Field of the Invention
[0001] The present invention is directed to the field of protective covers. More particularly
the present invention is a temporary cover which may be fitted over an end of a container
so as to protect the container from damage during transportation and handling.
Background of the Invention
[0002] Containers which are used for the packaging of consumer goods can be vulnerable to
damage during transportation from the source of manufacture to the point of sale.
Such damage may not greatly reduce the value of the goods contained therein when the
container is holding relatively low value goods such as in the case of a soft drink
can or tin of baked beans, for example. However, this kind of damage is far more undesirable
when the container contains a higher value product such as in the case of a paint
tin holding an expensive paint or a tubular presentation cylinder for a bottle of
spirits, for example.
[0003] Generally, lower value items such as the drinks cans and baked bean tins are placed
in a cardboard tray which then has a layer of transparent plastic shrink wrapped over
the tray and the items therein to protect against the ingress of dirt and other foreign
objects. Thus the relatively thin cardboard tray protects one end of each item against
impact damage to a limited extent, but the other end of each item is not protected
by the layer of plastic. However, to protect these lower value items to any greater
extent is not justified by the relatively low cost of the goods in the containers.
[0004] The larger, higher value items such as paint tins and presentation packaging for
spirits are transported in a similar manner to that described above for the lower
value items, albeit on a larger scale. Therefore, instead of a cardboard tray these
higher value items are typically stacked on wooden pallets with a layer of plastic
then wrapped over the pallets and the items thereon. Whilst the pallets are far more
rigid than the cardboard trays the items stacked on the pallets are still susceptible
to damage during transportation.
[0005] Given that damage to the containers in which these higher value goods are held can
have a significant effect on the value of those goods, it would be advantageous to
provide such containers with a protective arrangement which reduces the likelihood
of damage being caused to the individual containers during transportation.
Summary of the Invention
[0006] According to a first aspect of the invention there is provided a protective cover
for a container, the cover comprising a recess for housing an end of the container
therein, wherein the recess includes a recess floor and the cover further comprises
a plurality of channels extending in a radial direction from the centre of the recess,
the channels dividing the floor into a plurality of floor segments.
[0007] Each floor segment may include a first floor portion lying in a substantially horizontal
first plane and a second floor portion lying in a substantially horizontal second
plane which is vertically spaced from the first plane. The second floor portion may
be located radially outwards of the first floor portion. In this way the cover can
house container ends of two different diameters, where a container end having a small
diameter would lie upon the first floor portion of each floor segment, and a container
end of a larger diameter would lie upon the second floor portion of each floor segment.
[0008] The cover may further comprise an outer portion which surrounds the recess, and the
plurality of channels may extend radially from the centre of the recess into the outer
portion. Consequently, each channel has a first depth proximate the first floor portion
of each floor segment, and a second depth proximate the outer portion, wherein the
second depth is greater than the first depth.
[0009] The outer portion may have a substantially planar upper surface, and the cover may
further comprise a plurality of notches in the upper surface, each notch being located
where one of the plurality of channels extends into the outer portion. Each notch
creates a section in the outer portion which lies at a lower height than that of the
upper surface. The outer portion may be substantially square, and there may be a notch
located substantially centrally in each of the four sides of the outer portion.
[0010] The outer portion may have an outer edge and the cover may further comprise a lip
portion which extends around the cover in a downward direction from the outer edge.
[0011] The cover may comprise eight channels equidistantly spaced around the recess and
dividing the recess floor into eight corresponding floor segments.
[0012] The cover may comprise a base on a reverse side of the cover from the recess, the
base comprising a plurality of radially extending support members, wherein each support
member is formed from an underside of a corresponding channel.
[0013] The recess may be substantially circular.
[0014] The cover may be manufactured from moulded paper pulp.
[0015] According to a second aspect of the invention there is provided a container comprising
at least one cover according to the first aspect of the invention, wherein an end
of the container is located in the recess of the at least one cover.
[0016] The container may comprise first and second covers according to the first aspect
of the invention, wherein a first end of the container is located in the recess of
the first cover, and a second end of the container is located in the recess of the
second cover.
Brief Description of the Drawings
[0017] A preferred embodiment of the present invention will now be described, by way of
example only, with reference to the following drawings:
Figure 1 is a perspective view of a protective cover for a container;
Figure 2 is a side view of the cover shown in Figure 1;
Figures 3 and 4 are top and bottom views, respectively, of the cover shown in Figure
1; and
Figure 5 shows a container protected by a pair of covers which are each identical
to that shown in Figures 1-4.
Detailed Description of the Drawings
[0018] A protective cover in accordance with the present invention is shown in Figures 1
and 2. Whilst the cover can be adapted for use with containers of various shapes,
the preferred embodiment shown here is intended to protect cylindrical containers
such as paint tins and tubular presentation packaging, for example. The cover, generally
designated 10, has a recess 12 for housing an end of a container therein. The recess
12 includes a recess floor 14, and a plurality of channels 16 are provided in the
recess floor to provide rigidity to the cover 10 as a whole. The channels 16 extend
outwards in a radial direction from a centre 18 of the recess and thus divide the
floor 14 into a plurality of floor segments 20. The channels 16 are preferably equidistantly
spaced in the circumferential direction about the recess centre 18 such the channels
divide the floor 14 into a plurality of identically sized floor segments which are
generally triangular in shape. The number of channels 16 and resultant floor segments
20 can be varied depending on the requirements or application of the cover 10, but
in the preferred embodiment there are eight channels and hence eight floor segments.
[0019] The cover may be provided with the intention of protecting only one size of container.
However, in the preferred embodiment the cover is adapted so that it can be used in
conjunction with two containers having different sizes. The containers could be, for
example, paint tins which have either a 2.5 or 5 litre volume and different diameters
as a result. In this example, each floor segment 20 includes a first floor portion
22 lying in a substantially horizontal first plane P1 and a second floor portion 24
lying in a substantially horizontal second plane P2 which is vertically spaced from
the first plane by a predetermined distance X. The second floor portions 24 are located
radially outwards of their respective first floor portions 22.
[0020] The cover may itself be generally cylindrical in shape when used with cylindrical
containers of the type discussed above. However, as shown in the preferred embodiment
the cover 10 may also be generally square in shape such that there is an outer portion
26 which surrounds the recess 12 and extends radially outwards from the recess 12.
The plurality of channels 16 may extend radially from the recess centre 18 into the
outer portion, as can be best seen in Figure 3. In such a case, each channel 16 would
then have a first depth D1 as it passes through the first floor portion 22 of each
floor segment 20, and a second depth D2 where it enters the outer portion 26. In the
instance where the segments 20 have first and second floor portions 22,24, the channel
will have a third depth D3 where it passes through the second floor portion 24. The
second depth D2 is greater than the first depth D1 and, where present, the third depth
D3 is greater than the first depth D1 but less than the second depth D2.
[0021] As best seen in Figures 1 and 2, the outer portion 26 may have a substantially planar
upper surface 28, and the cover 10 may further comprise a plurality of notches 30
in the upper surface 28. Each notch 30 is located where one of the plurality of channels
16 extends into the outer portion 26. The upper surface 28 lies in a third plane P3
and each notch 30 creates a section in the outer portion 26 which lies in a fourth
plane P4 which lies below the third plane P3. Where the outer portion 26 results in
a cover 10 which is substantially square, the notches 30 may be located substantially
centrally in each of the four sides of the square, as seen best in Figure 3. These
notches 30 provide extra strength to the outer portion 26 of the cover, increasing
the stability of the cover and hence the container which the cover protects.
[0022] As best seen in Figure 1, the outer portion 26 may have an outer edge 32 and the
cover 10 may further comprise a lip portion 34 which extends around the cover in a
downward direction from the outer edge 32. Where present, the lip portion 34 provides
additional strengthening and rigidity for the cover 10.
[0023] The cover 10 has a base 36 on the reverse side of the cover from the recess 12, and
this base is best seen in Figure 4. The base may comprise a substantially flat support
surface but in the preferred embodiment shown the base 36 has a plurality of radially
extending support members, or crush pads, 38 upon which the cover can rest. The support
members 38 are each formed from an underside of a corresponding channel 16, and in
use not only provide stability to the cover and container by are also intended to
absorb impacts and protect the container from damage.
[0024] Figure 5 shows an example of the cover in use, where a container such as a paint
tin 40 has both ends located in the recess 12 of one of a pair of covers 10. In this
example, the covers 10 can house containers of different sizes in the manner described
above. The paint tin 40 shown here is a 5 litre tin, and so each end of the tin is
supported on the second floor portions 24 of the floor segments 20 within the recess
12.
[0025] The cover may be formed from a suitable plastics material using injection moulding
or a similar known technique. However, it is preferably formed from moulded paper
pulp again using a known technique for moulding paper pulp. This latter form means
that the cover may be recycled relatively easily once it has serviced its purpose
during the transportation of the product.
[0026] The protective cover according to the present invention provides a relatively low
cost and environmentally friendly solution to protecting containers of valuable goods
or products during transportation in particular. The arrangement of radially extending
channels provides strength to the cover without having to use an excessive amount
of raw material. Where the base of the cover is made up of support members formed
by the undersides of these channels, the covers themselves are also easy to store
and transport as they can be stacked up with the support members fitting inside the
corresponding channels of the cover immediately underneath.
[0027] If each floor segment in the recess is split into the first and second floor portions
the cover can be used for two different sizes of container, thereby avoiding the costs
associated with having to produce two separate covers.
[0028] Whilst the recess in the preferred embodiment of the invention is generally cylindrical
so as to receive containers of the same shape, the recess could be provided with other
shapes for other containers. For example, the recess may be square or rectangular
in order to protect the ends of containers having those shapes.
[0029] Whilst, the cover preferably includes an outer portion outwards of the recess and
the channels in the recess preferably extend into that outer portion, the cover may
be formed without the outer portion and/or its associated lip. Alternatively, the
outer portion may be present to further improve the rigidity of the cover but the
channels may not extend into the outer portion. Similarly, the present invention is
not limited to an arrangement in which the notches are present in the upper surface
of the outer portion.
[0030] The cover may be provided with more or less than eight channels and associated floor
segments.
[0031] These and other modifications and improvements may be incorporated without departing
from the scope of the present invention.
1. A protective cover for a container, the cover comprising a recess for housing an end
of a container therein, wherein the recess includes a recess floor and the cover further
comprises a plurality of channels extending in a radial direction from the centre
of the recess, the channels dividing the floor into a plurality of floor segments.
2. A protective cover for a container according to claim 1, wherein each floor segment
includes a first floor portion lying in a substantially horizontal first plane and
a second floor portion lying in a substantially horizontal second plane which is vertically
spaced from the first plane.
3. A protective cover for a container according to claim 2, wherein the second floor
portion is located radially outwards of the first floor portion.
4. A protective cover for a container according to any preceding claim, wherein the cover
further comprises an outer portion which surrounds the recess, and the plurality of
channels extends radially from the centre of the recess into the outer portion.
5. A protective cover for a container according to claim 4, wherein each channel has
a first depth proximate the first floor portion of each floor segment, and a second
depth proximate the outer portion, wherein the second depth is greater than the first
depth.
6. A protective cover for a container according to any preceding claim, wherein the outer
portion has a substantially planar upper surface, and the cover further comprises
a plurality of notches in the upper surface, each notch being located where one of
the plurality of channels extends into the outer portion.
7. A protective cover for a container according to claim 6, wherein each notch creates
a section in the outer portion which lies at a lower height than the upper surface.
8. A protective cover for a container according to claim 4, 5 or 7, wherein the outer
portion is substantially square, and a notch is located substantially centrally in
each of the four sides of the outer portion.
9. A protective cover for a container according to claim 4, 5, 7 or 8, wherein the outer
portion has an outer edge and the cover further comprises a lip portion which extends
around the cover in a downward direction from the outer edge.
10. A protective cover for a container according to any preceding claim, wherein the cover
comprises eight channels equidistantly spaced around the recess thus dividing the
recess floor into eight corresponding floor segments.
11. A protective cover for a container according to any preceding claim, wherein the cover
comprises a base on a reverse side of the cover from the recess, the base comprising
a plurality of radially extending support members, wherein each support member is
formed from an underside of a corresponding channel.
12. A protective cover for a container according to any preceding claim, wherein the recess
is substantially circular.
13. A protective cover for a container according to any preceding claim, wherein the cover
is manufactured from moulded paper pulp.
14. A container comprising at least one cover according to any of claims 1 to 13, wherein
an end of the container is located in the recess of the at least one cover.
15. A container comprising first and second covers, each according any of claims 1 to
13, wherein a first end of the container is located in the recess of the first cover,
and a second end of the container is located in the recess of the second cover.