FIELD OF THE INVENTION
[0001] The invention concerns the field of controlling the operation of a primary stage
in a driver device that drives light-emitting means. Especially the invention concerns
a method and a device that enable saving power, avoiding unnecessarily complicated
operation and circuitry, and increasing reliability in a driver device that can be
temporarily put into a standby mode.
BACKGROUND
[0002] A driver device of light-emitting means has multiple functions. It must transform
the available grid voltage (for example: 230 volts AC at 50 Hz) to the voltage - and
frequency, if the light-emitting means work on AC - suitable for the light-emitting
means, and regulate the voltage and current led to the light-emitting means. It must
implement the control operations needed for lighting that should be dimmable and/or
otherwise controllable. In many cases it must isolate, in galvanic sense, the output
connected to the light-emitting means from the input side connected to the grid voltage.
It must also take care that any possible highfrequency oscillations, or other kind
of interference generated internally in the driver device and/or the light-emitting
means, do not propagate backwards to the supply voltage grid. Additionally it should
optimize all consumption of electric energy.
[0003] Fig. 1 illustrates schematically an example of a driver device for light-emitting
means, particularly light-emitting diodes or just LEDs for short. An input section
101 is adapted to be coupled to a mains grid, for example 230 volts AC at 50 Hz. The
input section 101 typically contains passive filtering components as well as a rectifier
bridge, and is adapted to produce an internal DC voltage between the lines marked
VDC and GND. This internal DC voltage goes into a DC-DC converter section 102, which
typically comprises one or two switched-mode power supply stages. In a two-stage approach
the first stage (not separately shown) is a PFC (power factor correction) stage, and
the second stage (not separately shown) is for example a flyback converter adapted
to produce another internal DC voltage between the lines marked VBUS and 0V. The last-mentioned
voltage, which is commonly called the bus voltage, goes into one or more output stages,
of which section 103 is shown in fig. 1. Its output nodes are marked LED+ and LED-
to signify that a LED chain can be coupled therebetween.
[0004] The driver device of fig. 1 is controllable, which means that it comprises a control
interface section 104 adapted to be coupled to a control bus. In this example a DALI
(Digital Addressable Lighting Interface) is shown as an example. The control interface
section 104 is coupled to a secondary side controller 105 that receives control commands
from the control bus and controls the operation of the driver device accordingly.
[0005] The driver device is divided into a primary side and a secondary side along a galvanic
isolation line 106. On the secondary side are the output stage(s) 103, the secondary
side controller 105 and the control interface section 104, as well as the secondary
winding and related components (not separately shown) of an isolation transformer
that constitutes a part of the DC-DC converter section 102. The couplings between
the control interface section 104 and the secondary side controller 105 typically
involve galvanic isolation, so it is also possible to count the control interface
section 104 as belonging to the primary side of the driver device.
[0006] In order to properly control the operation of the DC-DC converter section 102 there
is a primary controller 107 that belongs to the primary side of the driver device.
Each of the controllers 105 and 107 may receive various measured values that are all
schematically represented with a single line marked MON respectively. They may also
send various controlling signals that are all schematically represented with a single
line marked CTRL respectively.
[0007] When the driver device is commanded into a standby state or sleep mode, it should
shut down all but the most important functions that keep it "alive" waiting for further
commands. Noting that the secondary side controller 105 gets its operating voltage
originally from the mains grid through sections 101 and 102, it is understandable
that some electric energy must continue to flow through these sections also in standby
mode even if no such energy is directed to the outputs LED+ and LED-. However, the
amount of required electric energy is so small that a large part of the functions
that are normally active in section 102 can be shut down or at least turned to an
energy-saving mode. This means that the secondary side controller 105 must somehow
inform the primary side controller 107 about the standby mode.
[0008] A feedback coupling typically exists between the secondary side controller 105 and
the primary side controller 107, for enabling the former to give feedback on e.g.
the level of the bus voltage. In order to maintain the galvanic isolation, the feedback
coupling must go through an optocoupler or corresponding isolating means. A prior
art document
US 2012/0313537 A1 (Gruber et al) suggests building a parallel feedback coupling for conveying a standby command.
However, using a dedicated optocoupler for this purpose makes the circuit more complicated.
Optocouplers are also notoriously prone to aging, which means that an optocoupler-based
feedback coupling adds a possible point of failure and thus weakens reliability.
SUMMARY
[0009] It is an objective of the present invention to provide a method and devices for controlling
the operation of a primary stage in a driver device that drives light-emitting means
so that power is saved, unnecessarily complicated operation and circuitry is avoided,
and reliability is increased.
[0010] The objectives of the invention are reached with a method and apparatus as defined
by the respective independent claims.
[0011] According to an example embodiment, there is provided a driver device for light-emitting
means, comprising:
- a primary side adapted to receive an input voltage,
- a secondary side adapted to produce an output voltage, the secondary side being galvanically
isolated from the primary side,
- a power supply adapted to produce a bus voltage for the secondary side, with an isolation
transformer of said power supply bridging the borderline between the primary and secondary
sides,
- on the primary side a primary side controller adapted to control said power supply,
- on the secondary side a secondary side controller, and
- a feedback coupling from said secondary side to said primary side;
wherein said secondary side controller is adapted to utilize said feedback coupling
to make the primary side controller decrease said bus voltage during standby mode,
and wherein said primary side controller is adapted to make said power supply implement
at least one further standby mode function as a response to a decreasing value of
said bus voltage.
[0012] According to another example embodiment, there is provided a method for operating
a driver device for light-emitting means, comprising:
- producing a bus voltage on a galvanically isolated secondary side of the driver device,
- utilizing feedback from the secondary side to a primary side of the driver device
to make a primary side controller decrease said bus voltage during standby mode, and
- implementing, through actions of said primary side controller, at least one further
standby mode function on the primary side as a response to a decreasing value of said
bus voltage.
[0013] The exemplifying embodiments of the invention presented in this patent application
are not to be interpreted to pose limitations to the applicability of the appended
claims. The verb "to comprise" and its derivatives are used in this patent application
as an open limitation that does not exclude the existence of also unrecited features.
The features described hereinafter are mutually freely combinable unless explicitly
stated otherwise.
[0014] The novel features which are considered as characteristic of the invention are set
forth in particular in the appended claims. The invention itself, however, both as
to its construction and its method of operation, together with additional objects
and advantages thereof, will be best understood from the following detailed description
of specific embodiments when read in connection with the accompanying drawings.
BRIEF DESCRIPTION OF DRAWINGS
[0015]
- Fig. 1
- illustrates a driver device for light-emitting means,
- fig. 2
- illustrates a driver device for light-emitting means,
- fig. 3
- illustrates a driver device for light-emitting means,
- fig. 4
- illustrates schematically deriving a standby mode command from a decreasing auxiliary
voltage,
- fig. 5
- illustrates an exemplary circuit for producing bus voltage feedback in a controllable
manner,
- fig. 6
- illustrates parts of a driver device for light-emitting means,
- fig. 7
- illustrates schematically deriving an augmented switch current indicator value and
using it as a transmitted power feedback value, and
- fig. 8
- illustrates parts of a driver device for light-emitting means.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0016] Fig. 2 is a block diagram of a driver device for light-emitting means. The dashed
borderline 106 illustrates the division of the driver device into a primary side,
which is adapted to receive an input voltage (here 230 volts AC), and a secondary
side, which is adapted to produce an output voltage across the nodes marked LED+ and
LED-. The secondary side is galvanically isolated from the primary side. As in fig.
1, conceptually it is insignificant whether the control bus interface 104 is considered
to belong to the primary side or to the secondary side.
[0017] The primary side comprises a power supply adapted to produce a bus voltage for the
secondary side. The bus voltage appears between the nodes marked VBUS and 0V in fig.
2. The power supply is schematically shown to comprise the DC-DC converter block 202
as well as an isolation transformer 203 that bridges the borderline 106 between the
primary and secondary sides. On the primary side a primary side controller 207 is
adapted to control the power supply, and thus to control the production of the bus
voltage. On the secondary side the driver device comprises a secondary side controller
205.
[0018] A feedback coupling exists from the secondary side to the primary side. The secondary
side controller 205 is adapted to utilize the feedback coupling to the make the primary
side controller 207 decrease the bus voltage during standby mode. A detailed example
of how that works is found for example in the European patent application number
EP15150633.4, which was filed on 9 January 2015 and which is not available to the public at the original filing date of this description,
but is incorporated herein in its entirety by reference thereto.
[0019] Decreasing the bus voltage during standby mode is based on the observation that since
electric energy is not needed for illuminating the lighting means during standby mode
but only to keep the secondary side controller "alive", and since the operating voltage
required by the secondary side controller is typically significantly smaller than
the bus voltage needed to illuminate the lighting means, a lower bus voltage may help
to reduce losses while still keeping the necessary control functions running during
standby mode. The difference between the full and decreased bus voltage may be significant,
like 10 - 50% of the full bus voltage or even more.
[0020] It is important to understand that the feedback signal that comes from the secondary
side to the primary side and that causes the primary side controller to lower the
bus voltage is not a standby command as such. A major function of the feedback coupling
is typically to maintain an appropriate level of the bus voltage during normal operation.
For that purpose the secondary side may comprise a bus voltage feedback circuit (not
separately shown in fig. 2) adapted to utilize the feedback coupling to provide the
primary side controller with a bus voltage feedback value. The way in which the feedback
signal reflects the actual bus voltage is controllable, which is emphasized in fig.
2 by marking the feedback coupling as controllable feedback. By changing the way in
which the feedback signal reflects the actual bus voltage during standby mode, the
secondary side controller 205 essentially causes the primary side controller 207 to
act as if bus voltage levels typical to normal operation would be grossly exceeded,
so that as a consequence, the primary side controller makes the power supply lower
the bus voltage.
[0021] The primary side controller 207 is additionally adapted to make the power supply
implement at least one further standby mode function as a response to a decreasing
value of the bus voltage. In a way, the primary side controller 207 - after having
itself made the bus voltage decrease - notices a decrease in the bus voltage and interprets
this decrease as a command to enter standby mode. In fig. 2 this is schematically
shown with a measurement coupling from the primary side of the isolation transformer
203 to the primary side controller 207 at point 206. Since one of the aims of the
described solution is to avoid excessive transfer of signals - and the consequent
need for optoisolators - across the borderline 106 between the primary and secondary
sides, it is advantageous if the primary side controller 207 can be made to notice
the decrease in bus voltage solely with components on the primary side. Fig. 3 illustrates
schematically one possible such approach. The driver device of fig. 3 comprises an
auxiliary winding in the isolation transformer 203 for producing an auxiliary voltage
to the primary side controller 207 at the point schematically illustrated as 306.
The primary side controller 207 of fig. 3 is adapted to detect the decreasing value
of the bus voltage indirectly through a decrease in said auxiliary voltage.
[0022] The bus voltage comes essentially from a secondary winding in the isolation transformer
203. Consequently, if the auxiliary winding has the same polarity as the secondary
winding and the inductive couplings between the coils in the isolation transformer
remain constant, the voltage induced in the auxiliary winding follows closely the
voltage induced into the secondary winding, only scaled by the relative numbers of
turns in the auxiliary and secondary windings respectively. Thus measuring the voltage
produced by the auxiliary winding is comparable to e.g. taking a sample from the actual
bus voltage with a voltage divider; however the former can be accomplished with components
exclusively on the primary side.
[0023] In the schematic approach of fig. 2 the operating voltage required by the primary
side controller 207 comes from the input voltage of the power supply, or from elsewhere
in the power supply. However, in many cases the operating voltage levels specified
for microcontrollers or other circuit elements that can be used as the primary side
controller are very much smaller than the internal DC voltages that appear at various
parts of the power supply. Therefore the auxiliary voltage produced to the primary
side controller 207 at the point schematically illustrated as 306 in fig. 3 may simultaneously
be an operating voltage of the primary side controller 207; by suitably selecting
the numbers of turns of the various coils in the isolation transformer 203 it can
be ensured that the level of the auxiliary voltage is more suitable for use as an
operating voltage of a microcontroller than the level of those voltages that are typically
encountered in the power supply.
[0024] Fig. 4 illustrates schematically an example of an approach of deriving a standby
command on the primary side from an observed decrease in an auxiliary voltage that
as such serves as an indirect representative of the bus voltage. Fig. 4 can be considered
as a block diagram of a hardware implementation or as a flow diagram that describes
a method.
[0025] We may assume that the driver device is capable of producing a bus voltage on a galvanically
isolated secondary side. Blocks 401 and 402 in fig. 4 illustrate utilizing feedback
from the secondary side to the primary side of the driver device. During normal operation
the feedback coupling is used for bus voltage feedback. In other words, a sample of
the bus voltage is taken to block 401 where bus voltage feedback is generated for
conveying over the borderline 106 to the primary side. A bus voltage feedback value
is provided from block 402 to the primary side controller 207, which uses it to control
the way in which the power supply produces the bus voltage.
[0026] A secondary side controller 205 on the secondary side is capable of producing a standby
command for use on the secondary side. The standby command may be used for example
to shut down all switching in the switched-mode power supplies that form the output
voltage(s) in the output stage(s), and/or to otherwise ensure that no light is produced
during standby mode. According to fig. 4 the standby command issued by the secondary
side controller 205 also affects the way in which bus voltage feedback is generated
in block 401; in particular it may cause the generated bus voltage feedback to be
"exaggerated" so that eventually the feedback from the secondary side to the primary
side of the driver device will be utilized to make the primary side controller 207
decrease the bus voltage during standby mode.
[0027] Fig. 5 illustrates one possible way of making a standby command from the secondary
side controller 205 affect the way in which bus voltage feedback is generated. The
voltage feedback arrangement comprises an optocoupler 501 with a photodiode that has
an anode and a cathode. A coupling exists (through a resistor) between a first lower
(15 V) voltage produced by the first voltage regulator 502 and the anode of said photodiode.
The voltage feedback arrangement comprises a shunt regulator 503 coupled to the cathode
of the photodiode, and a basic reference voltage coupling from the bus voltage VBUS
through resistors 504 and 505 to a control input of the shunt regulator 503. Resistor
506 complements the voltage divider that brings a scaled sample of the bus voltage
VBUS to the control input of the shunt regulator 503.
[0028] During normal operation the scaled sample of the bus voltage VBUS controls the shunt
regulator 503 so that the higher the bus voltage VBUS becomes, the more current is
drawn through the photodiode in the optocoupler 501, and consequently the more photons
the photodiode emits inside the optocoupler. Correspondingly if the bus voltage VBUS
would tend to drop too low, the scaled sample thereof would also decrease, decreasing
the current through the photodiode and making it shine dimmer.
[0029] The secondary side controller (which is not shown in fig. 5 but is supposed to be
capable of producing a standby signal STANDBY) is configured to implement the change
of the way in which the feedback signal represents the bus voltage VBUS by changing
the conductivity of a coupling between a second lower (3.3 V) voltage and the control
input of the shunt regulator 503. The second lower (3.3 V) voltage is produced somewhere
on the secondary side, for example with a linear regulator coupled to the bus voltage
or to the first lower (15V) voltage. A simple transistor circuit acts as a switch
507. The polarity of the standby signal STANDBY is such that when activated (i.e.
when the standby signal STANDBY signifies that the driver device should be in standby
state) it is low, making the transistor conductive in the switch 507 and allowing
some current to flow from the second lower (3.3 V) voltage to the control input of
the shunt regulator 503. This causes an overall increase to the electric potential
of the control input, which results in an "exaggerated" voltage feedback signal.
[0030] Referring back to fig. 4, block 403 represents creating or generating an auxiliary
voltage; more generally it can be considered to represent creating a voltage that
somehow represents the actual bus voltage value. In fig. 4 the created auxiliary voltage
is taken as the operating voltage VCC to the primary side controller 207. Additionally
the driver device comprises a comparator 404 that is configured to compare a magnitude
of the auxiliary voltage or a sample thereof to a reference voltage, and to produce
a standby command STBY to the primary side controller as a response to the auxiliary
voltage or sample thereof being smaller than the reference voltage. A separate comparator
404 is not needed, if the primary side controller 207 is itself capable of internally
measuring the voltage it receives at the input marked VCC in fig. 4, or at least capable
of comparing such voltage to a reference voltage or otherwise deducing whether it
is on a normal level or on a reduced level.
[0031] Fig. 6 illustrates an example of a primary side (and some parts of the secondary
side) of a driver device. The block that has been referred to generally as the power
supply above comprises here a series coupling of a power factor correction (PFC) converter
601 and a second converter 602, which in this case is a flyback converter. The auxiliary
voltage generation block 403 comprises an auxiliary winding that is wound on the same
core as the primary and secondary windings of the isolation transformer, and has the
same polarity as the secondary winding. The comparator 404 is configured to compare
a sample of the auxiliary voltage, taken through the voltage divider 603, to a reference
voltage formed with a simple zener diode coupling. If the decrease in the bus voltage
VBUS is sufficiently large, it is reflected with similarly large relative decreases
in the auxiliary voltage and in the sample taken thereof respectively, so that the
output of the comparator 404 gives a standby command to the primary controller 207.
[0032] The connections that are graphically shown at the upper edge of the primary side
controller 207 in fig. 6 are, from left to right: a monitor input for monitoring the
current drawn from the input section 101; a switching pulse output for repeatedly
making the power switch in the PFC converter 601 conductive and non-conductive; a
monitor input for monitoring the current through the power switch in the PFC converter
601; a switching pulse output for repeatedly making the power switch in the second
converter 602 conductive and non-conductive; and a monitor input for monitoring the
current through the power switch in the second converter 602.
[0033] Comparing fig. 6 to fig. 4, the output from the primary controller 207 that is said
to represent control of VBUS in fig. 4 could be taken to correspond to the switching
pulse output for repeatedly making the power switch in the second converter 602 conductive
and non-conductive in fig. 6. The primary side controller 207 can control the generation
of the bus voltage by controlling the duty cycle, frequency, and/or other characteristics
of the switching pulses that are delivered to the control electrode (gate) of the
power switch in the second converter 602. The output from the primary controller 207
that is said to represent the further standby function on the primary side in fig.
4 could be taken to correspond to the switching pulse output for repeatedly making
the power switch in the PFC converter 601 conductive and non-conductive in fig. 6.
[0034] An example of at least one further standby mode function that the primary side controller
207 may make the power supply implement as a response to a decreasing value of the
bus voltage is partially or completely deactivating the PFC converter 601. In other
words, when the output of the comparator 404 gives a standby command, the primary
side controller 207 may temporarily halt all switching pulses to the power switch
in the PFC converter 601. As a result, the internal DC voltage at the output of the
input section 101 may pass directly through the PFC converter 601, become filtered
by the inductive and capacitive components therein, and act as an input voltage to
the second converter 602. Not applying power factor correction during standby mode
may be acceptable, because such a small amount of power will be drawn by the driver
device anyway that any distorting effects in power factor have negligible effect.
At the same time a significant portion of switching losses and other losses that would
otherwise be caused in the PFC converter are avoided, which helps to reduce energy
consumption during standby mode. Partially deactivating the PFC converter would mean
only issuing switching pulses according to some constant manner that has been considered
most energy-effective, regardless of whether it helps to compensate for power factor
distortions.
[0035] The dimensioning of the auxiliary voltage creation block 403 should take into account
that also during standby mode, when the secondary side controller has utilized the
feedback coupling to make the primary side controller 207 decrease the bus voltage,
the primary side controller 207 should remain operative at least to the extent that
it can make the power supply provide at least some electric power through the isolation
transformer to the secondary side. In other words, also during standby mode the auxiliary
voltage (which is proportional to the bus voltage) must remain within a range of allowable
operating voltages of the primary side controller 207. However, many microcontrollers
of the kind that can be used as primary side controllers are relatively flexible regarding
their allowable operating voltage, so it is relatively easy to dimension the auxiliary
voltage creation block so that the auxiliary voltage remains within the range of allowable
operating voltages both during normal mode (when the auxiliary voltage reflects the
full value of the bus voltage) and during standby mode (when the auxiliary voltage
reflects the decreased value of the bus voltage).
[0036] A hardware designer designing a driver device may use an off-the-shelf integrated
circuit as the primary side controller. Many manufacturers offer dedicated controller
circuits for this purpose. However, some controller circuits of this kind have been
observed to operate in a manner that may cause problems related to unintended switching
off of the PFC converter. Namely, some of these controller circuits are designed to
partially or completely deactivate the PFC converter of the power supply when the
transmitted power, i.e. the power that the second converter transfers over the isolation
transformer, becomes smaller than some predetermined limit. In a controllable LED
driver such circumstances may occur when the LEDs are dimmed to low intensity but
not completely extinguished.
[0037] In a driver device such as that (a part of which is) illustrated in fig. 6, the transmitted
power feedback circuit comprises the current sensing resistor on the current path
that goes through the power switch in the second converter 602, as well as the coupling
from the node between said current sensing resistor and said power switch to the appropriate
monitor input of the primary side controller (the rightmost connection at the top
edge of the primary side controller 207 in fig. 6). The transmitted power is proportional
to the square of the peak current on the main current path through the primary winding,
the power switch, and the current sensing resistor. By observing the peak voltage
across the current sensing resistor in each switching cycle the primary side controller
can calculate a value that indicates the transmitted power.
[0038] If the transmitted power is relatively small, such as for example when the LEDs are
dimmed to a low level and only consume a relatively small amount of power, the peak
current - and hence the peak voltage that the primary side controller observes across
the current sensing resistor - also remains small. The off-the-shelf integrated circuit
may have been configured to interpret such a small transmitted power as a reason for
shutting down the PFC converter. However, under the conditions described above this
may lead to a situation where the LED driver does not meet the specifications concerning
its connection to the mains grid at all power levels. There exists a need to keep
the PFC converter operative under low-load conditions, while simultaneously ensuring
that it will be shut down during standby mode, even if as such the primary side controller
would be adapted to partially or completely deactivate power factor correction on
the primary side as a response to a transmitted power feedback value reaching or exceeding
a predetermined limit.
[0039] This objective can be met by using a specific circuit adapted to "artificially" keep
the transmitted power feedback value from reaching or exceeding said predetermined
limit during operation of the driver device when the primary side controller has not
decreased the bus voltage in association with standby mode, and to allow the transmitted
power feedback value to reach or exceed said predetermined limit during operation
of the driver device when the primary side controller has decreased said bus voltage
in association with standby mode.
[0040] Fig. 7 illustrates schematically an example of an approach of keeping the transmitted
power feedback value from reaching the limit when PFC should run continuously, while
allowing the transmitted power feedback value to reach the limit in standby mode.
Fig. 7 can be considered as a block diagram of a hardware implementation or as a flow
diagram that describes a method.
[0041] Blocks 207, 402, 403, and 404 can be the same as the correspondingly numbered blocks
in fig. 4. A transmitted power feedback circuit, or the method steps to provide the
primary side controller 207 with a transmitted power feedback value, comprise blocks
701 and 702. Of these, block 701 may make use of e.g. a switch current indicator coupling
adapted to produce a switch current indicator value indicative of a current through
a power switch in the power supply. Block 702 may make use of a biasing circuit that
is configured to augment the switch current indicator value with a bias value, which
is indicative of a difference between the bus voltage and the bus voltage feedback
value. Of these the former (or a value indicative of the former) comes from block
403, and the latter comes from block 402. The switch current indicator value from
block 701 augmented with the bias value in block 702 becomes the transmitted power
feedback value that is provided to the primary side controller 207.
[0042] Fig. 8 illustrates an exemplary practical implementation of the principle explained
above with reference to fig. 7. The main current path of the second converter in the
power supply goes through the primary winding 801, the power switch 802, and the current
sensing resistor 803. The switch current indicator coupling comprises a coupling from
said main current path, along which the power switch 802 is located, through resistor
804 to the current feedback input of the primary side controller 207. The auxiliary
voltage that is generated in block 403 serves as an indicator of the bus voltage,
as has been described earlier, so the potential at the node between the capacitor
and diode in block 403 is proportional to the bus voltage. On the other hand a bus
voltage feedback value is provided from the secondary side through the optocoupler
501.
[0043] Components in the circuit of fig. 8 that correspond to block 702 in fig. 7 are the
resistors 805 and 806, the zener diodes 807 and 808, and the transistor 809. Together
these components may be called a biasing circuit, and the combination of the zener
diode 807 and the transistor 809 constitute a biasing switch. The biasing circuit
comprises a coupling from the potential proportional to the bus voltage through the
zener diode 807 (in reverse direction), the transistor 809, and the resistor 805 to
the current feedback input of the primary side controller 207. The biasing switch
consisting of the zener diode 807 and transistor 809 is adapted to become conductive
as a response to a decreasing bus voltage feedback value, and to become non-conductive
as a response to said potential proportional to the bus voltage becoming smaller than
a predetermined limit.
[0044] The operation of the relevant parts of the circuit of fig. 8 can be explained in
other words as follows. During normal operation when the transmitted power is relatively
large, the peak voltage values that can be observed across the current sensing resistor
803 are also relatively large. These peak voltage values are coupled through resistor
804 to the current feedback input of the primary side controller 207, which deduces
that transmitted power is large and that the PFC converter must be kept running.
[0045] Even when the LEDs are dimmed and consequently consume only relatively little power,
the bus voltage must be kept at its original value (the LEDs are typically dimmed
through pulse width modulation or amplitude limitation of the current through them,
while the voltage across the whole LED chain must remain equal to the sum of voltage
drops across all LEDs, which essentially leads to a requirement of constant bus voltage).
Thus even under low-power (but not-standby-mode) conditions the auxiliary voltage
generated in block 403 remains relatively large; i.e. the potential at the cathode
of zener diode 807 remains relatively high and the voltage across said zener diode
807 remains above its reverse threshold voltage. On the other hand, low-power conditions
mean that the bus voltage feedback value that can be observed on the line connecting
the optocoupler 501 to the bus voltage feedback input of the primary side controller
207 becomes smaller.
[0046] At some point the potential at the base of the transistor 809 is low enough to make
the transistor 809 conductive, so that a bias value that is indicative of a difference
between the bus voltage (represented indirectly by the auxiliary voltage) and the
bus voltage feedback value becomes coupled through resistor 805 to the output of the
switch current indicator coupling. Said bias value thus augments the actual switch
current indicator value; the switch current indicator value augmented with the bias
value now constitutes the transmitted power feedback value seen by the primary side
controller 207. In its augmented form the transmitted power feedback value is larger
than it would be without the biasing circuit, so the primary side controller 207 does
not recognize the present operating state as such a low-power state that would call
for shutting off the PFC converter.
[0047] Above it was already noted that the secondary side controller is adapted to utilize
the feedback coupling through optocoupler 501 to make the primary side controller
207 decrease the bus voltage during standby mode. A decreasing bus voltage means a
decreasing auxiliary voltage at block 403, i.e. a lower potential at the cathode of
the zener diode 807. The reverse voltage across said zener diode 807 becomes thus
smaller than its reverse threshold voltage, and consequently the zener diode 807 becomes
non-conductive in the reverse direction. The biasing upwards of the transmitted power
feedback value vanishes, and the primary side controller 207 is free to shut down
the PFC controller.
[0048] The circuit of fig. 8 is shown to also include the functions that were built around
the comparator 404 and explained earlier with reference to figs. 2 to 6, but it should
be noted that the principle that has been explained above with reference to figs.
7 and 8 can be applied also independently. In other words, it is not mandatory to
make the power supply implement the at least one further standby mode function as
a response to a decreasing value of the bus voltage, if e.g. the switching off of
the PFC converter can be completely controlled in all circumstances with the principle
of figs. 7 and 8. It is also possible to use the principle of figs. 7 and 8 to control
the switching off of the PFC converter during standby mode, and to make the power
supply implement some yet further standby mode function as a response to a decreasing
value of the bus voltage, with the help of the comparator 404 or a correspondingly
operating circuit.
[0049] The exemplary embodiments described above do not constitute an exhaustive or limiting
description of the scope of protection defined by the appended claims, but variations
and modifications are possible. For example, the PFC converter and second converter
in the power supply may follow other converter topologies than what have been described,
and there may be more windings in the isolation transformer than what has been described.
As an example of the last-mentioned alternative, the driver device may have two or
more output stages that each have their own secondary windings in the isolation transformer
(although two- or multi-channel driver devices can also have a shared secondary winding
in the isolation transformer, so that the same bus voltage nodes serve the bus voltage
to all parallel output stages). An optocoupler is not the only possible way of conveying
feedback across a borderline between galvanically isolated parts, and the changes
in the way in which the bus voltage feedback signal reflects the actual bus voltage
can be implemented with e.g. switch networks or other kinds of circuits different
than the one described above.
1. A driver device for light-emitting means, comprising:
- a primary side adapted to receive an input voltage,
- a secondary side adapted to produce an output voltage, the secondary side being
galvanically isolated from the primary side,
- a power supply adapted to produce a bus voltage for the secondary side, with an
isolation transformer (203) of said power supply bridging the borderline between the
primary and secondary sides,
- on the primary side a primary side controller adapted to control said power supply,
- on the secondary side a secondary side controller, and
- a feedback coupling from said secondary side to said primary side;
wherein said secondary side controller is adapted to utilize said feedback coupling
to make the primary side controller decrease said bus voltage during standby mode,
and wherein said primary side controller is adapted to make said power supply implement
at least one further standby mode function as a response to a decreasing value of
said bus voltage.
2. A driver device according to claim 1, comprising an auxiliary winding in said isolation
transformer for producing an auxiliary voltage to said primary side controller, wherein
said primary side controller is adapted to detect said decreasing value of the bus
voltage indirectly through a decrease in said auxiliary voltage.
3. A driver device according to claim 2, wherein said auxiliary voltage is an operating
voltage of said primary side controller.
4. A driver device according to claim 2 or 3, comprising a comparator configured to compare
a magnitude of said auxiliary voltage or a sample thereof to a reference voltage and
to produce a standby command to said primary side controller as a response to said
auxiliary voltage or sample thereof being smaller than said reference voltage.
5. A driver device according to any of the preceding claims, wherein:
- the power supply comprises a series coupling of a power factor correction converter
and a second converter, and
- said at least one further standby mode function comprises partially or completely
deactivating said power factor correction converter.
6. A driver device according to any of the preceding claims, comprising a transmitted
power feedback circuit adapted to provide said primary side controller with a transmitted
power feedback value, wherein:
- the primary side controller is adapted to partially or completely deactivate power
factor correction on said primary side as a response to said transmitted power feedback
value reaching or exceeding a predetermined limit, and
- said transmitted power feedback circuit is adapted to keep said transmitted power
feedback value from reaching or exceeding said predetermined limit during operation
of the driver device when the primary side controller has not decreased said bus voltage
in association with standby mode, and to allow said transmitted power feedback value
to reach or exceed said predetermined limit during operation of the driver device
when the primary side controller has decreased said bus voltage in association with
standby mode.
7. A driver device according to claim 6, comprising:
- on the primary side a switch current indicator coupling adapted to produce a switch
current indicator value indicative of a current through a power switch in said power
supply,
- on the primary side a biasing circuit, and
- on the secondary side a bus voltage feedback circuit;
wherein said bus voltage feedback circuit is adapted to utilize said feedback coupling
to provide said primary side controller with a bus voltage feedback value, and wherein
said biasing circuit is configured to augment said switch current indicator value
with a bias value indicative of a difference between said bus voltage and said bus
voltage feedback value, and wherein said switch current indicator value augmented
with said bias value constitutes said transmitted power feedback value.
8. A driver device according to claim 7, wherein:
- said switch current indicator coupling comprises a coupling from a current path,
along which said power switch is located, to a current feedback input of said primary
side controller,
- said biasing circuit comprises a coupling from a potential proportional to the bus
voltage through a biasing switch to said current feedback input, and
- said biasing switch is adapted to become conductive as a response to a decreasing
bus voltage feedback value, and to become non-conductive as a response to said potential
proportional to the bus voltage becoming smaller than a predetermined limit.
9. A method for operating a driver device for light-emitting means, comprising:
- producing a bus voltage on a galvanically isolated secondary side of the driver
device,
- utilizing feedback from the secondary side to a primary side of the driver device
to make a primary side controller decrease said bus voltage during standby mode, and
- implementing, through actions of said primary side controller, at least one further
standby mode function on the primary side as a response to a decreasing value of said
bus voltage.
10. A method according to claim 9, wherein said at least one further standby mode function
on the primary side comprises partially or completely deactivating a power factor
correction converter.
11. A method according to any of claims 9 or 10, wherein a decreasing value of the bus
voltage is detected indirectly through a decrease in an auxiliary voltage produced
by an auxiliary winding in an isolation transformer bridging the borderline between
the primary and secondary sides.
12. A method according to any of claims 9 to 11, comprising:
- partially or completely deactivating power factor correction on said primary side
as a response to a transmitted power feedback value reaching or exceeding a predetermined
limit,
- keeping said transmitted power feedback value from reaching or exceeding said predetermined
limit during operation of the driver device when the primary side controller has not
decreased said bus voltage in association with standby mode, and
- allowing said transmitted power feedback value to reach or exceed said predetermined
limit during operation of the driver device when the primary side controller has decreased
said bus voltage in association with standby mode.