TECHNICAL FIELD
[0001] The present invention relates to a lubricating oil composition for traction drive
transmission.
BACKGROUND ART
[0002] In recent years, with respect to transmissions for automobile, such as a traction
drive transmission (T-CVT), etc., not only there are trends toward capacity enlargement
of transmission power and miniaturization, but also there are tendencies to demand
fuel-saving properties and extension of no change interval for fats and oils to be
used therefor. In consequence, lubricating oil compositions to be used for transmissions
for automobile are required to have oxidation stability or extreme-pressure properties
(seizure resistance) at higher levels.
[0003] In relation to the foregoing issues, PTL 1 proposes a lubricating oil composition
containing an antioxidant composed of a specified hindered phenol compound. In addition,
PTL 2 proposes a lubricating oil composition containing an acidic phosphate ester.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0005] The lubricating oil composition of PTL 1 may exhibit a good oxidation stability of
the lubricating oil composition by the hindered phenol compound; however, the seizure
resistance is not studied.
[0006] The lubricating oil composition of PTL 2 may exhibit a good wear resistance of the
lubricating oil composition by the acidic phosphate ester; however, the seizure resistance
and the oxidation stability are not studied. In addition, in the case of adding the
acidic phosphate ester to the lubricating oil composition, for the purpose of suppressing
corrosion to be caused due to an increase of acidity, it is required to take balance
by adding a base to the lubricating oil composition. However, in the case of adding
a base (monoamine compound) disclosed in PTL 2 to the lubricating oil composition,
there was a concern that the acidic phosphate ester reacts with the instant amine
to generate precipitation. In addition, the lubricating oil composition of PTL 2 is
used for machine tools, but any lubricating oil composition for automobile transmission
is not described at all.
[0007] Furthermore, in order to appropriately transmit a power, the lubricating oil compositions
for traction drive transmission are demanded to have a high traction coefficient.
However, with respect to the lubricating oil compositions of PTLs 1 and 2, a balance
between the traction coefficient and other performances is not studied at all.
[0008] In the light of the above, any lubricating oil composition for traction drive transmission
capable of satisfying improvement of oxidation stability, preservation of seizure
resistance, prevention of generation of precipitation to be caused due to addition
of a base, and inhibition of a lowering of traction coefficient has not been proposed
yet.
[0009] In view of the foregoing circumstances, the present invention has been made, and
an object thereof is to provide a lubricating oil composition for traction drive transmission
capable of improving oxidation stability by allowing a base number to remain, preserving
seizure resistance, preventing generation of precipitation to be caused due to addition
of a base, and inhibiting a lowering of traction coefficient.
SOLUTION TO PROBLEM
[0010] In order to solve the aforementioned problem, the present invention is to provide
the following lubricating oil composition for traction drive transmission.
[0011] 1. A lubricating oil composition for traction drive transmission preparing by blending
(A) a base oil, (B) a phosphate ester-based compound, (C) an antioxidant, and (D)
an amine represented by the following general formula (I) and/or an amine oxide of
the amine:
wherein each of R1 and R2 independently represents a linear, branched, or cyclic alkyl group having 1 to 26
carbon atoms, a linear, branched, or cyclic alkenyl group having 1 to 26 carbon atoms,
(R4-O)m-H, or (R5-O)n1-(R6-O)n2-H, and R1 and R2 may be the same as or different from each other; each of R4 to R6 independently represents an alkylene group having 2 to 3 carbon atoms; each of m,
n1, and n2 independently represents a number of 2 to 25; and
R3 represents a substituted or unsubstituted, linear, branched, or cyclic alkyl group
having 1 to 26 carbon atoms, or a substituted or unsubstituted, linear, branched,
or cyclic alkenyl group having 1 to 26 carbon atoms.
ADVANTAGEOUS EFFECTS OF INVENTION
[0012] The lubricating oil composition for traction drive transmission of the present invention
is capable of preserving seizure resistance while improving oxidation stability by
allowing a base number to remain, preventing generation of precipitation to be caused
due to addition of a base, and inhibiting a lowering of traction coefficient.
DESCRIPTION OF EMBODIMENTS
[0013] The lubricating oil composition for traction drive transmission of the present invention
preparing by blending (A) a base oil, (B) a phosphate ester-based compound, (C) an
antioxidant, and (D) an amine represented by the general formula (I) and/or an amine
oxide of the amine.
[0014] In the present invention, for example, the composition prescribed as "the lubricating
oil composition preparing by blending (A) a base oil, (B) a phosphate ester-based
compound, (C) an antioxidant, and (D) an amine represented by the general formula
(I) and/or an amine oxide of the amine" includes not only a "composition comprising
the (A) to (D) components" but also a "composition comprising, in place of at least
one of the (A) to (D) components, a modified material resulting from modification
of the at least one of the (A) to (D) components" and a "composition comprising a
reaction product resulting from reaction of at least a part of the (A) to (D) components
with each other".
[0015] It is to be noted that the "lubricating oil composition for traction drive transmission
of the present invention" will be sometimes referred to as "lubricating oil composition".
[A Component: Base Oil]
[0016] As the base oil in the lubricating oil composition, a mineral oil and/or a synthetic
oil is used.
[0017] Examples of the mineral oil include paraffin-based mineral oils, intermediate-based
mineral oils, and naphthene-based mineral oils, all of which are obtained by usual
purification methods, such as solvent purification, hydrogenation purification, etc.,
and the like; and those prepared by isomerizing wax produced through Fischer-Tropsch
process (gas-to-liquid waxes) or mineral oil-based wax; and the like.
[0018] Examples of the synthetic oil include hydrocarbon-based synthetic oils, ether-based
synthetic oils, and the like.
[0019] Examples of the hydrocarbon-based synthetic oil include α-olefin oligomers or hydrides
thereof, such as polybutene, polyisobutylene, a 1-octene oligomer, a 1-decene oligomer,
an ethylene-propylene copolymer, etc.; aromatic compounds, such as an alkylbenzene,
an alkylnaphthalene, etc.; naphthene ring-containing compounds, such as compounds
having one naphthene ring, e.g., cyclopentane, cyclohexane, etc., compounds having
two or more naphthene rings, e.g., phychtelite, oleanane, 2,4-dicyclohexyl-2-methylpentane,
bicyclo[2.2.1]heptane, a hydride of a dimer of bicyclo[2.2.1]heptane ring compound,
octahydrometanonaphthalene, octahydrometanoindane, decahydrometanoazulene, etc., etc.;
and compounds resulting from substitution of the aforementioned compounds having one
naphthene ring or compounds having two or more naphthene rings with one or more alkyl
groups or alkylene groups having 1 to 3 carbon atoms. It is to be noted that with
respect to crosslinked cyclic hydrocarbons, in the case of bicyclic hydrocarbons,
the number of naphthene rings is defined as 2, and in the case of tricyclic hydrocarbons,
the number of naphthene rings is defined as 3.
[0020] Examples of the ether-based synthetic oil include polyoxyalkylene glycols, polyphenyl
ethers, and the like.
[0021] As for the base oil, only one of the aforementioned mineral oils and/or the aforementioned
synthetic oils may be used, or two or more thereof may also be used. Furthermore,
at least one mineral oil and at least one synthetic oil may be used in combination.
[0022] Among the aforementioned base oils, naphthene-based mineral oils or naphthene ring-containing
compounds (naphthene-based synthetic oils) are preferred from the viewpoint of increasing
the traction coefficient. Above all, naphthene-based synthetic oils are more preferred,
and especially, naphthene-based synthetic oils having two or more naphthene rings
are still more preferred.
[0023] Among the naphthene-based synthetic oils having two or more naphthene rings, bicyclo[2.2.1]heptane
and a hydride of a dimer or trimer of bicyclo[2.2.1]heptane ring compound are suitable,
with a dimer being especially preferred.
[0024] Examples of the bicyclo[2.2.1]heptane ring compound include compounds having a bicyclo[2.2.1]heptane
ring, on which at least one alkyl group having 1 to 3 carbon atoms may be substituted,
and having a molecular weight of 200 to 500. Examples of the dimer of the instant
compound include endo-2-methyl-exo-3-methyl-exo-2-[(exo-3-methylbicyclo[2.2.1]hept-exo-2-yl)methyl]bicyclo[2.2.1]heptane,
endo-2-methyl-exo-3-methyl-exo-2- [(exo-2-methylbicyclo[2.2.1]hept-exo-3-yl)methyl]bicyclo[2.2.1]heptane,
endo-2-methyl-exo-3-methyl-exo-2-[(endo-3-methylbicyclo[2.2.1]hept-endo-2-yl)methyl]bicyclo[2.2.1]heptane,
endo-2-methyl-exo-3-methyl-exo-2-[(endo-2-methylbicyclo[2.2.1]hept-endo-3-yl)methyl]bicyclo[2.2.1]heptane,
and the like. Examples of the trimer of the instant compound include 3-methyl-2-[(3-methylbicyclo[2.2.1]hept-2-yl)methyl]-2-[(2,3-dimethylbicyclo[2.2.1]hept-2-yl)methyl]bicyclo[2.2.1]heptane,
2-[(bicyclo[2.2.1]hept-2-yl)methyl]-2-[(2-methylbicyclo[2.2.1]hept-2-yl)methyl]bicyclo[2.2.1]heptane,
2-[(bicyclo[2.2.1]hept-2-yl)ethyl]-2-[(2-ethylbicyclo[2.2.1]hept-2-yl)ethyl]bicyclo[2.2.1]heptane,
and the like.
[0025] A blending amount of the base oil that is the (A) component is preferably 80 to 99%
by mass, and more preferably 90 to 95% by mass relative to the total amount of the
lubricating oil composition from the viewpoint of keeping a high traction coefficient
while ensuring the blending proportions of other components.
[B Component: Phosphate Ester-Based Compound]
[0026] In the present invention, a phosphate ester-based compound is used as the B component.
The phosphate ester-based compound has a role of preserving the seizure resistance.
[0027] Examples of the phosphate ester-based compound include phosphate esters, such as
orthophosphate esters, acidic phosphate esters, phosphite esters, etc. At least one
of these phosphate esters may be used. Among these phosphate esters, phosphite esters
are suitable, but they may be properly selected according to the purpose.
[0028] As the orthophosphate ester, for example, those represented by the following general
formula (II) are useful.

[0029] In the general formula (II), each of R
7 to R
9 represents an alkyl group having 4 to 24 carbon atoms, an alkenyl group having 4
to 24 carbon atoms, or a hetero atom-containing group having 4 to 24 carbon atoms
which contains an atom selected from an oxygen atom, a nitrogen atom, and a sulfur
atom in the aforementioned alkyl group or alkenyl group.
[0030] Though the alkyl group and the alkenyl group represented by R
7 to R
9 may be linear, branched, or cyclic, they are preferably linear. Furthermore, the
alkyl group and the alkenyl group represented by R
7 to R
9 have preferably 6 to 20 carbon atoms, and more preferably 7 carbon atoms.
[0031] In the case where R
7 to R
9 are each a hetero atom-containing group, the number of hetero atoms is preferably
1 to 4, and the hetero atom is preferably a sulfur atom.
[0032] Examples of the alkyl group represented by R
7 to R
9 include an octyl group, a nonyl group, a decyl group, an undecyl group, a dodecyl
group, a tridecyl group, a tetradecyl group, a pentadecyl group, a hexadecyl group,
a heptadecyl group, an octadecyl group, a nonadecyl group, an eicosyl group, a heneicosyl
group, a docosyl group, a tricosyl group, and a tetracosyl group. These may be linear,
branched, or cyclic. Examples of the alkenyl group include an octenyl group, a nonenyl
group, a decenyl group, an undecenyl group, a dodecenyl group, a tridecenyl group,
a tetradecenyl group, a pentadecenyl group, a hexadecenyl group, a heptadecenyl group,
an octadecenyl group, a nonadecenyl group, an eicosenyl group, a heneicosenyl group,
a docosenyl group, a tricosenyl group, and a tetracosenyl group. These may be linear,
branched, or cyclic, and a position of the double bond is arbitrary.
[0033] As the acidic phosphate ester, for example, those represented by the following general
formula (III) are useful.

[0034] In the general formula (III), R
10 represents a hydrogen atom, an alkyl group having 4 to 24 carbon atoms, an alkenyl
group having 4 to 24 carbon atoms, or a hetero atom-containing group having 4 to 24
carbon atoms which contains an atom selected from an oxygen atom, a nitrogen atom,
and a sulfur atom in the aforementioned alkyl group or alkenyl group. Among those,
an alkyl group, an alkenyl group, or a hetero atom-containing group is preferable.
R
11 represents an alkyl group having 4 to 24 carbon atoms, an alkenyl group having 4
to 24 carbon atoms, or a hetero atom-containing group having 4 to 24 carbon atoms
and containing an atom selected from an oxygen atom, a nitrogen atom, and a sulfur
atom in the aforementioned alkyl group or alkenyl group.
[0035] Though the alkyl group and the alkenyl group represented by R
10 and R
11 may be linear, branched, or cyclic, they are preferably linear. Furthermore, the
alkyl group and the alkenyl group represented by R
10 and R
11 have preferably 6 to 20 carbon atoms.
[0036] Specific examples of the alkyl group and the alkenyl group represented by R
10 and R
11 are the same as those in R
7 to R
9.
[0037] With respect to the hetero atom-containing group as R
10 or R
11, the number of hetero atoms is preferably 1 to 4, and the hetero atom is preferably
a sulfur atom.
[0038] As the phosphite ester, for example, those represented by the following general formula
(IV) are useful.

[0039] In the general formula (IV), R
12 represents a hydrogen atom, an alkyl group having 4 to 24 carbon atoms, an alkenyl
group having 4 to 24 carbon atoms, or a hetero atom-containing group having 4 to 24
carbon atoms and containing an atom selected from an oxygen atom, a nitrogen atom,
and a sulfur atom in the aforementioned alkyl group or alkenyl group. Among those,
an alkyl group, an alkenyl group, or a hetero atom-containing group is preferable.
R
13 represents an alkyl group having 4 to 24 carbon atoms, an alkenyl group having 4
to 24 carbon atoms, or a hetero atom-containing group having 4 to 24 carbon atoms
and containing an atom selected from an oxygen atom, a nitrogen atom, and a sulfur
atom in the aforementioned alkyl group or alkenyl group.
[0040] Though the alkyl group and the alkenyl group represented by R
12 and R
13 may be linear, branched, or cyclic, they are preferably linear. Furthermore, the
alkyl group and the alkenyl group represented by R
12 and R
13 have preferably 6 to 20 carbon atoms, and more preferably 6 to 12 carbon atoms.
[0041] With respect to the hetero atom-containing group as R
12 or R
13, the number of hetero atoms is preferably 1 to 4, and the hetero atom is preferably
a sulfur atom.
[0042] Specific examples of the alkyl group and the alkenyl group represented by R
12 and R
13 are the same as those in R
7 to R
9.
[0043] A blending amount of the phosphate ester-based compound as the B component is preferably
0.05 to 10% by mass, and more preferably 0.5 to 8% by mass relative to the total amount
of the lubricating oil composition from the viewpoints of improving the seizure resistance
and inhibiting a lowering of the traction coefficient.
[C Component: Antioxidant]
[0044] In the present invention, an antioxidant is used as the C component. Examples of
the antioxidant include amine-based antioxidants, phenol-based antioxidants, and sulfur-based
antioxidants.
[0045] Examples of the amine-based antioxidant include dialkyldiphenylamines (the carbon
number of the alkyl group is 1 to 20), such as 4,4'-dibutyldiphenylamine, 4,4'-dioctyldiphenylamine,
4,4'-dinonyldiphenylamine, etc and naphthylamines, such as phenyl-α-naphthylamine,
octylphenyl-α-naphthylamine, nonylphenyl-α-naphthylamine, etc.
[0046] Examples of the phenol-based antioxidant include monophenol-based antioxidants, such
as 2,6-di-tert-butyl-4-methylphenol, 2.6-di-tert-butyl-4-ethylphenol, etc.; and diphenol-based
antioxidants, such as 4,4'-methylenebis(2,6-di-tert-butylphenol), 2,2'-methylenebis(4-ethyl-6-tert-butylphenol),
etc.
[0047] Examples of the sulfur-based antioxidant include phenothiazine, pentaerythritol-tetrakis-(3-laurylthiopropionate),
bis(3,5-tert-butyl-4-hydroxybenzyl)sulfide, thiodiethylenebis(3-(3,5-di-tert-butyl-4-hydroxyphenyl))propionate,
2,6-di-tert-butyl-4-(4,6-bis(octylthio)-1,3,5-triazine-2-methylamino)phenol, and the
like.
[0048] The aforementioned antioxidants may be used alone, or may be used in combination
of two or more thereof. In the present invention, a combination of the phenol-based
antioxidant with the amine-based antioxidant or sulfur-based antioxidant is preferably
used, and a combination of the phenol-based antioxidant with the amine-based antioxidant
is optimum.
[0049] A blending amount of the antioxidant as the C component is preferably 0.1 to 1.6%
by mass, and more preferably 0.5 to 1% by mass relative to the total amount of the
lubricating oil composition from the viewpoints of improving the oxidation stability
and inhibiting a lowering of the traction coefficient.
[D Component: Amine]
[0050] In the present invention, an amine represented by the general formula (I) and/or
an amine oxide of the instant amine (hereinafter sometimes referred to as "amine of
the D component") is used as the D component. Either of the amine represented by the
general formula (I) and the amine oxide of the instant amine may bring the effects
of the present invention, but the amine represented by the general formula (I) is
preferable from the viewpoints that it is likely to allow the base number to remain
and that it is excellent in maintenance of the oxidation stability.

[0051] In the general formula (I),
each of R
1 and R
2 independently represents a linear, branched, or cyclic alkyl group having 1 to 26
carbon atoms, a linear, branched, or cyclic alkenyl group having 1 to 26 carbon atoms,
(R
4-O)
m-H, or (R
5-O)
n1-(R
6-O)
n2-H, and R
1 and R
2 may be the same as or different from each other; each of R
4 to R
6 independently represents an alkylene group having 2 to 3 carbon atoms; each of m,
n1, and n2 independently represents a number of 2 to 25; and
R
3 represents a substituted or unsubstituted, linear, branched, or cyclic alkyl group
having 1 to 26 carbon atoms, or a substituted or unsubstituted, linear, branched,
or cyclic alkenyl group having 1 to 26 carbon atoms.
[0052] The amine as the D component plays a role of not only neutralizing the acidity which
has been increased by the addition of the phosphate ester-based compound as the B
component, to inhibit corrosion of the metal but also inhibiting oxidation of the
lubricating oil composition, to improve the oxidation stability. As other basic substances,
a metal-based detergent, a primary amine, and a second amine might be thought. However,
the metal-based detergent is excessively high in reactivity, so that the effect for
preserving the seizure resistance of the phosphate ester-based compound as the B component
is impaired. With respect to the primary amine and the secondary amine, there is a
concern that such an amine reacts with the phosphate ester-based compound to generate
precipitation.
[0053] In the general formula (I), each of R
1 to R
3 is preferably an alkyl group, and more preferably an unsubstituted linear alkyl group
from the viewpoint of improving the stability.
[0054] In the general formula (I), the sum total of carbon number of R
1 to R
3 is preferably 10 to 40, more preferably 11 to 23, and still more preferably 12 to
22. When the sum total of carbon number is 10 or more, the amine as the D component
may be allowed to remain as an effective component for a long period of time, and
when the sum total of carbon number is 40 or less, the addition amount of the amine
as the D component may be suppressed while ensuring the basic effective component
in a certain proportion.
[0055] In the general formula (I), it is preferred that one or two of R
1 and R
2 are a methyl group, and it is more preferred that both of R
1 and R
2 are a methyl group. From the viewpoint of improving the stability, R
3 is preferably an unsubstituted linear alkyl group having 8 to 22 carbon atoms, and
more preferably an unsubstituted linear alkyl group having 10 to 20 carbon atoms.
[0056] The amine as the D component may be used alone, or may be used in admixture of two
or more thereof.
[0057] With respect to the amine as the D component, from the viewpoint of inhibiting a
lowering of the traction coefficient, its base number is preferably one at which the
blending amount of the D component becomes small, and the base number is preferably
50 mgKOH/g or more, and more preferably 100 mgKOH/g or more. It is to be noted that
the base number as referred to in the present invention refers to a value measured
by the hydrochloric acid method in conformity with JIS K2501.
[0058] A blending amount of the amine as the D component is preferably 0.05 to 4% by mass,
more preferably 0.1 to 0.8% by mass, and still more preferably 0.15 to 0.5% by mass
relative to the total amount of the lubricating oil composition from the viewpoints
of appropriate neutralization and inhibition of a lowering of the traction coefficient.
[0059] In the lubricating oil composition, the phosphate ester-based compound as the B component
and the amine as the D component are preferably blended in a mass ratio of 35/1 to
2/1, and more preferably blended in a mass ratio of 20/1 to 3/1. By blending these
components in such a mass ratio, it is possible to improve a balance between the seizure
resistance and the inhibition of corrosion favorable.
[E Component: Lubricating Oil Additive]
[0060] In the lubricating oil composition of the present invention, a lubricating oil additive
may be further blended as an E component in the composition of the A to D components.
[0061] Examples of the lubricating oil additive as the E component include a viscosity index
improver, a friction modifier, other lubricating oil additives, and the like. It is
preferred to blend one or two or more lubricating oil additives selected from the
foregoing additives.
[0062] Examples of the friction modifier include partial ester compounds obtained through
reaction between a fatty acid and an aliphatic polyhydric alcohol. In the partial
ester compound, the fatty acid is preferably a fatty acid having a linear or branched
hydrocarbon group having 6 to 30 carbon atoms, and the carbon number of the hydrocarbon
group is more preferably 8 to 24, and especially preferably 10 to 20. Examples of
the fatty acid include saturated fatty acids, such as caproic acid, caprylic acid,
capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid,
behenic acid, lignoceric acid, etc.; and unsaturated fatty acids, such as myristoleic
acid, palmitoleic acid, oleic acid, linoleic acid, etc., with oleic acid being preferred.
The aforementioned aliphatic polyhydric alcohol is an alcohol having a valence of
2 to 6, and examples thereof include ethylene glycol, glycerin, trimethylolpropane,
pentaerythritol, sorbitol, sorbitan, and the like, with sorbitan being preferred.
These partial ester compounds may be used alone, or may be used in combination of
two thereof.
[0063] A fatty acid saturated monoamine and an unsaturated monoamine each having about 10
to 20 carbon atoms, such as stearylamine, oleylamine, etc., may also be suitably used
as the friction modifier.
[0064] Examples of other lubricating oil additives include an antifoaming agent, a metal
deactivator, an ultraviolet absorber, a rust-preventive agent, a pour-point depressant,
and the like. Examples of the antifoaming agent include a silicone oil, a fluorinated
silicone oil, and the like, and examples of the metal deactivator include copper deactivators,
such as an N-[N,N'-dialkylaminomethyl] triazole (the carbon number of the alkyl group
is 3 to 12), etc., and the like.
[0065] A blending amount of the lubricating oil additive varies with a performance to be
added, and hence, it may not be unequivocally defined. However, it is preferably 3%
by mass or less, and more preferably 0.1 to 1% by mass relative to the total amount
of the lubricating oil composition.
[0066] It is preferred that the lubricating oil composition does not substantially contain
a primary or secondary aliphatic amine. What the lubricating oil composition does
not substantially contain a primary or secondary aliphatic amine means that the amount
of the primary or secondary aliphatic amine is 0.1% by mass or less, preferably 0.01%
by mass or less, and more preferably 0% by mass on the basis of the total amount of
the lubricating oil composition. It is to be noted that even a primary or secondary
amine may be added within the range where the effects of the present invention are
not impaired. For example, so long as a primary or secondary amine having more than
20 carbon atoms is concerned, it tends to hardly generate a precipitate while it depends
on a kind of the base oil.
[Traction Drive Transmission]
[0067] The traction drive transmission of the present invention is one using the aforementioned
lubricating oil composition for traction drive transmission of the present invention
as a lubricating oil composition contained in a traction drive transmission.
[0068] As a main body of the traction drive transmission, those which are conventionally
known may be used. As the lubricating oil composition contained in the traction drive
transmission, the aforementioned lubricating oil composition for traction drive transmission
of the present invention is used.
[0069] The traction drive transmission of the present invention is excellent in remaining
properties of the base number, and hence, it has thorough oxidation stability, preserves
seizure resistance, and is free from an obstruction by a precipitate, high in a traction
coefficient, and excellent in power transmission.
EXAMPLES
[0070] Next, the present invention is hereunder described in more detail by reference to
Examples, but it should be construed that the present invention is in no way limited
by these Examples. It is to be noted that in the Examples, the lubricating oil compositions
were evaluated and measured in the following manners. The results are shown in Tables
1 and 2.
<Evaluation Method and Measurement Method of Lubricating Oil Composition>
(1) Base Number
[0071] A base number of a lubricating oil composition (new oil) was measured the hydrochloric
acid method in conformity with JIS K2501.
(2) Seizure Resistance
[0072] In the Falex test (rotation rate: 290 rpm, oil temperature: 100°C) in conformity
with ASTM D3233 (A method), a load (N) at which a test piece caused seizure was measured.
It is meant that the larger the load, the more excellent the seizure resistance performance
is. A test piece which did not cause the seizure even at a load of 13,340 N is designated
as ">13340".
(3) Remaining Base Number Amount
[0073] A base number of a lubricating oil composition which had been subjected to an oxidation
stability test under conditions at 150°C for 240 hours in conformity with CEC L-48-A-00[B]
was measured by the hydrochloric acid method in conformity with JIS K2501.
(4) Appearance
[0074] An appearance of a lubricating oil composition (new oil) immediately after blending
was observed through visual inspection. The case where any change of the appearance
was not observed is designated as "A", the case where the appearance was cloudy is
designated as "B", and the case where precipitation was generated is designated as
"C".
(5) Traction Coefficient
[0075] The measurement of the traction coefficient at 100°C was performed by using a two-cylinder
friction tester. That is, the traction coefficient was determined with two cylinders
each having the same size and coming into contact with each other (which had a diameter
of 40 mm and a thickness of 20 mm and which were composed of a drum-shaped driven
cylinder with a curvature radius of 20 mm and a flat driving cylinder without crowning)
by rotating either one of the cylinders at a constant velocity while continuously
varying a rotational velocity of the other, applying a load of 147.1 N to the contact
portion of the both cylinders by a weight, and measuring a tangent force generating
between the both cylinders, that is, the objective traction force. The cylinders were
made of chromium molybdenum steel SCM420 and mirror-finished, an average circumferential
velocity was 6.8 m/s, and a maximum hertz contact pressure was 1.24 GPa. The traction
coefficient was measured under conditions at a slip ratio of 5%.
(6) µ Decrease Rate
[0076] A decrease ratio of the traction coefficient of each of the Examples and Comparative
Examples relative to the traction coefficient of Comparative Example 1 was calculated
based on the traction coefficients thus obtained above.
[Examples 1 to 18 and Comparative Examples 1 to 15]
[0077] Materials shown in Tables 1 and 2 were blended and stirred at 80°C for 30 minutes
to prepare lubricating oil compositions, followed by undergoing the aforementioned
evaluations and measurements.
[0078] It is to be noted that the symbols of the raw materials used in Tables 1 and 2 express
as follows.
(A Component)
[0079]
A-1: Naphthene-based synthetic oil (hydride of dimer of bicyclo[2.2.1]heptane ring
compound) (mixture of endo-2-methyl-exo-3-methyl-exo-2-[(exo-3-methylbicyclo[2.2.1]hept-exo-2-yl)methyl]bicyclo[2.2.1]heptane
and endo-2-methyl-exo-3-methyl-exo-2-[(exo-2-methylbicyclo[2.2.1]hept-exo-3-yl)methyl]bicyclo[2.2.1]heptane)
(number of naphthene rings: 4)
A-2: Naphthene-based synthetic oil (2,4-dicyclohexyl-2-methylpentane) (number of naphthene
rings: 2)
A-3: Naphthene-based synthetic oil ((lS,3aR,4S,8aS)-4,8,8-trimethyl-9-methylene-decahydro-1,4-metanoazulene)
A-4: Ester-based synthetic oil (3,5,5-trimethylhexanoic acid 3,5,5-trimethylhexyl
ester)
(B Component)
[0080] Phosphate ester-based compound (phosphorus content: 920 ppm, total acid number: 1.95
mgKOH/g)
(C Component)
[0081]
C-1: Monobutylphenyl monooctylphenylamine
C-2: Pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] C-3:
Benzenepropanoic acid, 3,5-bis(1,1-dimethyl-ethyl)-4-hydroxy-C7-C9-alkyl ester (side
chain)
C-4: 2,6-Di-tert-butyl-4-methylphenol
C-5: Phenyl-1-naphthylamine
C-6: Bis(tridecyl) thiodipropionate
(D Component)
[0082]
D-1: N-Methyldioleylamine (total carbon number of R1 to R3 in the general formula (I): 37, base number: 107 mgKOH/g)
D-2: N-Methyldidecylamine (total carbon number of R1 to R3 in the general formula (I): 21, base number: 184 mgKOH/g)
D-3: Dimethyldodecylamine (total carbon number of R1 to R3 in the general formula (I): 14, base number: 261 mgKOH/g)
D-4: Trioctylamine (total carbon number of R1 to R3 in the general formula (I): 24, base number: 154 mgKOH/g)
D-5: Dicyclohexylmethylamine (total carbon number of R1 to R3 in the general formula (I): 13, base number: 297 mgKOH/g)
D-6: N,N-Dimethyloctylamine (total carbon number of R1 to R3 in the general formula (I): 10, base number: 327 mgKOH/g)
(E Component)
[0083]
E-1: Detergent dispersant (calcium long chain alkyl sulfonate)
E-2: Detergent dispersant (polyolefin polyamine succinimide·polyol)
E-3: Detergent dispersant (calcium long chain alkyl salicylate)
E-4: Friction modifier (mixture of long chain alkyl polyamide, thio alkyl long chain
alkyl ester, and oleic acid monoglyceride (mixture ratio:8/2/1))
E-5: Antifoaming agent (fluorinated silicone)
E-6: Benzotriazole-based ultraviolet absorber (aliphatic primary amine or secondary
amine)
F-1: Oleylamine (aliphatic primary amine)
F-2: Di-hardened tallow alkylamine (carbon number of individual alkyl group: 12 to
20, C16: 30%, C18: 64%) (aliphatic secondary amine)
Table 1
Raw material |
Example |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
18 |
A-1 |
63.00 |
62.55 |
62.05 |
61.56 |
63.05 |
62.35 |
63.23 |
63.03 |
62.68 |
61.95 |
60.45 |
62.15 |
62.78 |
62.99 |
91.25 |
41.25 |
- |
- |
A-2 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
91.25 |
- |
A-3 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
0.50 |
50.50 |
0.50 |
0.50 |
A-4 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
|
- |
- |
- |
- |
91.25 |
8 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
C-1 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
C-2 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
C-3 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
C-4 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
C-5 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
C-6 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
D-1 |
0.45 |
0.90 |
1.40 |
1.89 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
D-2 |
- |
- |
- |
- |
0.40 |
1.10 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
|
- |
D-3 |
- |
- |
- |
- |
- |
- |
0.20 |
0.40 |
0.77 |
1.50 |
3.00 |
- |
- |
- |
0.20 |
0.20 |
0.20 |
0.20 |
D-4 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
1.30 |
- |
- |
- |
- |
- |
- |
D-5 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.67 |
- |
- |
- |
- |
- |
D-6 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
|
- |
0.46 |
- |
- |
- |
- |
E-1 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
E-2 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
E-3 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
E-4 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
E-5 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.04 |
0.04 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
E-6 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
F-1 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
F-2 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
Total |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
Base number (mgKOH/g) |
1.73 |
2.20 |
2.74 |
3.22 |
1.93 |
3.17 |
1.63 |
2.2 |
3.18 |
5.76 |
9.7 |
3.27 |
3.13 |
3.28 1.75 |
1.75 |
1.74 |
1.77 |
Seizure resistance (N) |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
Remaining base number |
0.24 |
0.39 |
0.48 |
0.69 |
0.47 |
1.12 |
0.53 |
0.52 |
1.07 |
1.99 |
3.75 |
0.35 |
0.53 |
0.07 |
0.38 |
0.34 |
0.41 |
0.12 |
Appearance |
A |
A |
A |
A |
A |
A |
A |
A |
A |
A |
A |
A |
B |
A |
A |
A |
A |
A |
Traction coefficient |
0.0845 |
0.0844 |
0.0831 |
0.0829 |
0.0842 |
0.0833 |
0.0847 |
0.0845 |
0.0845 |
0.0833 |
0.0813 |
0.0836 |
0.0842 |
0.0844 |
0.0847 |
0.0800 |
0.0847 |
0.0740 |
µ Decrease ratio (%) |
0.6 |
0.7 |
2.2 |
2.5 |
0.9 |
2.0 |
0.4 |
0.6 |
0.6 |
2.0 |
4.4 |
1.6 |
0.9 |
0.7 |
0.4 |
5.9 |
0.4 |
12.9 |
Table 2
Raw material |
Comparative Example |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
A-1 |
63.45 |
62.65 |
61.85 |
62.39 |
61.46 |
62.25 |
62.10 |
61.74 |
62.83 |
62.67 |
62.56 |
91.45 |
41.45 |
- |
- |
A-2 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
91.45 |
- |
A-3 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
28.50 |
0.50 |
50.50 |
0.50 |
0.50 |
A-4 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
91.45 |
B |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
6.65 |
C-1 |
0.40 |
0.80 |
1.20 |
0.80 |
1.20 |
1.00 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
C-2 |
0.40 |
0.80 |
1.20 |
- |
- |
- |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
0.40 |
C-3 |
- |
- |
- |
1.06 |
1.59 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
C-4 |
- |
- |
- |
- |
- |
0.30 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
C-5 |
- |
- |
- |
- |
- |
0.20 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
C-6 |
- |
- |
- |
- |
- |
0.50 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
D-1 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
D-2 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
D-3 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
D-4 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
D-5 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
D-6 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
E-1 |
- |
- |
- |
- |
- |
- |
- |
- |
0.62 |
- |
- |
- |
- |
- |
- |
E-2 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.78 |
- |
- |
- |
- |
- |
E-3 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.89 |
- |
- |
- |
- |
E-4 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
E-5 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
E-6 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
0.03 |
F-1 |
- |
- |
- |
- |
- |
- |
1.35 |
- |
- |
- |
- |
- |
- |
- |
- |
F-2 |
- |
- |
- |
- |
- |
- |
- |
1.71 |
- |
- |
- |
- |
- |
- |
- |
Total |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
100.00 |
Base number (mgKOH/q) |
1.17 |
1.29 |
1.26 |
1.25 |
1.26 |
1.26 |
4.49 |
3.13 |
1.04 |
1.22 |
1.31 |
1.25 |
1.22 |
1.22 |
1.25 |
Seizure resistance (N) |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
>13340 |
4220 |
3420 |
2280 |
>13340 |
>13340 |
>13340 |
>13340 |
Remaining base number |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
0.03 |
0.20 |
0.03 |
0.02 |
0.08 |
0.02 |
0.01 |
0.03 |
0.00 |
Appearance |
A |
A |
A |
A |
A |
A |
C |
C |
A |
A |
A |
A |
A |
A |
A |
Traction coefficient |
0.0850 |
0.0841 |
0.0830 |
0.0838 |
0.0826 |
0.0836 |
0.834 |
0.0830 |
0.0843 |
0.0841 |
0.0840 |
0.0849 |
0.0800 |
0.0849 |
0.0740 |
µ Decrease ratio (%) |
- |
1.1 |
2.4 |
1.4 |
2.8 |
1.6 |
1.9 |
2.4 |
0.8 |
1.1 |
1.2 |
0.1 |
5.9 |
0.1 |
12.9 |
[0084] The following are understood from Tables 1 and 2. The lubricating oil compositions
of the Examples could allow the base number to thoroughly remain even after the long-term
use under high-temperature circumstances. This matter means that the base always exists
even in the use under severe conditions, and the oxidation stability is favorable.
In addition, the lubricating oil compositions of the Examples could preserve the seizure
resistance without causing seizure even at a load of 13,340 N and did not generate
precipitation by the addition of the base. In addition, the lubricating oil compositions
of the Examples were less in a lowering of the traction coefficient relative to Comparative
Example 1 as a reference and could inhibit a lowering of the traction coefficient.
[0085] In contrast, the lubricating oil compositions of Comparative Examples 1 to 7, 9 to
10, and 12 to 15 could not allow the base number to thoroughly remain after the long-term
use under high-temperature circumstances. This matter means that the amount of the
base is not sufficient in the use under severe conditions, and the oxidation stability
is not satisfactory. In addition, in Comparative Examples 7 and 8, in view of the
fact that the primary amine or secondary amine was used, the precipitation was generated.
In addition, in Comparative Examples 9 to 11, in view of the fact that the metal-based
detergent dispersant was used, the effect for preserving the seizure resistance of
the phosphate ester-based compound as the B component was impaired.
INDUSTRIAL APPLICABILITY
[0086] According to the present invention, it is possible to provide a lubricating oil composition
capable of improving oxidation stability by allowing a base number to remain, preserving
seizure resistance, preventing generation of precipitation to be caused due to addition
of a base, and inhibiting a lowering of traction coefficient. In consequence, the
lubricating oil composition of the present invention is able to be effectively utilized
as a lubricating oil composition for traction drive transmission (T-CVT).