BACKGROUND OF THE INVENTION
[0001] The present invention relates to a spun yarn drawing apparatus configured to draw
yarns spun out from a spinning apparatus.
[0002] As a spun yarn drawing apparatus configured to draw yarns spun out from a spinning
apparatus, Patent Literature 1 (Japanese Unexamined Patent Publication No.
2014-101610) recites a spun yarn drawing apparatus in which plural heating rollers and conditioning
rollers are housed in a heat retaining box, for example. In this apparatus, after
the yarns are heated to a drawing temperature by the heating rollers, the yarns are
drawn between the heating rollers and the conditioning rollers, and the drawn yarns
are conditioned by the conditioning rollers. At this stage, if temperatures of the
heating rollers are changed by an influence of the hot conditioning rollers, the temperature
of the yarns when drawn may not be maintained at a predetermined temperature. To solve
this problem, in Patent Literature 1, heat radiation from the conditioning rollers
is blocked by covering the most downstream heating roller by a blocking
SUMMARY OF THE INVENTION
[0003] However, even if the heating roller is covered with the blocking cover, heat conduction
through a side wall of the heat retaining box or the like is unavoidable. On this
account, heat from the conditioning rollers which are arranged to be higher in temperature
than the heating rollers is transferred to the space covered by the blocking cover
via a side wall or the like of the heat retaining box, with the result that the temperature
of the heating rollers becomes higher than the predetermined temperature.
[0004] In consideration of the problem above, an object of the present invention is to improve
the accuracy of temperature control of a preheating roller which heats yarns before
drawn, in a spun yarn drawing apparatus configured to draw yarns spun out from a spinning
apparatus.
[0005] The present invention relates to a spun yarn drawing apparatus including: a preheating
roller configured to heat the yarns before drawn; a conditioning roller which is provided
on the downstream in a yarn running direction of the preheating roller and is higher
in temperature and rotation speed than the preheating roller, the yarns being drawn
between the conditioning roller and the preheating roller; a thermal insulation box
housing the preheating roller and the conditioning roller; and a heat shielding member
provided around the preheating roller, a heat insulation part being provided at least
at a part of a region of an inner surface of the thermal insulation box, the region
facing a preheating roller installation space defined by the heat shielding member.
[0006] According to the present invention, by the heat shielding member provided around
the preheating roller, the influence of the heat radiation from the conditioning roller
on the preheating roller is restrained. Furthermore, the heat insulation part is provided
at least at a part of the region of the inner surface of the thermal insulation box
which region faces the preheating roller installation space defined by the heat shielding
member. On this account, even if the heat from the conditioning roller which is higher
in temperature than the preheating roller reaches the vicinity of the preheating roller
due to heat conduction via the thermal insulation box, the heat is restrained from
being transferred to the preheating roller installation space. Therefore, by the present
invention, an influence of the conditioning roller on the preheating roller is restrained
not only in terms of heat radiation but also in terms of heat conduction, with the
result that the accuracy in the temperature control of the preheating roller is improved.
[0007] Preferably, the heat insulation part is provided at least at a part of the region
of the inner surface of the thermal insulation box the region facing the preheating
roller installation space in which the preheating roller neighboring a high-temperature
space around the conditioning roller is provided.
[0008] The preheating roller provided in the preheating roller installation space neighboring
the high-temperature space around the conditioning roller is susceptible to an influence
of the conditioning roller and the temperature of the preheating roller tends to be
higher than the set temperature. By providing the heat insulation part in such a preheating
roller installation space, the temperature of the preheating roller susceptible to
the influence of the conditioning roller is precisely controllable.
[0009] Preferably, the heat insulation part is provided at least at a part of the region
of the inner surface of the thermal insulation box, the region facing the preheating
roller installation space in which the preheating roller heating the yarns immediately
before drawn is provided.
[0010] The preheating roller heating the yarns immediately before drawn significantly influences
on the temperature of the yarns when they are drawn. By providing the heat insulation
part in such a preheating roller installation space in which the preheating roller
is provided, the temperature of the yarns when drawn is suitably controllable.
[0011] Preferably, an air layer is provided between the inner surface of the thermal insulation
box and the heat insulation part.
[0012] With this arrangement, the heat insulation effect is improved by the air layer, and
hence the transfer of heat from the thermal insulation box to the preheating roller
installation space is further restrained.
[0013] Preferably, the heat insulation part is a laminated body formed of a metal plate
and a heat insulating material, and the metal plate faces the preheating roller whereas
the heat insulating material faces the inner surface of the thermal insulation box.
[0014] With this arrangement, when, for example, a yarn is cut, the cut yarn makes contact
with the metal plate side of the heat insulation part. For this reason, the heat insulating
material is not damaged by the cut yarn, and hence the deterioration in the heat insulation
capability of the heat insulation part is prevented.
[0015] Preferably, the thermal insulation box includes a side wall extending along an axis
of the preheating roller, and the heat insulation part is provided at a region of
an inner surface of the side wall which region faces a circumferential surface of
the preheating roller.
[0016] With this arrangement of the heat insulation part, the heat radiated from the side
wall of the thermal insulation box to the circumferential surface of the preheating
roller is significantly reduced, with the result that temperature increase in the
roller surface, which directly influences on the temperature of the yarns, is effectively
restrained.
[0017] Preferably, a heat insulation part is provided on an inner surface of a back wall
of the thermal insulation box, and the heat insulation parts provided at the side
wall and the back wall are integrally formed.
[0018] By providing the heat insulation part at the back wall of the thermal insulation
box, heat transferred from the back wall to the preheating roller installation space
is reduced, and hence the temperature increase in the preheating roller is further
certainly restrained. Furthermore, because the heat insulation part on the back wall
is integrated with the heat insulation part on the side wall, the heat insulation
parts are easily attached.
[0019] Preferably, the thermal insulation box includes a door which faces an end face of
the preheating roller, and the heat insulation part is provided at a region of an
inner surface of the door which region opposes the end face of the preheating roller.
[0020] By providing the heat insulation part in this way, heat transferred from the door
of the thermal insulation box to the preheating roller is reduced, and hence the temperature
increase in the preheating roller is restrained.
[0021] Preferably, a second heat insulation part is provided between the high-temperature
space and the preheating roller installation space in which the preheating roller
neighboring the high-temperature space is provided.
[0022] By providing such a second heat insulation part, an amount of heat directly transferred
from the high-temperature space to the preheating roller installation space is reduced,
and hence the temperature increase in the preheating roller is further effectively
restrained.
[0023] Preferably, in the thermal insulation box, an inlet for introducing the yarns and
an air introduction portion for guiding air from the inlet to the preheating roller
are formed.
[0024] By providing such an air introduction portion, relatively cool air flowing from the
inlet into the thermal insulation box is supplied to the preheating roller installation
space, with the result that the temperature increase in the preheating roller is further
effectively restrained.
[0025] Preferably, the air introduction portion is an opening formed in the heat shielding
member which is provided on the inlet side of the preheating roller.
[0026] By forming the opening in the heat shielding member and utilizing the opening as
the air introduction portion, the air introduction portion is easily provided without
requiring an additional member or changing the position of a member.
[0027] In the present invention, the influence of the conditioning roller on the temperature
of the preheating roller is effectively restrained and the accuracy in the temperature
control of the preheating roller is improved, because the heat insulation part is
provided at least at a part of the region of the inner surface of the thermal insulation
box which region faces the preheating roller installation space defined by the heat
shielding member.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
FIG. 1 schematically shows a spun yarn take-up machine including a spun yarn drawing
apparatus of an embodiment.
FIG. 2 is a cross section showing details of the internal structure of the spun yarn
drawing apparatus.
FIG. 3 is a perspective view of a heat insulation member.
FIG. 4 is a perspective view of a state in which a door is open.
FIG. 5 is a cross section of a state in which the door is closed.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0029] The following will describe a spun yarn drawing apparatus of an embodiment of the
present invention. FIG. 1 schematically shows a spun yarn take-up machine including
the spun yarn drawing apparatus of the present embodiment. As shown in FIG. 1, the
spun yarn take-up machine 1 is configured to draw, by the spun yarn drawing apparatus
3, yarns Y spun out from a spinning apparatus 2 and then wind the yarns Y by a take-up
winder 4. Hereinafter, the descriptions are based on directions shown in the figures.
[0030] The spinning apparatus 2 generates the yarns Y by serially spinning out a molten
fibrous material such as polyester. The yarns Y spun out from the spinning apparatus
2 receive oil at an oil guide 10, and are then sent to the spun yarn drawing apparatus
3 via a guide roller 11. The spun yarn drawing apparatus 3 is an apparatus for drawing
the yarns Y and are provided below the spinning apparatus 2. In the spun yarn drawing
apparatus 3, plural godet rollers 31 to 35 are provided in a thermal insulation box
20. The spun yarn drawing apparatus 3 will be detailed later.
[0031] The yarns Y drawn by the spun yarn drawing apparatus 3 are sent to a take-up winder
4 via a guide roller 12. The take-up winder 4 is an apparatus for winding the yarns
Y and is provided below the spun yarn drawing apparatus 3. The take-up winder 4 includes
members such as a bobbin holder 13 and a contact roller 14. The bobbin holder 13 is
cylindrical in shape and extends away from the viewer of FIG. 1, and is rotationally
driven by an unillustrated motor. To the bobbin holder 13, plural bobbins B are attached
to be lined up along its axis. By rotating the bobbin holder 13, the take-up winder
4 simultaneously winds the yarns Y onto the bobbins B so as to produce plural packages
P. The contact roller 14 makes contact with the surface of each package P and applies
predetermined contact pressure to the surface, in order to adjust the shape of each
package P.
[0032] Now, the spun yarn drawing apparatus 3 will be detailed. The spun yarn drawing apparatus
3 includes the plural (five in this embodiment) godet rollers 31 to 35 housed in the
thermal insulation box 20. Each of the godet rollers 31 to 35 is rotationally driven
by an unillustrated motor and is a heating roller including an unillustrated heater.
At a lower part of a right side wall of the thermal insulation box 20, an inlet 20a
is formed to introduce the yarns Y into the thermal insulation box 20. At an upper
part of the right side wall of the thermal insulation box 20, an outlet 20b is formed
to allow the yarns Y to go out from the thermal insulation box 20. The yarns Y introduced
through the inlet 20a are wound onto the lowest godet roller 31 and then onto the
other godet rollers one by one, and eventually go out through the outlet 20b.
[0033] The godet rollers 31 to 35 are positioned so that the yarns Y are partially wound
onto each roller. The lower three godet rollers 31 to 33 are preheating rollers for
preliminarily heating the yarns Y before drawn, and a roller surface temperature of
each of these godet rollers 31 to 33 is arranged to be equal to or higher than the
glass transition temperature of the yarns Y (e.g., about 80 degrees centigrade). In
the meanwhile, the upper two godet rollers 34 and 35 are conditioning rollers for
thermally setting the drawn yarns Y, and a roller surface temperature of each of these
godet rollers 34 and 35 is arranged to be higher than the roller surface temperature
of the lower three godet rollers 31 to 33 (e.g., about 130 to 140 degrees centigrade).
The yarn feeding speeds of the upper two godet rollers 34 and 35 are higher than the
yarn feeding speeds of the lower three godet rollers 31 to 33. Hereinafter, the godet
rollers 31 to 33 may be called preheating rollers whereas the godet rollers 34 and
35 may be called conditioning rollers.
[0034] The yarns Y introduced into the thermal insulation box 20 via the inlet 20a are,
to begin with, preliminarily heated to a temperature at which the yarns Y are drawable,
while the yarns Y are fed by the preheating rollers 31 to 33. The yarns Y having been
preliminarily heated are drawn on account of a difference in the yarn feeding speed
between the preheating roller 33 and the conditioning roller 34. The yarns Y are heated
to a higher temperature while being fed by the conditioning rollers 34 and 35, and
the drawn state is thermally fixed. The yarns Y having been drawn in this way go out
from the thermal insulation box 20 through the outlet 20b.
[0035] In regard to the above, the last preheating roller 33 among the preheating rollers
31 to 33, which is on the most downstream in the yarn running direction and heats
the yarns Y which are immediately before drawn, is close to the hot conditioning rollers
34 and 35. On this account, the roller surface temperature of the last preheating
roller 33 is susceptible to the influence of the conditioning rollers 34 and 35, and
the temperature of the last preheating roller 33 may become higher than a set temperature.
Because the temperature of the last preheating roller 33 significantly influences
on the temperature of the yarns Y when they are drawn, required quality of the yarns
Y cannot be maintained unless the temperature of the last preheating roller 33 is
suitably controlled.
[0036] In consideration of the above, in the spun yarn drawing apparatus 3 of the present
embodiment, a heat shielding member is provided around the last preheating roller
33. FIG. 2 is a cross section showing the details of the internal structure of the
spun yarn drawing apparatus 3. Although not illustrated in FIG. 1, in the thermal
insulation box 20, flow control members 41 to 45 are provided more or less along the
running direction of the yarns Y to control the airflow in the thermal insulation
box 20. Among these flow control members 41 to 45, an installation space 46 in which
the last preheating roller 33 is provided is mostly defined by the flow control member
42 between the preheating roller 31 and the last preheating roller 33, the leading
end of the flow control member 43 between the preheating roller 32 and the conditioning
roller 34, and the flow control member 44 between the last preheating roller 33 and
the conditioning roller 35. The flow control members 42 to 44 provided around the
last preheating roller 33 function as heat shielding members for the last preheating
roller 33.
[0037] Each of the heat shielding members 42 to 44 has a heat shielding property. As the
heat shielding members 42 to 44 are provided to surround the last preheating roller
33, heat radiation between the last preheating roller 33 and the other rollers 31,
32, 34, and 35 is restrained. In particular, because of the heat shielding members
43 and 44 provided between the last preheating roller 33 and the hot conditioning
rollers 34 and 35, excessive heat increase in the last preheating roller 33 due to
the heat radiation from the conditioning rollers 34 and 35 is restrained.
[0038] However, when the heat shielding members 42 to 44 are simply provided to surround
the last preheating roller 33, increase in the temperature of the last preheating
roller 33 to be higher than the set temperature may not be completely avoided. This
is presumably because heat is transferred from the conditioning rollers 34 and 35
to the installation space 46 of the last preheating roller 33 due to heat conduction
via the thermal insulation box 20. For this reason, in the spun yarn drawing apparatus
3 of the present embodiment, a heat insulation part is provided at least at a region
of the inner surface of the thermal insulation box 20, which region faces the installation
space 46 for the last preheating roller 33 defined by the heat shielding members 42
to 44.
[0039] Now, the structure of the thermal insulation box 20 will be described. As shown in
FIG. 4, the thermal insulation box 20 includes a housing 21 which houses the rollers
31 to 35 therein and a door 22 which is rotatable about an unillustrated hinge or
the like with respect to the housing 21. The housing 21 is formed of a ceiling 23,
right side wall 24, lower right side wall 25, a lower left side wall 26, a left side
wall 27, and a back wall 28, and the rollers 31 to 35 protrude forward from the back
wall 28. The door 22 includes a housing portion 29 which is open toward the housing
21 when the door 22 is closed and a heat conduction acceleration portion 51 where
the housing portion 29 is filled with a material having higher heat conductivity than
the material of the housing portion 29. In the present embodiment, the housing 21
and the housing portion 29 of the door 22 are made of stainless steel which excels
in strength, whereas the heat conduction acceleration portion 51 is made of aluminum
alloy which is higher in heat conductivity than the stainless steel.
[0040] In the present embodiment, as heat insulation parts of the present invention, a side
heat insulation part 48 (see FIGs. 2 and 3) is provided at the inner surfaces of the
lower left side wall 26 and the left side wall 27 of the thermal insulation box 20,
a back heat insulation part 49 (see FIGs. 2 and 3) is provided at the inner surface
of the back wall 28 of the thermal insulation box 20, and a front heat insulation
part 52 (see FIGs. 4 and 5) is provided at the inner surface of the door 22 of the
thermal insulation box 20. The side heat insulation part 48 and the back heat insulation
part 49 are integrated as a heat insulation member 47. Furthermore, as a second heat
insulation part of the present invention, a heat insulation part 53 is provided on
the last preheating roller 33 side of the heat shielding member 44.
[0041] FIG. 3 is a perspective view showing the heat insulation member 47. In FIG. 3, the
last preheating roller 33 is not shown. The heat insulation member 47 includes a polygonal
back heat insulation part 49 in which an opening for providing the last preheating
roller 33 is formed at a central part and a side heat insulation part 48 which protrudes
from a part of the periphery of the back heat insulation part 49. The side heat insulation
part 48 is formed by folding a plate in accordance with the shape of the periphery
of the back heat insulation part 49.
[0042] The side heat insulation part 48 of the heat insulation member 47 is shaped to be
mostly along the lower left side wall 26 and the left side wall 27 of the thermal
insulation box 20. The side heat insulation part 48 is slightly separated from the
side walls 26 and 27, and an air layer 50 is formed between the side heat insulation
part 48 and the side walls 26 and 27. With this air layer 50, the heat insulation
effect by the side heat insulation part 48 is improved. However, when the air layer
50 is thick, heat transfer due to convection is significant, and the air layer 50
cannot function as a heat insulating layer. For this reason, the thickness of the
air layer 50 is preferably, for example, about 30mm or less. In the meanwhile, the
back heat insulation part 49 of the heat insulation member 47 is in contact with the
back wall 28 of the thermal insulation box 20 and is fixed by an unillustrated bolt
or the like, and hence no air layer is formed between the back heat insulation part
49 and the back wall 28.
[0043] The side heat insulation part 48 is formed by laminating a metal plate 48a as a structural
body and a heat insulation coating 48b which is applied to the surface of the metal
plate 48a on the side wall 26 and 27 side. Similarly, the back heat insulation part
49 is formed by laminating a metal plate 49a as a structural body and a heat insulation
coating 49b which is applied to the surface of the metal plate 49a on the back wall
28 side. Because the side heat insulation part 48 and the back heat insulation part
49 are provided in this way, even if heat from the hot conditioning rollers 34 and
35 is transferred to around the installation space 46 for the last preheating roller
33 due to the heat conduction via the side walls 26 and 27 and the back wall 28 of
the thermal insulation box 20, transfer of the heat from the side walls 26 and 27
or the back wall 28 to the installation space 46 is restrained.
[0044] In addition to the above, in the present embodiment, the heat insulation part 53
is provided between a high-temperature space 54 formed around the conditioning rollers
34 and 35 and the installation space 46 neighboring the high-temperature space 54.
To be more specific, the heat insulation part 53 is provided on the last preheating
roller 33 side of the heat shielding member 44, and hence an amount of heat directly
transferred from the high-temperature space 54 to the installation space 46 is reduced.
The heat insulation part 53 may not be independent from the heat shielding member
44. The heat shielding member 44 may function as a heat insulation part in such a
way that the heat shielding member 44 is made of a material with low heat conductivity.
Furthermore, being similar to the heat insulation parts 48 and 49, the heat insulation
part 53 may be formed by laminating a metal plate as a structural body and a heat
insulation coating applied to the surface of the metal plate on the last preheating
roller 33 side.
[0045] In addition to the above, in the present embodiment, among the heat shielding members
42 to 44 provided around the last preheating roller 33, plural openings 42a are formed
in the heat shielding member 42 which is on the inlet 20a side (see FIG. 2) of the
last preheating roller 33. Air flowing into the thermal insulation box 20 through
the inlet 20a flows, together with an accompanied flow generated by the running of
the yarns Y, along a path F which is formed between the circumferential surface of
the preheating roller 31 provided between the heat shielding member 42 and the inlet
20a and the inner surfaces of the lower right side wall 25 and the lower left side
wall 26 of the thermal insulation box 20. As the openings 42a are formed on an extension
line of this path F, relatively cold air flowing through the inlet 20a is supplied
to the installation space 46 for the last preheating roller 33 via the openings 42a,
with the result that excessive temperature increase in the last preheating roller
33 is prevented.
[0046] Now, the heat conduction acceleration portion 51 and the front heat insulation part
52 provided on the door 22 of the thermal insulation box 20 will be described. FIG.
4 is a perspective view showing a state in which the door 22 is open, whereas FIG.
5 is a cross section showing a state in which the door 22 is closed. To be more specific,
FIG. 5 is a cross section taken along the vertical surface including the rotation
axes of the last preheating roller 33 and the conditioning roller 35. In FIG. 4, the
flow control members 41 to 45 and the heat insulation member 47 are not shown.
[0047] As described above, due to the heat from the hot conditioning rollers 34 and 35,
the temperature of the last preheating roller 33 may be disadvantageously increased
to be higher than the set temperature. However, on the other hand, there is a demand
for supplying the heat from the hot conditioning rollers 34 and 35 to the preheating
rollers 31 and 32 in order to reduce the power required for heating the preheating
rollers 31 and 32.
[0048] To meet this demand, in the present embodiment, the heat conduction acceleration
portion 51 is provided by filling the housing portion 29 constituting the door 22
and made of stainless steel with aluminum alloy which is higher in heat conductivity
than the stainless steel. With this arrangement, the heat generated from the conditioning
rollers 34 and 35 is actively transferred to the preheating rollers 31 and 32 side
via the heat conduction acceleration portion 51 (see the arrow T in FIG. 5). In this
way, the power required to heat the preheating rollers 31 and 32 is reduced. In particular,
as shown in FIG. 5, as the heat conduction acceleration portion 51 is arranged to
protrude toward the rollers 31 to 35 as compared to the housing portion 29, the distance
between the heat conduction acceleration portion 51 and the conditioning rollers 34
and 35 is reduced and the efficiency in the heat transfer by the heat conduction acceleration
portion 51 is improved.
[0049] In regard to the above, the power consumption of the preheating rollers 31 and 32
may be reduced by supplying hot air around the conditioning rollers 34 and 35 to the
side on which the preheating rollers 31 and 32 are provided. In this arrangement,
however, oil mist or the like generated around the hot conditioning rollers 34 and
35 may be disadvantageously cooled by the cool preheating rollers 31 and 32 and may
be adhered to the surfaces of the rollers. In this connection, in the present embodiment
in which the heat transfer is performed by heat conduction, only heat is transferred
to the preheating rollers 31 and 32 side without the movement of the oil mist or the
like, and hence contamination of the surfaces of the preheating rollers 31 and 32
is prevented.
[0050] In addition to the above, in the present embodiment, the front heat insulation part
52 is provided at a region of the inner surface of the door 22 (heat conduction acceleration
portion 51), which region opposes the end face of the last preheating roller 33. As
shown in FIG. 4, the front heat insulation part 52 is formed by laminating a metal
plate 52a which is a structural body and a heat insulation coating 52b applied to
the surface of the metal plate 52a on the door 22 side. The front heat insulation
part 52 is pasted onto the surface of the heat conduction acceleration portion 51.
[0051] By this front heat insulation part 52, the heat generated from the conditioning rollers
34 and 35 is restrained from being radiated around the last preheating roller 33 during
the process of heat transfer in the heat conduction acceleration portion 51 toward
the preheating rollers 31 and 32. On this account, increase in temperature of the
last preheating roller 33 to be higher than the set temperature is restrained, while
the power required to heat the preheating rollers 31 and 32 is reduced. The front
heat insulation part 52 is preferably formed on the entirety of the region of the
inner surface of the door 22 which region opposes the end face of the last preheating
roller 33, and is more preferably formed on the entirety of the region facing the
installation space 46 for the last preheating roller 33.
(Effects)
[0052] As described above, in the spun yarn drawing apparatus 3 of the present embodiment,
the heat insulation parts 48, 49, and 52 are formed at least at a region of the inner
surface of the thermal insulation box 20 which region faces the installation space
46 for the last preheating roller 33 defined by the heat shielding members 42 to 44.
On this account, even if the heat from the conditioning rollers 34 and 35 which are
higher in temperature than the last preheating roller 33 reaches the vicinity of the
last preheating roller 33 due to heat conduction via the thermal insulation box 20,
the heat is restrained from being transferred to the installation space 46 for the
last preheating roller 33. Therefore an influence of the hot conditioning rollers
34 and 35 on the last preheating roller 33 is restrained not only in terms of the
heat radiation but also in terms of the heat conduction, with the result that the
accuracy in the temperature control of the last preheating roller 33 is improved.
[0053] In addition to the above, in the present embodiment, the heat insulation part 53
is provided between the high-temperature space 54 around the conditioning rollers
34 and 35 and the installation space 46 for the last preheating roller 33, which neighbors
the high-temperature space 54. This reduces the amount of heat directly transferred
from the high-temperature space 54 to the installation space 46, with the result that
temperature increase in the last preheating roller 33 is further effectively restrained.
[0054] Table 1 shows the set temperatures of the rollers 31 to 35 and the temperatures of
the rollers 31 to 35 before and after the heat insulation parts 48, 49, 52, and 53
are provided. Before the heat insulation parts 48, 49, 52, and 53 were provided, the
temperature of the last preheating roller 33 was 89 degrees centigrade which is higher
by 9 degrees centigrade than the set temperature. After the heat insulation parts
48, 49, 52, and 53 were provided, the temperature of the last preheating roller 33
was maintained at 80 degrees centigrade which was the set temperature. In this way,
improvement in the accuracy of the temperature control of the last preheating roller
33 was confirmed by the specific example.
[Table 1]
|
SET TEMPERATURE [°C] |
TEMPERATURE BEFORE PROVIDING HEAT INSULATION PART [°C] |
TEMPERATURE AFTER PROVIDING HEAT INSULATION PART [°C] |
PREHEATING ROLLER 31 |
82 |
82 |
82 |
PREHEATING ROLLER 32 |
80 |
80 |
80 |
LAST PREHEATING ROLLER 33 |
80 |
89 |
80 |
CONDITIONING ROLLER 34 |
138 |
138 |
138 |
CONDITIONING ROLLER 35 |
138 |
138 |
138 |
[0055] In addition to the above, in the present embodiment, because the air layer 50 is
provided between the inner surface of the thermal insulation box 20 and the heat insulation
part 48, the heat insulation effect is improved, and hence heat transfer from the
thermal insulation box 20 to the installation space 46 for the last preheating roller
33 is further restrained.
[0056] In addition to the above, in the present embodiment, the heat insulation parts 48,
49, and 52 are formed by laminating the metal plates 48a, 49a, and 52a and the heat
insulating materials 48b, 49b, and 52b, and are arranged such that the metal plates
48a, 49a, and 52a face the last preheating roller 33 whereas the heat insulating materials
48b, 49b, and 52b face the inner surfaces of the thermal insulation box 20. With this
arrangement, when, for example, a yarn Y is cut, the cut yarn Y makes contact with
the side of the heat insulation parts 48, 49, and 52 on which side the metal plates
48a, 49a, and 52a are provided. For this reason, the heat insulating materials 48b,
49b, and 52b are not damaged by the cut yarn Y and hence deterioration in the heat
insulation capability of the heat insulation parts 48, 49, and 52 is prevented.
[0057] In addition to the above, in the present embodiment, the thermal insulation box 20
includes the side walls 26 and 27 extending along the axis of the last preheating
roller 33, and the heat insulation part 48 is provided to oppose the region of the
inner surfaces of the side walls 26 and 27 which region opposes the circumferential
surface of the last preheating roller 33. With this arrangement of the heat insulation
part 48, the heat radiated from the side walls 26 and 27 of the thermal insulation
box 20 to the circumferential surface of the last preheating roller 33 is significantly
reduced, with the result that temperature increase in the roller surface, which directly
influences on the temperature of the yarns Y, is effectively restrained.
[0058] In addition to the above, in the present embodiment, the heat insulation part 49
is provided also at the inner surface of the back wall 28 of the thermal insulation
box 20, and the heat insulation parts 48 and 49 formed on the side walls 26 and 27
and the back wall 28 are integrally formed. By providing the heat insulation part
49 also at the back wall 28 of the thermal insulation box 20 in this way, the heat
transferred from the back wall 28 to the installation space 46 for the last preheating
roller 33 is reduced, with the result that the temperature increase in the last preheating
roller 33 is further certainly restrained. Furthermore, because the heat insulation
part 49 on the back wall 28 is integrated with the heat insulation part 48 on the
side walls 26 and 27, the heat insulation parts 48 and 49 are easily attached.
[0059] In addition to the above, in the present embodiment, the thermal insulation box 20
is provided with the door 22 opposing the end face of the last preheating roller 33,
and the heat insulation part 52 is provided in the region of the inner surface of
the door 22 which region opposes the end face of the last preheating roller 33. By
providing the heat insulation part 52 in this way, the heat transferred from the door
22 of the thermal insulation box 20 to the last preheating roller 33 is reduced, with
the result that the temperature increase in the last preheating roller 33 is restrained.
[0060] In addition to the above, in the present embodiment, the inlet 20a for introducing
the yarns Y and the air introduction portions 42a for introducing the air flowing
through the inlet 20a into the last preheating roller 33 are made through the thermal
insulation box 20. With these air introduction portions 42a, the relatively cool air
flowing into the thermal insulation box 20 through the inlet 20a is supplied to the
installation space 46 for the last preheating roller 33, with the result that the
temperature increase in the last preheating roller 33 is further effectively restrained.
[0061] In particular, in the present embodiment, because the air introduction portions 42a
are openings formed through the heat shielding member 42 which is on the inlet 20a
side of the last preheating roller 33, the air introduction portions 42a are easily
provided without requiring an additional member or changing the position of a member.
[Other Embodiments]
[0062] Although the embodiment of the present invention has been described, the present
invention is not limited to the above and can be suitably changed within the scope
of the present invention as described in the examples below.
[0063] For example, in the embodiment above, the heat insulation parts 48, 49, 52, and 53
provided around the installation space 46 for the last preheating roller 33 have been
described. In addition to this, in regard to the preheating rollers 31 and 32 other
than the last preheating roller 33, a heat insulation part may be provided around
a space in which each of the preheating rollers 31 and 32 is provided, if there is
a problem that the temperature of the space becomes higher than a set temperature
due to the heat from the hot conditioning rollers 34 and 35. For example, because
the preheating roller 32 neighbors a high-temperature region 54, the temperature of
the space in which the roller 32 is provided tends to be higher than a set temperature.
On this account, it is effective in this case to provide a heat insulation part at
a portion (e.g., the heat shielding member 43 or the right side wall 24) facing an
installation space (which is mostly defined by the heat shielding members 41 to 43)
for the preheating roller 32. It is noted that the number of the rollers and the arrangement
of the rollers may be optionally changed.
[0064] In addition to the above, in the embodiment above, the heat insulation parts 48,
49, and 52 are provided at the inner surfaces of the side walls 26 and 27, the back
wall 28, and the door 22 of the thermal insulation box 20, respectively, and the heat
insulation part 53 is provided at the heat shielding member 44. In this regard, at
which member a heat insulation part is provided may be optionally determined.
[0065] In addition to the above, while in the embodiment above no air layer is particularly
provided between each of the back heat insulation part 49 and the front heat insulation
part 52 and the inner surface of the thermal insulation box 20, an air layer may be
provided between each of the heat insulation parts 49 and 52 and the inner surface
of the thermal insulation box 20 by, for example, providing a spacer.
[0066] In addition to the above, in the embodiment above, the heat insulation parts 48,
49, and 52 are formed by applying the heat insulation coatings 48b, 49b, and 52a which
are heat insulating materials onto the metal plates 48a, 49a, and 52a. The heat insulation
parts 48, 49, and 52, however, may be differently arranged. For example, members having
lower heat conductivity than the metal plates 48a, 49a, and 52a may be pasted onto
the metal plates 48a, 49a, and 52a.
[0067] In addition to the above, in the embodiment above, the openings 42a are formed in
the heat shielding member 42 as the air introduction portions through which the air
from the inlet 20a is supplied to the last preheating roller 33. The air introduction
portions, however, may be differently arranged. For example, the heat shielding member
42 may not be provided on the extension line of the path F shown in FIG. 2.
[0068] In addition to the above, in the embodiment above, the heat conduction acceleration
portion 51 is provided only in the door 22. The heat conduction acceleration portion
51, however, may be provided at another part of the thermal insulation box 20. The
materials of the parts of the thermal insulation box 20 may be optionally changed.
1. A spun yarn drawing apparatus configured to draw yarns spun out from a spinning apparatus,
comprising:
a preheating roller configured to heat the yarns before drawn;
a conditioning roller which is provided on the downstream in a yarn running direction
of the preheating roller and is higher in temperature and rotation speed than the
preheating roller, the yarns being drawn between the conditioning roller and the preheating
roller;
a thermal insulation box housing the preheating roller and the conditioning roller;
and
a heat shielding member provided around the preheating roller,
a heat insulation part being provided at least at a part of a region of an inner surface
of the thermal insulation box, the region facing a preheating roller installation
space defined by the heat shielding member.
2. The spun yarn drawing apparatus according to claim 1, wherein, the heat insulation
part is provided at least at a part of the region of the inner surface of the thermal
insulation box, the region facing the preheating roller installation space in which
the preheating roller neighboring a high-temperature space around the conditioning
roller is provided.
3. The spun yarn drawing apparatus according to claim 1 or 2, wherein, the heat insulation
part is provided at least at a part of the region of the inner surface of the thermal
insulation box, the region facing the preheating roller installation space in which
the preheating roller heating the yarns immediately before drawn is provided.
4. The spun yarn drawing apparatus according to any one of claims 1 to 3, wherein, an
air layer is provided between the inner surface of the thermal insulation box and
the heat insulation part.
5. The spun yarn drawing apparatus according to any one of claims 1 to 4, wherein, the
heat insulation part is a laminated body formed of a metal plate and a heat insulating
material, and the metal plate faces the preheating roller whereas the heat insulating
material faces the inner surface of the thermal insulation box.
6. The spun yarn drawing apparatus according to any one of claims 1 to 5, wherein, the
thermal insulation box includes a side wall extending along an axis of the preheating
roller, and the heat insulation part is provided at a region of an inner surface of
the side wall which region faces a circumferential surface of the preheating roller.
7. The spun yarn drawing apparatus according to claim 6, wherein, a heat insulation part
is provided on an inner surface of a back wall of the thermal insulation box, and
the heat insulation parts provided at the side wall and the back wall are integrally
formed.
8. The spun yarn drawing apparatus according to any one of claims 1 to 7, wherein, the
thermal insulation box includes a door which faces an end face of the preheating roller,
and the heat insulation part is provided at a region of an inner surface of the door
which region opposes the end face of the preheating roller.
9. The spun yarn drawing apparatus according to claim 2, wherein, a second heat insulation
part is provided between the high-temperature space and the preheating roller installation
space in which the preheating roller neighboring the high-temperature space is provided.
10. The spun yarn drawing apparatus according to any one of claims 1 to 9, wherein, in
the thermal insulation box, an inlet for introducing the yarns and an air introduction
portion for guiding air from the inlet to the preheating roller are formed.
11. The spun yarn drawing apparatus according to claim 10, wherein, the air introduction
portion is an opening formed in the heat shielding member which is provided on the
inlet side of the preheating roller.