridge comprising:
a cylindrical casing (106, 206) including a metallic case head (108, 208) proximate
a first end (110), a hull (112) proximate a second end (114), and an interior (116)
disposed within the casing between the first end and the second end, wherein the casing
includes an exterior surface including a visible and/or tangible identifier indicating
less-lethal capability;
a non-centerfire propellant assembly (104, 204) including a non-centerfire primer
assembly (150, 250) operatively positioned near a propellant charge (152);
a recess (129) defined within the metallic case head and including an opening (130)
centrally located proximate the first end of the metallic case head for receiving
the non-centerfire primer assembly, the non-centerfire primer assembly located within
the opening and including an annulus incendiary portion (136) coaxially aligned with
the casing, the annulus incendiary portion surrounding an inert portion (138) centrally
located within the first end of the metallic case head, wherein the annulus incendiary
portion includes a primer compound (140) and the inert portion is absent the primer
compound; and
a less-lethal projectile (156, 256, 356) affixed to and/or within the hull proximate
the second end of the casing, wherein the propellant charge is capable of being ignited
when the cartridge is loaded within the non-centerfire firearm and the annulus incendiary
portion of the non-centerfire primer assembly is struck by the offset firing pin assembly;
a space within the metallic case head and surrounding the annulus incendiary portion
of the non-centerfire primer assembly to facilitate deforming the annulus incendiary
portion of the non-centerfire primer assembly in response to the striking by offset
firing pin assembly.
2. The shotgun, 37mm, or 40mm cartridge of claim 1, further comprising a propellant charge
case (160), wherein the propellant charge (152) is retained within the propellant
charge case and the non-centerfire propellant assembly (104, 204) is disposed within
the propellant charge case.
3. The shotgun, 37mm, or 40mm cartridge of either claim 1 or 2, wherein the casing includes
aluminum.
4. The shotgun, 37mm, or 40mm cartridge of any of the previous claims,
wherein the hull is integral with and extends from the metallic case head.
5. The shotgun, 37mm, or 40mm cartridge of any of the previous claims,
wherein the metallic case head is attached to the hull.
6. The shotgun, 37mm, or 40mm cartridge of any of the previous claims,
wherein the less-lethal projectile includes a less-lethal material including non-metal,
polymer, or rubber.
7. The shotgun, 37mm, or 40mm cartridge of any of the previous claims,
wherein the projectile extends beyond the second end of the casing.
8. The shotgun, 37mm, or 40mm cartridge of any of the previous claims,
wherein the identifier includes any of the following: color, symbol, and textured
pattern.
9. A method of manufacturing a less-lethal non-centerfire shotgun, 37mm, or 40mm cartridge
according to any of the previous claims, the cartridge being
for use with a shotgun or 37mm or 40mm launcher including a non-centerfire firing
system, the method comprising:
providing a shotgun, 37mm, or 40mm cartridge including a casing and a metallic case
head (502);
adapting a non-centerfire propellant assembly to the metallic case head (504);
disposing a less-lethal projectile within the casing (506).
10. The method of claim 9, wherein adapting a non-centerfire propellant assembly includes:
providing a non-centerfire priming assembly including an annular incendiary portion
including a primer compound positioned about an inert portion absent the primer compound;
and
inserting the non-centerfire primer assembly into the metallic case head for cooperation
with the shotgun or 37mm or 40mm launcher.
11. The method of either of claims 9 or 10, wherein adapting a non-centerfire propellant
assembly includes:
providing a non-centerfire priming assembly and a propellant charge case, the non-centerfire
priming assembly including an annular incendiary portion having a primer compound
positioned about an inert portion absent the primer compound, and the propellant charge
case including a propellant charge disposed within and an opening for receiving the
non-centerfire primer assembly;
inserting the non-centerfire primer assembly into the opening of the propellant charge
case to form the non-centerfire propellant assembly; and
inserting the non-centerfire propellant assembly into the metallic case head for cooperation
with the shotgun or 37mm or 40mm launcher.
1. Nichttödliche, 37 mm oder 40 mm messende Gewehr/Patronen-Munition (102) zur kooperativen
Betätigung in einer nichttödlichen Anwendung mit einem Nichtzentralfeuer-Gewehr oder
einer 37 mm- oder 40 mm-Abschussvorrichtung mit einer versetzten Schlagbolzenbaugruppe,
wobei die 37 mm oder 40 mm messende Gewehrmunition umfasst:
eine zylindrische Hülle (106, 206) mit einem metallischen Hüllenkopf (108, 208) nahe
einem ersten Ende (110), einem Rumpf (112) nahe einem zweiten Ende (114), und einem
Innenraum (1116), der in der Hülle zwischen dem ersten Ende und dem zweiten Ende vorgesehen
ist, wobei die Hülle eine Außenfläche mit einer sichtbaren und/oder fühlbaren Kennzeichnung
hat, die eine nichttödliche Fähigkeit angibt;
eine Nichtzentralfeuer-Treibmittelbaugruppe (104, 204) mit einer Nichtzentralfeuer-Zündsatzbaugruppe
(150, 250), die funktionsfähig nahe einer Treibmittelladung (152) angeordnet ist;
eine Ausnehmung (129), die in dem metallischen Hüllenkopf gebildet ist und eine zentral
nahe dem ersten Ende des metallischen Hüllenkopfs befindliche Öffnung (130) hat, um
die Nichtzentralfeuer-Zündsatzbaugruppe aufzunehmen, wobei sich die Nichtzentralfeuer-Zündsatzbaugruppe
in der Öffnung befindet und einen koaxial mit der Hülle ausgerichteten Ringraumbrandabschnitt
(136) hat, wobei der Ringraumbrandabschnitt einen zentral im ersten Ende des metallischen
Hüllenkopfs befindlichen inaktiven Abschnitt umgibt, wobei der Ringraumbrandabschnitt
eine Zündsatzmasse (140) enthält und der inaktive Abschnitt frei von der Zündsatzmasse
ist; und
ein nichttödliches Projektil (156, 256, 356), das am und/oder im Rumpf nahe dem zweiten
Ende der Hülle angebracht ist, wobei die Treibmittelladung gezündet werden kann, wenn
die Munition in die Nichtzentralfeuer-Schusswaffe eingebracht ist und der Ringraumbrandabschnitt
der Nichtzentralfeuer-Zündsatzbaugruppe von der versetzten Schlagbolzenbaugruppe getroffen
wird;
einen Raum in dem metallischen Hüllenkopf, der den Ringraumbrandabschnitt der Nichtzentralfeuer-Zündsatzbaugruppe
umgibt, um eine Verformung des Ringraumbrandabschnitts der Nichtzentralfeuer-Zündsatzbaugruppe
im Ansprechen auf das Auftreffen der versetzten Schlagbolzenbaugruppe zu begünstigen.
2. 37 mm oder 40 mm messende Gewehrmunition nach Anspruch 1, darüber hinaus ein Treibmittelladungsgehäuse
(160) umfassend, wobei die Treibmittelladung (152) im Treibmittelladungsgehäuse eingeschlossen
und die Nichtzentralfeuer-Treibmittelbaugruppe (104, 204) im Treibmittelladungsgehäuse
vorgesehen ist.
3. 37 mm oder 40 mm messende Gewehrmunition nach Anspruch 1 oder 2, wobei die Hülle Aluminium
enthält.
4. 37 mm oder 40 mm messende Gewehrmunition nach einem der vorhergehenden Ansprüche,
wobei der Rumpf einstückig mit dem metallischen Hüllenkopf ist und sich von diesem
erstreckt.
5. 37 mm oder 40 mm messende Gewehrmunition nach einem der vorhergehenden Ansprüche,
wobei der metallische Hüllenkopf am Rumpf angebracht ist.
6. 37 mm oder 40 mm messende Gewehrmunition nach einem der vorhergehenden Ansprüche,
wobei das nichttödliche Projektil ein nichttödliches Material wie ein Nichtmetall,
Polymer oder Gummi enthält.
7. 37 mm oder 40 mm messende Gewehrmunition nach einem der vorhergehenden Ansprüche,
wobei sich das Projektil über das zweite Ende der Hülle hinaus erstreckt.
8. 37 mm oder 40 mm messende Gewehrmunition nach einem der vorhergehenden Ansprüche,
wobei die Kennzeichnung irgendeines der folgenden Elemente hat: Farbe, ein Symbol
und ein texturiertes Muster.
9. Verfahren zum Herstellen einer nichttödlichen, 37 mm oder 40 mm messenden Nichtzentralfeuer-Gewehrmunition
nach einem der vorhergehenden Ansprüche, wobei die Munition zur Verwendung mit einem
Gewehr oder einer 37 mm- oder 44 mm-Abschussvorrichtung mit einem Nichtzentralfeuer-Schießsystem
bestimmt ist, wobei das Verfahren umfasst:
Bereitstellen einer 37 mm oder 40 mm messenden Gewehrmunition mit einer Hülle und
einem metallischen Hüllenkopf (502);
Anpassen einer Nichtzentralfeuer-Treibmittelbaugruppe an den metallischen Hüllenkopf
(504);
Anordnen eines nichttödlichen Projektils in der Hülle (506).
10. Verfahren nach Anspruch 9, wobei das Anpassen einer Nichtzentralfeuer-Treibmittelbaugruppe
umfasst:
Bereitstellen einer Nichtzentralfeuer-Scharfmachungsbaugruppe mit einem Ringraumbrandabschnitt,
der eine Zündsatzmasse enthält, die um einen von der Zündsatzmasse freien inaktiven
Abschnitt herum angeordnet ist; und
Einsetzen der Nichtzentralfeuer-Zündsatzbaugruppe in dem metallischen Hüllenkopf zur
Kooperation mit dem Gewehr oder einer 37 mm- oder 40 mm-Abschussvorrichtung.
11. Verfahren nach Anspruch 9 oder 10, wobei das Anpassen einer Nichtzentralfeuer-Treibmittelbaugruppe
umfasst:
Bereitstellen einer Nichtzentralfeuer- Scharfmachungsbaugruppe und eines Treibmittelladungsgehäuses,
wobei die Nichtzentralfeuer-Zündsatzbaugruppe einen Ringraumbrandabschnitt mit einer
Zündsatzmasse enthält, die um einen von der Zündsatzmasse freien inaktiven Abschnitt
herum angeordnet ist, und wobei das Treibmittelladungsgehäuse eine darin vorgesehene
Treibmittelladung und eine Öffnung zur Aufnahme der Nichtzentralfeuer-Zündsatzbaugruppe
hat;
Einsetzen der Nichtzentralfeuer-Zündsatzbaugruppe in die Öffnung des Treibmittelladungsgehäuses,
um die Nichtzentralfeuer-Treibmittelbaugruppe zu bilden; und
Einsetzen der Nichtzentralfeuer-Treibmittelbaugruppe in den metallischen Hüllenkopf
zur Kooperation mit dem Gewehr oder einer 37 mm- oder 40 mm-Abschussvorrichtung.
1. Munition (102) à létalité atténuée pour fusil/cartouche de 37 mm ou de 40 mm pour
fonctionnement coopératif dans une application à létalité atténuée avec un fusil/cartouche
à percussion non centrale ou un lanceur de 37 mm ou de 40 mm comportant un ensemble
percuteur décalé, la munition pour fusil/cartouche de 37 mm ou de 40 mm comprenant
:
un boîtier cylindrique (106, 206) incluant une tête de boîtier métallique (108, 208)
près d'une première extrémité (110), une coque (112) près d'une deuxième extrémité
(114), et un intérieur (116) disposé à l'intérieur du boîtier entre la première extrémité
et la deuxième extrémité, sachant que le boîtier inclut une surface extérieure incluant
un identifiant visible et/ou palpable indiquant une capacité de létalité atténuée
;
un ensemble propulseur à percussion non centrale (104, 204) incluant un ensemble d'amorce
à percussion non centrale (150, 250) positionné opérationnellement près d'une charge
propulsive (152) ;
une cavité (129) définie à l'intérieur de la tête de boîtier métallique et incluant
une ouverture (130) située centralement près de la première extrémité de la tête de
boîtier métallique pour recevoir l'ensemble d'amorce à percussion non centrale, l'ensemble
d'amorce à percussion non centrale étant située à l'intérieur de l'ouverture et incluant
une partie d'allumage annulaire (136) alignée coaxialement avec le boîtier, la partie
d'allumage annulaire entourant une partie inerte (138) située centralement à l'intérieur
de la première extrémité de la tête de boîtier métallique, sachant que la partie d'allumage
annulaire inclut un composé d'amorce (140) et la partie inerte est exempte de composé
d'amorce ; et
un projectile à létalité atténuée (156, 256, 356) fixé à et/ou à l'intérieur de la
coque près de la deuxième extrémité du boîtier, sachant que la charge propulsive est
apte à être allumée lorsque la munition est chargée à l'intérieur de l'arme à feu
à percussion non centrale et la partie d'allumage annulaire de l'ensemble d'amorce
à percussion non centrale est frappée par l'ensemble percuteur décalé ;
un espace à l'intérieur de la tête de boîtier métallique et entourant la partie d'allumage
annulaire de l'ensemble d'amorce à percussion non centrale pour faciliter la déformation
de la partie d'allumage annulaire de l'ensemble d'amorce à percussion non centrale
en réponse à la frappe par l'ensemble percuteur décalé.
2. La munition pour fusil/cartouche de 37 mm ou de 40 mm de la revendication 1, comprenant
en outre un boîtier de charge propulsive (160), sachant que la charge propulsive (152)
est contenue à l'intérieur du boîtier de charge propulsive et l'ensemble propulseur
à percussion non centrale (104, 204) est disposé à l'intérieur du boîtier de charge
propulsive.
3. La munition pour fusil/cartouche de 37 mm ou de 40 mm de l'une ou l'autre des revendications
1 et 2, sachant que le boîtier comprend de l'aluminium.
4. La munition pour fusil/cartouche de 37 mm ou de 40 mm de l'une quelconque des revendications
précédentes, sachant que la coque est d'un seul tenant avec la tête de boîtier métallique
et s'étend à partir de celle-ci.
5. La munition pour fusil/cartouche de 37 mm ou de 40 mm de l'une quelconque des revendications
précédentes, sachant que la tête de boîtier métallique est fixée à la coque.
6. La munition pour fusil/cartouche de 37 mm ou de 40 mm de l'une quelconque des revendications
précédentes, sachant que le projectile à létalité atténuée comprend un matériau à
létalité atténuée incluant un matériau non métallique, un polymère, ou du caoutchouc.
7. La munition pour fusil/cartouche de 37 mm ou de 40 mm de l'une quelconque des revendications
précédentes, sachant que le projectile s'étend au-delà de la deuxième extrémité du
boîtier.
8. La munition pour fusil/cartouche de 37 mm ou de 40 mm de l'une quelconque des revendications
précédentes, sachant que l'identifiant inclut l'un quelconque des éléments suivants
: couleur, symbole, et motif texturé.
9. Procédé de fabrication d'une munition à létalité atténuée pour fusil/cartouche de
37 mm ou de 40 mm selon l'une quelconque des revendications précédentes, la munition
étant destinée à être utilisée avec un fusil/cartouche ou un lanceur de 37 mm ou de
40 mm incluant un système de mise à feu à percussion non centrale, le procédé comprenant
:
la fourniture d'une munition pour fusil/cartouche de 37 mm ou de 40 mm incluant un
boîtier et une tête de boîtier métallique (502) ;
l'adaptation d'un ensemble propulseur à percussion non centrale à la tête de boîtier
métallique (504) ;
la disposition d'un projectile à létalité atténuée à l'intérieur du boîtier (506).
10. Le procédé de la revendication 9, sachant que l'adaptation d'un ensemble propulseur
à percussion non centrale inclut :
la fourniture d'un ensemble d'amorce à percussion non centrale incluant une partie
d'allumage annulaire incluant un composé d'amorce positionné autour d'une partie inerte
exempte de composé d'amorce ; et
l'insertion de l'ensemble d'amorce à percussion non centrale dans la tête de boîtier
métallique pour coopération avec le fusil/cartouche ou le lanceur de 37 mm ou de 40
mm.
11. Le procédé de l'une quelconque des revendications 9 ou 10, sachant que l'adaptation
d'un ensemble propulseur à percussion non centrale inclut :
la fourniture d'un ensemble d'amorçage à percussion non centrale et d'un boîtier de
charge propulsive, l'ensemble d'amorçage à percussion non centrale incluant une partie
d'allumage annulaire comportant un composé d'amorce positionné autour d'une partie
inerte exempte de composé d'amorce, et le boîtier de charge propulsive incluant une
charge propulsive disposée à l'intérieur de celui-ci et une ouverture pour recevoir
l'ensemble d'amorce à percussion non centrale ;
l'insertion de l'ensemble d'amorce à percussion non centrale dans l'ouverture du boîtier
de charge propulsive pour former l'ensemble propulseur à percussion non centrale ;
et
l'insertion de l'ensemble propulseur à percussion non centrale dans la tête de boîtier
métallique pour coopération avec le fusil/cartouche ou le lanceur de 37 mm ou de 40
mm.