TECHNICAL FIELD
[0001] The present invention relates to the protection of sub-surface ropes, and in particular
to the protection of sub-surface fiber ropes from trawling wires.
BACKGROUND
[0002] Traditionally, permanently moored offshore floating units, such as oil rigs, tank
ships, or Floating Production Storage Offloadings (FPSOs), use all-chain catenary
moorings systems. The mooring lines of these systems are steel chains, which are seen
as a reliable and robust solution. However, the all-chain systems have the drawback
that they are heavy.
[0003] The weight of the all-chain systems limits the payload capacity of a floating unit.
Further, the buoyancy of the floating unit and the weight of the all-chain systems
also put a limit to the depth at which the floating unit can be moored. Additionally,
the heavy all-chain systems require heavy auxiliary systems, such as the attachments
to the floating unit, which adds to the overall weight of the all-chain system. Also,
steel chains have a very limited elasticity, which contributes to the heavy load on
the auxiliary systems in rough weather conditions. The weight of chains has the effect
that they trace a curve close to the vertical, which has the drawback that it limits
the horizontal stabilization of the all-chain system.
[0004] The above problems have, to some extent, been solved by introducing polymer fiber
rope inserts in the mooring lines. A typical mooring line, for a mobile, semi-submersible
drilling rig in the North Sea, consists of a chain on the seabed, 1000 m fiber rope
in the water column and approximately 200 m chain connecting the fiber rope to the
offshore unit.
[0005] Polymer fiber ropes contribute to solving the above described problems. They are
typically 20 times lighter than a steel chain per meter. For example fiber ropes may
have a submerged weight of 4 kg/m, and a steel chain with a corresponding minimum
breaking load may have a submerged weight of 127 kg/m. Thus the overall weight of
the mooring system is reduced by fiber ropes. As an example for a permanent offshore
unit, if 16 chains 310 m in length are removed from 16 mooring lines, each having
a diameter of 142mm and weighing 350 kg/m submerged, a weight reduction of approximately
1700 000 kg is achieved. If each of the chains is replaced by a fiber rope 1000 m
in length and weighing of 8 kg/m, the effective weight reduction is approximately
1600 000 kg.
[0006] The much lower weight of the fiber ropes makes the mooring line close to horizontal
in the water column, with the shorter chain connecting the fiber rope to the floating
unit being close to vertical. Thus, the horizontal fiber ropes will hold the floating
unit still in the horizontal plane much more effectively than a vertical all-chain
system. Further, the fiber ropes are more elastic than steel chains and will act as
springs, thus damping the loads on the floating unit and auxiliary systems and allowing
for operation in worse weather conditions.
[0007] For permanent offshore units, the use of fiber ropes will increase payload capacity,
reduce loads on units and maintain the position during worse weather conditions. This
means that new projects may open up in areas previously seen as impossible to moor
in. Increased payload on old units may also be achieved by replacing parts of the
chain mooring with fiber ropes.
[0008] However, there is a disadvantage with fiber ropes in that they are less resistant
to external wear or damage, especially from trawl wires, but also from ROV-tether
lines, umbilicals and other submerged objects.
[0009] In deep sea trawling, fishing vessels regularly cross the area around floating offshore
units, either intentionally or by accident. If passing over a fiber rope forming part
of a mooring line, the steel wire connecting the trawl to the fishing vessel may be
dragged over the mooring line. The abrasive forces in such an encounter are large
enough for the trawl wire to potentially saw through the fiber rope, or at least make
a cut in the fiber rope. Therefore, the use of unprotected polymer fiber ropes is
prohibited for permanents offshore units and restricted for mobile units. Further,
the present fiber ropes are not as reliable or robust as chains.
[0010] Today, protection of fiber ropes is achieved be adding some sort of abrasive resistant
protective layer, such as a jacket or coating. However, a trawl wire, or another abrasive
body, may be of a sufficient length for cutting through the protective layer, and
further cut the fiber rope, when being dragged transversely to the fiber rope.
[0011] It is therefore an object to address some of the problems and technical challenges
outlined above.
SUMMARY
[0012] According to a first aspect, the above object is achieved by a guard for protecting
a sub-surface rope-like structure, wherein the guard comprising a sleeve configured
to be placed around a portion of the rope-like structure and to freely rotate around
to the rope-like structure. The working principle of the protection is the ability
to transform a transverse abrasive force to a rotation of the sleeve, thus causing
less friction or abrasive force on the rope-like structure. When functioning in an
optimal manner, the sleeve is rotating at the same speed an abrasive body and with
a with a minimum friction between the sleeve and the rope-like structure, thus reducing
wear on both the sleeve and the rope-like structure.
[0013] The guard allows for a full or partial protection of a rope like structure of a mooring
line against unforeseen abrasion by sub-surface object engaging the rope-like structure
at an unforeseen location. The ability to protect fiber ropes, or rope-like structures,
from external damage will open up new markets. For example, it may make it possible
to moor an offshore unit in close vicinity to one another. A close vicinity mooring
is a high risk operation and thus requires higher safety factors, which may be achieved
by the above described guard.
[0014] Throughout these specifications, that an object can freely rotate around a rope-like
structure means that it is configured to perform any number of rotations in any given
rotational direction around the rope-like structure.
[0015] A sleeve is here understood to encompass an object that fits around a portion of
the rope-like structure to protect it. The rope-like structure may be fiber rope,
and the fiber rope may be composed of polymer fibers, or mainly composed of polymer
fibers. The rope-like structure may form part of a mooring line for offshore floating
units, such as oil rigs or FPSOs. A rope-like structure is here understood to not
encompass wires manufactured mainly or fully of metal.
[0016] The sleeve may comprise a first spacer positioned on its inside for forming a space
between the sleeve and the rope-like structure and for engaging the rope-like structure.
This has the effect that material present between sleeve and the rope-like structure,
such as shells, is collected in the space, which leads to less fiction between the
sleeve and the rope-like structure, thus reducing the wear on the rope-like structure.
The lower friction also has the effect that the sleeve rotates more easily, which
reduces the wear on the sleeve as such in the contact with a trawl wire.
[0017] The guard according to the first aspect may further comprise an inner support configured
to be attached, or fixed, to the rope-like structure and to prevent the sleeve from
contacting the rope-like structure, and the sleeve may further be configured to engage
the inner support when freely rotating with respect to the rope-like structure. This
has the effect of a reduced wear on the rope-like structure and allows for an optimization
with respect to friction and rotation of the sleeve that is independent of the rope-like
structure. The inner support may be positioned between the sleeve and the rope-like
structure, or at least in part between the sleeve and the rope-like structure. The
inner support may further be fixed to and/or static with respect to the rope-like
structure. Thus, the inner sleeve may serve as a low friction base for the sleeve
to rotate around.
[0018] The sleeve and the inner support may further be configured for cooperatively restricting
the movement of the sleeve along the rope like structure. Additionally or alternatively,
the sleeve may have a first circumferential ridge on its inside, and the inner support
may have a second circumferential ridge on its outside, wherein the inner diameter
of the first circumferential ridge is smaller than the outer diameter of the second
circumferential ridge for restricting a movement of the sleeve along the rope like
structure. Restricting a movement is here, and through these specifications, understood
to encompass both a preventing of a movement, and a limiting of a movement, to a predetermined
distance.
[0019] The guard according the first aspect may further comprise a second spacer positioned
between the sleeve and the inner support for forming a space between the sleeve and
the inner support. This has the effect that material present between sleeve and the
inner support, such as marine growth, are collected in the space, which leads to less
fiction between the sleeve and the inner support, thus allowing for an easier rotation
of the sleeve and reduced wear on the components.
[0020] According to a second aspect, the above object is achieved by a guard system for
protecting a section of a sub-surface rope-like structure. The guard system comprises
a first plurality of sleeves configured to be placed in a string on the rope-like
structure for jointly covering the section, wherein each sleeve is configured to be
placed around a portion of the rope-like structure and to freely rotate around to
the rope-like structure. Here placed in a string on the rope-like structure is understood
to encompass the sleeves being stacked or placed in a sequence on the rope-like structure.
[0021] The section of the rope-like structure may correspond to a substantial portion of
a mooring line. Each sleeve of the first plurality may be configured to rotate freely
with respect neighboring sleeves of the first plurality.
[0022] One or more sleeves of the first plurality may comprise a first spacer positioned
on its inside for forming a space between each of the one or more sleeves and the
rope-like structure. This has the same effect as the first spacer described above
in relation to the first aspect.
[0023] Neighboring sleeves in the string may be configured to overlap. This may allow for
a relative movement of the neighboring sleeves along the rope-like structure with
the covering of the rope-like structure maintained, which means that the protective
properties may be maintained when the rope-like structure is stretched and elongated,
for example under heavy loads in rough weather conditions, or by time and wear.
[0024] Neighboring sleeves in the string may be configured, or longitudinally locked to
one another, for restricting a relative movement between the neighboring sleeves along
the rope-like structure. Restricting a relative movement is here understood to encompass
to limit a longitudinal shift between neighboring sleeves to a predetermined length.
Neighboring sleeves is here understood to encompass two, or a pair of, neighboring
sleeves. This has the effect that gaps forming between the sleeves is reduced or prevented,
which contributes to an improved protection of the rope-like structure. Neighboring
sleeves in the string may be configured to restrict the relative movement between
them to a maximum longitudinal shift in the range 1-7 mm, or 3-5 mm. Additionally
or alternatively, neighboring sleeves in the string may be configured to restrict
the relative movement between them to a maximum span within 1-100 ‰, between 2-7 ‰,
or between 3-5 ‰, of the combined length of neighboring sleeves. The above limitations
typically haves the effect that trawling wires are prevented from entering or falling
into gaps formed between neighboring sleeves. For example, a 1000 m fiber rope is
stretched 7 m at a load of 110 000 kg, which corresponds to a 7 ‰ stretching. If the
sleeves have a length of 0.5 m and the gaps between the sleeves are uniform in length,
the gaps would be 3.5 mm in length, which is approximately a tenth of the diameter
of a typical trawling wire.
[0025] The guard system according to the second aspect may further comprise an inner support
structure configured to be attached, or fixed, to the rope-like structure, and one
or more sleeves of the first plurality may be configured to engage the inner support
structure when freely rotating with respect to the rope-like structure. The inner
support structure may be composed of a plurality of inner supports, wherein each inner
support is inner support described in relation to the first aspect. The inner support
structure described here has the same general function as the inner support of the
first aspect in that a reduced wear is achieved on the rope-like structure, and in
that an optimization of the friction between the sleeves and the inner support structure
can be achieved independently of the rope-like structure.
[0026] One or more sleeves of the first plurality and the inner support structure may be
configured for cooperatively restricting a movement of the one or more sleeves along
the rope-like structure. Additionally or alternatively, a sleeve of the first plurality
may have a first circumferential ridge on its inside, and the inner support structure
may have a second circumferential ridge on its outside, wherein the inner diameter
of the first circumferential ridge is smaller than the outer diameter of the second
circumferential ridge for restricting a movement of the sleeve along the rope like
structure. The above restrictions has the effect that the sleeves can be dedicated
for protecting specific points of the rope-like structure, and they may also prevent
gaps to form between sleeves.
[0027] One or more sleeves of the first plurality may comprise a second spacer positioned
between each of the one or more sleeves and the inner support structure for forming
a space between them. The second spacer described here has the same general effect
as the second spacer described in relation to the first aspect.
[0028] According to a third aspect, the above object is achieved by a sub-surface rope system
comprising a rope-like structure for sub-surface environments and guard system for
protecting a section of the rope-like structure. The guard system comprises a first
plurality of sleeves that are placed in a string on the rope-like structure for jointly
covering the section, wherein each sleeve is placed around a portion of the rope-like
structure and is freely rotatable around to the rope-like structure. The guard system
in the sub-surface rope system further may comprise any of the features of the guard
system of the second aspect. The inner support structure may further be fixed to and/or
static with respect to the rope-like structure.
[0029] According to a fourth aspect, the above object is achieved by a method of in-situ
refurbishing of a sub-surface rope system forming part of an established offshore
mooring, the sub-surface rope system comprising a rope-like structure and guard system
for protecting a section of the rope-like structure, wherein the guard system comprises
a first plurality of sleeves that are placed in a string on the rope-like structure
for jointly covering the section, wherein each sleeve is placed around a portion of
the rope-like structure and is freely rotatable around to the rope-like structure,
the method comprising removing a sleeve of the first plurality from its place in the
string, placing a new sleeve at the corresponding place in the string, wherein the
new sleeve configured to function as a sleeve of the first plurality.
[0030] According to one aspect, the above object is achieved by the use of a guard according
to the first aspect for protecting a portion of a sub-surface rope-like structure.
According to another aspect, the above object is achieved by the use of a guard system
according to the second embodiment for protecting a section of a sub-surface rope-like
structure.
[0031] In the above embodiments, each sleeve may be configured to provide a frictional force
between the sleeve and the rope-like structure that is sufficiently low for the sleeve
to rotate when a trawl wire engages the sleeve and is dragged transversely to the
rope-like structure. Additionally or alternatively, each sleeve may be configured
to provide a frictional force between the sleeve and the rope-like structure that
is smaller than the frictional force between the sleeve and a trawl wire engaging
the sleeve and being dragged transversely to the rope-like structure.
[0032] Additionally or alternatively, in the above embodiments, each sleeve may be configured
to provide a frictional force between the sleeve and the inner support, or the inner
support structure, that is sufficiently low for the sleeve to rotate when a trawl
wire engages the sleeve and is dragged transversely to the rope-like structure. Additionally
or alternatively, each sleeve may be configured to provide a frictional force between
the sleeve and the inner support, or the inner support structure that is smaller than
the frictional force between the sleeve and a trawl wire engaging the sleeve and being
dragged transversely to the rope-like structure.
[0033] Additional or alternative features of the above aspects are described in the detailed
description below and in the appended claims. Further objects may also be construed
from the detailed description.
DETAILED DESCRIPTION
[0034] Each sleeve may have a cylindrical outer shape for being oriented along the rope-like
structure, and/or a ring-shaped cross-section. The outer surface of the sleeve may
be corrugated and/or have a corrugated outer surface. The corrugated outer surface
may comprise circumferential grooves and ridges for allowing a trawling wire with
diameter between 10-70 mm, between 20-60 mm, or between 30-50 mm, that is dragged
transversely to the rope-like structure to fall into a groove. The above features
contribute to increasing the contact surface between the sleeve and a transversely
dragging trawling wire, which reduces the abrasion on the sleeve.
[0035] The corrugated outer surface may end at a circumferential edge configured to contact
a neighboring sleeve, wherein the circumferential edge is spaced apart from the bottom
of a circumferential groove, or located at the top of a circumferential ridge, or
located on the side slope of a circumferential groove or ridge. This has the effect
that, if a trawl wire is engaging the sleeve at the circumferential edge, the risk
of the trawl wire falling between sleeves is reduced. Each sleeve may be configured
to form a separation to the rope-like structure, the inner support, or the inner support
structure, for allowing the sleeve to freely rotate. The separation may also allow
a bending of the rope-like structure without deforming the sleeve. This is particularly
advantageous if the sleeve is manufactured of a rigid material, such as steel.
[0036] Each sleeve may be a unitary body, which has the advantage of a high structural strength.
Such a sleeve typically must be mounted on the rope-like structure from one of the
ends of the rope-like structure, or formed around the rope like structure, for example
by molding during manufacturing of the rope-like structure. Alternatively, each sleeve
may be composed of a plurality of portions that are mounted together to form the sleeve.
For example, if the sleeve is a cylinder, it may be composed of two cylinder halves
that can be screwed together or snapped together by a click-fit. This has the advantage
that the sleeve can be mounted at any point on pre-existing rope-like structure, which
is particularly advantageous in retrofitting, for example in the in-situ refurbishing
of the fourth aspect. Similarly, each inner support may be composed of a plurality
of portions that may be mounted together to form the inner support.
[0037] Each first spacer of a sleeve may comprise a circumferential ridge on the inside
of the sleeve. For example, if the sleeve is a cylinder, the first spacer may be a
set of coaxial rings on the inside of the cylinder. Each second spacer may comprise
a circumferential ridge on the inside of the sleeve, and/or a circumferential ridge
on the outside of an inner support or support structure. For example, if the inner
support is a cylinder, the second spacer may be a set of coaxial rings on the outside
of the inner support.
[0038] Each sleeve or inner support may be pliable. Pliable is here understood to encompass
the sleeve having a non-self-supporting structure. For example, the sleeve may be
composed of a tubular soft material. The sleeve may be composed of a weave or fabric
of fibers or strands. The fibers or strands may comprise polyethylene. The weave or
fabric may comprise fibers or strands of Dyneema®.
[0039] Each sleeve may be flexible in a direction transverse to the rope-like structure,
and/or elastic in a direction along the rope-like structure. This allows the sleeve
to bend and/or stretch with the rope-like structure, which reduces the wear on the
sleeve and rope-like structure. Each sleeve may have an elasticity along the rope-like
structure that is equal to or greater than the longitudinal elasticity of the rope
like structure. This contributes to preventing gaps from forming between sleeves,
in particular if used in combination with the longitudinally locking of neighboring
sleeves, as described above in relation to the second aspect. That a sleeve is elastic
also has the advantage that it will return to its original shape and size after being
stretched, thus preventing sleeves from being pressed and locked together when the
rope-like structure contracts subsequent to being stretched.
[0040] Each sleeve may be configured to have at least the same, or a smaller bending radius,
than the rope-like structure, thus allowing it to bend in the same way as the rope-like
structure, for example when winded on a reel. This contributes to preventing gaps
between sleeves. The material of each sleeve or inner support may have an elastic
modulus approximately equal to or smaller than that of the lengthy body.
[0041] Additionally or alternatively, each sleeve may have a self-supporting or rigid structure
for preventing a load acting on the sleeve from the outside to deform the sleeve.
The sleeve may be configured to withstand a transverse load from a transversely running
trawl wire that is below 10, 30, 50, or 70 kN without deforming. The sleeve may comprise
a corrugated portion with circumferential grooves and ridges for allowing the sleeve
to bend and/or stretch with the rope-like structure. This is particularly advantageous
if the sleeve is of a rigid or semirigid material.
[0042] The guard or guard system may have a total density that is below the minimum density
of water. This has the effect that the total weight of the rope-like structure in
water is reduced with the guard or guard system mounted thereon.
[0043] Each sleeve and/or inner guard may be manufactured in part or in full of metal, such
as steel, and/or a polymer, such as polyethylene or polyurethane. Polymers typically
have the advantage of low density. Thus, the amount of polymer in a sleeve may be
adjusted to increase the buoyancy of the rope system it forms part of. Additionally
or alternatively, each sleeve and/or inner may be manufactured in part or in full
of polyethylene, polypropylene, nylon, polytetrafluoroethylene (Teflon), polyoxymethylene
(POM), or PVC.
[0044] Each sleeve may be manufactured of a fiber-reinforced polymer, such as one of the
abovementioned polymers. The fiber reinforcement may comprise steel fibers. The fibers
may be predominantly oriented along the rope-like structure, or oriented along the
rope-like structure. The fiber reinforcement typically has the effect that the friction
between the sleeve and a transversely running trawling wire is increased, thus making
it easier for the sleeve to rotate, which reduces the abrasion on the sleeve.
[0045] Each sleeve and/or the inner guard may be of a transparent material, or have a transparent
portion, for allowing ocular inspection of the rope-like structure from outside the
guard. The transparent portion may extend over the complete sleeve in a direction
along the rope-like structure. Thus, by rotating the sleeve, the complete portion
of the rope-like structure that is covered by the sleeve can be inspected. The rope-like
structure may experience damage from other sources than abrasion, for example by overload
or faults in production or handling that show first after some use, and the above
suggested features allows for such damage to be detected. It should be noted that
traditional protective materials in the field fiber rope protection are not transparent
and would therefore prevent inspection of the rope-like structure.
[0046] Alternatively or additionally, for each sleeve, a portion or the whole of the sleeve
may have an outer layer with a color that is different from the color of the sleeve
beneath or under the outer layer. For example, a sleeve may be painted with a white
layer on top of a red layer, where the white layer constitutes the outer layer, and
the red layer defines the color of the sleeve beneath the outer layer. If a sleeve
is damaged, the outer layer may come off and the damage becomes easier to detect by
inspection.
[0047] The length of each sheet may be between 1.2-2 times the inner diameter of the sheet.
Alternatively, the length may be between 1.4 and 1.8, or approximately 1.6, times
the inner diameter. It has been found that these relations are suitable for many of
the properties and materials mentioned above.
[0048] The diameter of the sleeve depends on the diameter of the lengthy body it protects.
A typical fiber mooring line may vary in diameter between 100-300mm. The minimum thickness
of the sleeve may be 4 mm and a maximum thickness may be 20 mm. The thickness of a
sheet may be configured for added buoyancy and the desired bending or stretching properties.
If the density of the material is lower than that of water, an increased thickness
improves the buoyancy. The maximum thickness may thus be increased if extra buoyancy
is needed. However, the flexibility of the sheet is typically reduced at the same
time.
BRIEF DESCRIPTION OF DRAWINGS
[0049]
Fig. 1A is a perspective view of an embodiment.
Fig. 1B is a cross-sectional side view of the embodiment in Fig. 1A.
Fig. 2A is a perspective view of another embodiment.
Fig. 2B is a cross-sectional side view of the embodiment in Fig. 2A.
Fig. 3A is a perspective view of yet another an embodiment.
Fig. 3B is a cross-sectional side view of the embodiment in Fig. 3A.
Fig. 4A is a perspective view of yet another an embodiment.
Fig. 4B is a cross-sectional side view of the embodiment in Fig. 4A.
Fig. 5A is a perspective view of yet another an embodiment.
Fig. 5B is a further perspective view of the embodiment in Fig. 5A.
Fig. 6A is an enlarged view of the connection between sleeves corresponding to the
embodiment of Fig. 1A.
Fig. 6B is an enlarged view of the connection between sleeves corresponding to the
embodiment of Fig. 3A.
Fig. 7A is a cross-sectional view illustrating the working principle of an embodiment
without inner support.
Fig. 7B is a cross-sectional view illustrating the working principle of an embodiment
with inner support.
Fig. 8 is a schematic cross-sectional view illustrating an example of the forces acting
on a sleeve.
DETAILED DESCRIPTION OF DRAWINGS
[0050] Figs. 1A and 1B illustrate an embodiment of a guard system 10 for protecting a sub-surface
rope-like structure 20, such as a fiber rope. The profile of the rope-like structure
20 is indicated by dashed lines in Fig. 1B. The guard system 10 is composed of several
guards 12 placed in sequence on the rope-like structure 20, of which two are shown
in the figures. Each guard 12 comprises a sleeve 14 that is placed and fits around
a portion of the rope-like structure 20, thus forming a string of sleeves 14 protecting
it.
[0051] The sleeve 14 has a body 22 in the form of a cylinder. The sleeve further has two
spacers 16 in the form of rings on the inside of the body 22, thus forming a space
18 between the sleeve 14 and the rope-like structure 20. The spacers 16 further engaging
the rope-like structure 20 when subjected to external loads. When the sleeve 14 is
centered on the rope-like structure 20, there is a separation between the spacers
16 and the rope-like structure, which makes it possible for the sleeves 14 to freely
rotate with respect to the rope like structure 20.
[0052] The sleeve 14 has a male end 24 where the body 22 is thinner and the outer diameter
of the body 22 is smaller. The other end of the sleeve 14 is a female end 26 where
the body 22 is thinner, but the inner diameter of the body 22 is greater so that it
can receive a male end 24 of a neighboring sleeve 14, as is illustrated in Fig. 1B.
This way, the neighboring sleeves 14 in the string are overlapping. The male end 24
and the female end 26 extend in the direction of the rope-like structure 20, thus
allowing for a limited longitudinal relative movement of the sleeves 14 with a maintained
covering of the rope-like structure 20.
[0053] There is a small separation between the mating male end 24 and female end 26, which
is shown in Fig. 6A that is an enlarged view of the connection between sleeves 14.
The separation makes it possible for the neighboring sleeves14 to rotate freely with
respect to one another.
[0054] Figs. 2A and 2B illustrate another embodiment of a guard system 10 for protecting
a sub-surface rope-like structure 20. Features in common with the earlier described
embodiment have been given the same number indexing. The guard system 10 illustrated
here differs from the one in Figs. 1A and 1B in that the sleeve 14, or circular-cylindrical
body 22, is composed of two portions 28, where each portion 28 is a half-cylinder.
The two portions 28 are locked together by cooperating plugs 30 and sockets 32.
[0055] Figs. 3A and 3B illustrate another embodiment of a guard system 10 for protecting
a sub-surface rope-like structure 20. Features in common with the earlier described
embodiments have been given the same number indexing. The guard system 10 illustrated
here differs from the one in Figs. 2A and 2B in that in that the male end 24 has an
outward protruding flange 34 and the female end 26 has an inward protruding flange
36. The outer diameter of the outward protruding flange 34 is greater than the inner
diameter of the inward protruding flange 36, and male end 24 and the female end are
overlapping so that the flanges restricting the relative movement between the neighboring
sleeves 14 in a direction along the rope-like structure 20.
[0056] There is a small separation between the mating male end 24 and female end 26, and
also a separation between the outward protruding flange 34 and the inward protruding
flange 36, which is shown in Fig. 6B being an enlarged view of the connection between
sleeves 14. These separations make it possible for the neighboring sleeves14 to rotate
freely with respect to one another, and also to cooperatively restricting the relative
movement of the sleeves 14 along the rope like structure to a limited interval or
span.
[0057] Figs. 4A and 4B illustrate another embodiment of a guard system 10 for protecting
a sub-surface rope-like structure 20. Features in common with the earlier described
embodiments have been given the same number indexing. The guard system 10 illustrated
here differs from the embodiment in Figs. 3A and 3B in that the cylindrical body 22
is corrugated, thus having a corrugated outer surface with circumferential grooves
38 and ridges 40 into which a trawling wire can fall. Further, the inner surface of
the cylindrical body 22 is also corrugated, where each ridge forms a spacer 16 and
each groove forms a space between the sleeve 14 and the rope-like structure. The corrugated
outer surface of the neighboring sleeves 14 ends at a circumferential edges 25 and
27 that contact each other. On the male end 24, the circumferential edge 25 is located
on the side slope of a circumferential groove, and on the female end 26, the circumferential
edge 27 is located on the side slope of a circumferential ridge.
[0058] Figs. 5A and 5B illustrate an embodiment of a guard system 110 for protecting a sub-surface
rope-like structure, such as a fiber rope. The guard system 110 is composed of several
guards 112 placed in sequence on the rope-like structure, of which two are shown in
the figure 5B. Each guard 112 comprises an inner support 142 that is attached to the
rope-like structure (not shown). Together, the inner supports 142 constitute an inner
support structure 144.
[0059] Each inner support 142 has a body 146 in the form of a circular cylinder, that is
composed of two portions 148, where each portion 148 is a half-cylinder. The The two
portions 148 are locked together around the rope-like structure by cooperating plugs
150 and sockets 152. The inner diameter of the inner support 142 corresponds to the
outer diameter of the rope-like structure, which means that it becomes attached and
fixed to the rope like structure, as is shown in Fig. 7B. In one embodiment, the inner
support 142 is connected to the rope-like structure by placing a band of a water-expanding
elastomer between the inner support 142 and the rope-like structure, thus locking
the inner support 142 to the rope-like structure when the complete structure is placed
in water.
[0060] A sleeve 114 is placed around each inner support 142. The sleeve 114 has a body 122
in the form of a circular cylinder. The sleeve 114 is composed of two portions 128,
where each portion 128 is a half-cylinder. The two portions 128 are locked together
around the inner support 142 by cooperating plugs 30 and sockets 32.
[0061] The inner support 142 has a pair of circumferential ridges 156 on its outside, and
the sleeve 114 has a circumferential ridge 154 on its inside that is positioned between
the circumferential ridges 156 of the inner support 142 when the two portions 128
are locked together. The inner diameter of the circumferential ridge 154 of the sleeve
114 is smaller than the outer diameter of the circumferential ridges 156 of the inner
support 142, which restricts the movement of the sleeve 114 along the rope like structure.
[0062] The circumferential ridge 154 of the sleeve 114 has a slightly higher profile than
the circumferential ridges 156 of the inner support 142 and constitutes a spacer 116
that forms a space 118 between the sleeve 114 and the inner support 142, see further
Fig. 7B. The spacer 116 further engages the inner support 142 when the sleeve 114
is subjected to an external load. There is a separation between the spacer 116 and
the inner support 142, which makes it possible for the sleeve 114 to freely rotate
with respect to the inner support 142.
[0063] The sleeve 114 has a male end 124 where the body 122 is thinner and the outer diameter
of the body 122 is smaller. The other end of the sleeve 114 is a female end 126 where
the body 122 is thinner but the inner diameter of the body 122 is greater so that
it can receive a male end 124 of the neighboring sleeve 14. This way, the neighboring
sleeves 114 in the string are overlapping. The male end 124 and the female end 126
extend in the direction of the rope-like structure, thus allowing for a longitudinal
relative movement of the sleeves 114 with a maintained the covering of the rope-like
structure. There is a small separation between the mating male end 124 and female
end 126 that makes it possible for the neighboring sleeves14 to rotate freely with
respect to one another. The male end 124 and the female end 126 have an outward protruding
flange 134 and inward protruding flange 136, respectively. However, the separation
between the flanges is sufficiently large so that the movement of the sleeve 114 is
restricted by the abovementioned circumferential ridges.
[0064] Fig. 7A is a cross-sectional view illustrating the working principle of an embodiment
without inner support, such as those described in relation to Figs. 1-4. A trawl wire
42 is dragged transversely across the sleeve 14 in the direction indicated by the
straight arrow. This causes the sleeve 14 to freely rotate with respect to the rope-like
structure 20, as indicated by the curved arrow. A space 18 is formed between the sleeve
14 and the ropelike structure 20 by a spacer (not shown).
[0065] Fig. 7B is a cross-sectional view illustrating the working principle of an embodiment
with inner support, such as the one described in relation to Fig. 5. A trawl wire
158 is dragged transversely across the sleeve 114 in the direction indicated by the
straight arrow. This causes the sleeve 114 to freely rotate with respect to the inner
support 142 that is attached to the rope-like structure 120, as indicated by the curved
arrow. A space 118 is formed between the sleeve 114 and the inner support 142 by a
spacer (not shown).
[0066] Fig. 8 is a schematic cross-sectional view illustrating the forces from a trawl wire
160 acting on rope-like structure or sleeve around a ropelike structure 162. Typically,
the trawl wire 160 has a diameter of 28-34 mm, but larger diameters are possible.
The maximum trawl wire interference length depends on the trawling depth. Two examples
are given here, in which a maximum interference length of 780 m is assumed.
[0067] In the first example a 4000 kg load Ton the trawl wire 160 is assumed. With a deflection
angle
ϕ between 0-17°, the contact force R between the trawl wire 160 and the rope-like structure
or sleeve 162 will be in the range 0-32 kN. In the second example, a 7000 kg load
Ton the trawl wire 160 is assumed. With a deflection angle
ϕ between 0-27°, the contact force R between the trawl wire 160 and the rope-like structure
or sleeve 162 will be in the range 0-50 kN. The trawl wire pull-over velocity can
be assumed to be 2.2 m/s, and the abrasive force, which is assumed to be applied close
to perpendicular to the rope like structure or sleeve 162 (or within a span +/- 10°
thereof). In the above embodiments, the guards are configured by choice of materials
and dimensions to withstand and function under the conditions of the above two examples.
[0068] In the above embodiments, the sleeves and the inner supports are manufactured of
polyurethane. In one embodiment that is not illustrated, the guard is a sleeve that
is composed of a tube formed weave of Dyneema®.
ITEMLIST
[0069]
- 10
- guard system
- 12
- guard
- 14
- sleeve
- 16
- spacer
- 18
- space
- 20
- rope-like structure
- 22
- body
- 24
- male end
- 25
- edge
- 26
- female end
- 27
- edge
- 28
- portion
- 30
- plug
- 32
- socket
- 34
- outward flange
- 36
- inward flange
- 38
- groove
- 40
- ridge
- 42
- trawl wire
- 116
- spacer
- 118
- space
- 120
- rope-like structure
- 122
- body
- 128
- portion
- 114
- sleeve
- 134
- outward flange
- 12436
- inward flange
- 142
- inner support
- 144
- inner support structure
- 146
- body
- 148
- portion
- 150
- plug
- 152
- socket
- 154
- circumferential ridge
- 156
- circimferential ridge
- 158
- trawl wire
- 160
- trawl wire
- 162
- rope like structure or sleeve
1. A guard for protecting a sub-surface rope-like structure, the guard comprising a sleeve
configured to be placed around a portion of the rope-like structure and to freely
rotate around to the rope-like structure.
2. The guard according to claim 1, wherein the sleeve comprises a first spacer positioned
on its inside for forming a space between the sleeve and the rope-like structure and
for engaging the rope-like structure.
3. The guard according to any of the claims 1-2 further comprising an inner support configured
to be attached to the rope-like structure and to prevent the sleeve from contacting
the rope-like structure, and the sleeve is further configured to engage the inner
support when freely rotating with respect to the rope-like structure.
4. The guard according to claim 3, wherein the sleeve and the inner support are further
configured for cooperatively restricting the movement of the sleeve along the rope
like structure.
5. The guard according to any of the claims 3-4, wherein the sleeve has a first circumferential
ridge on its inside, and the inner support has a second circumferential ridge on its
outside, wherein the inner diameter of the first circumferential ridge is smaller
than the outer diameter of the second circumferential ridge for restricting a movement
of the sleeve along the rope like structure.
6. The guard according to any of the claims 3-5 further comprising a second spacer positioned
between the sleeve and inner support for forming a space between the sleeve and the
inner support.
7. A guard system for protecting a section of a sub-surface rope-like structure, the
guard system comprises a first plurality of sleeves configured to be placed in a string
on the rope-like structure for jointly covering the section, wherein each sleeve is
configured to be placed around a portion of the rope-like structure and to freely
rotate around to the rope-like structure.
8. The guard system according to claim 7, wherein each sleeve of the first plurality
is configured to rotate freely with respect neighboring sleeves of the first plurality.
9. The guard system according to any of the claims 7-8, wherein one or more sleeves of
the first plurality comprises a first spacer positioned on its inside for forming
a space between each of the one or more sleeves and the rope-like structure.
10. The guard system according to any of the claims 7-9, wherein neighboring sleeves in
the string are configured to overlap for allowing a relative movement of the neighboring
sleeves along the rope-like structure with the covering of the rope-like structure
maintained.
11. The guard system according to any of the claims 7-10, wherein neighboring sleeves
in the string are longitudinally locked to one another for restricting a relative
movement between the neighboring sleeves along the rope-like structure.
12. The guard system according to any of the claims 7-11 further comprising an inner support
structure configured to be attached to the rope-like structure, and one or more sleeves
of the first plurality are configured to engage the inner support structure when freely
rotating with respect to the rope-like structure.
13. A sub-surface rope system comprising a rope-like structure for sub-surface environments
and guard system for protecting a section of the rope-like structure, wherein the
guard system comprises a first plurality of sleeves that are placed in a string on
the rope-like structure for jointly covering the section, wherein each sleeve is placed
around a portion of the rope-like structure and is freely rotatable around to the
rope-like structure.
14. The sub-surface rope system according to claim 13, wherein the guard system further
comprises any of the features of claims 8-12.
15. A method of in-situ refurbishing of a sub-surface rope system forming part of an offshore
mooring, the sub-surface rope system comprising a rope-like structure and guard system
for protecting a section of the rope-like structure, wherein the guard system comprises
a first plurality of sleeves that are placed in a string on the rope-like structure
for jointly covering the section, wherein each sleeve is placed around a portion of
the rope-like structure and is freely rotatable around to the rope-like structure,
the method comprising removing a sleeve of the first plurality from its place in the
string, placing a new sleeve at the corresponding place in the string, wherein the
new sleeve configured to function as a sleeve of the first plurality.