[0001] The invention relates to a clothes dryer, comprising a closed loop for process air,
the closed loop comprising a drum for storing clothes, a first heat exchanger, a second
heat exchanger, and a third heat exchanger, wherein the first heat exchanger is an
air-air heat exchanger having a first air channel and a second air channel for transferring
heat between these air channels, an air inlet of the first air channel is connected
to an air outlet of the drum, an air outlet of the first air channel is connected
to an air inlet of the second heat exchanger, and an air outlet of the third heat
exchanger is connected to an air inlet of the drum. The invention also relates to
a method for operating a clothes dryer, wherein process air flows from a drum through
a first channel of a first heat exchanger where it is cooled down, then through a
second heat exchanger where it is cooled down further, then through a third heat exchanger
where it is warmed up, and then back into the drum. The invention is particularly
useful for a closed-loop heat pump clothes dryer.
[0002] As sketched in
fig.1, a known heat pump clothes dryer 1 comprises a closed cycle or closed loop L for circulating
process air P. One component of this closed loop L is a drum 2 for receiving wet clothes
or laundry that is to be dried. The process air P is circulated using a fan 3. As
an example, during a drying cycle, the process air P is discharged from an air outlet
2b (working point p1) of the drum 2. There, the process air P has an intermediate
temperature T1 of about 40 °C, a high absolute humidity, and a relative humidity rh1
of about 85% or 0.85. The process air P then enters an air inlet 4a of a heat exchanger
that is also an evaporator 4 of a compressor-type heat pump H. There, the process
air P is cooled down below its dew point such that condensate C is generated, in particular
by getting the process air P in contact with surfaces of the evaporator 4. The process
air P discharged by an air outlet 4b of the evaporator 4 (at working point p3) thus
has a relatively low temperature level T3 of about 32 °C, has a significant lower
absolute humidity, and a relative humidity rh3 close to its saturation point or being
saturated, i.e. having a rh3 of about 100% or 1. The process air P then enters an
air inlet 5a of a further heat exchanger that is also a condenser 5 of the heat pump
H. When being discharged through an air outlet 5b (working point p5), its temperature
has been increased to a high temperature level T5 of about 73 °C while keeping the
absolute humidity constant. The relative humidity rh5, however, drops to about 13%.
This enables the process air P to absorb water from the wet clothes after re-entering
the drum 2. By taking up water from the wet clothes, the relative humidity of the
process air P is increased again to rh1 of about 85%, and its temperature drops to
the intermediate level T1. Since the process air P circulates in a closed loop, this
process is repeated until the clothes reach a certain target humidity or target humidity
rate.
[0003] If adjacent air outlets 2b, 4b, 5b and air inlets 4a, 5a, and 2a are close together
and/or if air ducts between adjacent air inlets and air outlets have a negligible
effect on the process air P, the condition of the process air P and the working points,
resp., are the same for these air inlets and air outlets.
[0004] Operation of the heat pump clothes dryer 1 may be controlled by a control means,
e.g. a central control circuitry 13.
[0005] A temperature difference between the heat exchangers (i.e., the evaporator 4 and
the condenser 5) is generated due to the compressor-type heat pump H in which a fluid
(or refrigerant R) is compressed by a compressor 6 from a superheated gas status at
a low pressure/low temperature regime to a superheated gas status at high pressure/high
temperature regime. At that high pressure, the refrigerant is condensed to a sub-cooled
liquid in the condenser 5 (which thus acts as a refrigerant-air heat exchanger) at
a temperature equal or close to a saturation temperature at a bubble point of the
refrigerant R for that pressure. Then reaching an expansion valve 7, the refrigerant
R expands to a low pressure level reaching a bi-phase state at a temperature equal
or close to the saturation temperature at a dew point of the refrigerant R for that
pressure and then evaporates in the evaporator 4 (which thus acts as an air-refrigerant
heat exchanger) to reach the superheated gas status again.
[0006] A theoretical calculation of such a process for the specific working points p1, p3,
and p5 as defined in table 1:
| i |
hi |
mair;i [kg/s] |
mwater;i [kg/h] |
rhi |
Ti [°C] |
vi [m3/kg] |
Voli [m3/h] |
wi |
| 1 |
146 |
0.057 |
8.39 |
0.85 |
40 |
0.946 |
193 |
0.041 |
| 2 |
--- |
--- |
--- |
--- |
--- |
--- |
--- |
--- |
| 3 |
109 |
0.057 |
6.16 |
1 |
32 |
0.906 |
185 |
0.030 |
| 4 |
--- |
--- |
--- |
--- |
--- |
--- |
--- |
--- |
| 5 |
153 |
0.057 |
6.16 |
0.13 |
73 |
1.029 |
210 |
0.030 |
is shown in
fig.2. There, h
i denotes an enthalpy at working point pi, m
air;i a mass flow rate of the dry air component of the process air P, m
water;i a mass flow rate of the water contained in the process air P, v
i a volume flow rate of the wet air / process air P, and w
i a ratio ("humidity ratio") of the mass of water (in kg) per mass of dry air (in kg)
of the process air P. In the configuration of fig.2, the clothes dryer 1 achieves
a dehumidification rate or condensate C generation rate at the evaporator 4 of 2.22
kg/h of water.
[0007] To achieve an even higher efficiency of the drying process, it is known from
DE 10 2007 010 272 A1, from
CH 705 546 A2, from
DE 10 2007 018 787 A1, from
DE10 2007 038 192 A1, from
DE10 2008 007 971 A1, or from
DE 10 2009 002 482 A1 to place an additional air/air heat exchanger between the drum and the evaporator
into the closed loop L to effect an stronger cooling of the process air P prior to
entering the condenser. This is shown in fig.1 by the heat exchanger 8. While the
process air P flows through a first air channel 9 of the air/air heat exchanger 8,
cool ambient air A is drawn through a ambient air duct 10 into a second air channel
11 of the air/air heat exchanger 8 and afterwards discharged out of the clothes dryer
1. To create an air flow of the ambient air A, a separate fan 12 may be used.
[0008] WO 2013/124163 A2 discloses a household appliance, more particularly a tumble dryer, comprising a working
chamber and at least one latent heat store having a respective storage medium, wherein
the respective storage medium is thermally coupled via a respective associated heat
exchanger to a working medium circulating through the working chamber, wherein the
working medium first moves from the working chamber to a heat sink, from said heat
sink to the heat exchanger, from said heat exchanger to a heat source, and from said
heat source back to the working chamber, and wherein the respective storage medium
forms a substance mixture together with a respective carrier fluid, wherein said substance
mixture can be conducted in a respective closed circuit through the associated heat
exchanger for an exchange of heat with the working medium. The respective substance
mixture circulates between the associated heat exchanger and at least one reservoir
in the respective closed circuit, and the reservoir can be refilled layer-by-layer
with the substance mixture conducted through the respective associated heat exchanger.
Document
WO 2013/124163 A2 further relates to a method for operating such a household appliance.
[0009] WO 2012/123914 A1 discloses a treatment device for treating hot and humid air from at least one drying
installation, notably a dryer (I 0), comprising: an inlet to receive the air for treating
coming from the outlet of the drying installation, an air/air exchanger through which
the air for treating circulates - at least one air/fluid exchanger for dehumidifying
the air for treating, the air/air exchanger and said at least one air/fluid exchanger
being placed in series in such a way as to allow air from said at least one air/fluid
exchanger and/or air from outside to be heated up using the air for treating, at least
one outlet for air after treatment connected to the inlet of the drying installation,
at least one bypass bypassing said at least one air/fluid exchanger.
[0010] WO 2008/155263 A1 discloses a condensation tumble dryer having a drying chamber for the objects to
be dried, a process air channel, in which a heater is located for heating the process
air and by means of which the heated process air can be guided to the objects to be
dried via a fan, an air-to-air heat exchanger, a heat pump circuit having an evaporator,
a compressor, and a condenser, at least one condensate collection vessel, a condensate
pump, a condensate drain, and a first line leading from the condensate pump to the
condensate drain, wherein a second line branches off the first line, the second line
opening in the process air channel between the drying chamber and the air-to-air heat
exchanger.
WO 2008/155263 A1 further relates to a method for the operation of the said condensation tumble dryer.
[0011] However, the placement of the additional air/air heat exchanger according to the
prior art causes a considerably higher construction effort (including a significantly
higher construction volume) and considerably higher costs.
[0012] It is the
object of the present invention to at least partially overcome the disadvantages of the
prior art and in particular to provide a clothes dryer that has a significantly increased
efficiency while showing an only moderately increased complexity.
[0013] The object is achieved according to the features of the independent claims. Advantageous
embodiments are in particular disclosed in the dependent claims, the description following
and the drawing attached.
[0014] The object is achieved by a clothes dryer, comprising a closed loop or air channel
for process air, the closed loop comprising a drum for storing clothes, a first heat
exchanger, a second heat exchanger, and a third heat exchanger, wherein: the first
heat exchanger is an air-air heat exchanger having a first air channel and a second
air channel for transferring heat between these air channels, an air inlet of the
first air channel is connected to an air outlet of the drum, an air outlet of the
first air channel is connected to an air inlet of the second heat exchanger, an air
outlet of the second heat exchanger is connected to an air inlet of the second air
channel of the first heat exchanger, an air outlet of the second air channel of the
first heat exchanger is connected to an air inlet of the third heat exchanger, and
an air outlet of the third heat exchanger is connected to an air inlet of the drum.
[0015] This clothes dryer gives the advantage that, with the same energy input, a considerable
increase of the dehumidification rate of over 10 % can be achieved. Also, with the
same energy input, an increase of the temperature of the process air at the air outlet
of the condenser and thus at the air inlet of the drum of over 5 °C can be achieved.
Therefore, by the improved ability to condense the process air and to generate higher
temperatures of the process air at the drum inlet, a considerably faster drying cycle
(over 10% faster) with consequent energy savings can be provided as compared to the
prior art.
[0016] This clothes dryer takes advantage of the lower process air temperature at the outlet
of the evaporator to saturate the wet process air coming from the drum and to pre-heat
it before entering the condenser.
[0017] The clothes dryer may be a household appliance. The clothes dryer may be a tumble
dryer having a rotatable drum. The drum may be rotatable around a horizontal or a
vertical axis. The clothes dryer may be a stand-alone dryer or a washing/drying appliance.
[0018] The first heat exchanger may also be called a "cross flow air-to-air heat exchanger
".
[0019] The second heat exchanger is provided to cool down the process air, in particular
below its dew point to generate condensate and thus to reduce the absolute humidity
of the process air.
[0020] The third heat exchanger is provided to heat up the dried process air, in particular
before it enters the drum. This decreases a relative humidity of the process air.
[0021] During a drying cycle, the process air within the process air loop therefore flows
from the drum through the first channel of the first heat exchanger where it is cooled
down, then through the second heat exchanger where it is cooled down further, then
at least partially through the second channel of the first heat exchanger where it
is warmed up, then through the third heat exchanger where it is warmed up further,
and then back into the drum.
[0022] It is an advantageous embodiment that the air outlet of the second heat exchanger
is only connected to the air inlet of the second channel of the first heat exchanger.
Thus, a flow of the process air by-passing the second air channel is prevented. Such
an embodiment can be realized in a particularly simple set-up.
[0023] It is another advantageous embodiment that the air outlet of the second heat exchanger
is connected to the air inlet of the second air channel of the first heat exchanger
and to the air inlet of the third heat exchanger. Thus, process air being discharged
from the air outlet of the second heat exchanger may partially flow to the air inlet
of the second air channel of the first heat exchanger (representing a first branch
of the process air loop) and partially directly to the air inlet of the third heat
exchanger (representing a second branch or by pass branch of the process air loop).
This at least partial diversion or by-passing of the second air channel of the first
heat exchanger allows an adaptation to operating conditions of the heat exchangers
and therefore a particularly flexible adaption to varying drying conditions.
[0024] It is an advantageous embodiment that a controllable air guidance device is connected
to the air outlet of the second heat exchanger to control a relative flow volume of
the process air to the air inlet of the second air channel of the first heat exchanger
(i.e., the first branch) and directly to the air inlet of the third heat exchanger
(i.e., the second branch), resp. Thus, a particularly flexible adaptation to the operating
conditions of the heat exchangers is achievable. The controllable air guidance device
may be driven by a motor. It may comprise one or more flaps, valves, shutters etc.
to widen or narrow a flow cross-section of one path or of both paths. The air guidance
device may also be called an "air path splitter".
[0025] The controllable air guidance device may be controlled such that it may be set to
two or more pre-defined positions (e.g. flap positions) corresponding to respective
flow volume ratios. Alternatively or additionally, the controllable air guidance device
may set the flow volume ratio in a continuous or quasi-continuous manner. The controllable
air guidance device may completely block or shut off the air path from the air outlet
of the second heat exchanger to the air inlet of the second air channel of the first
heat exchanger and/or to the air inlet of the third heat exchanger.
[0026] It is an alternative embodiment that the air guidance device is a non-controllable
or fixed device splitting the process air loop L and process air paths, resp., in
a fixed manner, esp. in a fixed ratio of flow volumes.
[0027] It is an advantageous embodiment that the second heat exchanger and the third heat
exchanger are components of a heat pump of the clothes dryer. Such a clothes dryer
can be operated in a particularly efficient manner. Such a clothes dryer may also
be called a "closed cycle heat pump clothes dryer".
[0028] In general, the any suitable type of heat pump may be used, e.g. a Stirling-type
heat pump or a Vuilleumier-type heat pump. It is a particularly advantageous embodiment
that the second heat exchanger is an evaporator and the third heat exchanger is a
condenser of a compressor-type heat pump. A compressor-type heat pump additionally
comprises a compressor and an expansion valve in generally well-known manner.
[0029] It is an advantageous embodiment that the clothes dryer is operable such that the
process air that is discharged from the first air channel of the first heat exchanger
is nearly or just saturated. Thus, a precipitation of condensate from the first heat
exchanger can be avoided. Alternatively, the first heat exchanger can be used to cool
down the incoming process air below its dew point and to thus create the conditions
for condensation.
[0030] It is an advantageous embodiment to prevent condensation of the process air at the
first heat exchanger that the temperature of the process air that flows through the
first channel of the first heat exchanger is lowered by not more than 5 °C, in particular
by not more than 4 °C, especially by not more than 3 °C.
[0031] Alternatively, the clothes dryer is operable such that (in particular including the
first heat exchanger being designed such that) it can cause precipitation of condensate
at the first heat exchanger during a drying cycle.
[0032] In particular a mass flow rate of the dry air component of the process air m
air may be between 0.02 and 0.10 kg/s, in particular between 0.05 and 0.06 kg/s, in particular
for the case in which the process air in the evaporator inlet has a relative humidity
of about 0.85 and a temperature of about 40 °C.
[0033] Also, a mass flow rate of the water contained in the process air m
water before the second heat exchanger may in particular be between 2.5 and 18.62 kg/h,
in particular between 5 and 15 kg/h, in particular between 8 and 9 kg/h, in particular
between 8.2 and 8.5 kg/h, in particular between 8.35 and 8.45 kg/h, in particular
at about 8.4 kg/h, in particular for the case in which the process air in the evaporator
inlet has a relative humidity of about 0.85 and a temperature of about 40 °C.
[0034] A mass flow rate of the water contained in the process air m
water after the second heat exchanger may be between 0,8 and 16 kg/h, in particular between
2 and 10 kg/h, in particular between 5.5 and 6.5 kg/h, in particular between 5.7 and
6.1 kg/h, in particular between 5.8 and 6.0 kg/h, in particular between 5.9 and 6.0
kg/h, in particular for the case in which the process air in the evaporator inlet
has a relative humidity of about 0.85 and a temperature of about 40 °C
[0035] Furthermore, a relative humidity rh of the process air may be in the range between
0.75 and 0.95, in particular between 0.8 and 0.9, in particular about 0.85, after
the drum and before the first air channel of the first heat exchanger (i.e., at working
point 1).
[0036] The relative humidity rh may in particular be approx. 1 after the first air channel
of the first heat exchanger and before the second heat exchanger (i.e., working point
2) and also after the second heat exchanger and before the second air channel of the
first heat exchanger (i.e., working point 3).
[0037] The relative humidity rh may be in the range from 0.70 to 0.95, in particular between
0.8 and 0.9, in particular about 0.85, after second air channel of the first heat
exchanger and before the third heat exchanger (i.e., at working point 4).
[0038] The relative humidity rh may be in the range between 0.04 and 0.26 (in particular
in the range between 0.08 between 0.15, especially at about 0.11, after the third
heat exchanger and before the drum (i.e., at working point 5).
[0039] A temperature T of the process air may e.g. be in the range from 25 °C to 45 °C (in
particular about 40 °C) at working point 1. The temperature T may e.g. be in the range
from 35 °C to 40 °C (in particular about 37 °C) at working point 2, but lower than
the temperature T at working point 1, in particular between 2 °C and 5 °c lower, in
particular 3 °C to 4 °C lower.
[0040] The temperature T may be e.g. in the range from 3,9 °C to 41,4 °C, in particular
in the range from 25 °C to 35 °C, in particular, in the range from 29 °C to 33 °C,
in particular at about 31 °C, at working point 3.
[0041] The temperature T may be in the range from 8,8 °C to 43 °C, in particular in the
range from 32 °C to 36 °C, but higher then working point 3 (in particular approx.
34 °C) at working point 4 and in the range from 59 to 80 °C (in particular approx.
75 °C) at working point 5.
[0042] A volume flow rate v of the process air may e.g. be in the range from 0.865 to 0,991
m
3/kg (in particular in the range from 0.94 to 0.95 m
3/kg) at working point 1, in the range from 0.8514 to 0.9875 m
3/kg (in particular in the range from 0.93 to 0.94 m
3/kg) at working point 2, and in the range from 0.807 to 0.956 (in the range from 0.88
to 0.92, in particular at about 0.90) m
3/kg at working point 3. The volume flow rate v may be in the range from 0.821 to 0.959
(in particular in the range from 0.90 to 0.93, in particular at about 0.91) m
3/kg at working point 4 and in the range from 0.934 to 1.087 (in particular in the
range from 1.00 to 1.05, in particular at about 1.03 or 1.04) m
3/kg at working point 5.
[0043] A humidity ratio w of the process air may e.g. be in the range from 0.0149 to 0.0615
(in particular in the range from 0.035 to 0.045, in particular at about 0.0411) at
working point 1 and at working point 2, and in the range from 0.00687 to 0.0482 (in
particular in the range from 0.025 to 0.035, in particular at about 0.0292) at working
points 3, 4, and 5.
[0044] The object is also achieved by a method for operating a clothes dryer, wherein process
air flows from a drum through a first channel of a first heat exchanger where it is
cooled down, then through a second heat exchanger where it is cooled down further,
then at least partially through a second channel of the first heat exchanger where
it is warmed up, then through a third heat exchanger where it is warmed up further,
and then back into the drum. The method may be implemented in analogy to the clothes
dryer as described above and achieves the same advantages.
[0045] For example, in one embodiment, none of the process air directly flows from the second
heat exchanger to the third heat exchanger. This is equivalent to a design in which
the second channel of the first heat exchanger is not bypassed and practically all
of the process air flows from the second heat exchanger to the second channel of the
first heat exchanger.
[0046] Alternatively, part of the process air discharged from the second heat exchanger
flows directly to the third heat exchanger and the other part flows to the second
channel of the first heat exchanger and only then to the third heat exchanger.
[0047] The above described features and advantageous embodiments of the present invention
are now described in greater detail by means of schematic descriptions of several
embodiments in combination with respective figures of the drawing attached. In the
drawing,
- Fig.1
- shows a sketch of a clothes dryer according to the prior art;
- Fig.2
- shows a w-T-diagram for the clothes dryer according to the prior art;
- Fig.3
- shows a sketch of a first novel clothes dryer;
- Fig.4
- shows a w-T-diagram for the first novel clothes dryer; and
- Fig.5
- shows a sketch of a second novel clothes dryer.
[0048] Fig.3 shows a sketch of a first novel closed loop heat pump clothes dryer 21. The clothes
dryer 21 differs from the clothes dryer 1 according of the art in that the second
air channel 11 of the first heat exchanger 8 is not connected to the ambiance or the
outside of the process air loop L but to the process air loop L itself. In other words,
process air P flows through both air channels 9 and 11. The first air channel 9 and
the second air channel 11 are functionally separated by the evaporator 4.
[0049] In detail, the process air P flows from the drum 2 through the first channel 9 of
the first heat exchanger 8 where it is cooled down, then through the evaporator 4
where it is cooled down further, then through the second channel 11 of the first heat
exchanger 8 where it is warmed up, then through the condenser 5 where it is warmed
up further, and then back into the drum 2. A section of the process air loop L between
and including the air outlet 9b of the first air channel 9 and the air inlet 4a of
the evaporator 4 defines a working point p2 for the process air P. The working point
p3 corresponds to a section of the process air loop L between and including the air
outlet 4b of the evaporator 4 and the air inlet 11a of the second air channel 11 of
the first heat exchanger 8. A working point p4 corresponds to a section of the process
air loop L between and including the air outlet 11 b of the second air channel 11
and the air inlet 5a of the condenser 5.
[0050] A theoretical calculation of such a process for the specific working points p1 to
p5 as defined in table 2:
| i |
hi |
mair;i [kg/s] |
mwater;i [kg/h] |
rhi |
Ti [°C] |
vi [m3/kg] |
Voli [m3/h] |
wi |
| 1 |
146 |
0.057 |
8.39 |
0.85 |
40 |
0.946 |
193 |
0.041 |
| 2 |
143 |
0.057 |
8.39 |
1 |
37 |
0.937 |
191 |
0.041 |
| 3 |
106 |
0.057 |
5.96 |
1 |
31 |
0.903 |
184 |
0.029 |
| 4 |
109 |
0.057 |
5.96 |
0.84 |
34 |
0.911 |
186 |
0.029 |
| 5 |
153 |
0.057 |
5.96 |
0.11 |
76 |
1.035 |
211 |
0.029 |
is shown in
fig.4. By means of the first channel 9 of the heat exchanger 8, the temperature T of the
process air P is thus decreased by an amount ΔT = 3 °C (i.e. between working point
p1 an working point p2), and increased by approximately the same amount ΔT = 3 °C
by means of the second channel 11 (i.e. between working point 3 the working point
4). The calculations have been carried out assuming an atmospheric pressure at all
the points of 1,013 bar.
[0051] In this configuration, the clothes dryer 21 achieves a dehumidification rate or condensate
C (see fig.1) generation rate at the evaporator 4 of 2.43 kg/h of water which is over
10% higher than what the clothes dryer 1 achieves.
[0052] Fig.5 shows a sketch of a second novel clothes dryer 31. That clothes dryer 31 is similar
to the clothes dryer 1 but additionally comprises a controllable air guidance device
32 that is connected to the air outlet 4b of the evaporator 4 to control a relative
flow of a volume of the process air P through a first branch b1 to the air inlet 11a
of the second air channel 11 of the first heat exchanger 8 and through a second branch
b2 to the air inlet 5a of the condenser 5. In other words, the controllable air guidance
device 32 introduces a bypass or branch line from the air outlet 4b of the evaporator
4 directly to the air inlet 5a of the condenser 5. It is controllable e.g. by an electrical
motor or an actor (not shown), e.g. by the central control circuitry 13. The relative
flow volume can e.g. be controlled by setting a flow cross-section of one or both
branches b1 and b2.
[0053] The air guidance device 32 may also be set such that the process air P flows through
the first branch b1 (thus completely passing the second channel 11 of the first heat
exchanger 8) and/or only through the second branch b2.
[0054] Of course, the present invention is not limited to the described or shown embodiments.
[0055] For example, the clothes dryer may comprise a non-controllable or fixed air guidance
device to give a fixed flow ratio through both branches.
List of Reference Numerals
[0056]
- 1
- clothes dryer
- 2
- drum
- 2a
- air inlet of the drum
- 2b
- air outlet of the drum
- 3
- fan
- 4
- evaporator
- 4a
- air inlet of the evaporator
- 4b
- air outlet of the evaporator
- 5
- condenser
- 5a
- air inlet of the condenser
- 5b
- air outlet of the condenser
- 6
- compressor
- 7
- expansion valve
- 8
- first heat exchanger
- 9
- first air channel
- 9a
- air inlet of the first air channel
- 9b
- air outlet of the first air channel
- 10
- ambient air duct
- 11
- second air channel
- 11a
- air inlet of the second air channel
- 11b
- air outlet of the second air channel
- 12
- fan
- 13
- central control circuitry
- 21
- clothes dryer
- 31
- clothes dryer
- 32
- air guidance device
- b1
- first branch
- b2
- second branch
- C
- condensate
- H
- heat pump
- L
- process air loop
- P
- process air
- pi
- working point i
- rhi
- relative humidity of the process air at working point i
- Ti
- temperature of the process air at working point i
1. A clothes dryer (21; 31), comprising a closed loop (L) for process air (P), the closed
loop (L) comprising a drum (2) for storing clothes, a first heat exchanger (8), a
second heat exchanger (4), and a third heat exchanger (5), wherein
- the first heat exchanger (8) is an air-air heat exchanger having a first air channel
(9) and a second air channel (11) for transferring heat between these air channels
(9, 11),
- an air inlet (9a) of the first air channel (9) is connected to an air outlet (2b)
of the drum (2),
- an air outlet (9b) of the first air channel (9) is connected to an air inlet (4a)
of the second heat exchanger (4),
- an air outlet (4b) of the second heat exchanger (4) is connected to an air inlet
(11 a) of the second channel (11) of the first heat exchanger (8),
- an air outlet (11b) of the second channel (11) of the first heat exchanger (8) is
connected to an air inlet (5a) of the third heat exchanger (5), and
- an air outlet (5b) of the third heat exchanger (5) is connected to an air inlet
(2a) of the drum (2).
2. The clothes dryer (21; 31) according to claim 1, wherein the air outlet (4b) of the
second heat exchanger (4) is only connected to the air inlet (11 a) of the second
channel (11) of the first heat exchanger (8).
3. The clothes dryer (21; 31) according to claim 1, wherein the air outlet (4b) of the
second heat exchanger (4) is connected to the air inlet (11 a) of the second air channel
(11) of the first heat exchanger (8) and to the air inlet (5a) of the third heat exchanger
(5).
4. The clothes dryer (31) according to claim 3, wherein a controllable air guidance device
(32) is connected to the air outlet (4b) of the second heat exchanger (4) to control
a relative flow of the process air (P) to the air inlet (11 a) of the second air channel
(11) of the first heat exchanger (8) and to the air inlet (5a) of the third heat exchanger
(5).
5. The clothes dryer (31) according to claim 3, wherein a fixed air guidance device (32)
is connected to the air outlet (4b) of the second heat exchanger (4) to set a relative
flow of the process air (P) to the air inlet (11 a) of the second air channel (11)
of the first heat exchanger (8) and to the air inlet (5a) of the third heat exchanger
(5).
6. The clothes dryer (21; 31) according to any of the preceding claims, wherein the second
heat exchanger (4) and the third heat exchanger (5) are components of a heat pump
(H) of the clothes dryer (21; 31).
7. The clothes dryer (21; 31) according to any of the preceding claims, wherein the second
heat exchanger (4) is an evaporator and the third heat exchanger (5) is a condenser
of a compressor-type heat pump (21; 31).
8. The clothes dryer (21; 31) according to any of the preceding claims, wherein the clothes
dryer (21; 31) is operable such that the process air (P) being discharged from the
first air channel (9) of the first heat exchanger (8) is just saturated.
9. The clothes dryer (21; 31) according to any of the preceding claims, wherein a temperature
(T) of the process air (P) flowing through the first channel (9) of the first heat
exchanger (8) is lowered by not more than 5 °C.
10. The clothes dryer (21; 31) according to any of the preceding claims, wherein the second
heat exchanger (4) is provided to cool down the process air (P) entering through the
air inlet (4a) of the second heat exchanger (4).
11. A method for operating a clothes dryer (21; 31), wherein process air (P)
- flows from a drum (2) through a first channel (9) of a first heat exchanger (8)
where it is cooled down,
- then through a second heat exchanger (4) where it is cooled down further,
- then at least partially through a second channel (11) of the first heat exchanger
(8) where it is warmed up,
- then through a third heat exchanger (5) where it is warmed up further, and
- then back into the drum (2).
12. The method according to claim 11 wherein a part of the process air (P) directly flows
from the second heat exchanger (4) to the third heat exchanger (5).