Technical Field
[0001] This invention relates to a connecting structure between rod-shaped members such
as a pillar and a horizontal member employed in various wooden structures including
wooden buildings.
Background Art
[0002] Many wooden structures including wooden buildings have a framework formed by combining
rod-shaped members such as a pillar and a horizontal member. A place where these members
are connected is extremely important in terms of maintaining the strength of a construction.
A fitting technique such as forming a connection or joint has been introduced for
a long time. However, forming a connection or joint causes a problem in that these
members require complicated processes. Thus, various metal fittings have been employed
in recent years for a connection between members in many cases.
[0003] Various techniques have been suggested relating to a connection between members.
Examples of these techniques are described in patent literatures listed later. Patent
literature 1 discloses a framework method using a connecting metal fitting as an alternative
to forming a connection or joint. In this method, a hole is formed in a piece of wood,
a bolt is embedded in the hole, and the bolt is fixed to the piece of wood with a
caulking material. A hollow connecting metal fitting is used for insertion of the
bolt protruding from the piece of wood. The protruding bolt is inserted into the connecting
metal fitting and a nut is threadedly engaged with the tip of the bolt and fastened.
In this way, a plurality of pieces of wood can be connected via the connecting metal
fitting.
[0004] Patent literature 2 discloses a drift pin used in a joint place between a pillar
and a beam employed for example in a wooden framework structure. This drift pin has
a dual structure including a tubular body and an engagement member like a thin rod
inserted in the body. As a result of this structure, reaction force is generated in
a direction where the drift pin expands, making it possible to prevent the drift pin
from loosening due to aging degradation of members after construction. As illustrated
in Fig. 1, etc. of this literature, a connecting metal fitting is embedded so as to
straddle a boundary between two members to be joined. The connecting metal fitting
has a shape like a thin box. The connecting metal fitting is embedded in a hole and
a recess formed in the center of the boundary between the two members and is fixed
with drift pins inserted from a side surface of a pillar or a beam.
Prior Art Literatures
Patent Literatures
[0005]
Patent Literature 1: Japanese Patent Application Publication No. Sho 52-56714
Patent Literature 2: Japanese Patent Application Publication No. 2005-188722
Summary of Invention
Problem to be Solved by Invention
[0006] What is important for wooden buildings is to create a natural atmosphere resulting
from trees to offer healing space for people. Thus, even if various metal fittings
are used for a connection between members, considerations are given at a design stage
or a construction stage in many cases so as to make the metal fittings completely
invisible from indoor space. Further, the metal fittings bring about problems in that
they become a cause for dew condensation as a result of a large difference in heat
conductivity from wood, and that they are easy to brittle by heat occurring in case
of fire. These problems may be overcome by embedding the metal fittings in the inside
of wood for minimizing exposure of the metal fittings to the outside. In order to
implement this means, however, considerations should be given to various factors such
as construction performance, strength, and cost.
[0007] The aforementioned connecting metal fitting disclosed in patent literature 1 is caught
in a boundary between two members, so that the existence thereof can easily be recognized
visually from outside. The connecting metal fitting disclosed in patent literature
2 is embedded in the hole and the recess formed in the members. Thus, a side surface
of this metal fitting is hidden completely. However, the upper surface and the lower
surface of this metal fitting are exposed to the outside. Additionally, the opposite
ends of the drift pin are also exposed to the outside. As described above, most of
metal fittings currently used are exposed to the outside at least partially.
[0008] This invention has been developed based on the aforementioned actual circumstances.
It is an object of this invention to provide a connecting structure between members
employed in various wooden structures including wooden buildings where a metal fitting
can be embedded in the members substantially entirely to achieve excellence in an
aesthetic aspect, for example.
Means of Solving Problem
[0009] To solve the aforementioned problem, the invention recited in claim 1 is intended
for a connecting structure between a one rod-shaped member and a counterpart rod-shaped
member. The connecting structure uses: a hollow connecting pipe disposed to straddle
contact surfaces with the one member and the counterpart member; and a fixing means
including a bolt with which the connecting pipe is integrated with the one member
and the counterpart member. The one member and the counterpart member include upright
grooves configured to house the connecting pipe entirely. The upright grooves face
each other to dispose the contact surfaces therebetween and extend vertically. The
connecting pipe has a side surface provided with a lateral hole configured such that
the fixing means including the bolt is inserted thereinto. The upright grooves extend
toward without reaching a lower surface of the one member and a lower surface of the
counterpart member. The upright grooves have respective bottoms serving as upward
surfaces configured such that the connecting pipe is placed thereon.
[0010] This invention is to connect rod-shaped members in various wooden structures including
wooden buildings. For the sake of convenience, a member closer to a foundation out
of a plurality of members to be connected is referred to as a one member and a member
to be supported in a suspended manner in the air by the one member is referred to
as a counterpart member. A connected part between the one member and the counterpart
member is required to form direct surface contact between these members. The members
can be disposed freely. An L-shaped connected part or a T-shaped connected part may
be formed by making a side surface of the one member and an end surface of the counterpart
member contact each other. Alternatively, the members may be connected in a linear
pattern by making respective end surfaces of the members contact each other. Still
alternatively, a cross-shaped connected part may be formed by making end surfaces
of the counterpart members contact opposite side surfaces of the one member.
[0011] The connecting pipe is responsible for a connection between the one member and the
counterpart member. The connecting pipe is formed by cutting a square steel pipe into
a predetermined length, for example, and is used in an upright position. In this invention,
a bolt and a nut should be placed and fastened in the connecting pipe, which requires
a certain degree of space in the connecting pipe. The language "disposed to straddle
the contact surfaces with the one member and the counterpart member" means that the
connecting pipe crosses over the contact surfaces of the one member and the counterpart
member to go into both of the members.
[0012] The upright grooves are grooves formed in both of the one member and the counterpart
member for housing of the connecting pipe. The upright grooves are required to extend
in a linear pattern. Further, the upright grooves are responsible for hiding an entire
side surface of the connecting pipe housed in the upright grooves. Thus, the depths
of the upright grooves (distances from the corresponding contact surfaces) are ensured
in such a manner that the connecting pipe can be housed in the upright grooves while
the one member and the counterpart member contact each other to make the respective
upright grooves face each other. However, the depths of the upright grooves in the
one member and the counterpart member may differ from each other.
[0013] The fixing means is used for fixing the connecting pipe to the one member and the
counterpart member. The fixing means is formed of a lag screw to be embedded in the
back surface of the upright groove, and a bolt or a nut to be threadedly engaged with
the lag screw, for example. The fixing means to be used for forming a cross-shaped
connected part where side surfaces of the one member are caught between the two counterpart
members may include a stud bolt to penetrate opposite side surfaces of the one member
and nuts to be threadedly engaged with opposite ends of the stud bolt. The lateral
hole is provided in a side surface of the connecting pipe for insertion of this bolt,
etc. The lateral hole is formed in a surface facing the back surface of the upright
groove.
[0014] The upright grooves extend vertically. Both of the upright grooves belonging to the
one member and the counterpart member extend toward the lower surfaces of these members
but do not reach the lower surfaces of these members. This makes the connecting pipe
completely invisible from below. The bottoms of the upright grooves are referred to
as upward surfaces. By placing the connecting pipe on the upward surfaces, a vertical
load can be transmitted between the connecting pipe and the members. In order to reduce
pressure to act on the upward surfaces, the lower surface of the connecting pipe may
be covered. Additionally, in terms of ensuring the rigidity of the connected part,
the upright grooves and the connecting pipe preferably have the same breadth.
[0015] As described above, by fitting the connecting pipe in the upright grooves and integrating
the connecting pipe with the one member and the counterpart member using the fixing
means, the members can be connected via the connecting pipe. The upright grooves do
not reach the lower surfaces of the members. This makes a metallic component completely
invisible from a lateral side of the connected part or from below the connected part
to create a natural atmosphere resulting from trees. The upper parts of the upright
grooves cannot be hidden. However, a floor plate is placed on unhidden surfaces of
these upper parts. Thus, the upright grooves are eventually hidden entirely.
[0016] The connecting pipe has excellent rigidity against torsion or bending as a result
of its shape. This necessarily enhances the rigidity of a connected part between the
one member and the counterpart member. This effect is exerted most notably by fitting
the connecting pipe in the upright grooves tightly. Additionally, the postures of
the one member and the counterpart member after construction can be determined freely.
In some place of construction, the upright grooves may not extend in a vertical direction.
[0017] Another aspect of this invention is intended for a specific example of the fixing
means. This aspect is characterized in that the fixing means is formed of an embedded
shaft to be embedded in pilot holes formed in the back surfaces of the upright grooves
and a bolt to be inserted into the lateral hole. A female screw is provided at an
end surface of the embedded shaft to be threadedly engaged with the bolt.
[0018] The embedded shaft is a rod-shaped metallic shaft such as a lag screw or deformed
bar steel to be embedded in a member. The embedded shaft is inserted into the pilot
hole formed in the back surface of the upright groove. The back surface of the upright
groove is a surface located at the back of the upright groove and extending substantially
parallel to the corresponding contact surface. The deformed bar steel is integrated
with the member via an adhesive. A female screw is provided at an end surface of the
embedded shaft (end surface exposed to the outside) to be threadedly engaged with
the bolt.
[0019] During construction, the upright grooves and the pilot holes are formed first and
the embedded shafts are embedded and fixed in the pilot holes. Next, the connecting
pipe is fitted in the upright groove in the counterpart member and the bolt is placed
inside the connecting pipe thereafter. The tip of the bolt is inserted into the lateral
hole, threadedly engaged with the female screw, and fastened. As described above,
the female screw is provided at the end surface of the embedded shaft and the bolt
is threadedly engaged with the female screw. As a result, the embedded shaft can be
embedded entirely in the pilot hole. This reduces restrictions to form a contact between
the one member and the counterpart member during construction. Thus, the one member
and the counterpart member can be placed in their regular positions only by installing
the one member and then moving down the counterpart member in a raised position gradually.
[0020] Another aspect of this invention is intended to limit the shape of the upright grooves.
This aspect is characterized in that the upright grooves are formed such that a surface
of the one member or a surface of the counterpart member is hollowed out, and downward
surfaces facing the upper surface of the connecting pipe are provided at upper parts
of this upright grooves. As described above, the upright groove extends vertically
and the top part of the upright groove reaches the upper surface of a member in many
cases in consideration of performance during processing or construction. However,
as in this invention, the upright groove can extend toward without reaching the upper
surface of the member to form the downward surface.
[0021] The downward surface necessarily faces the upward surface. The connecting pipe is
caught between the downward surface and the upward surface. The downward surface and
the upper surface of the connecting pipe can contact each other. In consideration
of workability, etc., however, a certain degree of space may be formed between the
downward surface and the upper surface of the connecting pipe. The upper part of the
upright groove offers a working space for incorporation of the fixing means such as
a bolt. Thus, the upper parts of the upright grooves extending over the one member
and the counterpart member cannot be covered entirely. The range of the downward surface
is limited to a part of each upright groove. A particular method of forming the downward
surface can be determined freely.
[0022] For example, the downward surface may be formed by a method of cutting a member into
the upright groove in such a manner that a surface of the member is hollowed out and
defining one inner surface of the upright groove as the downward surface. The downward
surface may also be formed at the back of the upright groove by cutting the member
into different depths at an upper part of the upright groove in such a manner that
the upright groove reaches the upper surface of the member in a place near a surface
of the member and that the upright groove does not reach the upper surface of the
member in a place behind the place near the surface. The downward surface is not always
provided to any one of the one member and the counterpart member but it can also be
provided to both of these members. By making the upper surface of the connecting pipe
contact the downward surface, a vertical load to act between the one member and the
counterpart member can be transmitted partially through a surface of this contact.
This can reduce a burden on a bolt, etc. to act more advantageously in terms of strength
and reliability.
Advantageous Effects of Invention
[0023] According to this invention, the one member and the counterpart member can be connected
via the connecting pipe by fitting the connecting pipe in the upright grooves and
integrating the connecting pipe with the members using the fixing means. The upright
grooves extend toward without reaching the lower surfaces of the members. Further,
the fixing means is entirely embedded in the members or the connecting pipe. This
makes a metallic component completely invisible from a lateral side of the connected
part or from below the connected part to create a natural atmosphere resulting from
trees.
[0024] Further, the connecting pipe and the fixing means are entirely embedded in the members
and can be isolated from external air completely by covering the upper parts of the
upright grooves for example with a floor plate. This can prevent dew condensation
from being caused by a difference in heat conductivity, and reduce temperature increase
in case of fire, thereby enhancing the reliability of the connected part. The connecting
pipe is placed on the upward surfaces at the bottoms of the upright grooves. Thus,
a vertical load can be transmitted via these places to reduce a burden on the fixing
means, contributing to increase in the strength of the connected part.
[0025] According to the aspect of this invention, by forming the fixing means using the
embedded shaft with a female screw provided at its end surface and the bolt to be
threadedly engaged with the female screw, the embedded shaft can be embedded entirely
in the members. This reduces restrictions to form a contact between the one member
and the counterpart member during construction. In a specific example, the one member
and the counterpart member can be placed in their regular positions only by installing
the one member, attaching the connecting pipe to the counterpart member, and then
moving down the counterpart member in a raised position gradually without requiring
work of drawing the one member and the counterpart member toward each other and making
the members contact each other tightly.
[0026] According to the aspect of this invention, by providing the downward surface at the
upper part of the upright groove, an upper part of the connecting pipe can also be
hidden by the corresponding member. This acts more advantageously in terms of an aesthetic
aspect and fire resistance. By making the upper surface of the connecting pipe and
the downward surface contact each other, a vertical load is transmitted between this
upper surface and the downward surface to reduce a load on a bolt, etc. This acts
more advantageously in terms of strength and reliability.
Brief Description of Drawings
[0027]
Figs. 1(a) to 1(c) are perspective views showing an embodiment of a connecting structure
according to this invention, in which Fig. 1(a) shows a one member,
Fig. 1(b) shows how an L-shaped connected part is formed by making a side surface
of the one member and an end surface of a counterpart member contact each other, and
Fig. 1(c) shows a connecting pipe in a state turned upside down,.
Fig. 2(a) is a perspective view showing the counterpart member, and Fig. 2(b) is a
perspective view showing a stage when the one member and the counterpart member of
Fig. 1 are being connected.
Fig. 3(a) is a perspective view and Fig. 3(b) is a sectional view taken along line
A-A of Fig. 3(a), both of which show how the one member and the counterpart member
of Fig. 1 are connected.
Fig. 4 is a perspective view showing a connecting structure of a cross shape as viewed
from above where side surfaces of the one member are caught between the two counterpart
members.
Fig. 5(a) is a perspective view and Fig. 5(b) is sectional view taken along line B-B
of Fig. 5(a), both of which show how the one member and the counterpart members of
Fig. 4 are connected.
Fig. 6 is a perspective view showing a connecting structure where the counterpart
member extends in an oblique direction from a side surface of the one member.
Fig. 7 is a perspective view similar to the perspective view of Fig. 6 and showing
a connecting structure where the counterpart member extends in an oblique direction
from a side surface of the one member and a connecting pipe has a cylindrical shape.
Fig. 8(a) is a perspective view and Fig. 8(b) is a sectional view taken along line
C-C of Fig. 8(a), both of which show a connecting structure where the counterpart
member slopes downwardly for example at a roof part.
Fig. 9 is a perspective view showing a connecting structure where a connecting pipe
is placed on an upward surface of the one member and an upward surface of the counterpart
member and additionally, an end portion of the counterpart member is placed on the
one member.
Fig. 10 is a perspective view showing a process of connecting the one member and the
counterpart member of Fig. 9.
Fig. 11(a) is a perspective view showing a connecting structure where the one member
and the counterpart member are connected in a linear pattern by making respective
end surfaces of the one member and the counterpart member contact each other, and
Fig. 11(b) is a perspective view showing a connecting pipe of Fig. 11(a) in a state
turned upside down.
Fig. 12 is a perspective view showing a connecting structure where the two counterpart
members are placed in a radial pattern along a side surface of the one member.
Fig. 13(a) is a perspective view showing how the one member and the counterpart members
of Fig. 12 are connected, and Fig. 13(b) is a perspective view showing the structures
of connecting pipes of Fig. 13(a).
Fig. 14 is a perspective view showing a cross-shaped connecting structure where side
surfaces of the one member in an upright position are caught between the two counterpart
members and a vertical member is connected to the one member in a position above the
one member.
Fig. 15 is a perspective view showing how the one member, the counterpart members,
and the vertical member of Fig. 14 are connected.
Fig. 16 is a perspective view showing a connecting structure of a cross shape as viewed
from above where the counterpart member protrudes horizontally from each side surface
of the one member in an upright position.
Fig. 17 is a perspective view showing how the counterpart member is connected to each
side surface of the one member of Fig. 16.
Fig. 18 is a perspective view showing a connecting structure where the counterpart
members are attached to adjacent two of the four side surfaces of the one member and
the vertical member is connected to the one member in a position above the one member.
Fig. 19 is a perspective view showing a process of connecting the vertical member
after the one member and the counterpart members of Fig. 18 are connected.
Fig. 20(a) is a perspective view showing a connecting structure where a level difference
is generated between an upward surface of an upright groove belonging to the one member
and an upward surface of an upright groove belonging to the counterpart member, and
Fig. 20(b) is a perspective view showing a connecting pipe of Fig. 20(a) in a state
turned upside down.
Fig. 21(a) is a perspective view similar to the perspective view of Fig. 1 and showing
an L-shaped connecting structure where a side surface of the one member and an end
surface of the counterpart member contact each other and a downward surface is provided
to the upright groove in the counterpart member, and Fig. 21(b) is a perspective view
showing a surface side of the one member opposite the surface side thereof shown in
Fig. 21(a).
Figs. 22(a) and 22(b) are perspective views showing a stage when the one member and
the counterpart member of Fig. 21 are being connected.
Fig. 23(a) is a perspective view and Fig. 23(b) is a sectional view taken along line
D-D of Fig. 23(a), both of which show how the one member and the counterpart member
of Fig. 21 are connected.
Fig. 24 is a perspective view showing a T-shaped connecting structure where an end
surface of the counterpart member contacts a side surface of the one member in an
upright position and a downward surface is provided to the upright groove in the one
member.
Figs. 25(a) and 25(b) are perspective views showing a stage when the one member and
the counterpart member of Fig. 24 are being connected.
Fig. 26(a) is a perspective view and Fig. 26(b) is a sectional view taken along line
E-E of Fig. 26(a), both of which show how the one member and the counterpart member
of Fig. 24 are connected.
Embodiment for Carrying Out Invention
[0028] Fig. 1 shows an embodiment of a connecting structure according to this invention.
A side surface of a one member 41 and an end surface of a counterpart member 51 contact
each other to form an L-shaped connected part. Both the one member 41 and the counterpart
member 51 are rod-shaped pieces of wood including laminated wood and have the same
height. The counterpart member 51 is supported in a suspended manner in the air by
the one member 41. A part of the one member 41 and a part of the counterpart member
51 actually contacting each other are referred to as a contact surface 43 and a contact
surface 53 respectively. The contact surface 53 of the counterpart member 51 is an
end surface thereof. The contact surface 43 of the one member 41 is a region of the
side surface thereof contacting the counterpart member 51. A connecting pipe 11 and
a fixing means are responsible for a connection between the one member 41 and the
counterpart member 51.
[0029] The connecting pipe 11 is a cutout from a general-purpose steel pipe and is smaller
in breadth than the counterpart member 51. An upright groove 44 and an upright groove
54 are formed in the one member 41 and the counterpart member 51 respectively for
housing of the connecting pipe 11. The upright grooves 44 and 54 start from the contact
surfaces 43 and 53 respectively and are cut into rectangular shapes to reach given
depths. Upper parts of the upright grooves 44 and 54 are opened to the outside, whereas
lower parts thereof extend toward without reaching the lower surfaces of the one member
41 and the counterpart member 51 respectively. Thus, an upward surface 45 and an upward
surface 55 extending in a horizontal direction are formed at the bottoms of the upright
grooves 44 and 54 respectively.
[0030] The upright grooves 44 and 54 have heights (in a vertical direction) that allow the
connecting pipe 11 in an upright position to be housed entirely in the upright grooves
44 and 54. The depths (dimensions with respect to the contact surfaces 43 and 53)
and the widths of the upright grooves 44 and 54 are adjusted so as to allow the connecting
pipe 11 to be housed tightly in the upright grooves 44 and 54 when the one member
41 and the counterpart member 51 contact each other.
[0031] The fixing means is to integrate the connecting pipe 11 with the one member 41 and
the counterpart member 51. The fixing means is formed of an embedded shaft 21 using
a lag screw and a bolt 31 to be threadedly engaged with the embedded shaft 21. The
embedded shaft 21 has a columnar shape with a lateral circumferential surface provided
with a thread 26 extending in a spiral pattern. The embedded shaft 21 has a head 25
for hang of a tool and a female screw 27 for threaded engagement of the bolt 31 that
are formed at one end surface of the embedded shaft 21. Referring to Fig. 1 (b), the
two upper and lower embedded shafts 21 are embedded in each of the one member 41 and
the counterpart member 51. In preparation therefor, pilot holes 46 and pilot holes
56 are formed in advance in the one member 41 and the counterpart member 51 respectively.
Embedding the embedded shafts 21 in the pilot holes 46 and the pilot holes 56 causes
the thread 26 of the embedded shafts 21 to be engaged with the peripheral surfaces
of the pilot holes 46 and the pilot holes 56. In this way, the embedded shafts 21
are fixed.
[0032] Referring to Fig. 1(b), a shaft 28, disposed in a position between the upper and
lower embedded shafts 21, is further embedded in each of the one member 41 and the
counterpart member 51. The shafts 28 have a simple columnar shape and are responsible
for transmission of a load in a vertical direction. Similarly to the embedded shafts
21, the shafts 28 are embedded in the pilot holes 46 and 56 formed in advance. The
pilot holes 46 and 56 reasonably have an inner diameter that allows the shafts 28
to be housed tightly in the pilot holes 46 and 56. Each of the shafts 28 also has
the head 25 and the female screw 27 formed at one end surface of the shaft 28.
[0033] After the embedded shafts 21 and the shafts 28 are embedded in the one member 41
and the counterpart member 51, the connecting pipe 11 is fitted in the upright grooves
44 and 54 and the bolts 31 are inserted from the inside of the connecting pipe 11
toward the female screws 27, thereby connecting the one member 41 and the counterpart
member 51 via the connecting pipe 11. The connecting pipe 11 has a side surface provided
with lateral holes 38 for insertion of the bolts 31. The lateral holes 38 are adjusted
in position so as to be aligned concentrically with the embedded shafts 21 and the
shafts 28. However, in consideration of construction work, the bolts 31 to be threadedly
engaged with the lower embedded shafts 21 are fitted in lateral grooves 37 as an alternative
to the lateral holes 38.
[0034] Fig. 2 shows a stage when the one member 41 and the counterpart member 51 of Fig.
1 are being connected. As illustrated in Fig. 2(a), the two upper and lower embedded
shafts 21 and the shaft 28 are embedded in the pilot holes 56 extending from the back
surface of the upright groove 54 in the counterpart member 51. All the embedded shafts
21 and the shaft 28 are embedded in such a manner that their end surfaces are aligned
with the back surface of the upright groove 54 without forming a level difference
therebetween. As illustrated in Fig. 2(b), the two upper and lower embedded shafts
21 and the shaft 28 are also embedded in the pilot holes 46 in the one member 41.
[0035] After the embedded shafts 21 and the shaft 28 are embedded in the counterpart member
51, the connecting pipe 11 is fitted in the upright groove 54 and the lower part of
the connecting pipe 11 is placed on the upward surface 55. As a result, the lateral
holes 38 are aligned concentrically with the female screws 27 of the embedded shafts
21 and the female screw 27 of the embedded shaft 28. Next, the bolts 31 are placed
in the connecting pipe 11 and the tips of the bolts 31 are inserted into the lateral
holes 38 and the lateral groove 37. The bolts 31 are threadedly engaged with the female
screws 27 and fastened, thereby integrating the connecting pipe 11 and the counterpart
member 51. As shown in Fig. 2(b), the bolts 31 may be fastened by inserting a hexagon
wrench B into the connecting pipe 11 and applying rotation to the wrench B gradually.
[0036] While the connecting pipe 11 and the counterpart member 51 are integrated, the bolt
31 is threadedly engaged with the lower embedded shaft 21 in the one member 41. At
this stage, this bolt 31 is not fastened but the head of the bolt 31 is floated on
purpose to ensure a gap into which the lateral groove 37 is to be fitted. Then, the
counterpart member 51 is raised and the position of the counterpart member 51 is adjusted
in such a manner that the connecting pipe 11 comes to a position directly above the
upright groove 44 in the one member 41. Next, the counterpart member 51 is moved down
gradually to make the connecting pipe 11 start to enter the upright groove 44. When
the shaft portion of the bolt 31 enters the inside of the lateral groove 37, separation
between the one member 41 and the counterpart member 51 is prohibited. After the connecting
pipe 11 contacts the upward surface 45 of the one member 41, all the bolts 31 are
fastened to complete formation of a connection between the one member 41 and the counterpart
member 51.
[0037] The work of integrating the connecting pipe 11 and the counterpart member 51 can
be done at a lumbering stage. This can reduce an workload at the work site. The connecting
pipe 11 protrudes from the end surface of the counterpart member 51, while no part
of the connecting pipe 11 protrudes in the direction of a side surface of the counterpart
member 51. Thus, even if the connecting pipe 11 and the counterpart member 51 are
integrated at the lumbering stage, the counterpart members 51 can still be stacked
like square pieces of wood during storage or transportation. This achieves excellence
in terms of cost and safety.
[0038] Fig. 3 shows how the one member 41 and the counterpart member 51 of Fig. 1 are connected.
Making the side surface of the one member 41 and the end surface of the counterpart
member 51 contact each other in this way forms the L-shaped connected part where the
connecting pipe 11 is entirely embedded in the upright grooves 44 and 54. Each side
surface of the connecting pipe 11 entirely contacts the one member 41 and the counterpart
member 51 with the intention of enhancing the rigidity of the connected part. However,
the upper surface of the connecting pipe 11 is placed at a height slightly lower than
the upper surfaces of the one member 41 and the counterpart member 51. Thus, a floor
plate F contacts the upper surfaces of the one member 41 and the counterpart member
51 tightly. Putting the floor plate F on the connecting pipe 11 hides the connecting
pipe 11 completely, thereby offering excellent measure against dew condensation or
fire. Additionally, the connecting pipe 11 contacts the upward surfaces 45 and 55.
Thus, a load acting downwardly on the counterpart member 51 is further received by
the upward surface 45 of the one member 41 to reduce a burden on the embedded shafts
21 and the shafts 28.
[0039] Fig. 4 shows a connecting structure of a cross shape as viewed from above where the
side surfaces of the one member 41 are caught between the two counterpart members
51. The connecting pipe 11 used herein is exactly the same as the connecting pipe
11 used previously in Fig. 1. Further, each of the two counterpart members 51 is exactly
the same as the previously mentioned counterpart member 51 in that the upright groove
54 is formed in an end surface and the embedded shafts 21 and the shaft 28 are embedded
in the back surface of the upright groove 54. However, regarding the one member 41,
the upright grooves 44 are formed in side surfaces to face in opposite directions.
Further, the three pilot holes 46 arranged in a vertical fashion penetrate the opposite
sides of the one member 41. Each of embedded shafts 22 and a shaft 29 to be embedded
in the one member 41 is provided with the female screws 27 formed at opposite end
surfaces. Additionally, the embedded shafts 22 and the shaft 29 all have the same
entire length as the pilot holes 46.
[0040] Fig. 5 shows how the one member 41 and the counterpart members 51 of Fig. 4 are connected.
A cross-shaped connected part is formed by drawing the counterpart members 51 toward
the opposite side surfaces of the one member 41. All metallic components including
the connecting pipe 11, the embedded shafts 21 and the embedded shafts 22, and the
bolts 31 are embedded inside to make these metallic components completely invisible
from a lateral side or from below. As illustrated in the B-B cross section, the bolts
31 are threadedly engaged with the opposite end surfaces of each of the embedded shafts
22 and the shaft 29 embedded in the one member 41 to draw the counterpart members
51 on the right and left of the one member 41.
[0041] Fig. 6 shows a connecting structure where the counterpart member 51 extends in an
oblique direction from a side surface of the one member 41. The one member 41 and
the counterpart member 51 in this structure are exactly the same as those of the aforementioned
structure in that the upright groove 44 and the pilot holes 46 are formed in the one
member 41 and the upright groove 54 and the pilot holes 56 are formed in the counterpart
member 51, and the embedded shafts 21 are embedded in the pilot holes 46 and the pilot
holes 56. However, the upright groove 54 in the counterpart member 51 extends in the
longitudinal direction of the counterpart member 51, so that an end surface of the
counterpart member 51 and the back surface of the upright groove 54 do not extend
parallel to each other. In response, a connecting pipe 12 has a polygonal shape bent
at some point so as not to form a gap between the connecting pipe 12 and each of the
upright grooves 44 and 54. If the one member 41 and the counterpart member 51 are
to intersect with each other at a different angle, this connecting pipe 12 becomes
unusable.
[0042] In Fig. 6, the one member 41 and the counterpart member 51 are respectively provided
with the two pilot holes 46 arranged in a vertical fashion and the two pilot holes
56 also arranged in a vertical fashion and do not have the shaft 28 such as that of
Fig. 1, etc. Additionally, the lateral groove 37 is not formed in the connecting pipe
12. Thus, this invention is characterized in that the one member 41 and the counterpart
member 51 are provided with the upright grooves 44 and 54 that do not reach the lower
surfaces of the one member 41 and the counterpart member 51 respectively and the connecting
pipe 12 is housed in the upright grooves 44 and 54. The use or non-use of the embedded
shaft 21 and the shaft 28, and the number of the embedded shafts 21 and the number
of the shafts 28 can be determined freely.
[0043] Similarly to Fig. 6, Fig. 7 shows a connecting structure where the counterpart member
51 extends in an oblique direction from a side surface of the one member 41. A connecting
pipe 13 is formed into a cylindrical shape so as to follow a change in an angle of
intersection. Lateral holes 39 in the connecting pipe 13 are transversely extending
long holes. Thus, even if the one member 41 and the counterpart member 51 are to intersect
with each other at a different angle, the bolts 31 can still be inserted without difficulty.
This makes the connecting pipe 13 usable without reliance on an angle of intersection.
[0044] To stabilize the head of each bolt 31, a dedicated washer 35 is used. One surface
of the washer 35 is curved so as to contact the inner circumferential surface of the
connecting pipe 13 tightly. Unlike the connecting pipes described above, the connecting
pipe 13 is not allowed to be in surface contact with each of the upright grooves 44
and 54. However, a certain degree of rigidity can still be ensured by adjusting the
dimension of each part in such a manner that the connecting pipe 13 is caught in the
upright grooves 44 and 54.
[0045] Fig. 8 shows a connecting structure where the counterpart member 51 slopes downwardly
at a roof part, for example. In this structure, the one member 41 is placed in a horizontal
direction and the counterpart member 51 protrudes obliquely downwardly from a side
surface of the one member 41. Similarly to the aforementioned structures, the upright
groove 44 is formed in the side surface of the one member 41. However, the upright
groove 54 and the pilot holes 56 are formed in the counterpart member 51 with respect
to the longitudinal direction of the counterpart member 51. Thus, an end surface of
the counterpart member 51 and the back surface of the upright groove 54 do not extend
parallel to each other.
[0046] A connecting pipe 14 used in this structure is narrowed toward the bottom as viewed
from a lateral side, so that the connecting pipe 14 is allowed to contact the back
surfaces of the upright grooves 44 and 54 tightly both on the side of the one member
41 and the side of the counterpart member 51. Further, the upper end of the connecting
pipe 14 is formed into a sloping surface so as not to protrude upwardly from the upright
grooves 44 and 54. Even if the counterpart member 51 slopes upwardly conversely to
the structure of Fig. 8, this invention can still be introduced reasonably by adjusting
the shape of a connecting pipe, for example.
[0047] Fig. 9 shows a connecting structure where a connecting pipe 15 is placed on the upward
surfaces 45 and 55 of the one member 41 and the counterpart member 51 respectively,
and additionally, an end portion of the counterpart member 51 is placed on the one
member 41. If each part is deformed further with age after construction, a slight
gap may occur between the one member 41 and the counterpart member 51. Even in this
case, a problem in terms of strength is not caused. However, this slight gap may cause
a problem in terms of appearance. Then, as shown in Fig. 9, the height of the counterpart
member 51 may be reduced compared to that of the one member 41. Further, the one member
41 may have a dual structure with an external groove 47 formed in a side surface thereof
and the upright groove 44 formed inside the external groove 47. Additionally, a placement
surface 48 may be formed at one level lower than the upward surface 45.
[0048] The external groove 47 has such a size that the end portion of the counterpart member
51 is fitted in the external groove 47 tightly. If the one member 41 and the counterpart
member 51 are actually fitted to each other, their respective upward surfaces 45 and
55 are aligned without any level difference. Additionally, the two embedded shafts
21 are embedded in each of the one member 41 and the counterpart member 51. In preparation
therefor, the upper and lower lateral holes 38 are formed in the connecting pipe 15.
[0049] Fig. 10 shows a process of connecting the one member 41 and the counterpart member
51 shown in Fig. 9. The embedded shafts 21 are embedded in each of the one member
41 and the counterpart member 51. Further, the connecting pipe 15 is fixed in the
upright groove 54 in the counterpart member 51. Next, the connecting pipe 15 protruding
from the counterpart member 51 is fitted in the upright groove 44 in the one member
41 and the bolts 31 are fastened. In this way, formation of a connection is completed.
The end portion of the counterpart member 51 is fitted in the external groove 47 in
the one member 41 and the lower surface of the counterpart member 51 is received on
the placement surface 48. Thus, a load acting downwardly on the counterpart member
51 is transmitted reliably to the one member 41. Even if the one member 41 and the
counterpart member 51 are separated from each other slightly after construction, the
appearance does not change as long as the counterpart member 51 is fitted in the external
groove 47.
[0050] Fig. 11 shows a connecting structure where the one member 41 and the counterpart
member 51 are connected in a linear pattern by making respective end surfaces of the
one member 41 and the counterpart member 51 contact each other. In this structure,
the upright grooves 44 and 54 are formed in the end surfaces of the one member 41
and the counterpart member 51 respectively. Wood screws 32 are used as means of fixing
a connecting pipe 16 and the counterpart member 51. The two upper and lower wood screws
32 are to be used. In preparation therefor, the lateral holes 38 formed on one side
of the connecting pipe 16 are increased in inner diameter. Embedded shafts 23 as cutouts
from deformed bar steel are used as means of fixing the connecting pipe 16 and the
one member 41. Each embedded shaft 23 has a lateral circumferential surface provided
with ribs 24 and an end surface provided with the female screw 27. After being coated
with an adhesive A, the embedded shafts 23 are embedded in the pilot holes 46 formed
in the back surface of the upright groove 44.
[0051] The lower surface of the connecting pipe 16 is covered with a bottom plate 36 except
an area in the vicinity of the lateral groove 37. This increases an area of contact
with each of the upward surfaces 45 and 55, contributing to distribution of a load.
For a connection between the one member 41 and the counterpart member 51 of Fig. 11,
the connecting pipe 16 is first fitted in the upright groove 54 in the counterpart
member 51, and the connecting pipe 16 and the counterpart member 51 are integrated
with the wood screws 32. Next, the embedded shafts 23 are fixed in the pilot holes
46 in the one member 41 with the adhesive A. Then, the bolt 31 to be fitted in the
lateral groove 37 is threadedly engaged with the lower embedded shaft 23. Finally,
the connecting pipe 16 protruding from the counterpart member 51 in a raised position
is placed on the one member 41 and the bolt 31 belonging to the one member 41 is fastened,
thereby completing the work. As described above, various members such as the bolt
31, a lag screw, the wood screw 32, and deformed bar steel are applicable as the fixing
means.
[0052] Fig. 12 shows a connecting structure where the two counterpart members 51 are placed
in a radial pattern along a side surface of the one member 41. In many cases of general
bracing or trussing, multiple members are connected in one place. This invention can
also be applied to such a situation. Referring to Fig. 12, the two counterpart members
51 are connected to the side surface of the one member 41. Two connecting pipes including
a connecting pipe 17a and a connecting pipe 17b are used. The connecting pipe 17a
and the connecting pipe 17b have trapezoidal shapes corresponding to angles of intersection
of the counterpart members 51. The upright grooves 54 formed in the counterpart members
51 are each opened only at one side surface side (a side contacting the adjacent counterpart
member 51). Similarly to the aforementioned structures, the embedded shafts 21 are
embedded in the pilot holes 56 in the back surface of each upright groove 54.
[0053] The connecting pipe 17a illustrated in the upper left area is fixed in the upright
groove 54 in the left counterpart member 51. The connecting pipe 17b illustrated in
the upper right area is fixed in the upright groove 54 in the right counterpart member
51. Fitting both the connecting pipes 17a and 17b in the upright groove 44 in the
one member 41 makes respective side surfaces of the two connecting pipes 17a and 17b
contact each other tightly. These side surfaces contacting each other tightly are
provided with hold-down holes 63 through which the two connecting pipes 17a and 17b
can be integrated. The pilot holes 56 in both of the two counterpart members 51 extend
in the longitudinal directions of the corresponding members. Further, the back surfaces
of the upright grooves 54 are perpendicular to the longitudinal directions of the
corresponding members.
[0054] Fig. 13 shows how the one member 41 and the counterpart members 51 of Fig. 12 are
connected. As shown in Fig. 13, the two counterpart members 51 contact each other
at their end portions and their neighboring portions. Thus, the lower surfaces and
the side surfaces of the two connecting pipes 17a and 17b are hidden completely. During
construction, the connecting pipes 17a and 17b are attached to the corresponding counterpart
members 51, and then the counterpart members 51 are connected to the one member 41
one by one. At this time, the two connecting pipes 17a and 17b come into tight contact
with each other. After the counterpart members 51 are connected, hold-down bolts 61
are inserted into the hold-down holes 63, and nuts 62 are threadedly engaged with
the tips of the hold-down bolts 61 and fastened, thereby integrating the connecting
pipes 17a and 17b. In this way, the strength of the connected part is increased.
[0055] Fig. 14 shows a cross-shaped connecting structure where side surfaces of the one
member 41 in an upright position are caught between the two counterpart members 51
and a vertical member 71 is connected to the one member 41 in a position above the
one member 41. The two counterpart members 51 are disposed to face each other relative
to the one member 41. The vertical member 71 is connected to the one member 41 via
a mortise pipe 64. During construction, the two embedded shafts 21 and the shaft 28
are embedded in each of the counterpart members 51 first to fix the connecting pipe
11 in the upright groove 54. Next, using a fixing means formed of stud bolts 34 and
nuts 33 to be threadedly engaged with the opposite ends of each stud bolt 34, the
two counterpart members 51 facing each other are drawn toward the one member 41.
[0056] The one member 41 is provided with the upright grooves 44 for housing of the connecting
pipes 11 and the pilot holes 46 for insertion of the stud bolts 34. The upright grooves
44 are formed on both of the right and left sides. The pilot holes 46 penetrate both
of these sides. Additionally, the vertical member 71 is connected to the one member
41 via the mortise pipe 64. In preparation therefor, a center hole 49 for insertion
of the mortise pipe 64 is formed in the center of the upper surface of the one member
41. The center hole 49 crosses the pilot holes 46. Inserting the stud bolts 34 into
the mortice pipe 64 integrates the mortise pipe 64 and the one member 41. Likewise,
a center hole 74 is formed in the center of the lower surface of the vertical member
71. After the mortise pipe 64 is inserted into the center hole 74, the mortise pipe
64 and the vertical member 71 are integrated with fixing pins 66. For insertion of
the fixing pins 66, pin holes 72 are formed in side surfaces of the vertical member
71. Further, for insertion of the stud bolts 34 and the fixing pins 66, round holes
65 are formed in the lateral circumferential surface of the mortise pipe 64.
[0057] Fig. 15 shows how the one member 41, the counterpart members 51, and the vertical
member 71 of Fig. 14 are connected. As shown in Fig. 15, the two counterpart members
51 are drawn toward the side surface of the one member 41 with the stud bolts 34 and
the nuts 33 at the opposite ends of each stud bolt 34. As will be understood, the
lower surfaces and the side surfaces of the connecting pipes 11 are hidden completely.
Further, the one member 41 and the vertical member 71 are integrated with the mortise
pipe 64, the stud bolts 34, and the fixing pins 66. The one member 41 and the vertical
member 71 have the same sectional shape and are aligned without any level difference
to substantially function as one pillar.
[0058] Fig. 16 shows a connecting structure of a cross shape as viewed from above where
the counterpart member 51 protrudes horizontally from each side surface of the one
member 41 in an upright position. Referring to Fig. 16, the two embedded shafts 21
are embedded in each counterpart member 51 and a connecting pipe 18 is fixed in the
upright groove 54 in each counterpart member 51. The two counterpart members 51 facing
each other to dispose the one member 41 therebetween are drawn with the stud bolts
34 and the nuts 33 threadedly engaged with the opposite ends of each stud bolt 34.
In preparation therefor, the pilot holes 46 penetrating the opposite sides of the
one member 41 are formed in the back surfaces of the upright grooves 44. The stud
bolts 34 are inserted in two directions perpendicular to each other. To allow the
stud bolts 34 to cross each other at different levels inside the one member 41, the
heights of the pilot holes 46 are changed depending on their directions. Further,
the lateral holes 38 are formed in each side surface of the connecting pipe 18 with
the intention of ensuring versatility of the connecting pipe 18. The heights of the
lateral holes 38 are changed between adjacent side surfaces. In Fig. 16, the four
connecting pipes 18 have the same shape.
[0059] Fig. 17 shows how the counterpart member 51 is connected to each side surface of
the one member 41 of Fig. 16. As shown in Fig. 17, the lower surface and the side
surface of each connecting pipe 18 are hidden completely, whereas the upper surface
of each connecting pipe 18 is exposed to the outside. If the upper surface of each
connecting pipe 18 is also to be hidden, a blocking plate P to be fitted in the upright
grooves 44 and 54 is used. By forming the blocking plate P using a material same as
that for the one member 41 and the counterpart member 51, the existence of the connecting
pipes 18 and those of the upright grooves 44 and 54 can be hidden after construction.
[0060] Fig. 18 shows a connecting structure where the counterpart members 51 are attached
to adjacent two of the four side surfaces of the one member 41 and the vertical member
71 is connected to the one member 41 in a position above the one member 41. The two
right and left side surfaces of the one member 41 are each provided with the upright
groove 44 and the pilot holes 46. The pilot holes 46 have closed bottoms. The heights
of the pilot holes 46 differ between the right and left sides. Connecting pipes 19
on the right and left sides have the same shape. One of the side surfaces of each
connecting pipe 19 facing the one member 41 is provided with the four lateral holes
38 arranged in a vertical fashion. Further, the height of the upright grooves 44 exceeds
that of the counterpart members 51, and only the one member 41 protrudes upwardly.
[0061] The one member 41 and the vertical member 71 are connected via a stud bolt 77. The
center hole 49 for screwing-in of a lower lag screw 76 is formed in the center of
the upper surface of the one member 41. A female screw is formed at an upper end surface
of the lower lag screw 76. A lower part of the stud bolt 77 can be threadedly engaged
with this female screw. Further, the center hole 74 is formed in the center of the
lower surface of the vertical member 71. Additionally, a rectangular side window 73
continuous with the center hole 74 is formed in a side surface of the vertical member
71.
[0062] Fig. 19 shows a process of connecting the vertical member 71 after the one member
41 and the counterpart members 51 of Fig. 18 are connected. The two counterpart members
51 are disposed at right angles. Both the counterpart members 51 are connected to
side surfaces of the one member 41. The lower lag screw 76 is screwed into the center
hole 49 in the one member 41 and the stud bolt 77 is threadedly engaged with the lower
lag screw 76.
[0063] An upper lag screw 78 is screwed into the center hole 74 in the vertical member 71.
The upper lag screw 78, which has a hollow shape, allows the stud bolt 77 protruding
from the one member 41 to pass through. By placing the vertical member 71 directly
above the one member 41, the upper end of the stud bolt 77 goes through the upper
lag screw 78 to reach the inside of the side window 73. Then, a nut 79 and a washer
75 are inserted via the side window 73, and the nut 79 is threadedly engaged with
the stud bolt 77 and fastened. As a result, the vertical member 71 is drawn toward
the one member 41 to complete formation of every connection.
[0064] Fig. 20 is a perspective view showing a connecting structure where a level difference
is generated between the upward surfaces 45 and 55 of the upright grooves 44 and 54
belonging to the one member 41 and the counterpart member 51 respectively. As in Fig.
20(a), if the one member 41 and the counterpart member 51 have different heights to
generate a level difference between the respective upward surfaces 45 and 55, a measure
is taken to allow a connecting pipe 20 to contact both the one member 41 and the counterpart
member 51 by forming a corresponding level difference at a lower part of the connecting
pipe 20. In this connecting structure, a lower part of the upright groove 54 belonging
to the counterpart member 51 is exposed to the outside. However, by introducing a
pillar illustrated with alternate long and two short dashed lines, this lower part
can be hidden. In a connecting structure such as that shown in Fig. 8 where the one
member 41 or the counterpart member 51 slopes upwardly or downwardly, a level difference
may also be generated between the upward surfaces 45 and 55 of these members as a
result of limitation in terms of shape. This may be addressed by forming a level difference
at the lower part of the connecting pipe 20 as in Fig. 20(b).
[0065] Similarly to Fig. 1, Fig. 21 shows an L-shaped connecting structure where a side
surface of the one member 41 and an end surface of the counterpart member 51 contact
each other. The upright groove 54 in the counterpart member 51 includes a downward
surface 52. Fig. 21 shows sectional views of the one member 41 and the counterpart
member 51 taken along center lines of the pilot holes 46 and those of the pilot holes
56 respectively. The one member 41 and the counterpart member 51 are provided with
the three pilot holes 46 and the three pilot holes 56 both arranged in a vertical
fashion formed in the back surfaces of the upright grooves 44 and 54 respectively.
The embedded shafts 21 are embedded in the two upper and lower pilot holes 46 and
the two upper and lower pilot holes 56. The shafts 28 are embedded in the pilot hole
46 in the center and the pilot hole 56 in the center. The upright grooves 44 and 54
are formed in the side surface of the one member 41 and the end surface of the counterpart
member 51. The upright groove 44 in the one member 41 has the same form as that illustrated
in each drawing referred to previously. However, the upright groove 54 in the counterpart
member 51 is provided with an upper jaw 80 covering substantially an upper half of
the upright groove 54 as well as the upward surface 55 described previously.
[0066] The upper jaw 80 is formed by adjusting a range of cutting for formation of the upright
groove 54. The lower surface of the upper jaw 80 is defined as the downward surface
52. The downward surface 52 faces the upward surface 55. The dimension of the downward
surface 52 is adjusted so as to allow a connecting pipe 10 to be caught between the
downward surface 52 and the upward surface 55. A general-purpose steel pipe is used
as the connecting pipe 10. The connecting pipe 10 is provided with the lateral holes
38 and the lateral grooves 37 formed in side surfaces of the connecting pipe 10. The
upper surface of the connecting pipe 10 is partially covered with a top plate 67.
The top plate 67 is to contact the downward surface 52 of the counterpart member 51
and has a size that does not interfere with fastening of the bolt 31, for example.
[0067] Fig. 22 shows a stage when the one member 41 and the counterpart member 51 of Fig.
21 are being connected. As illustrated in Fig. 22(a), the two upper and lower embedded
shafts 21 and the shaft 28 are embedded in the pilot holes 56 in the counterpart member
51. As illustrated in Fig. 22(b), the two upper and lower embedded shafts 21 and the
shaft 28 are also embedded in the pilot holes 46 in the one member 41.
[0068] After the embedded shafts 21 and the shaft 28 are embedded in the counterpart member
51, the connecting pipe 10 is fitted in the upright groove 54. This makes the lower
surface of the connecting pipe 10 contact the upward surface 55, while making the
upper surface of the connecting pipe 10 (including the top plate 67) contact the downward
surface 52. Next, the bolts 31 are placed in the connecting pipe 10, and the tips
of the bolts 31 are inserted into the lateral holes 38 and the lateral groove 37.
The bolts 31 are threadedly engaged with the female screws 27 and fastened, thereby
integrating the connecting pipe 10 and the counterpart member 51. Considerations are
given to the shape and the size of the upper jaw 80 of the counterpart member 51 as
well as the top plate 67 of the connecting pipe 10 so as not to interfere with fastening
of the bolts 31, etc.
[0069] Then, only a tip portion of the bolt 31 is threadedly engaged with the lower embedded
shaft 21 in the one member 41, and the counterpart member 51 in a raised position
is moved down gradually to start fitting the connecting pipe 10 in the upright groove
44 in the one member 41. Then, the shaft portion of the aforementioned bolt 31 enters
the inside of the lateral groove 37. Finally, the connecting pipe 10 contacts the
upward surface 45 of the one member 41. By fastening all the bolts 31 from the inside
of the connecting pipe 10 thereafter, formation of a connection between the one member
41 and the counterpart member 51 is completed.
[0070] Fig. 23 shows how the one member 41 and the counterpart member 51 of Fig. 21 are
connected. Making the side surface of the one member 41 and the end surface of the
counterpart member 51 contact each other in this way forms an L-shaped connected part
where the connecting pipe 10 is entirely embedded in the upright grooves 44 and 54.
The upper surface of the connecting pipe 10 including the top plate 67 contacts the
downward surface 52 of the counterpart member 51. Thus, a load acting downwardly on
the counterpart member 51 is transmitted to the connecting pipe 10 via a surface of
this contact to reduce a burden on the embedded shafts 21 and the shafts 28, thereby
enhancing reliability. In consideration of construction performance, for example,
a gap may be formed on purpose between the connecting pipe 10 and the downward surface
52. In Fig. 23, the upper jaw 80 is located behind the end surface of the counterpart
member 51 in order to ensure a working space. However, if the upright groove 44 in
the one member 41 can be formed to be deeper, the upper jaw 80 can extend to the end
surface of the counterpart member 51 to cover the upper part of the upright groove
54 entirely.
[0071] Fig. 24 is a T-shaped connecting structure where an end surface of the counterpart
member 51 contacts a side surface of the one member 41 in an upright position. Fig.
24 shows sectional views of the one member 41 and the counterpart member 51 taken
along center lines of the pilot holes 46 and those of the pilot holes 56 respectively.
The one member 41 and the counterpart member 51 are provided with the three pilot
holes 46 and the three pilot holes 56 both arranged in a vertical fashion formed in
the back surfaces of the upright grooves 44 and 54 respectively. The embedded shafts
21 are embedded in the two upper and lower pilot holes 46 and the two upper and lower
pilot holes 56. The shafts 28 are embedded in the pilot hole 46 in the center and
the pilot hole 56 in the center. The upright groove 44 in the one member 41 is formed
in such a manner that the side surface of the one member 41 is hollowed out partially
to form a downward surface 42 and the upward surface 45 facing each other. The connecting
pipe 11 is fitted between the downward surface 42 and the upward surface 45. The connecting
pipe 11 has the same shape as that shown for example in Fig. 1.
[0072] Fig. 25 shows a stage when the one member 41 and the counterpart member 51 of Fig.
24 are being connected. As illustrated in Fig. 25(a), the two upper and lower embedded
shafts 21 and the shaft 28 are embedded in the pilot holes 56 in the counterpart member
51. As illustrated in Fig. 25(b), the two upper and lower embedded shafts 21 and the
shaft 28 are also embedded in the pilot holes 46 in the one member 41. Further, the
connecting pipe 11 is fitted in the upright groove 54 in the counterpart member 51
and fixed with the bolts 31. The counterpart member 51 and the connecting pipe 11
integrated with the counterpart member 51 are raised and moved in a horizontal direction.
Further, the connecting pipe 11 is fitted in the upright groove 44 in the one member
41 and the bolts 31 are fastened from the inside of the connecting pipe 11. In this
way, formation of a connection between the one member 41 and the counterpart member
51 is completed.
[0073] Fig. 26 shows how the one member 41 and the counterpart member 51 of Fig. 24 are
connected. Making the end surface of the counterpart member 51 contact the side surface
of the one member 41 in this way forms a T-shaped connected part where the connecting
pipe 11 is entirely embedded in the upright grooves 44 and 54. Similarly to Fig. 21,
the counterpart member 51 illustrated in Fig. 26 may include the upper jaw 80 and
the downward surface 52. In this case, considerations are to be given to the size
of the upper jaw 80 so as not to interfere with fastening of the bolts 31, etc. Additionally,
a procedure of construction is not limited to that shown in each of the drawings referred
to previously. An optimum method can be selected in a manner that depends on circumstances.
Reference Sings List
[0074]
10 Connecting pipe (with top plate)
11 Connecting pipe
12 Connecting pipe (polygonal shape)
13 Connecting pipe (cylindrical shape)
14 Connecting pipe (used for connection of sloping member)
15 Connecting pipe (without lateral groove)
16 Connecting pipe (with bottom plate)
17a, 17bConnecting pipes (two connecting pipes in pair)
18 Connecting pipe (including lateral hole formed in each side surface)
19 Connecting pipe (including lateral hole in position differing between opposite
surfaces)
20 Connecting pipe (with level difference at lower part)
21 Embedded shaft (fixing means with female screw at one end surface)
22 Embedded shaft (fixing means with female screws at opposite end surfaces)
23 Embedded shaft (fixing means, deformed bar steel)
24 Rib
25 Head
26 Thread
27 Female screw
28 Shaft (with female screw at one end surface)
29 Shaft (with female screws at opposite end surfaces)
31 Bolt (fixing means)
32 Wood screw (fixing means)
33 Nut (fixing means)
34 Stud bolt (fixing means)
35 Washer
36 Bottom plate
37 Lateral groove
38 Lateral hole
39 Lateral hole (oval shape)
41 One member
42 Downward surface
43 Contact surface
44 Upright groove
45 Upward surface
46 Pilot hole
47 External groove
48 Placement surface
49 Center hole
51 Counterpart member
52 Downward surface
53 Contact surface
54 Upright groove
55 Upward surface
56 Pilot hole
61 Hold-down bolt
62 Nut
63 Hold-down hole
64 Mortise pipe
65 Round hole
66 Fixing pin
67 Top plate
71 Vertical member
72 Pin hole
73 Side window
74 Center hole
75 Washer
76 Lower lag screw (belonging to one member)
77 Stud bolt
78 Upper lag screw (belonging to vertical member)
79 Nut
80 Upper jaw
A Adhesive
B Hexagon wrench
F Floor plate
P Blocking plate
PI Pillar