TECHNICAL FIELD
[0001] The present invention relates to cleaning and/or rinsing compositions for the purpose
of cleaning and/or rinsing of surfaces, preferably wherein the surfaces comprises
at least partially polycarbonate surfaces. The present invention also relates to corresponding
methods of cleaning and/or rinsing of surfaces.
BACKGROUND ART
[0002] In the food and beverage industry, polymeric materials are frequently used. For example,
polyethylene terephthalate (PET), polyarcylate, polycarbonate and the like may be
present in molds, for example chocolate molds, in bottles such as soda bottles, in
food and beverage plant equipment, and the like. Especially polycarbonate is used
for bottle material and dairy industries (water, milk, baby bottles). Polycarbonate
is also used in institutional markets for trays but also for roofs, e.g. railway stations,
stadiums, arenas. In medical segments polycarbonate is used for dialysis, connectors
and appliance systems. Furthermore, polycarbonate is used for machinery parts such
as cover of e.g. slicers, packaging machines and for separation between different
production areas.
[0003] These surfaces are typically cleaned with an alkaline composition, e.g. based on
sodium/potassium hydroxide. This caustic/alkaline detergents may contain surfactants.
Furthermore, oxidizers, e.g. chlorine, are added to alkaline cleaning formulations.
These products are used in a concentration from 0.3 to 20 %. The cleaning of bottles,
trays and molds in normal cases takes place in a tunnel washing machine by spraying
the detergent on the polycarbonate surfaces.
[0004] The problem of these alkaline products having a ph-value of typically above 11 is
that stress cracking occurs due to internal stress of the polycarbonate article. The
internal stress typically results from molding or fitting when producing the polycarbonate
article. It is also known and will be shown below by test results that also surfactants
can damage polycarbonate articles.
[0005] It is pointed out that stress cracking is highly undesirable for several reasons.
In the case of molds stress cracking can cause problems when the mold leaves polycarbonate
fragments in the product. In some cases stress cracking can cause processing lines
to shut down which is very costly for a plant.
[0006] There have been made several attempts to provide cleaning and rinsing compositions
which do not cause damages and/or stress cracking, respectively, to plastic articles,
especially to articles made of polycarbonate.
US patent 3,993,575 discloses an acid cleaner and brightener concentrate composition comprising a dicarboxycic
acid, an amine and water having an pH of about 1 to about 3 which is useful in the
removal of tenacious soil from vehicles without subsequent harm to surfaces including
coated polycarbonate glass substitute.
[0007] US patent 4,505,836 discloses a process of cleaning a polycarbonate surface or bottle including washing
the surface or bottle with a composition consisting essentially of an aqueous basic
solution containing the members: alkali metal carbonate, alkali metal bi-carbonate
an a mixture of mono- and diesters of phophoric acid and then rinsing the surface
or bottle with water.
[0008] US patent 5,223,162 discloses a washing composition for inhibiting stress cracking in poly(alkaline terephthalate)
or polycarbonate articles by applying to the article a hydrophilic substituted aromatic
hydrocarbon having either an alkyl or aryl side chain such as a sodium sulfonate.
The washing composition is prepared from a concentrate comprising an alkaline metal
hydroxide, a chelant or sequestrant, the stress cracking inhibitor and water.
[0009] In the
WO97/06229 it is disclosed that many conventional aqueous alkaline and acid cleaners promote
stress cracking of polycarbonate plastics. Said WO-application therefore provides
an aqueous liquid composition containing dihydrogen-phosphate salt, sulfur containing
surfactant and preferably a small amount of phosphoric acid which is stated to clean
soiled metal surfaces without damaging plastic parts, especially made of polycarbonate,
that come into contact with the composition.
[0010] The European Patent Application
EP0844301 discloses that mold removal from plastic bottles such as polyesterant polycarbonate
bottles can be significantly enhanced by adding to a typical caustic soaking solution
an effective amount of a complex polyphosphate such as sodium tri-poly phosphate and
a surfactant. It is further disclosed that mold removal can be further enhanced by
combining with the phosphate and surfactant either a phosphonate and/or a chelating
agent such as sodium glucoheptonate. This combination is stated to significantly improve
mold removal but does not increase stress cracking of the plastic bottle.
[0011] The
WO98/59072 discloses an additive for a detergent formulation comprising a sequestrant preferably
selected from the group of nitrilo tracetic acid (NTA), beta-alanine diacetic acid
(β-ADA), methyl glycine diacetic acid (MGDA), serin diacetic acid (SDA) and ethyl
glycine diacetic acid (EGDA) and further comprising a non-ionic surfactant and or
a hydrotrope. The use of a detergent formulation containing said additives for cleaning
in particular PET or polycarbonate bottles is described.
[0012] The German Offenlegungsschrift
DE10 2004 055 492 discloses a rinsing composition for automatic dishwashing, especially suitable for
rinsing plastic articles. Said rinsing composition comprises C
8-C
20-alkyl-bis-(2-hydroxy alkyl) amine as a detergent compound as well as at least one
acid compound. The rinsing composition is stated to reduce or to inhibit the occurrence
of stress cracking in the plastic article.
[0013] The above cleaning and rinsing compositions of the state of the art have the disadvantage
of not being suitable for cleaning and rinsing of especially polycarbonate articles
used in the food and beverage industry, especially polycarbonate molds used for the
production of chocolate. This is due to the fact that either the cleaning and rinsing
results are not good enough and/or there remain problems with respect to stress cracking.
[0014] It is therefore an object of the present invention to provide a cleaning and/or rinsing
composition which has good cleaning and rinsing properties, including good soil carrying
and anti organic depositing (e.g. cacao pigments) and anti scaling (e. g. mineral
deposits from hard water) properties and which causes no problems with respect to
stress cracking, especially on polycarbonate articles, even if the cleaning and rinsing
composition is not removed after being applied to the surfaces to be cleaned and/or
rinsed.
DESCRIPTION OF THE INVENTION
[0015] The present invention solves the above-mentioned problem by an aqueous cleaning composition
comprising a special blend of complexing, especially chelating and/or sequestring
agents, and one or more of certain surfactants, namely comprising:
- a) a di- or oligoimide derived from dicarboxylic acids, preferably from C2-C6-alkyl diacids, most preferably from succinic acid and salts thereof, e.g. iminodisuccincic
acid salt;
- b) one, preferably two, or more sequestring agents selected from the group of polyphosphates,
gluconic acid, polycarboxylic acids, hydroxy polycarboxylic acids, phosphonic acids,
and the water-soluble salts thereof;
- c) one or more surfactant(s) independently selected from the group comprising anionic,
amphoteric and non-ionic surfactants; and
- d) water,
wherein the pH-value of the concentrate composition is below 11, preferably below
10.5.
[0016] The invention refers to:
- 1. A concentrate composition for preparing an aqueous cleaning composition for cleaning
a surface, preferably wherein the surface comprises at least partially a polycarbonate
surface, the concentrate composition comprising:
- a) a di- or oligoimide derived from dicarboxylic acids, preferably from C2-C6-alkyl diacids, most preferably from succinic acid and salts thereof, e.g. iminodisuccincic
acid salt;
- b) one, preferably two, or more sequestring agents selected from the group of polyphosphates,
polycarboxylic acids, hydroxy polycarboxylic acids, phosphonic acids, gluconic acid,
and the water-soluble salts thereof; and
- c) one or more surfactant(s) independently selected from the group comprising anionic,
amphoteric and non-ionic surfactants;
wherein the pH-value of the concentrate composition is below 11, preferably below
10.5.
- 2. The concentrate composition according to 1, wherein the concentrate composition
does not comprise NaOH, KOH, other hydroxides, nitrilotriacetic acid or ethylene diamino
tetraacetic acid or combinations thereof.
- 3. The concentrate composition according to any of the preceding, wherein the non-ionic
surfactant is a branched ethoxylated and/or propoxylated C10-C22 alcohol having a degree of ethoxylation and/or propoxylation of 1 to 10, preferably
a C16 guerbet alcohol having a degree of ethoxylation of 2.
- 4. The concentrate composition according to any of the preceding, wherein the anionic
surfactant is a phosphate polyether ester and/or an alkylated aryl sulfonate, preferably
a cumene sulfonate.
- 5. The concentrate composition according to any of the preceding, further comprising
a stabilizing agent, preferably selected from the group comprising propylene glycol
butylether, ethanol, isopropylether, n-propanol, and other glycoles.
- 6. An aqueous cleaning composition for cleaning a surface, preferably wherein the
surface comprises at least partially a polycarbonate surface, comprising:
- a) the concentrate composition according to any of claims 1 to 5, and
- b) water,
wherein the pH-value of the cleaning composition is below 11, preferably below 10.5.
- 7. The aqueous cleaning composition according to 6, wherein:
- a) the water is present in an amount of 10-90 wt.-%,
- b) the di- or oligoimide derived from dicarboxylic acids or salt thereof in an amount
of 10-90 wt.-%,
- c) the sequestring agent(s) is/are present in an amount of 0.5-10 wt.-%, and
- d) the surfactant(s) is/are present in an amount of 1-20 wt.-%.
- 8. An aqueous cleaning composition comprising:
- a) water in an amount of 10-90 wt.-%, and
- b) an iminodisuccincic acid salt in an amount of 10-90 wt.-%, and
- c) tripolyphosphat in an amount of 0.5-10 wt.-%, and/or
- d) a gluconate in an amount of 1-20 wt.-%, and
- e) a phosphate polyether ester in an amount of 0.05-5 wt.-%, and
- f) propylene glycol butylether in an amount of 0.1-10 wt.-%.
- 9. Use of a composition according to any of 1 to 8 for the purpose of cleaning a surface,
preferably wherein the surface comprises at least partially a polycarbonate surface.
- 10. A concentrate composition for preparing an aqueous rinse aid composition for rinsing
surfaces, preferably wherein the surfaces comprises at least partially polycarbonate
surfaces, the concentrate composition comprising:
- a) a branched ethoxylated and/or propoxylated C10-C22 alcohol having a degree of ethoxylation and/or propoxylation of 1 to 10, preferably
a C16 guerbet alcohol having a degree of ethoxylation of 2, and
- b) an alkylated aryl sulfonate, preferably a cumene sulfonate,
wherein the pH value of the concentrate rinse aid composition is preferably in the
range between 3 and 9, preferably between 7 and 9.
- 11. The concentrate composition according to 10, further comprising a stabilizing
agent, preferably selected from the group comprising propylene glycol butylether,
ethanol, isopropylether, n-propanol, and other glycoles.
- 12. An aqueous rinse aid composition for rinsing surfaces, preferably wherein the
surfaces comprises at least partially polycarbonate surfaces, comprising:
- a) the concentrate composition according to 10 or 11, and
- b) water,
wherein the pH-value of the aqueous rinse aid composition is preferably in the range
between 3 and 9, preferably between 7 and 9
- 13. The aqueous rinse aid composition according to 12, wherein:
- a) the water is present in an amount of 20-95 wt.-%, and
- b) the branched ethoxylated and/or propoxylated C10-C22 alcohol having a degree of ethoxylation and/or propoxylation of 1 to 10 is present
in an amount of 1-15 wt.-%, and
- c) the alkylated aryl sulfonate is present in an amount of 5-50 wt.-%, and
- d) optionally, the stabilizing agent is present in an amount of 1-30 wt.-%.
- 14. Use of a composition according to any of 10 to 13 for the purpose of rinsing surfaces,
preferably wherein the surfaces comprises at least partially polycarbonate surfaces.
- 15. A method of cleaning and, optionally, rinsing a surface, preferably wherein the
surface comprises at least partially a polycarbonate surface, comprising the steps:
- a) applying to the surface the cleaning composition according to any of claims 6 to
8, and
- b) optionally removing the cleaning composition from the surface, preferably by rinsing
the surface with water, and/or
- c) optionally applying to the surface the rinse aid composition according to claims
12 or 13, and
- d) optionally removing the rinse aid composition from the surface, preferably by drying
with warm or hot air.
- 16. A method of rinsing a surface, preferably wherein the surface comprises at least
partially a polycarbonate surface, comprising the steps:
a) applying to the surface the rinse aid composition according to 12 or 13, and
d) optionally removing the rinse aid composition from the surface, preferably by drying
with warm or hot air.
[0017] In a preferred embodiment of the invention the cleaning composition does not comprise
NaOH, KOH, other hydroxides, nitrilotriacetic acid (NTA) or ethylene diamino tetraacetic
acid (EDTA) or combinations thereof.
[0018] The cleaning composition of the present invention is highly compatible with polycarbonate
materials and do not cause any stress cracking but is very suitable to remove deposits,
especially chocolate deposits. This will be shown in detail in the examples below.
[0019] In preferred embodiments of the invention the one or more surfactants are non-ionic
and/or anionic surfactants. From the group of the non-ionic surfactants there are
preferred especially the branched ethoxylated and or propoxylated C
10-C
22 alcohols having a degree of ethoxylation and/or propoxylation of 1 to 10, preferably
a C
16 guerbet alcohol having a degree of ethoxylation of 2.
[0020] Further suitable non-ionic surfactants are alkylpolyglycosides; amineoxides, e.g.
laurylamine; copolymeric carboxylates, e.g. acrylic/maleic copolymers or other copolymers
of either maleic or acrylic acid; and hydrotropes, e.g. octyliminodipropionate. However,
due to the foaming properties of the amineoxides these surfactants are less suitable
for so-called cleaning-in-the-place (CIP) or passing-through applications as long
as no antifoaming agents are added or the concentration of said amines is not very
low.
[0021] Specific examples of, in general, suitable surfactants are the surfactants nrs. 1,
2, 24, 46, 51 (alkylpolyglycosides), nrs. 19, 50, 53, 59 (anionic surfactants), nr.
47 (amineoxide), nr. 3 (amphoteric surfactant), nrs. 23, 38, 39, 57 (non-ionic surfactants)
and nrs. 48, 49 disclosed below in table 4.
[0022] From the group of anionic surfactants phosphate polyether ester and/or alkylated
aryl sulphonates, especially the alkali cumene sulphonates, are preferred. These surfactants
do not only improve the cleaning properties of the cleaning composition of the invention
and have the function to facilitate the drying process due to their ability to reduce
interfacial tension but furthermore have good material compatibility properties.
[0023] The di- or oligoimides derived from dicarbocylic acids used as chelating agent in
the cleaning composition of the invention are di- or oligoimides derived from C
2 - C
6 alkyl diacids, preferably derived from succinic acids, and most preferably an iminodisuccincic
acid salt, e.g. the sodium salt (CAS-No. 144538-83-0). These di- or oligoimides are
preferably present in the aqueous cleaning composition in an amount of 10 to 90 weight
%, preferably in an amount of 20 to 60 weight %.
[0024] Even if the water used in the cleaning composition is soft, i.e. has a water hardnesss
of °dH below 7, the use of chelating agents is recommended. This is due to the fact
that in the soil to be removed, especially in chocolate, calcium and magnesium ions
are present. These calcium and magnesium ions may react with solved carbon dioxide,
e.g. from the air, under carbonization.
[0025] The sequestring agents are present in the cleaning composition of the invention in
order to inhibit crystal growth which would lead to limestone deposits. The sequestring
agents are selected from the group of polyphosphates, gluconic acid, polycarboxylic
acids, hydroxy polycarboxylic acids, phosphonic acids, and the water-soluble salts
thereof. Examples of appropriate sequestring agents are penta sodium triphosphate,
citric acid, 2-phosphonobutane-1,2,4-tricarboxylic acid, and the water-soluble salts
thereof. Even if not preferred also nitrilotriacetic acid (NTA) and/or ethylene diamino
tetraacetic acid (EDTA) may be used as sequestring agents. NTA and EDTA are not preferred
due to their alkalinity, their toxicity and harmfulness to the environmental. Further
appropriate sequestring agents are methyl glycin diacetic acid, dicarboxymethyl-L-glutamic
acid, serine diacetic acid, imidosuccinic acid, poly acrylic acids and copolymers
of maleic anhydride and acrylic acids as well as salts thereof. Commercially available
are e.g. Sokalan
® CP5 and PA 30 from BASF, Alcosperse
® 175 and 177 from Alco, LMW
® 45 N and SPO2 ND from Norsohaas. Suitable natural polymers are for example oxidized
starch (e.g.
DE 42 28 786) and polyglutamine acids or polyasparagine acid. Furthermore, suitable phosphonic
acid are e.g. 1-hydroxyethyl-1,1-diphosphonic acid, diethylen triamine pentamethylen
phosphonic acid or ethylen diamin tetramethylen phosphonic acid or salts thereof.
The sequestring agent is preferably present in an amount of 1 to 30 weight %, preferably
in an amount of 5 to 20 weight %.
[0026] A particularly preferred sequestring agent is a mixture of a tripolyphosphate and
a gluconate, for example potassium tripolyphosphate and sodium gluconate. If a mixture
of tripolyphosphate and sodium gluconate is used the polyphosphate is present in an
amount of 0.5 to 10 weight %, preferably 1 to 4 weight %, and the gluconate is present
in an amount of 1 to 20 weight %, preferably 3 to 10 weight %.
[0027] Especially in the cases where the applied cleaning composition is not removed after
application from the surfaces to be cleaned, especially from polycarbonate surfaces,
the cleaning composition of the present invention is free of NaOH, KOH, other hydroxides,
nitrilotriacetic acid (NTA) or ethylene diamino tetraacetic acid (EDTA) or combinations
thereof in order not to damage said surfaces. "Not comprising" in the sense of the
present invention means that the amount of each of said compounds is below 5 weight
%, preferably 2 weight %, more preferably 0,5 weight %.
[0028] The cleaning composition of the invention may further comprise a stabilizing agent,
preferably selected from the group comprising propylene glycol butylether, ethanol,
isopropylether, n-propanol, and other glycoles. The stabilizing agent is preferably
present in an amount of 0.1 to 10 weight %, preferably in an amount of 0.5 to 5 weight
%.
[0029] As mentioned above the pH value of the cleaning composition of the invention should
be below 11 and preferably below 10.5. However, in order to provide good cleaning
properties it is preferred that the pH value is not below 7, preferably not below
8 since the sequestring agents have only a poor or even no performance in neutral
or acidic range.
[0030] In a typical embodiment the aqueous cleaning composition comprises a) the water in
an amount of 10-90 wt.-%, b) the di- or oligoimide derived from dicarboxylic acids
or salt thereof in an amount of 10-90 wt.-%, c) the sequestring agent(s) in an amount
of 0.5-10 wt.-%, and d) the surfactant(s) in an amount of 1-20 wt.-%.
[0031] In another preferred embodiment the aqueous cleaning composition comprises: a) water
in an amount of 10-90 wt.-%, and b) an iminooligosuccinate in an amount of 10-90 wt.-%,
and c) tripolyphosphat in an amount of 0.5-10 wt.-%, and/or d) a gluconate in an amount
of 1-20 wt.-%, and e) a phosphate polyether ester in an amount of 0.05-5 wt.-%, and
f) propylene glycol butylether in an amount of 0.1-10 wt.-%.
[0032] In an alternative aspect of the invention the above cleaning composition is prepared
from a concentrate composition containing less or even no water in order to save weight
and volume which might be desirable for storing and/or transportation purposes. The
components of the concentrate composition are the same as for the aqueous cleaning
composition except for water which is added to said concentrate composition prior
to the use of the resulting aqueous cleaning composition.
[0033] The above aqueous cleaning composition and concentrate composition may be used for
the purpose of cleaning surfaces, preferably wherein the surfaces comprise at least
partially a polycarbonate surface. However, also other plastic surfaces, as for example
polyacrylate, polyethylene, polyoxymethylene (POM), can also be cleaned with the invented
compositions without the risk of damages due to for example stress cracking. However,
also plastic surfaces not sensitive to stress cracking, e.g. thermoplastic polymers
and elastomers, can be cleaned with the invented compositions.
[0034] In a further aspect of the invention the above-mentioned problem is solved by an
aqueous rinse aid composition comprising a) a branched ethoxylated and/or propoxylated
C
10-C
22 alcohol having a degree of ethoxylation and/or propoxylation of 1 to 10, preferably
a C
16 guerbet alcohol having a degree of ethoxylation of 2, and, preferably, b) an alkylated
aryl sulfonate, more preferably a cumene sulfonate, wherein the pH value of the aqueous
rinse aid composition is preferably in the range between 3 and 9, preferably between
7 and 9.
[0035] Also, the rinse aid composition of the present invention is highly compatible with
polycarbonate materials and does not cause any stress cracking, but is very suitable
to remove deposits, especially chocolate deposits. This will also be shown in detail
in the examples below.
[0036] In preferred embodiments of this aspect of the invention, the aqueous rinse aid composition
further comprises a stabilizing agent as for example propyleneglycol-butylether, ethanol,
isopropylether, n-propanol, and other glycoles, preferably propyleneglycolbutylether.
[0037] The above-mentioned branched ethoxylated and/or propoxylated C
10-C
22 alcohol having a degree of ethoxylation and/or propoxylation of 1 to 10 is preferably
present in an amount of 1 to 15 wt.-%, preferably in an amount of 3 to 8 wt.-%.
[0038] The alkylated aryl sulphonate which is an anionic surfactant, preferably a cumene
sulphate, is preferably present in an amount of 5 to 50 wt.-%, preferably in an amount
of 15 to 35 wt.-%.
[0039] The above stabilizing agent, preferably propyleneglycolbutylether, may be present
in an amount of 1 to 30 wt.-%, preferably in an amount of 5 to 15 wt.-%.
[0040] As mentioned above for the cleaning composition, also the rinse aid composition of
the present invention is preferably free of NaOH, KOH, other hydroxides, nitrilotriacetic
acid (NTA) or ethylene diamino tetraacetic acid (EDTA) or combinations thereof in
order not to damage the surfaces to be rinsed, especially polycarbonated surfaces,
especially in the cases where the applied rinse aid composition is not removed from
said surfaces after its application.
[0041] In a further embodiment of this aspect of the invention the above aqueous rinse aid
composition is prepared from a concentrate composition containing less or even no
water in order to save weight and volume which may be desirable for storing or transportation
purposes. The components of the concentrate composition are the same as for the aqueous
rinse aid composition except for water which is added to said concentrate composition
prior to the use of the resulting aqueous rinse aid composition.
[0042] The aqueous rinse aid composition and concentrate composition may be used for the
same purposes as mentioned above for the cleaning compositions.
[0043] The present invention also includes a method of using the compositions described
herein to clean and/or rinse polymeric surfaces, especially polycarbonate surfaces.
The compositions may be applied to a polymeric surface in several ways including spraying,
pouring, wiping, dipping, misting, rolling, and foaming the composition onto the polymeric
surface. Further, the composition may be applied manually or as part of a clean-in-place
cleaning program.
[0044] In one embodiment of the invention it is provided a method of cleaning and optionally
rinsing a surface, preferably wherein the surface comprises at least partially a polycarbonate
surface, comprising the steps: a) applying to the surface the cleaning composition
as described above, and b) optionally removing the cleaning composition from the surface,
preferably by rinsing the surface with water, and/or c) optionally applying to the
surface the rinse aid composition according as described above, and d) optionally
removing the rinse aid composition from the surface, preferably by drying with warm
or hot air.
[0045] In another embodiment of the invention, in cases where only rinsing of a surface
is necessary, it is provided a method of rinsing a surface, preferably wherein the
surface comprises at least partially a polycarbonate surface, comprising the steps:
a) applying to the surface the rinse aid composition as described above, and d) optionally
removing the rinse aid composition from the surface, preferably by drying with warm
or hot air.
[0046] When applied to a polymeric surface, the compositions are preferably applied at temperatures
in the range of 20-70°C, preferably 40-60°C.
[0047] In summary, the cleaning and rinsing compositions according to the present invention
have superior properties with respect to cleaning/rinsing performance, soil carrying
ability (dispersing ability), ability to inhibit lime deposition (mineral deposits
from hard water), ability to inhibit organic deposition (e.g. cacao pigments), possibility
to monitor the concentration of the cleaning/rinsing composition by conductivity and
with respect to material compatibility. Table 1 shows the respective performances
of chlorine-alkaline, strong caustic and acidic cleaners as well as of the cleaner
according to the present invention.
Table 1: Performances of various cleaning compositions
| Performance of |
alkaline chlorinated formulations |
alkaline formulations |
acidic formulations |
formulation according to the invention |
| cleaning |
+++ |
+++ |
- |
+++ |
| soil carrying |
o |
o/++ |
- |
++ |
| scale inhibiting |
- |
-/o |
+++ |
++ |
| inhibiting of organic deposits (cacao pigments) |
o |
o/+ |
- |
++ |
| online control |
O |
+++ |
+++ |
++ |
| material compatibility (polycarbonate) |
- |
- |
+++ |
++/+++ |
| +++: excellent, ++: very good, +: good, o: only in some cases applicable, -: inapplicable |
Examples
[0048] Example 1: Table 2 shows the conditions and results of impact tests of traditional
cleaner compositions on polycarbonate surfaces. In this example, a solution of the
respective composition in demineralized water was prepared and applied to a polycarbonate
test piece. Thereafter the polycarbonate surface was visually evaluated for defects
in the surface. Results are shown in table 2.
Table 2: Conditions and results of impact tests of traditional cleaner compositions
on polycarbonate surfaces.
| |
A |
B |
C |
D |
E |
F |
G |
H |
I |
J |
| |
% |
% |
% |
% |
% |
% |
% |
% |
% |
% |
| Demi water |
23 |
32 |
41 |
78 |
90 |
90 |
|
70 |
99 |
95 |
| Sodium hydroxide (50%) |
|
65 |
|
|
10 |
|
|
|
|
|
| Potassium hydroxide |
28 |
|
9 |
|
|
10 |
|
|
|
|
| Sodiumhypochlorite |
18 |
|
|
|
|
|
|
|
|
|
| Sodiumcarbonate |
31 |
|
40 |
10 |
|
|
100 |
30 |
|
|
| Phosphonobutandicarbonic acid |
|
3 |
10 |
|
|
|
|
|
|
|
| Fat alcohol + 6 EO cocos |
|
|
|
5 |
|
|
|
|
1 |
|
| Dimethyl dodecyl benzyl ammonium chloride |
|
|
|
7 |
|
|
|
|
|
5 |
| ∑ |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
| pH-value |
12.4 |
11.0 |
12.7 |
11.7 |
10.4 |
12.0 |
12.0 |
11.7 |
8.2 |
8.0 |
| Material compatibility |
A5 C |
A5 C |
A5 C |
A5 C |
A5 C |
A5 C |
A5 C |
A5 C |
A4 C |
A4 C |
evaluation: visual inspection of surface defects such as crazes or stress cracking N: Not attacked,
no defects
A1: Tensile bars showed moderate drop in tensile elongation.
A2: Tensile bars showed tensile elongation till just after yield.
A3: Tensile bars showed elongation till yield only.
A4: Tensile bars showed visible signs of crazing effects.
A5: Tensile bars already broken in testing.
W: Whitening effects, even after cleaning.
C: Crazes visible.
D: Surface defects other then crazes. |
[0049] Further test conditions [see also figure 1]:
| Duration: |
7 days (a. complete soak) |
| Concentration: |
a) pure molten chocolate (Reference) |
| |
b) detergent(s) 0.5% |
| |
c) rinsing aid(s) 0.1 % |
| Temperature: |
50°C (soak) |
| PC-qualities: |
Lexan 164R (transparent); Makrolon 2808 (transparent) |
| Strength on the outer fiber: |
1 %; ∼21 N/mm2 |
| Number of tensile bars: |
5 per solution, condition |
| Testmatrix: |
standard size (10x80x4 mm) and shouldered test bars |
| Method |
a: complete soak |
[0050] Example 2: Table 3 shows the conditions and results of impact tests of various substances,
e.g. whole milk chocolate, NTA, EDTA or pure sodium gluconate, and of the cleaning
and rinsing compositions according to the present invention on polycarbonate surfaces.
In this example, a solution of a composition in demineralized water was prepared and
applied to a polycarbonate test piece for 168 hours at 50 °C. Thereafter the polycarbonate
surface was visually evaluated for defects in the surface. Results are shown in table
3.
Table 3: Conditions and results of impact tests of various substances and of the cleaning
and rinsing compositions according to the invention on polycarbonate surfaces.
| |
K |
L |
M |
N |
O |
P |
Q |
R |
S |
T |
| |
% |
% |
% |
% |
% |
% |
% |
% |
% |
% |
| Demi water |
100 |
|
|
|
|
|
|
42 |
42 |
70 |
| Whole milk chocolate |
|
100 |
|
|
|
|
|
|
|
|
| Dark chocolate |
|
|
100 |
|
|
|
|
|
|
|
| NTA (40%) |
|
|
|
100 |
|
|
|
50 |
|
|
| EDTA (40%) |
|
|
|
|
100 |
|
|
|
|
|
| Iminooligosuccinat |
|
|
|
|
|
|
|
|
45 |
|
| Phosphate polyether ester |
|
|
|
|
|
|
|
|
0,5 |
|
| Guerbet alcohol C16 + 2EO |
|
|
|
|
|
|
|
|
|
5 |
| Potassium tri poly polyphate (50%) |
|
|
|
|
|
100 |
|
5 |
5 |
|
| Sodium gluconate (100%) |
|
|
|
|
|
|
100 |
3 |
5 |
|
| Propyleneglycolbutylether |
|
|
|
|
|
|
|
|
2.5 |
10 |
| Sodium cumene sulfonate 40% |
|
|
|
|
|
|
|
|
|
25 |
| ∑ |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
| pH-value |
7.0 |
7.0 |
7.0 |
11.0 |
11.2 |
10.5 |
10.4 |
10.4 |
10.4 |
7.0 |
| Material compatibility |
N |
A2 |
A2 |
A5 |
A5 |
A4 |
N |
A4 |
N |
N |
| conditions and evaluation: as in table 2 |
[0051] Results in tables 2 and 3 show that only in examples
S and
T the polycarbonate material is not attacked and shows no defects.
[0052] Example 3: Table 4 shows the conditions and results of impact tests of various surfactants
and of the guerbet alcohol Dehydol G162 used in the rinse aid composition of the invention
on polycarbonate surfaces. In this example, a solution of a surfactant in demineralized
water was prepared and applied to a polycarbonate test piece for 168 hours at 50 °C.
Thereafter the polycarbonate surface was visually evaluated for defects in the surface.
Results are shown in table 4.

Results in table 4 shows that only a few surfactants pass all tests with the result
N (no attacks, no defects). Those surfactants which show good material compatibility,
i.e. surfactants nr. 1-3, 19, 24, 38, 39, 46-51, 53, 57 und 59, have, however, the
disadvantages of being too much foaming (nr. 2, 19, 24, 46, 47, 51, 53, 59 but could
possibly combined with a non foaming/defoaming surfactant e. g. 23, 38, 39) and/or
having poor surface tension reducing properties (nr. 57). However, most of the surfactants
mentioned in table 4 have both poor material compatibility as well as the additional
disadvantages mentioned above.
[0053] However, Dehydol G 162 (nr. 23) is the only surfactant having passed all tests with
N and additionally having no such disadvantages than other surfactants as mentioned
above. Therefore, Dehydol G 162 has superior properties in CIP- and spray applications.