CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the priority benefit of Japanese Patent Application No.
2015-063447, filed on March 25, 2015. The entirety of the above-mentioned patent application is hereby incorporated by
reference herein and made a part of this specification.
TECHNICAL FIELD
[0002] The disclosure relates to an inkjet printing system that performs printing on both
sides of a medium.
DESCRIPTION OF THE BACKGROUND ART
[0003] Conventionally, as an inkjet printing system that performs printing on both sides
of a medium, a configuration that includes a first inkjet head that performs printing
on one surface of the medium and a second inkjet head that performs printing on the
other surface of the medium to which the printing has been performed by the first
inkjet head is known (for example, see Patent Document 1).
[Patent Document 1]
JP 2010-053497 A
SUMMARY
[0004] However, in the conventional inkjet printing system, there is a problem that a displacement
is generated in the printed images on both sides of the medium.
[0005] Thus, the present disclosure aims to provide an inkjet printing system that can reduce
the displacement in the images to be printed on both sides of the medium.
[0006] An inkjet printing system of the present disclosure includes: a first inkjet head
that performs printing on one surface of a medium; a second inkjet head that performs
printing on the other surface of the medium to which printing has been performed by
the first inkjet head; a first print controlling section that causes the first inkjet
head to print an image including a fist image for print control adjustment; a second
print controlling section that causes the second inkjet head to print an image including
a second image for print control adjustment; and a displacement calibrating section
that calibrates a displacement between the images to be printed on both sides of the
medium. In this system, the displacement calibrating section calibrates the displacement
between the images to be printed on both sides of the medium by adjusting at least
one of print control by the first print controlling section and print control by the
second print controlling section in accordance with an amount of displacement between
the first image and the second image.
[0007] According to this configuration, the inkjet printing system of the present disclosure
calibrates the displacement in the images to be printed on both sides of the medium
by adjusting the print control according to the amount of displacement between the
first image printed on the one surface of the medium and the second image printed
on the other surface of the medium, thus the displacement in the images to be printed
on both sides of the medium can be reduced.
[0008] Further, the inkjet printing system of the present disclosure may further include:
a both-side image detecting section that detects the first image and the second image
on the medium; and a displacement amount calculating section that calculates the amount
of displacement between the first image and the second image based on a detection
result by the both-side image detecting section.
[0009] According to this configuration, since the inkjet printing system of the present
disclosure automatically calculates the amount of displacement of the first image
and the second image, convenience can be improved as compared to a configuration in
which a user determines the amount of displacement of the first image and the second
image from the medium.
[0010] Further, in the inkjet printing system of the present disclosure, the both-side image
detecting section may detect the first image and the second image from one surface
side of the medium.
[0011] According to this configuration, the inkjet printing system of the present disclosure
simultaneously detects the first image printed on the one surface of the medium and
the second image printed on the other surface of the medium from one surface side
of the medium, the amount of displacement of the first image and the second image
can be detected highly accurately as compared to a configuration in which the first
image printed on the one surface of the medium and the second image printed on the
other surface of the medium are respectively detected from a one surface side of the
medium and the other surface side of the medium. Thus, the inkjet printing system
of the present disclosure can calibrate the displacement in the images to be printed
on both sides of the medium highly accurately, as a result of which the displacement
in the images to be printed on both sides of the medium can further be reduced.
[0012] Further, in the inkjet printing system of the present disclosure, the displacement
calibrating section may calibrate the displacement between the images to be printed
on both sides of the medium according to the amount of displacement between the first
image and the second image calculated by the displacement amount calculating section.
[0013] According to this configuration, since the inkjet printing system of the present
disclosure automatically calibrates the displacement in the images to be printed on
both sides of the medium according to the amount of displacement of the first image
and the second image that has been calculated automatically, convenience can be improved
as compared to a configuration in which a suitable instruction for calibrating the
displacement in the images to be printed on both sides of the medium is manually inputted
by the user based on the amount of displacement of the first image and the second
image.
[0014] Further, in the inkjet printing system of the present disclosure, the first print
controlling section and the second print controlling section may cause the first image
and the second image to be printed in a state in which the both-side image detecting
section can detect the first image and the second image from one surface side of the
medium.
[0015] According to this configuration, the inkjet printing system of the present disclosure
can simultaneously detect the first image printed on the one surface of the medium
and the second image printed on the other surface of the medium from one surface side
of the medium, the amount of displacement of the first image and the second image
can be detected highly accurately as compared to a configuration in which the first
image printed on the one surface of the medium and the second image printed on the
other surface of the medium are respectively detected from a one surface side of the
medium and the other surface side of the medium. Thus, the inkjet printing system
of the present disclosure can calibrate the displacement in the images to be printed
on both sides of the medium highly accurately, as a result of which the displacement
in the images to be printed on both sides of the medium can further be reduced.
[0016] Further, in the inkjet printing system of the present disclosure, the displacement
amount calculating section may calculate the amount of displacement between the first
image and the second image based on an average of detection results from plural times
of detection of the first image and the second image by the both-side image detecting
section.
[0017] According to this configuration, the inkjet printing system of the present disclosure
can improve the accuracy of the calibration of the displacement in the images to be
printed on both sides of the medium in a case where the amount of displacement of
the first image and the second image varies each time the first image and the second
image are detected by the both-side image detecting section. Accordingly, the inkjet
printing system of the present disclosure can further reduce the displacement in the
images to be printed on both sides of the medium.
[0018] Further, the inkjet printing system of the present disclosure may include a one-side
image detecting section that detects the first image on the medium that is before
printing is performed by the second inkjet head, and the displacement calibrating
section calibrates the displacement between the images to be printed on both sides
of the medium by adjusting the print control by the second print controlling section
according to a detection result obtained by the one-side image detecting section.
[0019] According to this configuration, the inkjet printing system of the present disclosure
further calibrates the displacement in the images to be printed on both sides of the
medium according to the amount of displacement of the first image and the second image
after having performed printing on the other surface of the medium by having performed
calibration so that the second image to be printed on the other surface of the medium
would not be displaced relative to the first image printed on one surface of the medium.
Therefore, the displacement in the images to be printed on both sides of the medium
can further be reduced.
[0020] The inkjet printing system of the present disclosure can reduce the displacement
in the images to be printed on both sides of the medium.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
FIG. 1 is a plan view of an inkjet printing system according to an embodiment of the
present disclosure;
FIG. 2 is a schematic structural diagram of the inkjet printing system illustrated
in FIG. 1, as viewed from a front side;
FIG. 3 is a schematic structural diagram of the inkjet printing system illustrated
in FIG. 1, as viewed from a right lateral side;
FIG. 4 is a block diagram of the inkjet printing system illustrated in FIG. 1;
FIG. 5 is a diagram of an example of an image that a front surface print controlling
section illustrated in FIG. 4 causes a front surface printer to print;
FIG. 6 is a diagram of the image illustrated in FIG. 5, as viewed from a rear surface
side of a medium;
FIG. 7 is a flow chart of an operation of the inkjet printing system illustrated in
FIG. 1 according to a detection result of a front-side image position detecting device;
FIG. 8 is a diagram of an example of an image that the rear surface print controlling
section illustrated in FIG. 4 causes a rear surface printer to print;
FIG. 9 is a diagram of the image illustrated in FIG. 5 and the image illustrated in
FIG. 8, as viewed from the rear surface side of the medium;
FIG. 10 is a flow chart of an operation of the inkjet printing system illustrated
in FIG. 1 according to a detection result of a front and rear image position detecting
device; and
FIG. 11A is a diagram of an example different from the example illustrated in FIG.
9 and shows a case where a front position mark and a rear position mark are not displaced,
and FIG. 11B shows a case where the front position mark and the rear position mark
illustrated in FIG. 11A are displaced.
DETAILED DESCRIPTION OF EMBODIMENTS
[0022] One embodiment of the present disclosure will be described hereinbelow with reference
to the drawings.
[0023] Firstly, a configuration of an inkjet printing system according to the present embodiment
will be described.
[0024] FIG. 1 is a plan view of an inkjet printing system 10 according to an embodiment
of the present disclosure. FIG. 2 is a schematic structural diagram of the inkjet
printing system 10 as viewed from a front side. FIG. 3 is a schematic structural diagram
of the inkjet printing system 10 as viewed from a right lateral side. In FIGs. 2 and
3, parts of front surface printers 20 and 30 are cross sectioned to illustrate internal
configurations thereof.
[0025] As illustrated in FIGs. 1 to 3, the inkjet printing system 10 is a system for performing
printing on one surface of a medium 80 such as a cloth and then performing printing
on the other surface of the medium 80. Hereinbelow, the one surface of the medium
80 will be termed a front surface 80a, and the other surface of the medium 80 will
be termed a rear surface 80b. The medium 80 may be anything other than cloth, so long
as it has a sheet-like shape.
[0026] The inkjet printing system 10 includes a front surface printer 20 that is an inkjet
printer for performing printing on the front surface 80a of the medium 80, and a rear
surface printer 30 that is an inkjet printer for performing printing on the rear surface
80b of the medium 80 to which the printing has been performed on the front surface
80a by the front surface printer 20. The surface printers 20 and 30 are installed
on a floor 90. The medium 80 is supplied to the front surface printer 20 from a roller
not shown, onto which the medium 80 is wound. Further, the medium 80 printed by the
rear surface printer 30 is wound up by another roller that is not shown.
[0027] The inkjet printing system 10 is provided with an inverting roller 41 that inverts
front and rear sides of the medium 80 with the front surface 80a having been printed
by the front surface printer 20, a direction changing roller 42 that changes a transferring
direction of the medium 80 whose front and rear sides have been inverted by the inverting
roller 41, a direction changing roller 43 that changes the transferring direction
of the medium 80 whose transferring direction has been changed by the direction changing
roller 42, and a tension applying member 44 that applies a certain tension on the
medium 80 whose transferring direction has been changed by the direction changing
roller 43. The inverting roller 41, the direction changing roller 42, the direction
changing roller 43, and the tension applying member 44 are arranged to be aligned
in a direction illustrated by an arrow 10b, which intersects vertically to a vertical
direction illustrated by an arrow 10a. Further, the inverting roller 41, the direction
changing roller 42, the direction changing roller 43, and the tension applying member
44 extend along a direction illustrated by an arrow 10c, which intersects vertically
to both the direction illustrated by the arrow 10a and the direction illustrated by
the arrow 10b. The inverting roller 41, the direction changing roller 42, and the
direction changing roller 43 are supported by a supporting mechanism that is not shown,
in a state of having positions of their central axis extending in the direction illustrated
by the arrow 10c and a state of being rotatable about the central axis. The tension
applying member 44 is a member that applies a certain tension to the medium 80 by
gravity directed downward in the vertical direction illustrated by the arrow 10a.
As the inkjet printing system 10 can allow a length of the medium 80 between the front
surface printer 20 and the rear surface printer 30 to be changed by being provided
with the tension applying member 44 for applying the certain tension on the medium
80, it can allow a transferring speed of the medium 80 in the front surface printer
20 and a transferring speed of the medium 80 in the rear surface printer 30 to be
different from each other, as a result of which the printing by the front surface
printer 20 and the printing by the rear surface printer 30 can be controlled independently
to some degree.
[0028] The inkjet printing system 10 includes a front-side image position detecting device
51 as a one-side image detecting section that detects a front position mark on a medium
80, to which the front position mark as a first image for print control adjustment
has been printed on a front surface 80a thereof by the front surface printer 20 but
the printing by the rear surface printer 30 has not been performed yet, and a front
and rear image position detecting device 52 as a both-side image detecting section
that detects the front position mark and a rear position mark on the medium 80, to
which the rear position mark as a second image for print control adjustment has been
printed on a rear surface 80b thereof by the rear surface printer 30. The front-side
image position detecting device 51 is disposed on a transfer passage of the medium
80 between the front surface printer 20 and the rear surface printer 30. The front
and rear image position detecting device 52 is disposed on a downstream side of the
rear surface printer 30 in a transferring direction of the medium 80.
[0029] The front surface printer 20 includes a front surface head 21 as a first inkjet head
supported movably in a direction illustrated by an arrow 10b by a supporting mechanism
that is not shown, a transfer roller 22 that transfers the medium 80 relative to the
front surface head 21 in a direction illustrated by an arrow 10c, a pressing roller
23 that is disposed at a position facing the transfer roller 22 via the medium 80
and presses the medium 80 onto the transfer roller 22, a pre-process heater 24 that
heats the medium 80 before ink is adhered thereon by the front surface head 21 for
uniformizing a printing condition by the front surface head 21, a printing heater
25 for heating the medium 80 at the time when the ink is adhered thereon by the front
surface head 21 for stabilization of striking accuracy of ink droplets, which is discharged
by the front surface head 21 and is to be adhered onto the medium 80, and for prevention
of ink smearing after it has struck, and a post-process heater 26 for heating the
medium 80 to which the ink has been adhered by the front surface head 21 in order
to promote drying of the ink adhered to the medium 80 by the front surface head 21.
[0030] Similarly, the rear surface printer 30 includes a rear surface head 31 as a second
inkjet head supported movably in the direction illustrated by the arrow 10c by a supporting
mechanism that is not shown, a transfer roller 32 that transfers the medium 80 relative
to the rear surface head 31 in the direction illustrated by the arrow 10b, a pressing
roller 33 that is disposed at a position facing the transfer roller 32 via the medium
80 and presses the medium 80 onto the transfer roller 32, a pre-process heater 34
that heats the medium 80 before ink is adhered thereon by the rear surface head 31
for uniformizing a printing condition by the rear surface head 31, a printing heater
35 for heating the medium 80 at the time when the ink is adhered thereon by the rear
surface head 31 for stabilization of striking accuracy of ink droplets, which is discharged
by the rear surface head 31 and is to be adhered onto the medium 80, and for prevention
of ink smearing after it has struck, and a post-process heater 36 for heating the
medium 80 to which the ink has been adhered by the rear surface head 31 in order to
promote drying of the ink adhered to the medium 80 by the rear surface head 31.
[0031] FIG. 4 is a block diagram of the inkjet print system 10.
[0032] As illustrated in FIG. 4, the inkjet printing system 10 is provided with an operation
section 11 being an input device such as a mouse or a keyboard with which various
operations are to be inputted, a display section 12 being a display device such as
an LCD (Liquid Crystal Display) or the like for displaying various types of information,
a communication section 13 being a communication device for communicating with an
external device, a storage section 14 being a storage device such as EEPROM (Electrically
Erasable Programmable Read Only Memory), HDD(Hard Disk Drive), or the like that stores
various types of data, and a control section 15 that controls an entirety of the inkjet
printing system 10.
[0033] The control section 15 includes, for example, a CPU (Central Processing Unit), a
ROM (Read Only Memory) that stores program and various types of data in advance, and
a RAM (Random Access Memory) to be used as work area for the CPU. The CPU is configured
to execute the program stored in the ROM or the storage section 14.
[0034] The control section 15 functions, by executing the program stored in the ROM or the
storage section 14, as a front surface print controlling section 15a that is a first
print controlling section for causing the front surface head 21 of the front surface
printer 20 (see FIGs. 2 and 3) to print an image, a rear surface print controlling
section 15b that is a second print controlling section for causing the rear surface
head 31 of the rear surface printer 30 (see FIGs. 2 and 3) to print an image, a displacement
amount calculating section 15c that calculates an amount of displacement between a
front position mark and a rear position mark based on a detection result of the front
and rear image position detecting device 52 (see FIG. 1), and a displacement calibrating
section 15d that calibrates a displacement of the images to be printed on both sides
of the medium 80 (see FIG. 1).
[0035] Next, an operation of the inkjet print system 10 will be described.
[0036] When print data is sent from a computer such as a PC (Personal Computer) or the like
that is not illustrated, the front surface print controlling section 15a prints an
image based on the sent print data (hereinbelow referred to as a "target image") on
the medium 80 by the front surface printer 20. Specifically, the front surface print
controlling section 15a causes ink to be discharged onto the medium 80 by the front
surface head 21 while moving the front surface head 21 in a main scanning direction
shown by an arrow 10b and a sub scanning direction shown by an arrow 10c relative
to the medium 80. Here, the front surface print controlling section 15a moves the
front surface head 21 in the main scanning direction if a relative position of the
front surface head 21 relative to the medium 80 along the main scanning direction
is to be changed. Further, the front surface print controlling section 15a moves the
medium 80 by the transfer roller 22 in the sub scanning direction if the relative
position of the front surface head 21 relative to the medium 80 along the sub scanning
direction is to be changed.
[0037] In a case of printing the target image on the medium 80 by the front surface printer
20, the front surface print controlling section 15a prints the front position mark
together with the target image on the medium 80 by the front surface printer 20. That
is, an image that the front surface print controlling section 15a causes the front
surface printer 20 to print includes the target image and the front position mark.
[0038] FIG. 5 is a diagram illustrating an example of an image 60 that the front surface
print controlling section 15a causes the front surface printer 20 to print.
[0039] As illustrated in FIG. 5, the image 60 includes a target image 61 and a front position
mark 62.
[0040] The front position mark 62 includes a front reference position mark 62a for determining
a reference position of the target image 61. For example, the front reference position
mark 62a is preferably arranged on a downstream side in a transferring direction of
the medium 80 relative to the target image 61 shown by the arrow 10c. Further, the
front reference position mark 62a is preferably arranged at one end, the other end,
or center of the medium 80 in the direction illustrated by the arrow 10b.
[0041] The front position mark 62 includes at least one front relative position mark 62b
for determining the relative position with respect to the front reference position
mark 62a. For example, the front relative position mark 62b is preferably arranged
on at least one of the following sides: one end side of the medium 80 relative to
the target image 61 in the direction illustrated by the arrow 10b, the other end side
of the medium 80 relative to the target image 61 in the direction illustrated by the
arrow 10b, one end side of the medium 80 relative to the target image 61 in the direction
illustrated by the arrow 10c, and the other end side of the medium 80 relative to
the target image 61 in the direction illustrated by the arrow 10c. Further, for example,
the front relative position mark 62b is preferably arranged at least one of the followings:
one end, the other end, and center of the medium 80 in the direction illustrated by
the arrow 10b.
[0042] The rear surface print controlling section 15b transfers the medium 80 in the sub
scanning direction illustrated by the arrow 10b by the transfer roller 32 of the rear
surface printer 30 accompanying the printing on a front surface 80a by the front surface
print controlling section 15a.
[0043] FIG. 6 is a diagram of the image 60 as viewed from a rear surface 80b side of the
medium 80.
[0044] In a case where the front reference position mark 62a and the front relative position
mark 62b printed on the front surface 80a of the medium 80 by the front surface printer
20 are printed on a thin medium 80, or in a case where they are printed by a large
amount of ink that would soak into the inside of the medium 80 despite the medium
80 being a thick cloth, they penetrate to the rear surface 80b of the medium 80 as
illustrated in FIG. 6. Thus, when the medium 80 is transferred in the sub scanning
direction illustrated by the arrow 10b by the transfer roller 32 of the rear surface
printer 30, the front reference position mark 62a and the front relative position
mark 62b are detected by the front-side image position detecting device 51 from a
rear surface 80b side of the medium 80.
[0045] FIG. 7 is a flow chart of an operation of the inkjet printing system 10 according
to the detection result of the front-side image position detecting device 51.
[0046] The control section 15 performs the operation illustrated in FIG. 7 each time the
front position mark 62 is detected by the front-side image position detecting device
51.
[0047] As illustrated in FIG. 7, the displacement amount calculating section 15c calculates
the amount of displacement between the target image 61 that is actually printed on
the front surface 80a of the medium 80 by the front surface printer 20 and the target
image 61 in data of the image 60 generated by the front surface print controlling
section 15a(S101).
[0048] Specifically, the displacement amount calculating section 15c can calculate the amount
of displacement between reference positions in the direction illustrated by the arrow
10b and the direction illustrated by the arrow 10c between the target image 61 that
is actually printed on the front surface 80a of the medium 80 by the front surface
printer 20 and the target image 61 in the data of the image 60 generated by the front
surface print controlling section 15a, based on the position of the front reference
position mark 62a in the detection result of the front-side image position detecting
device 51 and the position of the front reference position mark 62a in the data of
the image 60 generated by the front surface print controlling section 15a.
[0049] Further, the displacement amount calculating section 15c can calculate the amount
of displacement in size in a direction of the front relative position mark 62b relative
to the front reference position mark 62a and the amount of displacement in angle in
the direction of the front relative position mark 62b relative to the front reference
position mark 62a between the target image 61 that is actually printed on the front
surface 80a of the medium 80 by the front surface printer 20 and the target image
61 in the data of the image 60 generated by the front surface print controlling section
15a, based on the relative position of the front relative position mark 62b relative
to the front reference position mark 62a in the detection result of the front-side
image position detecting device 51 and the relative position of the front relative
position mark 62b relative to the front reference position mark 62a in the data of
the image 60 generated by the front surface print controlling section 15a.
[0050] After the process of S101, the displacement calibrating section 15d determines whether
or not the displacement amount calculated in S101 exceeds a specific allowable amount
(S102).
[0051] In determining that the allowable amount is exceeded in S102, the displacement calibrating
section 15d instructs the front surface print controlling section 15a to change at
least one of the reference position, size, and angle of the image to be printed on
the front surface 80a of the medium 80 by the front surface printer 20 so that the
displacement amount would be within the allowable amount (S103). Accordingly, as to
the target image 61 to be newly printed on the front surface 80a by the front surface
print controlling section 15a, the displacement from the target image 61 in the data
of the image 60 generated by the front surface print controlling section 15a is thereby
calibrated.
[0052] In determining that the allowable amount is not exceeded in S102 or when the process
of S103 is completed, the displacement calibrating section 15d instructs the rear
surface print controlling section 15b to change at least one of reference position,
size, and angle of the image to be printed on the rear surface 80b of the medium 80
by the rear surface printer 30 so that the target image 61 that is actually printed
on the front surface 80a of the medium 80 by the front surface printer 20 and the
image to be printed on the rear surface 80b of the medium 80 by the rear surface printer
30 overlap via the medium 80 without displacement (S104). That is, the displacement
calibrating section 15d calibrates the displacement in the images to be printed on
both sides of the medium 80 by adjusting the print control by the rear surface print
controlling section 15b according to the detection result of the front-side image
position detecting device 51.
[0053] When the process of S104 is completed, the displacement calibrating section 15d ends
the operation illustrated in FIG. 7.
[0054] When the front reference position mark 62a is detected by the front-side image position
detecting device 51, the rear surface print controlling section 15b starts the printing
by the rear surface printer 30 at the time point when a specific amount has been transferred
by the transfer roller 32 since when the front reference position mark 62a is detected
by the front-side image position detecting device 51. Specifically, the rear surface
print controlling section 15b prints the mirrored target image, which mirrors the
target image printed by the front surface printer 20, on the medium 80 by the rear
surface printer 30. Specifically, the rear surface print controlling section 15b causes
ink to be discharged by the rear surface head 31 onto the medium 80 while moving the
rear surface head 31 in the main scanning direction shown by the arrow 10c and the
sub scanning direction shown by the arrow 10b relative to the medium 80. Here, the
rear surface print controlling section 15b moves the rear surface head 31 in the main
scanning direction if the relative position of the rear surface head 31 relative to
the medium 80 along the main scanning direction is to be changed. Further, the rear
surface print controlling section 15b moves the medium 80 by the transfer roller 32
in the sub scanning direction if the relative position of the rear surface head 31
relative to the medium 80 along the sub scanning direction is to be changed.
[0055] In a case of printing the mirrored target image on the medium 80 by the rear surface
printer 30, the rear surface print controlling section 15b prints the rear position
mark together with the mirrored target image on the medium 80 by the rear surface
printer 30. That is, an image that the rear surface print controlling section 15b
causes the rear surface printer 30 to print includes the mirrored target image and
the rear position mark.
[0056] FIG. 8 is a diagram illustrating an example of an image 70 that the rear surface
print controlling section 15b causes the rear surface printer 30 to print. In FIG.
8, to enhance easy understanding of the image 70, the image 60 (see FIG. 6) printed
on the front surface 80a of the medium 80 and permeating to the rear surface 80b of
the medium 80 is not depicted.
[0057] As illustrated in FIG. 8, the image 70 includes a mirrored target image 71 and a
rear position mark 72.
[0058] The rear position mark 72 includes a rear reference position mark 72a for determining
a reference position of the mirrored target image 71. Further, the rear position mark
72 includes at least one rear relative position mark 72b for determining the relative
position with respect to the rear reference position mark 72a.
[0059] As illustrated in FIGs. 5 and 8, the image 70 to be printed on the rear surface 80b
by the rear surface printer 30 is an image that mirrored the image 60 to be printed
on the front surface 80a by the front surface printer 20.
[0060] FIG. 9 is a diagram observing the image 60 and the image 70 from the rear surface
80b side of the medium 80.
[0061] In the case where the front reference position mark 62a and the front relative position
mark 62b printed on the front surface 80a of the medium 80 by the front surface printer
20 are printed on a thin medium 80, or in the case where they are printed by a large
amount of ink that would soak into the inside of the medium 80 despite the medium
80 being a thick cloth, they penetrate to the rear surface 80b of the medium 80 as
illustrated in FIG. 9. Thus, when the medium 80 is transferred in the sub scanning
direction illustrated by the arrow 10b by the transfer roller 32 of the rear surface
printer 30, the front reference position mark 62a and the front relative position
mark 62b are detected by the front and rear image position detecting device 52 from
the rear surface 80b side of the medium 80. Further, both the rear reference position
mark 72a and the rear relative position mark 72b printed on the rear surface 80b of
the medium 80 by the rear surface printer 30 are detected by the front and rear image
position detecting device 52 from the rear surface 80b side of the medium 80.
[0062] FIG. 10 is a flow chart of an operation of the inkjet printing system 10 according
to the detection result of the front and rear image position detecting device 52.
[0063] The control section 15 performs the operation illustrated in FIG. 10 each time the
front position mark 62 and the rear position mark 72 are detected by the front and
rear image position detecting device 52.
[0064] As illustrated in FIG. 10, the displacement amount calculating section 15c calculates
the amount of displacement between the mirrored target image 71 that is actually printed
on the rear surface 80b of the medium 80 by the rear surface printer 30 and the mirrored
target image 71 in data of the image 70 generated by the rear surface print controlling
section 15b (S111).
[0065] Specifically, the displacement amount calculating section 15c can calculate the amount
of displacement between reference positions in the direction illustrated by the arrow
10b and the direction illustrated by the arrow 10c between the mirrored target image
71 that is actually printed on the rear surface 80b of the medium 80 by the rear surface
printer 30 and the mirrored target image 71 in the data of the image 70 generated
by the rear surface print controlling section 15b, based on the position of the rear
reference position mark 72a in the detection result of the front and rear image position
detecting device 52 and the position of the rear reference position mark 72a in the
data of the image 70 generated by the rear surface print controlling section 15b.
[0066] Further, the displacement amount calculating section 15c can calculate the amount
of displacement in size in a direction of the rear relative position mark 72b relative
to the rear reference position mark 72a and the amount of displacement in angle in
the direction of the rear relative position mark 72b relative to the rear reference
position mark 72a between the mirrored target image 71 that is actually printed on
the rear surface 80b of the medium 80 by the rear surface printer 30 and the mirrored
target image 71 in the data of the image 70 generated by the rear surface print controlling
section 15b, based on the relative position of the rear relative position mark 72b
relative to the rear reference position mark 72a in the detection result of the front
and rear image position detecting device 52 and the relative position of the rear
relative position mark 72b relative to the rear reference position mark 72a in the
data of the image 70 generated by the rear surface print controlling section 15b.
[0067] After the process of S111, the displacement calibrating section 15d determines whether
or not the displacement amount calculated in S111 exceeds a specific allowable amount
(S112).
[0068] In determining that the allowable amount is exceeded in S112, the displacement calibrating
section 15d instructs the rear surface print controlling section 15b to change at
least one of the reference position, size, and angle of the image to be printed on
the rear surface 80b of the medium 80 by the rear surface printer 30 so that the displacement
amount would be within the allowable amount (S113). Accordingly, as to the mirrored
target image 71 to be newly printed on the rear surface 80b by the rear surface print
controlling section 15b, the displacement from the mirrored target image 71 in the
data of the image 70 generated by the rear surface print controlling section 15b is
thereby calibrated.
[0069] When the process of S 113 is completed, the displacement calibrating section 15d
ends the operation illustrated in FIG. 10.
[0070] In determining in S112 that the allowable amount is not exceeded, the displaced amount
calculating section 15c calculates the displaced amount between the target image 61
that is actually printed on the front surface 80a of the medium 80 by the front surface
printer 20 and the mirrored target image 71 that is actually printed on the rear surface
80b of the medium 80 by the rear surface printer 30 (S114).
[0071] Specifically, the displacement amount calculating section 15c can calculate the amount
of displacement between reference positions in the direction illustrated by the arrow
10b and the direction illustrated by the arrow 10c between the target image 61 that
is actually printed on the front surface 80a of the medium 80 by the front surface
printer 20 and the mirrored target image 71 that is actually printed on the rear surface
80b of the medium 80 by the rear surface printer 30, based on the position of the
front reference position mark 62a in the detection result of the front and rear image
position detecting device 52 and the position of the rear reference position mark
72a in the detection result of the front and rear image position detecting device
52.
[0072] Further, the displacement amount calculating section 15c can calculate the amount
of displacement in size in a direction of the relative position mark relative to the
reference position mark and the amount of displacement in angle in the direction of
the relative position mark relative to the reference position mark between the target
image 61 that is actually printed on the front surface 80a of the medium 80 by the
front surface printer 20 and the mirrored target image 71 that is actually printed
on the rear surface 80b of the medium 80 by the rear surface printer 30, based on
the relative position of the front relative position mark 62b relative to the front
reference position mark 62a in the detection result of the front and rear image position
detecting device 52 and the relative position of the rear relative position mark 72b
relative to the rear reference position mark 72a in the detection result of the front
and rear image position detecting device 52.
[0073] After the process of S114, the displacement calibrating section 15d determines whether
or not the displacement amount calculated in S114 exceeds a specific allowable amount
(S 115).
[0074] In determining that the allowable amount is exceeded in S115, the displacement calibrating
section 15d instructs the rear surface print controlling section 15b to change at
least one of the reference position, size, and angle of the image to be printed on
the rear surface 80b of the medium 80 by the rear surface printer 30 so that the displaced
amount would be within the allowable amount (S116). That is, the displacement calibrating
section 15d calibrates the displacement in the images to be printed on both sides
of the medium 80 by adjusting the print control by the rear surface print controlling
section 15b according to the amount of displacement between the front position mark
62 and the rear position mark 72. Accordingly, as to the mirrored target image 71
to be newly printed on the rear surface 80b by the rear surface print controlling
section 15b, the displacement from the target image 61 printed on the front surface
80a of the medium 80 is thereby calibrated.
[0075] In determining that the allowable amount is not exceeded in S115 or when the process
of S116 is completed, the displacement calibrating section 15d ends the operation
illustrated in FIG. 10.
[0076] As described above, the inkjet printing system 10 can reduce the displacement in
the images to be printed on both sides of the medium 80, since the displacement in
the images to be printed on both sides of the medium 80 is calibrated by adjusting
the print control according to the amount of displacement between the front position
mark 62 printed on the front surface 80a of the medium 80 and the rear position mark
72 printed on the rear surface 80b of the medium 80 (S116).
[0077] Thus, the inkjet printing system 10 can print highly precise images on both sides
of the medium 80. Due to this, the inkjet printing system 10 can print on luxury products
being a thin fabric with aesthetic surfaces on both sides, such as a scarf or a handkerchief.
Further, printing on luxury fabric and luxury woven fabric configured of thick fabric
such as a curtain, which may be observed from both sides becomes enabled. Especially
with the thin fabric, in cases where printing is performed only on the front surface,
a portion on the rear surface among fibers where printing is not performed may appear
on the front surface by being washed and the fibers therein being inversed, which
causes the image printed on the front surface to become thinner as a result of the
washing. However, the inkjet printing system 10 can print on both surfaces of the
thin fabric, so the image printed on both sides is less likely to fade even if the
fibers are inverted by washing, as a result of which a printed object that is resistant
to washing can be produced.
[0078] The inkjet printing system 10 further calibrates the displacement in the images to
be printed on both sides of the medium 80 according to the amount of displacement
of the front position mark 62 and the rear position mark 72 (S116) after having performed
printing on the rear surface 80b of the medium 80 by having calibrated so that the
rear position mark 72 printed on the rear surface 80b of the medium 80 is not displaced
relative to the front position mark 62 printed on the front surface 80a of the medium
80 (S104). Therefore, the displacement in the images to be printed on both sides of
the medium 80 can further be reduced.
[0079] Since the inkjet printing system 10 automatically calculates the amount of displacement
of the front position mark 62 and the rear position mark 72, convenience can be improved
as compared to a configuration in which a user determines the amount of displacement
of the front position mark 62 and the rear position mark 72 from the medium 80.
[0080] The inkjet printing system 10 may not automatically calculate the amount of displacement
of the front position mark 62 and the rear position mark 72, but it may be configured
such that the user is to make the determination from the medium 80. For example, the
inkjet printing system 10 can make it easy for the user to determine the displacement
amount from the medium 80 if a scale is printed as the front position mark 62 and
the rear position mark 72.
[0081] FIG. 11A is a diagram of an example of the front position mark 62 and the rear position
mark 72 in a case where no displacement is present. FIG. 11B is a diagram of the front
position mark 62 and the rear position mark 72 illustrated in FIG. 11A in a case where
displacement is present.
[0082] The scale of the rear position mark 72 illustrated in FIG. 11A is depicted with 5%
shorter intervals than the scale of the front position mark 62. In FIG. 11A, the front
position mark 62 includes a triangle 62c indicating a position of a scale line to
be the reference. Similarly, the rear position mark 72 includes a triangle 72c indicating
a position of a scale line to be the reference. Accordingly, in a case where the scale
of the front position mark 62 and the scale of the rear position mark 72 are displaced
as illustrated in FIG. 11B, since the scale lines at a position shown by an arrow
100, that is, the scale lines that are apart from the reference scale lines by four
scale lines, have a matched position, it can be understood that the printing of the
rear surface 80b (see FIG. 1) is displaced relative to the printing of the front surface
80a (see FIG. 1) in a direction indicated by an arrow 101 by 20% of one scale line
(= 5% × 4). The displacement amount shown in FIG. 11B may be determined visually by
the user from the medium 80, or the inkjet printing system 10 may calculate the amount
automatically. Further, the scales may be depicted to extend along a direction shown
by the arrow 10b (see FIG. 1), or may be depicted to extend along a direction shown
by the arrow 10c (see FIG. 1). Further, in the above, 5% is merely an example, so
it may be other rates.
[0083] The inkjet printing system 10 automatically calibrates the displacement in the images
to be printed on both sides of the medium 80 according to the amount of displacement
of the front position mark 62 and the rear position mark 72 that has been calculated
automatically. Therefore, convenience can be improved as compared to a configuration
in which a suitable instruction for calibrating the displacement in the images to
be printed on both sides of the medium 80 is manually inputted by the user based on
the amount of displacement of the front position mark 62 and the rear position mark
72.
[0084] The inkjet printing system 10 may not automatically calibrate the displacement in
the images to be printed on both sides of the medium 80, but may be configured such
that the displacement in the images to be printed on both sides of the medium 80 is
calibrated according to an instruction inputted by the user via the operation section
11 or the communication section 13. For example, the user can input the instruction
for calibrating the displacement in the images to be printed on both sides of the
medium 80 via the operation section 11 or the communication section 13 based on the
amount of displacement between the front position mark 62 and the rear position mark
72 automatically calculated by the inkjet printing system 10 and displayed in the
display section 12, or on the amount of displacement between the front position mark
62 and the rear position mark 72 that the user determined from the medium 80.
[0085] As the inkjet printing system 10 can simultaneously detect the front position mark
62 printed on the front surface 80a of the medium 80 and the rear position mark 72
printed on the rear surface 80b of the medium 80 from one surface side of the medium
80, the amount of displacement between the front position mark 62 and the rear position
mark 72 can be detected highly accurately as compared to a configuration in which
the front position mark 62 printed on the front surface 80a of the medium 80 and the
rear position mark 72 printed on the rear surface 80b of the medium 80 are respectively
detected from the front surface 80a side of the medium 80 and the rear surface 80b
side of the medium 80. Thus, the inkjet printing system 10 can calibrate the displacement
in the images to be printed on both sides of the medium 80 highly accurately, as a
result of which the displacement in the images to be printed on both sides of the
medium 80 can further be reduced.
[0086] In the case where the medium 80 is a thick cloth, the inkjet print system 10 can
allow the front position mark 62 to be penetrated to the rear surface 80b of the medium
80 by printing the front position mark 62 on the front surface 80a of the medium 80
using ink in an amount large enough to soak into the inside of the medium 80. Further,
if the medium 80 is formed of transparent or light color, or the thickness of the
medium 80 is thin so that the medium 80 itself has some degree of transparency, the
inkjet printing system 10 can allow the front position mark 62 to be penetrated to
the rear surface 80b of the medium 80 by printing the front position mark 62 on the
front surface 80a of the medium 80 by a dark color, even without having to print the
front position mark 62 on the front surface 80a of the medium 80 by using ink in an
amount large enough to soak into the inside of the medium 80. Furthermore, in the
case where the medium 80 itself has a high transparency, the inkjet printing system
10 can allow the front position mark 62 to be penetrated to the rear surface 80b of
the medium 80 by regularly printing the front position mark 62 on the front surface
80a of the medium 80.
[0087] The displacement amount calculating section 15c of the inkjet printing system 10
may calculate the amount of displacement between the front position mark 62 and the
rear position mark 72 based on an average of plural detection results of the front
position mark 62 and the rear position mark 72 by the front and rear image position
detecting device 52. According to this configuration, the inkjet printing system 10
can improve the accuracy of the calibration of the displacement in the images to be
printed on both sides of the medium 80 in a case where the amount of displacement
of the front position mark 62 and the rear position mark 72 varies each time the detection
of the front position mark 62 and the rear position mark 72 is performed by the front
and rear image position detecting device 52. Accordingly, the inkjet printing system
10 can further reduce the displacement in the images to be printed on both sides of
the medium 80.
[0088] The displacement calibrating section 15d of the inkjet printing system 10 adjusts
the print control by the rear surface print controlling section 15b so that the displacement
in the images to be printed on both sides of the medium 80 is calibrated in the present
embodiment. However, to calibrate the displacement in the images to be printed on
both sides of the medium 80, the displacement calibrating section 15d simply needs
to control at least one of the print control by the front surface print controlling
section 15a and the print control by the rear surface print controlling section 15b.
[0089] In the inkjet printing system 10, the target image and the front position mark are
configured of separate images. However, in the inkjet printing system 10, the target
image itself may be used as the front position mark, and the mirrored target image
itself may be used as the rear position mark.
[0090] The inkjet printing system 10 in the present embodiment is configured to detect the
front position mark 62 printed on the front surface 80a of the medium 80 by the front-side
image position detecting device 51 from the rear surface 80b side of the medium 80.
However, the front-side image position detecting device 51 may be configured to detect
the front position mark 62 printed on the front surface 80a of the medium 80 from
the front surface 80a side of the medium 80.
[0091] The inkjet printing system 10 in the present embodiment is configured to detect the
front position mark 62 printed on the front surface 80a of the medium 80 and the rear
position mark 72 printed on the rear surface 80b of the medium 80 by the front and
rear image position detecting device 52 from the rear surface 80b side of the medium
80. However, the front and rear image position detecting device 52 may be configured
to detect the front position mark 62 printed on the front surface 80a of the medium
80 and the rear position mark 72 printed on the rear surface 80b of the medium 80
from the front surface 80a side of the medium 80. Further, the front and rear image
position detecting device 52 may be configured to detect the front position mark 62
printed on the front surface 80a of the medium 80 from the front surface 80a side
of the medium 80 and the rear position mark 72 printed on the rear surface 80b of
the medium 80 from the rear surface 80b side of the medium 80.
[0092] The inkjet printing system 10 in the present embodiment is provided with two inkjet
printers, namely the front surface printer 20 and the rear surface printer 30. However,
the inkjet printing system 10 may be configured by one inkjet printer including two
inkjet heads: an inkjet head that performs printing on the front surface 80a of the
medium 80 and an inkjet head that performs printing on the rear surface 80b of the
medium 80, to the front surface 80a of which the printing has been performed by the
former inkjet head.
REFERENCE SIGNS LIST
[0093]
10: Inkjet Printing System
15a: Front Surface Print Controlling Section (First Print Controlling Section)
15b: Rear Surface Print Controlling Section (Second Print Controlling Section)
15c: Displacement Amount Calculating Section
15d: Displacement Calibrating Section
21: Front Surface Head (First Inkjet Head)
31: Rear Surface Head (Second Inkjet Head)
51: Front-Side Image Position Detecting Device (One-Side Image Detecting Section)
52: Front And Rear Image Position Detecting Device (Both-Side Image Detecting Section)
60: Image (Image Including First Image)
62: Front Position Mark (First Image)
70: Image (Image Including Second Image)
72: Rear Position Mark (Second Image)
80: Medium
80a: Front Surface (One Surface)
80b: Rear Surface (The Other Surface)