Sector of the art
[0001] The present invention is related to the packing of cylindrical elements such as cigarette
tubes of the type that consumers fill with tobacco in accordance with their preferences,
wherein the invention proposes a machine that makes it possible to group and create
a stack of said tubes, in addition to forming on said tube stack the box in which
the cigarette tubes are finally stored and distributed to the consumer. The invention
is also applicable to other cylindrical elements such as cigarettes, filters and filter
rods of different or similar formats.
State of the art
[0002] Cylindrical elements in the form of tubes or rods, such as cigarette tubes, are packed
in boxes with capacity for a large number of said elements. The tubes must be disposed
duly ordered to fill the cavity of the housing boxes to a maximum.
[0003] Cigarette tubes are hollow elements destined for being filled with the tobacco desired
by consumers. These elements have a very flimsy structure, due to which they must
be handled with great delicacy in order not to cause deformations and damage.
[0004] Spanish patent
ES 2301307, filed by the same applicant of the present invention, discloses a machine for packing
elements such as cigarette tubes, consisting of a zone wherefrom tubes coming from
a feeding hopper are fed and a zone where the stacked tubes are introduced into packing
boxes. The machine has vertical channels wherein the tubes are stacked, such that
the tubes already stacked inside a packing box are unloaded from said vertical channels,
whereupon the tubes are disposed in the desired stacking order in the interior of
the box.
[0005] The vertical channels are closed on their lower portion by a folding lid, which is
susceptible of being tilted between a closed position to retain the tubes stacked
in the vertical channels and an open position for unloading the tubes into a corresponding
packing box disposed underneath the vertical channels. A vacuum system applied through
a perforated plate is disposed in relation to the lower portion of the vertical channels
to retain the tubes in their stacked position when the swing lid swings to the open
position, whereupon the perforated plate with the stacked tubes descends until they
are disposed in the interior of the packing box.
[0006] In this solution, the tubes fed by the hopper travel in free fall until stopping
against the swinging lid disposed on the lower portion of the vertical channels. This
causes the tubes to swing during their free fall travel through the vertical channels
and, therefore, the channels may become obstructed. In addition, when the perforated
plate descends with the tubes to introduce them inside the box, the tubes may become
misaligned or even deformed due to their little rigidity.
[0007] Spanish patent
ES 2396522, also filed by the same applicant as the present invention, discloses another machine
for packing cigarette tubes which solves the free-fall problem of the tubes in the
vertical channels. To this end, the swinging lid is susceptible of moving vertically
along the vertical channels until being disposed in a position near the feeding hopper,
such as to achieve the controlled descent of the tubes through the vertical channels,
in addition to creating a stack of tubes with the desired height. However, this solution
still uses a perforated plate with a vacuum system to retain the tubes when the swinging
lid is removed and to introduce them inside the corresponding packing box, such that
the tubes can become misaligned or deformed when they are introduced in the packing
box.
[0008] Therefore, a machine for stacking and packing the tubes into boxes is required that
represents an alternative variant to existing solutions.
Object of the invention
[0009] In accordance with the present invention, a machine for stacking and packing tubes
for cigarettes or similar cylindrical elements is proposed, which makes it possible
to stack the tubes in an orderly manner to avoid deformation thereof and whereby the
box wherein the tubes are packed for marketing thereof is formed over the stack itself.
[0010] The machine for grouping and packing tubes for cigarettes or similar comprises a
tube feeding zone, a tube stacking zone and a zone for packing the tubes into boxes.
[0011] The tube stacking zone comprises:
- a plurality of vertical channels for stacking the tubes in a substantially horizontal
arrangement;
- retention means for retaining the tubes to control their introduction in the vertical
channels;
- a first platform for transferring the tube stack, which moves vertically to control
the height of the tube stack and accompany the tube stack in its descent through the
vertical channels, and a second horizontal movement for withdrawing and unblocking
the vertical channels, enabling the withdrawal of the tube stack; and
- a second platform for transferring the tube stack, which moves vertically to transfer
the tube stack from the outlet of the vertical channels to the lower portion of the
stacking zone; and
- transfer means for transferring the tube stack from the second transfer platform until
disposing them on a sheet die cut into a box shape in the packing zone.
[0012] Insofar as the tube packing zone comprises:
- a hold-down mechanism for folding the box-shaped die-cut sheet and forming a packing
box over the tube stack.
[0013] The transfer platforms are actuated in their vertical movement by means of vertical
spindles disposed on both sides of the tube stacking zone and are vertically guided
by means of guide rails. Thus, the transfer platforms are actuated independently in
their vertical movement, using first vertical spindles for vertically actuating the
second transfer platform, while on each side of the tube stacking zone a common guide
rail is disposed to guide the two transfer platforms, although independent guide rails
may be used to guide each platform.
[0014] The vertical spindles of one side of the tube stacking zone are directly actuated
by respective motors, while the vertical spindles of the opposite side of the tube
stacking zone are actuated by means of a transmission mechanism based on a pulley
system that transmits the movement of the vertical spindles actuated by the motors.
[0015] The first transfer platform is joined to the mobile portion of an actuator that causes
its horizontal transfer movement, wherein the fixed portion of the actuator is joined
to a vertically moving base that is assembled between two carriages which are actuated
in a vertical direction of movement by the first vertical spindles and guided over
the common guide rails of both sides of the tube stacking zone. The second transfer
platform is assembled between two carriages which are actuated in a vertical direction
of movement by the second spindles and guided over the common guide rails of both
sides of the tube stacking zone.
[0016] At the outlet of the vertical channels, a narrowing is defined for grouping the tube
stack into a staggered arrangement and compensating the thickness of the dividing
walls of the vertical channels where the stack has been formed. The narrowing is defined
by means of an extension formed by two inward-sloping wall sections and two straight
wall sections following from the inward-sloping wall sections.
[0017] The transfer means, used to transfer the tube stack from the second transfer platform
until disposing them over a sheet die cut into a box shape in the packing zone, consist
of a plate that pushes the tube stack when it is disposed on the lower portion of
the stacking zone, whereupon the plate of the transfer means is actuated in a horizontal
direction by an actuator.
[0018] The hold-down mechanism consists of a vertically movable column which, on its lower
portion, includes an inverted U-shaped piece to fold the sheet die cut into a box
shape and make it pass through an opening whose dimensions correspond to the base
of the box to be formed. The column has a guide rail for sliding vertically with respect
to a support structure that is joined to the chassis of the machine and a rack with
which the pinion of a motor for actuating the column in a vertical movement engages.
[0019] Adjustment means have been envisaged in the packing zone to maintain the tube stack
assembled during transfer thereof from the second transfer platform until disposing
it on the sheet die cut into a box shape. The adjustment means are comprised of two
diametrically opposed lateral adjustment arms and which are associated with respective
actuators for performing a separation and approximation movement between said arms.
[0020] The packing zone has a stop plate for the frontal linear alignment of the stacked
tubes when they are disposed on the sheet die cut into a box shape, before proceeding
to form the packing case. It has been envisaged that the stop plate will be made of
transparent material to allow observation from the exterior of the tube stack.
[0021] The vertical channels are frontally closed by doors endowed with a swinging movement
to frontally align the tubes. Each door is mounted on two guide rails having a central
actuator cylinder that causes the swinging movement of the door. It has been envisaged
that the doors will also be made of transparent material to allow observation of the
vertical channels from the exterior.
[0022] Therefore, the procedure for grouping and packing tubes for cigarettes or similar,
using the machine object of the invention, comprises a first phase wherein tubes are
stacked in a substantially horizontal arrangement to form a tube stack and a second
phase wherein the tube stack formed is disposed over a sheet die cut into a box shape
and, by means of a hold-down mechanism, the sheet die cut into a box shape is folded
to form a packing case of the tubes on the tube stack itself.
[0023] A machine for packing cigarettes or similar is thus obtained which, due to its construction
and functional characteristics, is preferably applicable for this function, since
it guarantees a controlled and gradual dispensing of the tubes, making it possible
to form the box wherein the tubes must be packed for marketing thereof over the tube
stack itself, such as to avoid deformations and misalignments of the tubes in the
packing thereof.
Description of the figures
[0024]
Figure 1 shows a perspective view of the machine of the invention with the ducts wherethrough
the tubes to be packed are fed to the machine.
Figure 2 shows a perspective view of the machine of the preceding figure without the
tube feeding ducts.
Figure 3 shows a perspective front view of the tube stacking zone of the machine.
Figure 4 shows a perspective rear view of the tube stacking zone of the machine.
Figure 5 shows a perspective front view of the tube stacking zone of the machine with
a tube stack on the lower portion of said zone.
Figure 6 shows a perspective view of the hold-down mechanism of the packing zone for
forming a box over the tube stack.
Figure 7 shows a perspective view of the adjustment means for maintaining the tube
stack assembled in its transfer from the stacking zone to the packing zone.
Figure 8 shows a plan view of the preceding figure.
Figure 9 shows a perspective view of a tube stack in the transfer phase from the stacking
zone towards the packing zone.
Figure 10 shows a detailed view where the doors that close the vertical channels of
the stacking zone frontally can be observed.
Figure 11 shows a detailed view of one of the doors of the preceding figure.
Figures 12A to 12I show an operating sequence of the procedure for grouping and packing
tubes in accordance with the invention.
Detailed description of the invention
[0025] As observed in figure 1, the machine for grouping and packing tubes for cigarettes
or similar, according to the invention, comprises a zone (A) wherefrom tubes (1) to
be packed are fed, a zone (B) wherein the tubes (1) are stacked in vertical columns
according to a substantially horizontal arrangement thereof to form a tube stack (1),
a zone (C) wherein the tube stack (1) already formed is packed into a packing box
and a zone (D) wherein the boxes with the tubes (1) already packed in the interior
thereof are extracted towards the exterior of the machine.
[0026] The tube (1) feeding zone (A) comprises a hopper (2) wherein the tubes (1) to be
stacked are unloaded, ducts (3) wherethrough the tubes (1) are transported and tube
(1) storage units (4). The tubes (1) are transported from the storage units (4) to
the hopper (2) through the ducts (3), which unload the tubes (1) on both sides of
the hopper (2).
[0027] In figures 3 to 5 we can observe the constituent elements of zone (B) of the machine,
wherein the stack of tubes (1) fed by the hopper (2) is formed. The tube (1) stacking
zone (B) comprises vertical channels (5) disposed underneath the hopper (2) for stacking
the tubes (1), retention means (6) for retaining the tubes (1) to control their introduction
into the vertical channels (5), a first transfer platform (7) for transporting the
tubes (1) through the vertical channels (5), a second transfer platform (8) for transporting
the tubes (1) from the outlet of the vertical channels (5) to the lower portion of
the tube (1) stacking zone (B) and transfer means (9) for transferring the tubes (1)
from the lower portion of the tube (1) stacking zone (B) to the packing zone (C).
[0028] The first transfer platform (7) has two orthogonal transfer movements therebetween,
having a first vertical transfer movement for moving through the vertical channels
(5) and a second horizontal movement for positioning or withdrawing from the vertical
channels (5); while the second transfer platform (8) has a single vertical transfer
movement for moving the tubes (1).
[0029] It has been envisaged that vibrating means (10) formed by projecting rods will be
disposed at the hopper (2) outlet, which can rotate in both directions on their respective
longitudinal axes to facilitate the orderly introduction of the tubes in the vertical
channels (5).
[0030] The tube (1) retention means (6), represented in figure 4, are clamps that grip a
respective tube (1) in each vertical channel (5), thereby preventing that, when required,
more tubes (1) enter the vertical channels (5), which makes it possible to control
the number of tubes (1) that form the stack in the vertical channels (5). The tube
(1) retention means (6) may be a vacuum system, elements that selectively obstruct
passage in the vertical channels (5), such as for example a fold-back trap door or
any other system that makes it possible to retain the tubes (1) without altering the
concept of the invention.
[0031] In figure 4 the rear portion of the tube (1) stacking zone (B) can be observed, wherein
the respective actuation means of each of the elements of said zone are disposed.
The first transfer platform (7) and the second transfer platform (8) are actuated
independently in their vertical transfer movement by a first motor (11) and a second
motor (12), respectively. A spindle nut actuation system moved by the motors (11 and
12) is used for guiding and vertically transferring said transfer platforms (7 and
8). On each side of the rear portion of the tube (1) stacking zone (B), the spindle
nut actuation system is formed by a first vertical spindle (13) that actuates the
first transfer platform (7), a second vertical spindle (14) that actuates the second
transfer platform (8) and a guide rail (15) disposed between the first vertical spindle
(13) and the second vertical spindle (14), which acts as a common guide rail in the
vertical movement of the two transfer platforms (7 and 8). However, each of the transfer
platforms (7, 8) could possibly have an independent guiding element, in which case
there would be two guide rails (15) on either side of the tube (1) stacking zone (B).
[0032] The first vertical spindle (13) of one side of the tube (1) stacking zone (B) is
rotationally actuated by the fist motor (11), while the second vertical spindle (14)
of the same side of the tube (1) stacking zone (B) is rotationally actuated by the
second motor (12). The vertical spindles (13 and 14) of the side opposite the tube
(1) stacking zone (B) are indirectly rotationally actuated by means of a transmission
mechanism (16), based on a pulley system, which transmits the movement of the vertical
spindles (13, 14) actuated by the motors (11, 12). Therefore, the vertical spindles
(13 and 14) of one side of the tube (1) stacking zone (B) are motor spindles, while
the vertical spindles (13 and 14) of the side opposite the tube (1) stacking zone
(B) are spindles driven by the transmission mechanism (16).
[0033] The first transfer platform (7) has a comb-shaped configuration for the introduction
and vertical movement thereof through the vertical channels (5). Said first transfer
platform (7) is joined to an actuator (17) that causes its horizontal transfer movement.
The mobile portion of the actuator (17) is joined to the first transfer platform (7)
and the fixed portion of that actuator (17) is joined to a mobile base (18) transferrable
in a vertical direction. The mobile base (18) is mounted between two first carriages
(19) which are actuated in a vertical direction of movement by the first vertical
spindles (13) of both sides of the tube stacking zone (B), wherein the first two carriages
(19) are guided over guide rails (15) of both sides of the tube (1) stacking zone
(B). Therefore, the rotation of the first vertical spindles (13) of both sides of
the tube (1) stacking zone (B) causes the vertical ascending and descending movement
of the first transfer platform (7) and the actuator (17) causes the horizontal movement
thereof.
[0034] The second transfer platform (8) is mounted between two second carriages (20) which
are actuated in a vertical direction of movement by the second vertical spindles (14)
of both sides of the tube (1) stacking zone (B), wherein these two second carriages
(20) are guided over the same guide rails (15) that guide the first transfer platform
(7). Therefore, the rotation of the second vertical spindles (14) causes the vertical
ascending and descending movement of the second transfer platform (8).
[0035] In figure 4 it can also be observed that the transfer means (9) used to transfer
the tubes (1) from the lower portion of the tube (1) stacking zone (B) to the packing
zone (C) are formed by a plate (21) that is actuated in a horizontal direction by
an actuator (22) disposed on the lower portion of the tube (1) stacking zone (1).
[0036] As a result, the tubes (1) are unloaded in the hopper (2) and are introduced in the
vertical channels (5) through the actuation of vibrating means (10), where they are
retained on the lower portion thereof by the first transfer platform (7). Once a tube
(1) stack has been completed with the desired height in the vertical channels (5),
the retention means (6) are activated, preventing the introduction of more tubes (1)
in the vertical channels (5), whereupon the first transfer platform (7) is withdrawn,
unblocking the vertical channels (5), such that the tubes (1) rest on the second transfer
platform (8), which causes the tube (1) stack already formed to descend to the lower
portion of the tube (1) stacking zone (B).
[0037] In order to compensate the thickness of the walls that divide the vertical channels
(5) and in order for the tubes (1) to be stacked in a staggered configuration to optimise
space, a narrowing (23) has been envisaged from the outlet of the vertical channels
(5), whereby the total width of the outlet of said vertical channels (5) is reduced.
As can be observed in figures 3 and 5, the narrowing (23) is defined by an extension
of the outer walls of the vertical channels (5) of both ends of the tube (1) stacking
zone (B). Specifically, the narrowing (23) is defined by means of two inward-sloping
wall sections (24) that are an extension of the outer walls of vertical channels (5)
of the ends and two straight wall sections (25) following from the inward-sloping
wall sections (24). Therefore, the tube stack (1) formed on the lower portion of the
tube (1) stacking zone (B) is retained in its rear portion by the plate (21) of the
transfer means (9), on its sides by the straight wall sections (25) and on its lower
portion by the second transfer platform (8).
[0038] In figures 6, 7, 8 and 9 the different elements that compose the zone (C) wherein
the tubes (1) are packed into boxes can be observed. Thus, in figure 6 a hold-down
mechanism (26) can be observed, which is used to fold a sheet (27) die cut into a
box shape that is directly disposed underneath the hold-down mechanism (26). As can
be observed in figures 1 and 2, a die (28) that cuts cardboard sheets to form the
sheets (27) die cut into a box shape which, using dragging means, such as for example
a carriage that slides over guide rails or a conveyor belt, are transported until
being disposed underneath the hold-down mechanism (26).
[0039] The hold-down mechanism (26) is formed by a column (29) which, on the lower portion
thereof, has an inverted U-shaped piece (30) for folding upwards the lateral edges
of the sheet (27) die cut into a box shape on the lower portion thereof. The column
(29) is mounted in a vertically sliding manner with respect to a support structure
(31) that is joined to the chassis of the machine, said column (29) having a guide
rail (32) on one side for sliding with respect to the support structure (31) and,
on the other side, a rack (33) with which a pinion associated with a motor (34) that
causes the ascending and descending movement of the column (29) engages and, therefore,
with respect to the inverted U-shaped piece (30) on its lower end. The hold-down mechanism
(26) causes the sheet (27) die cut in the form of a box to pass through a substantially
rectangular opening (35) that coincides with the shape of the base of the box to be
formed. Therefore, when the inverted U-shaped piece (30) descends, it causes the lateral
edges of the sheet (27) die cut into a box shape to fold upwards, while the other
edges of the sheet (27) are folded as they pass through the rectangular opening (35).
[0040] Figures 7 to 9 show adjustment means (36) for adjusting the tube (1) stacking zone
(C) used to maintain the tube (1) stack assembled during transfer thereof from the
outlet of the tube (1) stacking zone (B) on the second transfer platform (8), until
they are disposed on the sheet (27) die cut into a box shape underneath the hold-down
mechanism (26).
[0041] The adjustment means (36) are composed of two diametrically opposed laterally adjusting
plates (37) that perform a separation and approximation movement therebetween for
laterally adjusting the tube (1) stack and preventing it from falling apart during
transfer thereof between the tube (1) stacking zone (B) and the tube (1) packing zone
(1). Each lateral adjustment plate (37) is associated with a respective actuator (38)
for moving forwards and backwards, such that with said plates (37) the tube (1) stack
is laterally adjusted, performing a vibratory movement so that the tubes (1) are correctly
disposed in the stack so as to optimise space.
[0042] A stop plate (39) is disposed in the tube (1) packing zone (C) to frontally align
the stacked tubes (1) before the hold-down mechanism (26) forms the packing box. It
has been envisaged that the stop plate (39) will be made of transparent material,
for example methacrylate, in order observe the stacking of the tubes (1) from the
exterior.
[0043] As can be observed in the figures, in the tube (1) stacking zone (C) a space (40)
is defined wherein the tube (1) stack is positioned prior to packing thereof. Said
space (40) is immediately above the opening (35) and underneath the hold-down mechanism
(26), such that when the tube (1) stack is packed the space (40) is closed in its
rear portion by the stop plate (39), on the sides and on the upper portion by the
inverted U-shaped piece (30), and on the lower portion by the sheet (27) die cut into
a box shape, allowing the introduction of the tube (1) stack in said space (40) only
through the front portion thereof. With this arrangement, in the transfer from the
lower portion of the tube (1) stacking zone (B) to the tube (1) packing zone (C),
the tube (1) stack is pushed by the plate (21) of the transfer means (9), whereupon
the tubes (1) are laterally retained, first by the plates (37) of the lateral adjustment
means (36) and subsequently by the inverted U-shaped piece (30) to finally form the
sheet (27) into a box shape, when the tube (1) stack is correctly positioned in the
space (40) above the sheet (27) by means of a descending movement of the hold-down
mechanism (26).
[0044] In the partial view of the machine represented in figure 10, it can be observed that
the vertical channels (5) of the stacking zone (B) are frontally closed by doors (41).
It has been envisaged that said doors (41) will be made of transparent material, such
as methacrylate, polycarbonate or other similar material, in order to supervise the
formation of the tube (1) stacks from the exterior of the machine, without need to
open these doors (41).
[0045] The doors (41) are endowed with a swinging movement in order to frontally align the
tubes (1) inside the vertical channels (5). To this end, as observed in figures 10
and 11, each door (41) is mounted on two guide rails (42) having a central actuator
cylinder (43) disposed between the guide rails (42). The set of guide rails (42) and
central actuator cylinder (43) are mounted on the hinged zone of the respective door
(41) in the proximity thereof. Thus, the alternating back-and-forth movement of the
central actuator cylinders (43) cause the doors (41) to frontally adjust the tube
(1) stack.
[0046] Figures 12A to 12I show an operating sequence of the procedure for grouping and creating
the stacks of tubes (1) and the subsequent formation of the box wherein they must
be packed for marketing thereof on the tube (1) stack itself.
[0047] Thus, as can be observed in figure 12A, the retention means (6) are initially deactivated
and the first transfer platform (7) is positioned in accordance with the required
tube (1) stack height. In this manner, the tubes (1) fed by the hopper (2) are introduced
into the vertical channels (5) with the help of the vibrating means (10) and are stacked
in said vertical channels (5) in a substantially horizontal arrangement, whereupon
the stacks are retained on their lower portion by the first transfer platform (7).
The first transfer platform (7) can be positioned in accordance with the required
tube (1) stack height or can accompany the tubes (1) in their descent through the
vertical channels (5) until attaining the required stack height.
[0048] As can be observed in figure 12B, when the required tube (1) stack height has been
attained, the retention means (6) are activated to prevent the introduction of more
tubes (1) fed by the hopper (2) into the vertical channels (5), whereupon the retention
means (6) are activated during the tube (1) stacking and packing process until a new
stack is created.
[0049] As can be observed in figure 12C, the first transfer platform (7) causes the tube
(1) stack formed to descend vertically to the outlet of the vertical channels (5),
wherein the second transfer platform (8) is disposed in its raised position waiting
to receive the tube (1) stack. Subsequently, as can be observed in figure 12D, the
first transfer platform (7) moves horizontally, withdrawing from the vertical channels
(5), such that the tube (1) stack rests on the second transfer platform (8).
[0050] As can be observed in figure 12E, the second transfer platform (8) causes the tube
(1) stack to descend vertically to a lower position in which the tube (1) stack is
disposed in opposition to the transfer means (9). During this descent, the tube (1)
stack is made to pass through the narrowing (23) of figure 3 to compact said tube
(1) stack, thereby optimising space.
[0051] In figure 12F it can be observed how the transfer means (9) move horizontally, causing
the tube (1) stack to be disposed above the sheet (27) die cut into a box shape. During
the transfer, the tube stack (1) is laterally retained by the plates (37) of the lateral
adjustment means (36), according to figure 9, to prevent the stack from falling apart.
In addition, the tube (1) stack is retained on its upper portion by the stop plate
(39), on the sides and upper portion by the inverted U-shaped piece (30) of the hold-down
mechanism (26), and on the lower portion by the sheet (27) die cut into a box shape.
[0052] As can be observed in figure 12G, the hold-down mechanism (26) descends vertically,
folding the sheet (27) and forcing it to pass through an opening (35), such that the
box wherein the packed tubes (1) will be housed is formed on the tube (1) stack itself.
Subsequently, as can be observed in figure 12H, the hold-down mechanism (26) returns
to its initial position, while the first transfer platform (7) is already disposed
in its initial position to create a new tube (1) stack, wherein the retention means
(6) are deactivated in order to allow the introduction of new tubes (1) in the vertical
channels (5), insofar as the second vertical transfer platform (8) is disposed in
the initial position at the outlet of the vertical channels (5). Lastly, as shown
in figure 12I, a new sheet (27) die cut into a box shape (27) is disposed above the
opening (35) to receive a new tube (1) stack and repeat the process.
1. A machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, which comprises a tube (1) feeding zone (A), a tube (1) stacking
zone (B) and a zone (C) for packing tubes (1) into boxes,
characterised in that the tube (1) stacking zone (A) comprises:
- a plurality of vertical channels (5) for stacking the tubes (1) in a substantially
horizontal arrangement;
- retention means (6) for retaining the tubes (1) to control their introduction in
the vertical channels (5);
- a first transfer platform (7) that makes a first vertical transfer movement to control
the height of the tube (1) stack and accompany the tube (1) stack in its descent through
the vertical channels (5), and a second horizontal transfer movement for withdrawing
and unblocking the vertical channels (5), enabling the withdrawal of the tube (1)
stack;
- a second transfer platform (8) having a vertical transfer movement for transferring
the tube (1) stack from the outlet of the vertical channels (5) to the lower portion
of the tube (1) stacking zone (A); and
- transfer means (9) for transferring the tube (1) stack from the second transfer
platform (8) until disposing it over a sheet (27) die cut into a box shape in the
tube (1) packing zone (C);
and
in that the zone (C) in which the tubes (1) are packed into boxes comprises:
- a hold-down mechanism (26) for folding the sheet (27) die cut into a box shape and
forming a packing box over the tube (1) stack.
2. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, characterised in that the first transfer platform (7) and the second transfer platform (8) are actuated
for their vertical transfer movement by respective vertical spindles (13 and 14) disposed
on both sides of the tube (1) stacking zone (B) and are vertically guided by means
of guide rails (15).
3. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1 and 2, characterised in that the first transfer platform (7) and the second transfer platform (8) are actuated
independently in their vertical transfer movement, using first vertical spindles (13)
to vertically actuate the first transfer platform (7) and second vertical spindles
(14) for vertically actuating the second transfer platform (8).
4. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1 and 2, characterised in that a common guide rail (15) for guiding both the first and second transfer platforms
(7, 8) in their vertical transfer movement is disposed on either side of the tube
(1) stacking zone (B).
5. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 2, characterised in that the vertical spindles (13, 14) of one side of the tube (1) stacking zone (B) are
actuated directly by respective motors (11, 12), while the vertical spindles (13,
14) of the side opposite the tube (1) stacking zone (B) are actuated by means of a
transmission mechanism (16) that transmits the movement of the vertical spindles (13,
14) actuated by the motors (11, 12).
6. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, 3 and 4, characterised in that the first transfer platform (7) is joined to the mobile portion of an actuator (17)
that causes is horizontal transfer movement, wherein the fixed portion of the actuator
(17) is joined to a mobile base (18) in a vertical direction which is mounted between
two carriages (19) that are actuated in a vertical direction of movement by the first
vertical spindles (13) and guided along the common guide rails (15) of both sides
of the tube (1) stacking zone (B).
7. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, 3 and 4, characterised in that the second transfer platform (8) is mounted between two carriages (20) that are actuated
in a vertical direction of movement by the second vertical spindles (14) and guided
along common guide rails (15) of both sides of the tube (1) stacking zone (B).
8. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, characterised in that a narrowing (23) is defined at the outlet of the vertical channels (5) to group the
stacked tubes (1) into a staggered configuration and compensate the thickness of the
walls that divide the vertical channels (5).
9. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 8, characterised in that the narrowing (23) is defined by means of an extension of the outer walls of the
vertical channels (5) of the ends, said extension being formed by inward-sloping wall
sections (24) and straight wall sections (25) following from the inward-sloping wall
sections (24).
10. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, characterised in that the transfer means (9) consist of a plate (21) that is actuated in a horizontal direction
by an actuator (22) to push the tube (1) stack.
11. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, characterised in that the hold-down mechanism (26) consists of a vertically movable column (29), which
includes an inverted U-shaped piece (30) on its lower portion for folding the sheet
(27) die cut into a box shape and making it pass through an opening (35) that coincides
with the shape of the base of the box to be formed.
12. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 11, characterised in that the column (29) has a guide rail (32) for sliding vertically with respect to a support
structure (31) that is joined to the chassis of the machine and a rack (32) with which
a pinion associated with a motor (34) for actuating said column (29) in a vertical
direction of movement engages.
13. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, characterised in that the tube (1) packing zone (C) has adjustment means (36) for maintaining the tube
(1) stack assembled in its transfer from the second transfer platform (8) until being
positioned on the sheet (27) die cut into a box shape.
14. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 13, characterised in that the adjustment means (36) are formed by diametrically opposed lateral adjustment
plates (37) which are associated with respective actuators (38) for performing a separation
and approximation movement therebetween.
15. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, characterised in that the tube (1) stacking zone (C) has a stop plate (39) for frontally aligning the stacked
tubes (2) before forming the packing box.
16. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 15, characterised in that the stop plate (39) is made of transparent material in order to enable observation
of the tube stack (1) from the exterior.
17. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 1, characterised in that the vertical channels (5) are frontally closed by doors (41) endowed with a swinging
movement to frontally align the tubes (1) stacked inside said vertical channels (1).
18. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 17, characterised in that each door (41) is mounted on guide rails (42), incorporating a central actuator cylinder
(43) that causes the swinging movement of the respective door (41).
19. The machine for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, according to claim 17, characterised in that the doors (41) are made of transparent material, in order to allow observation of
the formation of the tube (1) stack in the vertical channels (5) from the exterior.
20. A procedure for grouping and packing tubes for cigarettes, cigarettes, filters, filter
rods or similar, using the machine of the preceding claims, characterised in that it comprises a first phase wherein tubes (1) are stacked according to a substantially
horizontal arrangement thereof for forming a tube (1) stack and a second phase wherein
the tube (1) stack formed is disposed on a sheet (27) die cut into a box shape which
is folded by means of a hold-down mechanism (26) to form a packing box over the tube
(1) stack itself.