TECHNICAL FIELD
[0001] The invention relates to a method and a supply device for supplying a secondary fuel
to
a combustion chamber.
BACKGROUND
[0002] Generally, heat generating plants, such as boilers, incinerator furnaces and technically
corresponding apparatuses are designed to combust or burn different kinds of fuels.
Depending on the type of fuel being combusted or burnt, different kinds of hazardous
gases and/or particles may be formed or released. The amount of these hazardous gases
and/or particles depends, among other things, on how well or completely the fuel is
being combusted or burnt. This in turn depends on e.g. the temperature of the grate
and the combustion chamber, the amount of available air and other substances that
are present to be used by the combustion process and so on. In order to improve the
combustion and in order to minimise the pollution/emission caused by the hazardous
gases and/or particles, different kinds of supply devices for supplying fluid to an
internal combustion chamber of a heat generating plant have been devised.
[0003] Supply devices for supplying fluid to an internal combustion chamber of a heat generating
plant, such as a boiler, an incinerator furnace and technically corresponding apparatus
are known from
SE 9201747-4 publication number
502 188 and
SE 9304038-4 publication number
502 283 both in the same name of ECOMB and their foreign counterparts.
[0004] Supply devices may also be used providing a secondary fuel to the combustion chamber,
thereby improving the efficiency of the furnace. It is a general problem within the
field that old heat generating plants are often designed for fossil fuel combustion,
which is less and less desirable in view of environmental effects. Many plants are
thus converted for using a renewable or less harmful fuel source such as wood pellets,
household waste etc. However, such fuels often have a lover energy content why a larger
amount of fuel may need to be combusted in order for the plant to operate efficiently.
However, the combustion chambers are not so easily modified and it may be very expensive
to demolish and rebuild large combustion chambers to allow for a higher fuel supply.
A supply device for supplying a particulate secondary fuel carried by a carrier fluid
to a combustion chamber is known from
WO 2014/058381.
[0005] These known fluid supply devices provide comparatively low emission levels and great
flexibility and enable adjustments to desired emission levels to be achieved quickly
and reliably. This is attained by arranging a supply device comprising at least one
tube to be inserted horizontally into the combustion chamber.
[0006] Said devices also simplify de-sooting and cleaning of the tubes included in the device,
a feature which also enhances the yield of the combustion and vaporisation process
respectively.
[0007] The devices also enable different fluids or solids to be supplied at different points
of time, through one or more of said tubes, so that a new optimal operating point
can be set in relation to the prevailing operating state of the combustion chamber.
A particular advantage afforded by the known supply devices is that one or more tubes
can be withdrawn while still enabling the combustion or gasification process to continue
with the use of the remaining tubes.
[0009] A supply device must be able to operate reliably over a long period of time in a
demanding environment. The tube that is inserted into the combustion chamber, according
to prior art, is subjected to high stresses as a result of the high temperature and
the corrosive environment that prevail.
[0010] In view of changing conditions within a combustion chamber, the optimal place for
injecting fluid or solid particles into the combustion gases of the chamber by means
of a supply device may vary over time. This has been solved by using a plurality of
tubes and/or a plurality of injection holes in each tube. However, this implies a
much higher cost, especially for installing many tubes in different levels in the
combustion chamber, still only achieving a very coarse way of controlling how close
to the grate fluid or particles are injected. Also, tubes positioned close to the
grate may be subjected to a too harsh and corrosive environment.
SUMMARY
[0011] It is an objective of the present invention to provide a supply device for supplying
a particulate secondary fuel to a combustion chamber with improved control of where
in the combustion chamber the fuel combusts, especially how far away from the supply
device.
[0012] According to an aspect of the present invention, there is provided a tubular supply
device for supplying solid fuel particles as a secondary fuel and a combustion adjusting
fluid into a combustion chamber in a heat generating plant. The supply device has
a first end, a second end and a longitudinal axis. The supply device comprises an
outer tube forming an outer lateral surface of the supply device. The supply device
also comprises an inner tube positioned inside the outer tube such that an axial space
is formed surrounding the inner tube between said inner tube and the outer tube. The
supply device also comprises coolant connectors at the second end of the supply device
and configured for being inlet and outlet, respectively, of a cooling medium allowed
to circulate in the axial space of the supply device between the inner tube and the
outer tube. The supply device also comprises a connector located at the second end
of the supply device configured for connecting a supply-line for supply of the fuel
particles into the inner tube. The supply device also comprises at least one opening
through the outer tube and the inner tube at the first end of the supply device. The
supply device also comprises a supply pipe for supplying the combustion adjusting
fluid to the fuel particles such that the combustion adjusting fluid is mixed with
the fuel particles carried by a carrier fluid whereby a mixture of the fuel particles
and the combustion adjusting fluid can be injected into the combustion chamber through
the opening by means of the carrier fluid.
[0013] According to another aspect of the present invention, there is provided a supply
device assembly for supplying solid particles and a combustion adjusting fluid to
a combustion chamber in a heat generating plant. The combustion chamber is delimited
by at least one wall. The assembly comprises an embodiment of the tubular supply device
of the present disclosure. The supply device extends, led by its first end, into the
combustion chamber through a through hole in the wall of the combustion chamber. The
assembly also comprises a displacing device in mesh with the supply device for axial
displacement of the tubular device through the hole in the chamber wall. The assembly
also comprises a supply line connected to the connector for supply of the fuel particles,
the supply line providing a flow channel between the inner tube and a supply source
of the fuel particles.
[0014] According to another aspect of the present invention, there is provided a method
of supplying solid fuel particles as a secondary fuel and a combustion adjusting fluid
to a combustion chamber in a heat generating plant, said combustion chamber being
delimited at least one wall. The method comprises providing a tubular supply device
extending, led by a first end of said supply device, into the combustion chamber through
a through hole in the wall of the combustion chamber. The method also comprises circulating
a cooling medium in an axial space formed between an inner tube and an outer tube
forming an outer lateral surface of the supply device. The method also comprises supplying
a flow of the fuel particles from a supply source into the inner tube at a second
end of the supply device. The method also comprises supplying a flow of a carrier
fluid into the inner tube at the second end of the supply device such that the fuel
particles are carried by the carrier fluid in the inner tube from the second end of
the supply device towards the first end of the supply device along a longitudinal
axis of said supply device. The method also comprises supplying a flow of a combustion
adjusting fluid to the fuel particles from a supply pipe, such that the combustion
adjusting fluid forms a mixture with the fuel particles carried by the carrier fluid.
The method also comprises injecting the mixture of the fuel particles and the combustion
adjusting fluid into the combustion chamber through the opening by means of the carrier
fluid.
[0015] By means of the combustion adjusting fluid which is mixed with the secondary fuel,
it is possible to control where in the combustion chamber the secondary fuel is combusted.
Specifically, the distance from the supply device at which the fuel is combusted after
having been injected into the chamber may be controlled. The combustion adjusting
fluid may e.g. delay the combustion of the secondary fuel, allowing it to combust
further away from the supply device. Examples of such combustion delaying fluids are
e.g. water or an aqueous mixture, or an inert gas e.g. nitrogen, carbon dioxide or
flue gas, which inhibits the combustion of the secondary fuel. It may be advantageous
to delay the combustion e.g. if the optimal combustion zone for the secondary fuel
is, possibly temporarily, further away from the supply device e.g. closer to the grate
with the primary fuel. Another advantage may be that if the combustion takes place
further away from the cooled supply device, less of the heat energy of the secondary
fuel combustion is taken up by the supply device, leading to loss of efficiency in
the heat generating plant. Alternatively, the combustion adjusting fluid may be a
combustion promoting fluid which promotes the combustion of the secondary fuel, which
may be desirable if e.g. the secondary fuel is difficult to ignite for instance has
a large particle size or contains moisture, or if the optimal combustion zone is higher
up/further away from the grate in the combustion chamber. Examples of combustion promoting
fluids are flammable liquids or gases e.g. liquids such as and alcohol or oil, or
gases such as natural gas, biogas or pyrolysis gas, or oxygen or an oxygen rich gas.
[0016] Since the optimal combustion zone for the secondary fuel in the combustion chamber
may vary over time, the amount and type of combustion adjusting fluid used may change
over time. For instance water and kerosene may be used in different proportions as
needed in a heat generating plant. Thus, the supply device assembly may further comprise
a control unit configured for controlling the amount and/or type of combustion adjusting
fluid mixed with the fuel particles based on sensor measurements from within the combustion
chamber.
[0017] It is to be noted that any feature of any of the aspects may be applied to any other
aspect, wherever appropriate. Likewise, any advantage of any of the aspects may apply
to any of the other aspects. Other objectives, features and advantages of the enclosed
embodiments will be apparent from the following detailed disclosure, from the attached
dependent claims as well as from the drawings.
[0018] Generally, all terms used in the claims are to be interpreted according to their
ordinary meaning in the technical field, unless explicitly defined otherwise herein.
All references to "a/an/the element, apparatus, component, means, step, etc." are
to be interpreted openly as referring to at least one instance of the element, apparatus,
component, means, step, etc., unless explicitly stated otherwise. The steps of any
method disclosed herein do not have to be performed in the exact order disclosed,
unless explicitly stated. The use of "first", "second" etc. for different features/components
of the present disclosure are only intended to distinguish the features/components
from other similar features/components and not to impart any order or hierarchy to
the features/components.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Embodiments will be described, by way of example, with reference to the accompanying
drawings, in which:
Fig 1 is a schematic block diagram of an embodiment of a supply device assembly in
accordance with the present invention.
Fig 2a is a schematic sectional view of a front part of an embodiment of a tubular
supply device in accordance with the present invention.
Fig 2b is a schematic sectional view of a front part of another embodiment of a tubular
supply device in accordance with the present invention.
Fig 2c is a partial view of an opening of an embodiment of a tubular supply device
in accordance with the present invention.
DETAILED DESCRIPTION
[0020] Embodiments will now be described more fully hereinafter with reference to the accompanying
drawings, in which certain embodiments are shown. However, other embodiments in many
different forms are possible within the scope of the present disclosure. Rather, the
following embodiments are provided by way of example so that this disclosure will
be thorough and complete, and will fully convey the scope of the disclosure to those
skilled in the art. Like numbers refer to like elements throughout the description.
[0021] The term "tube" or "tubular" is intended to denote a hollow substantially cylindrical,
e.g. substantially circular cylindrical, structure being delimited by a lateral surface
and first and second end surfaces. The lateral surface is substantially parallel to
the central longitudinal axis of the tube, whereas the respective end surfaces are
substantially not parallel to the central longitudinal axis of the tube but intersects
the central longitudinal axis of the tube. The tube has a first end with the first
end surface, and a second end with the second end surface. Conveniently, the first
and second ends do not include any of the lateral surface. When the tube is inserted
into the combustion chamber, the first end may be regarded as an inner end since it
extends, is inserted, into the combustion chamber, whereas the second end may be regarded
as an outer end since it extends through an outer wall of the combustion chamber,
such that the second end is in or outside said outer wall. The apertures/openings
discussed herein are thus apertures through one of these surfaces. The second end
surface, i.e. the surface of the second end of the tube, may, depending on the design
of the tube, more or less substantially consist of an aperture. The tube may be a
substantially circular tube, i.e. have a substantially circular cross-section perpendicular
to the central longitudinal axis, but other shapes are also contemplated, such as
a square or rectangular tube.
[0022] That something is at the first or second end of the supply device, such as the opening
thorough the tubes being at the first end of the supply device or the displacing device
meshing with or engaging the supply device at its second end, implies that it is on/in
the end surface or on/in the lateral surface but in close proximity of, or adjacent
to, the end surface and at least closer to that (first or second) end surface than
to the other (first or second) end surface of the supply device.
[0023] The tubular supply device may be of any size, but it may be convenient to use an
outer tube which has a longitudinal length of less than 10m, such as less than 5m,
in order to reduce the lateral stress on the tube, especially if the supply device
is inserted substantially horizontally into the combustion chamber. The diameter of
the outer tube may also be of any size, but it may be convenient to use a tube with
a diameter of less than 250 mm, such as less than 200 mm, less than 150 mm, less than
120 mm or less than 100 mm, in order to reduce the weight of the supply device to
make it more easy to handle and move, axially and/or rotationally around its longitudinal
axis. Another advantage with using a smaller supply device is that less cooling may
be needed of the tube, since the tube takes up heat in relation to its outer surface
area.
[0024] Only one supply device may be used in a combustion chamber, but it may also be convenient
to use a plurality of supply devices, e.g. substantially parallel to each other, at
different positions in the combustion chamber. The supply devices may then co-operate
with each other to provide optimal supply of the fluid and solid particles in the
combustion chamber, e.g. improved mixture of the fluid and solid particles with the
atmosphere in the combustion chamber and/or improved coverage of the combustion chamber
volume by being able to supply the fluid and solid particles at more different positions
in the combustion chamber.
[0025] The supply device may be inserted into the combustion chamber in any direction. It
may be convenient to insert the supply device vertically, e.g. hanging through the
top wall (ceiling/roof) of the combustion chamber in order to reduce the lateral stresses
on the supply device and the mounting of the supply device in the chamber wall, and/or
on the displacing device. On the other hand it may be convenient to insert the supply
device horizontally, e.g. through a side wall of the combustion chamber. Depending
on the design on the combustion chamber, it may be easier to reach the place within
the combustion chamber where it is desired to supply the fluid and solid particles
in the combustion chamber with a horizontal supply device. A vertically inserted supply
device may need to be much longer and thus heavier in order to reach the same position
in the combustion chamber as a substantially smaller horizontally inserted supply
device.
[0026] The supply device may be provided with means for supplying a cooling agent to said
supply device for cooling of said supply device. This has the advantage that the tube
can operate for longer periods of time in a very hot environment.
[0027] The displacing device or means for displacing said supply device may be arranged
so as to permit rotation of the supply device around its longitudinal axis.
[0028] The supply device may further be associated with a cleaning means, e.g. mechanically
by means of steel pins or brushes, or pneumatically by means of blowing air or steam
for cleaning the outer tube during its axial inward and/or outward movement in the
combustion chamber. As the outer tube is subjected to a combustion process, particles,
such as e.g. soot, will eventually be formed on the tube and also at the opening(s).
The tube will at some point in time need to be withdrawn from the combustion chamber
to be cleaned. By this arrangement, the supply device is cleaned swiftly and can be
re-inserted immediately after cleaning.
[0029] Figure 1 is a schematic illustration of an embodiment of a supply device 1 of the
present invention, when the supply device is inserted into a combustion chamber 4
through a hole 23 in a wall 24 of the combustion chamber. The supply device 1 has
a first end 5 extending into the combustion chamber 4 and a second end 6 extending
out of said chamber 4. The supply device 1 has a longitudinal axis 7 which is herein
used for reference when discussing the present invention. The wall 24 may e.g. be
a vertical or a horizontal wall of the combustion chamber 4. Coolant connectors 10
at the second end 6 of the device 1 provides an inlet and an outlet of cooling medium
circulating in the supply device. A coolant supply pipe 25 guides cooling medium,
e.g. water, from a coolant source 27, and a coolant recirculation pipe 26 guides the
heated coolant from the supply device, e.g. back to the coolant source 27 to be cooled,
possibly partly by heat exchanging with the carrier fluid 3 before said fluid enters
the supply device.
[0030] A connector 11 for connecting a supply-line 12 for supply of the solid particles
2 into the supply device from a particle supply source 28 is also positioned at the
second end 6 of the device 1. The particles may be transported through the supply
line 12 by and in mixture with the carrier fluid 3, or the carrier fluid 3 from a
carrier fluid source 32 may be enter the supply device 1 via a separate connector
34 whereby the particles 2 may be mixed with the carrier fluid 3 inside the supply
device. in some embodiments the supply line 12 may also extend inside the supply device
1, substantially in parallel with the axis 7, for transporting the particles 2, e.g.
carried by the carrier fluid 3, along the supply device at least partly to the opening
13. The opening 13 through a later surface of the outer tube 8 of the tubular supply
device allows the particles 2 carried by the carrier fluid 3 to exit the supply device
and be emitted into the chamber 4, e.g. at least partly counter currently with the
combustion gases in the combustion chamber. Any number of opening(s) 13 may be provided
in the supply device 1, in its lateral surface and/or its first end surface, but in
figure 1 only one opening is shown for simplifying the figure.
[0031] In accordance with the present invention, there is also a combustion adjusting fluid
30 supplied to the supply device 1, via a connector 33 of the supply device, from
a combustion adjusting fluid source 31. A supply pipe 17 carries the combustion adjusting
fluid 30 from the source 31 and into the supply device 1. Typically, the supply pipe
17 also carries the combustion adjusting fluid 30 within and along the supply device
1 substantially in parallel with the axis 7. In figure 1, the outlet of the supply
pipe 17 is schematically shown through the opening 13, where the combustion adjusting
fluid exits the supply pipe and mixes with the fuel particles 2.
[0032] Figure 2a and 2b are schematic illustrations in longitudinal section of the first
end 5 of embodiments of the supply device 1. An outer tube 8 forms an outer lateral
surface of the supply device and an inner tube 9 is, typically substantially concentrically,
positioned inside the outer tube such that an axial space 14 is formed surrounding
the inner tube 9 between said inner tube and the outer tube 8. The axial space 14
is configured for allowing a cooling medium to flow there through. There are one or
more opening(s) 13 through the outer tube 8 and the inner tube 9 at the first end
5 of the supply device 1. In figure 2a there are for example two openings 13, one
in the lateral surface of the supply device 1 and one in the first end surface of
the supply device, while the embodiment of figure 2b has as an example only one, lateral,
opening 13 at the first end 5 of the supply device. The particulate fuel 2 is transported
within the inner tube 9, possibly in a pipe (not shown), carried by the carrier fluid
and is blown into the chamber 4 through the one or more opening(s) 13 as indicated
with the thick arrows in the opening(s) 13 in the figures.
[0033] In figure 2a, the supply pipe 17 emits, e.g. sprays, the combustion adjusting fluid
30 within the inner tube 9 such that the combustion adjusting fluid mixes with the
particulate fuel 2 inside the inner tube. The mixture of particulate fuel and combustion
adjusting fluid 30, carried by the carrier fluid 3, is then injected into chamber
4 through the openings 13. Thus, the supply pipe 17 may be arranged for supplying
the combustion adjusting fluid 30 to the fuel particles 2 within the inner tube 9
while the fuel particles are carried through the inner tube by the carrier fluid 3.
[0034] In contrast, according to figure 2b, the supply pipe 17 transports the combustion
adjusting fluid 30 substantially all the way to the opening(s) 13, but preferably
not extending outside of the outer tube 8 to avoid extending parts of the supply device
1 which may cause problems when longitudinally displacing it. At the opening 13, the
combustion adjusting fluid 30 is emitted, e.g. sprayed, from the supply pipe 17 to
mix with the particulate fuel as it is blown into the chamber 4. Thus, the supply
pipe 17 may be arranged for supplying the combustion adjusting fluid 30 to the fuel
particles 2 at the opening 13 when the fuel particles are injected into the combustion
chamber 4 such that the mixing at least partly takes place outside of the outer tube
8.
[0035] Figure 2c illustrates another embodiment. A part of the tubular supply device 1 is
shown, not in section, with an opening 13 through a lateral surface of the outer tube
8. In this embodiment, the combustion adjusting fluid 30 is emitted, e.g. sprayed
from a plurality of nozzles, from the outlet of the supply pipe 17 around the outlet
of the supply line/pipe 12 carrying the flow of particulate fuel 2 and carrier fluid
3. This embodiment may provide improved mixing of the combustion adjusting fluid with
the particulate fuel, and since the combustion adjusting fluid 30 is injected into
the chamber 4 between the particulate fuel 2 and the flue gases in the chamber 4,
the particulate fuel is somewhat protected from the environment in the chamber by
the combustion adjusting fluid even before the fuel is fully mixed with the combustion
adjusting fluid in the chamber.
[0036] In some embodiments, the opening 13 is through a lateral surface of the inner and
outer tubes 8 and 9. In this way the direction of the particle flow may be conveniently
altered to e.g. about 90° in relation to the axial flow within the inner tube. The
flow can e.g. be directed downwards, towards the hearth/grate from a horizontally
positioned supply device 1 in a combustion chamber 4. In other embodiments, however,
the opening is in the end surface of the first end 5of the device 1, e.g. allowing
the particles 2 to be more easily injected forwards along the longitudinal axis 7
whereby the supply device may extend a shorter length into the combustion chamber,
allowing the device to be made smaller and reducing the gravitational strain on a
horizontally extending tubular supply device. Regardless of whether the opening is
through a lateral or end surface, the angle may be towards a direction against the
flow direction of the gas in the combustion chamber, typically downward for a horizontally
mounted supply device.
[0037] In some embodiments, the supply device 1 is mounted through a through hole 23 in
a wall 24 of the combustion chamber 4, e.g. a vertical wall if the device is inserted
horizontally into the chamber, or a horizontal wall or ceiling if the device is inserted
vertically into the chamber e.g. hanging from the ceiling. In some embodiments, a
displacing device is in mesh with the supply device for axial displacement of the
tubular device 1 through the hole 23 in the chamber wall. By axial displacement, the
position in the chamber to which the particles 2 are injected/emitted (the terms injected
and emitted are herein used interchangeably) may be controlled, and the tubular device
may be removed to the outside of the chamber 4 for maintenance etc. In some embodiments,
the supply device may be axially displaced out from the combustion chamber when it
is not in use, i.e. when it is not supplying solid fuel particles 2 into the combustion
chamber 4. Additionally, the displacing device may be arranged for rotation of the
tubular supply device 1, further increasing the control of to where in the chamber
4 the particles are injected.
[0038] In some embodiments, the supply device 1 is associated with a particle analysing
device arranged for measuring a particle size of the solid fuel particles 2 in a flow
channel between the supply source 28 and the opening/outlet 13. The particle size
may e.g. be a number average particle size or a weight average particle size. The
size of the particles may be relevant for to where in the chamber they should be injected,
which may be controlled by different controlling parameters e.g. by the amount of
combustion adjusting fluid 30 added, the speed/pressure of the carrier fluid 3 and/or
the position (axial displacement and/or rotation) of the supply device 1 in the chamber.
E.g. a particulate fuel 2 having a large particle size may travel further from the
supply device before combusting than a fuel having a smaller particle size. Associating
the particle analysing device may e.g. allow any of the controlling parameters to
be adjusted in view of continuous or periodic analysis of the particle size. This
is relevant e.g. since the particle size can vary over time. For instance, larger
particles have a tendency to move to the top of a supply source. In some embodiments,
the supply device 1 is associated with a control unit configured for controlling the
angle between the direction of outlet flow of the particles 2 and the longitudinal
axis 7 depending on the particle size measured by the particle analysing device. In
some embodiments, the supply device is associated with a carrier fluid compression
unit configured to adjust the pressure of the carrier fluid 3 depending on the particle
size measured by the particle analysing device.
[0039] In some embodiments, a flame detector is mounted on, or otherwise associated with,
the supply device 1 inside the combustion chamber 4. The flame detector may e.g. be
connected to the control unit and/or compression unit for regulating the particle
emission in view of flame detection. A flame detector is an example of a sensor which
may be used for estimating the optimal combustion zone of the secondary fuel 2, but
other sensors such as temperature, acoustic and/or ultrasonic sensors may also or
alternatively be used. Thus, a control unit of the supply device assembly may be configured
for controlling the amount of combustion adjusting fluid 30 mixed with the fuel particles
2 based on sensor measurements from within the combustion chamber 4. The sensor measurements
may e.g. be any of temperature, flame, acoustic and/or ultrasonic measurements.
[0040] In some embodiments, the heated cooling medium exiting the supply device 1 is used
to pre-heat the carrier fluid 3 before it enters the supply device, e.g. by means
of a liquid-gas heat exchanger if the cooling medium is a liquid and the carrier fluid
is a gas. Thus, energy which is lost from the combustion chamber 4 due to the cooling
of the supply device may be restored to the chamber by the carrier fluid.
[0041] The fuel particles 2 are a secondary fuel. It is convenient to use the supply device
1 of the present invention for adding a secondary fuel, complementing a primary fuel
added at the bottom grate of the chamber 4. The particles 2 may be supplied counter
current to the combustion gases from the upstream main combustion zone. The supply
1 device may be used when additional (secondary) fuel is useful for obtaining extra
power/effect from the furnace, e.g. less than 50% additional power/fuel energy input
such as between 5 and 30% or between 10 and 20% energy input may be added by means
of the supply device. The present invention may be used for upgrading a heat generating
plant which is designed for fossil fuel combustion. If a more environmentally friendly
primary fuel is used, such as wood pellets or household waste, the grate and combustion
chamber may not be designed for the lower energy density of such a fuel, why the heat
generating plant may not operate optimally. In such a case, the combustion chamber
4 may easily be upgraded by making a through hole 23 in one of its walls 24 for insertion
of the supply device 1 of the present invention for supplying a particulate secondary
fuel 2 to the combustion chamber for combustion in the combustion gases from the primary
fuel. This is a much simpler and cheaper upgrade than a more extensive upgrade for
allowing more primary fuel to be combusted. The solid particles 2 may e.g. be of a
medium calorific fuel such as a non-fossil fuel e.g. a wood powder, or of a high calorific
fuel such as a fossil fuel e.g. a plastics powder, or of a low calorific fuel such
as sewage sludge, or of a mixture thereof. For instance, the particulate solid fuel
2 may be of an organic material, e.g. any of wood, peat, plastics, dried sewage sludge,
coal, lignin, dried agricultural waste, olive kernels, or of a mixture thereof.
[0042] Thus, in some embodiments, a primary fuel is combusted at the bottom of the combustion
chamber 4 and the solid particles 2 are a secondary fuel emitted into combustion gases
of the combustion chamber from the combustion of the primary fuel. In some embodiments,
the solid particles are emitted in a direction which is at least partly counter current
to the combustion gases. This may improve the combustion of the fuel particles.
[0043] In some embodiments, at least 100 kg/h, e.g. at least 500 kg/h or at least 1000 kg/h,
of solid particles 2 are emitted from the supply device 1. This implies that a large
amount of secondary fuel can be injected into the combustion chamber.
[0044] Since the solid fuel particles 2 are conveniently injected counter currently with
the combustion gases in the combustion chamber, the carrier fluid 3 preferably has
pressure/speed sufficient to inject the particles 2 with a speed which is higher than
the speed of the combustion gases. Otherwise, the particles risk being swept away
by the combustion gases. The combustion gases may typically have a speed of 3-10m/s,
why the speed of the carrier fluid 3 and the fuel particles 2 as they are injected
into the combustion chamber 4 preferably is at least 5 m/s, e.g. between 5 and 15
m/s.
[0045] In some embodiments, the carrier fluid is air, recirculated flue gas, oxygen enriched
air, oxygen, or a mixture thereof. If the carrier fluid comprises oxygen, the present
device may additionally be designed to provide secondary oxygen to the combustion
chamber for improved combustion.
[0046] According to another aspect of the present invention, there is provided a tubular
supply device 1 for supplying solid fuel particles 2 as a secondary fuel and a combustion
adjusting fluid 30 to a combustion chamber 4 in a heat generating plant, said supply
device having a first end 5, a second end 6 and a longitudinal axis 7, and comprising:
a tube 8 and/or 9; an opening 13 through the tube at the first end; and a supply pipe
17 for supplying the combustion adjusting fluid 30 to the fuel particles 2 such that
the combustion adjusting fluid is mixed with the fuel particles whereby a mixture
of the fuel particles and the combustion adjusting fluid 30 can be injected into the
combustion chamber 4 through the opening 13.
[0047] According to another aspect of the present invention, there is provided a tubular
supply device 1 for supplying a secondary fuel 2 and a combustion adjusting fluid
30 to a combustion chamber 4 in a heat generating plant, said supply device having
a first end 5, a second end 6 and a longitudinal axis 7, and comprising: a tube 8
and/or 9; an opening 13 through the tube at the first end; and a supply pipe 17 for
supplying the combustion adjusting fluid 30 to the fuel 2 such that the combustion
adjusting fluid is mixed with the fuel whereby a mixture of the fuel and the combustion
adjusting fluid 30 can be injected into the combustion chamber 4 through the opening
13.
[0048] According to another aspect of the present invention, there is provided a tubular
supply device 1 for supplying a secondary fuel 2 and a combustion adjusting fluid
30 to a combustion chamber 4 in a heat generating plant, said supply device having
a first end 5, a second end 6 and a longitudinal axis 7, and comprising: an outer
tube 8 forming an outer lateral surface of the supply device; an inner tube 9 positioned
inside the outer tube such that an axial space 14 is formed surrounding the inner
tube 9 between said inner tube and the outer tube 8; coolant connectors 10 at the
second end 6 of the supply device and configured for being inlet and outlet, respectively,
of a cooling medium allowed to circulate in the axial space 14 of the supply device
between the inner tube 9 and the outer tube 8; a connector 11 located at the second
end 6 of the supply device configured for connecting a supply line 12 for supply of
the fuel 2 into the inner tube 9; at least one opening 13 through the outer tube 8
and the inner tube 9 at the first end 5 of the supply device 1; and a supply pipe
17 for supplying the combustion adjusting fluid to the fuel 2 such that the combustion
adjusting fluid is mixed with the fuel carried by a carrier fluid 3 whereby a mixture
of the fuel particles and the combustion adjusting fluid 30 can be injected into the
combustion chamber 4 through the opening 13 by means of the carrier fluid. In some
embodiments, the secondary fuel is liquid, e.g. an alcohol or oil, or gaseous, e.g.
natural gas, biogas or pyrolysis gas.
[0049] According to another aspect of the present invention, there is provided a tubular
supply device 1 for supplying solid fuel particles 2 as a secondary fuel and a combustion
adjusting fluid 30 to a combustion chamber 4 in a heat generating plant, said supply
device having a first end 5, a second end 6 and a longitudinal axis 7. The supply
device comprises: an outer tube 8 forming an outer lateral surface of the supply device;
an inner tube 9 positioned inside the outer tube such that an axial space 14 is formed
surrounding the inner tube 9 between said inner tube and the outer tube 8; coolant
connectors 10 at the second end 6 of the supply device and configured for being inlet
and outlet, respectively, of a cooling medium allowed to circulate in the axial space
14 of the supply device between the inner tube 9 and the outer tube 8; a connector
11 located at the second end 6 of the supply device configured for connecting a supply-line
12 for supply of the fuel particles 2 into the inner tube 9; at least one opening
13 through the outer tube 8 and the inner tube 9 at the first end 5 of the supply
device 1; and a supply pipe 17 for supplying the combustion adjusting fluid to the
fuel particles 2 such that the combustion adjusting fluid is mixed with the fuel particles
carried by a carrier fluid 3 whereby a mixture of the fuel particles and the combustion
adjusting fluid 30 can be injected into the combustion chamber 4 through the opening
13 by means of the carrier fluid. The supply pipe 17 is arranged for supplying the
combustion adjusting fluid 30 to the fuel particles 2 within the inner tube 9 while
the fuel particles are carried through the inner tube by the carrier fluid.
[0050] According to another aspect of the present invention, there is provided a method
of supplying solid fuel particles 2 as a secondary fuel and a combustion adjusting
fluid 30 to a combustion chamber 4 in a heat generating plant, said combustion chamber
being delimited by at least one wall 24. The method comprises providing a tubular
supply device 1 extending, led by a first end 5 of said supply device, into the combustion
chamber 4 through a through hole 23 in the wall of the combustion chamber; optionally
circulating a cooling medium in an axial space formed between an inner tube 9 and
an outer tube 8 forming an outer lateral surface of the supply device 1; supplying
a flow of the fuel particles 2 from a supply source 28 into the tubular supply device
1, e.g. into tube 8 or 9, at a second end 6 of the supply device (1); supplying a
flow of a carrier fluid 3 into the tubular supply device 1, e.g. into tube 8 or 9,
at the second end 6 of the supply device 1 such that the fuel particles 2 are carried
by the carrier fluid in the inner tube from the second end 6 of the supply device
towards the first end 5 of the supply device along a longitudinal axis 7 of said supply
device; supplying a flow of a combustion adjusting fluid 30, comprising a combustion
delaying fluid, to the fuel particles 2 from a supply pipe 17, such that the combustion
adjusting fluid forms a mixture with the fuel particles carried by the carrier fluid
3; and injecting the mixture of the fuel particles 2 and the combustion adjusting
fluid 30 into the combustion chamber 4 through the opening 13 by means of the carrier
fluid 3.
[0051] The present disclosure has mainly been described above with reference to a few embodiments.
However, as is readily appreciated by a person skilled in the art, other embodiments
than the ones disclosed above are equally possible within the scope of the present
disclosure, as defined by the appended claims.
1. A supply device assembly for supplying solid particles (2) and a combustion adjusting
fluid to a combustion chamber (4) in a heat generating plant, said combustion chamber
being delimited by at least one wall (24), the assembly comprising:
a tubular supply device (1) having a first end (5), a second end (6) and a longitudinal
axis (7), and comprising:
a tube (8; 9),
an opening (13) through the tube at the first end (5), and
a supply pipe (17) for supplying the combustion adjusting fluid (30) to the fuel (2);
and
a control unit configured for controlling the amount of combustion adjusting fluid
(30) mixed with the fuel particles (2) based on sensor measurements from within the
combustion chamber (4).
2. The assembly of claim 1, wherein the supply device extends, led by its first end (5),
into the combustion chamber (4) through a through hole (23) in the wall of the combustion
chamber.
3. The assembly of claim 1 or 2, further comprising:
a displacing device in mesh with the supply device (1) for axial displacement of the
tubular device through the hole (23) in the chamber wall.
4. The assembly of any preceding claim, further comprising:
a supply line (12) connected to a connector (11) of the tubular supply device (1)
for supply of the fuel particles (2), the supply line providing a flow channel between
the tube (8; 9) and a supply source (28) of the fuel particles.
5. The assembly of any preceding claim, wherein the sensor measurements are any of temperature,
flame, acoustic and/or ultrasonic measurements.
6. The assembly of any preceding claim, further comprising a flame detector mounted on
the supply device (1) inside the combustion chamber (4).
7. A method of supplying solid fuel particles (2) as a secondary fuel and a combustion
adjusting fluid (30) to a combustion chamber (4) in a heat generating plant, said
combustion chamber being delimited by at least one wall (24), the method comprising:
providing a tubular supply device (1) extending, led by a first end (5) of said supply
device, into the combustion chamber (4) through a through hole (23) in the wall of
the combustion chamber;
supplying a flow of the fuel particles (2) from a supply source (28) into the supply
device (1) at a second end (6) of said supply device;
supplying a flow of a carrier fluid (3) into the supply device (1) at the second end
(6) of said supply device such that the fuel particles (2) are carried by the carrier
fluid in the inner tube from the second end (6) of the supply device towards the first
end (5) of the supply device along a longitudinal axis (7) of said supply device;
controlling a flow of a combustion adjusting fluid (30) supplied to the fuel particles
(2) from a supply pipe (17) based on sensor measurements from within the combustion
chamber (4), such that the combustion adjusting fluid forms a mixture with the fuel
particles carried by the carrier fluid (3); and
injecting the mixture of the fuel particles (2) and the combustion adjusting fluid
(30) into the combustion chamber (4) through the opening (13) by means of the carrier
fluid (3).
8. The method of claim 7, wherein the fuel particles (2) are of an organic material,
e.g. any of wood, peat, plastics, dried sewage sludge, coal, lignin, dried agricultural
waste, olive kernels, or of a mixture thereof.
9. The method of claim 7 or 8, wherein the combustion adjusting fluid (30) is or comprises
a combustion delaying fluid such as water or an inert gas, or a combustion promoting
fluid e.g. a flammable fluid such as ethanol, oil or natural gas.
10. The method of any claim 7-9, wherein at least 100kg/h, e.g. at least 500 kg/h or at
least 1000kg/h, of fuel particles (2) are injected.
11. The method of any claim 7-10, wherein the carrier fluid (3) is air, recirculated flue
gas, oxygen enriched air, oxygen, or a mixture thereof.
12. The method of any claim 7-11, wherein a primary fuel is combusted at the bottom of
the combustion chamber and the fuel particles (2) are a secondary fuel emitted into
combustion gases of the combustion chamber (4) from the combustion of the primary
fuel.
13. The method of claim 12, wherein the fuel particles (2) are emitted in a direction
which is at least partly counter current to the combustion gases.
14. The method of any claim 7-13, wherein the injecting of the fuel particles (2) comprises
injecting the fuel particles with a speed of between 5 and 15 m/s.