Field of the invention
[0001] In its most general aspect the present invention relates to the technical field of
infrared heat generators, and more particularly the invention relates to a portable
infrared ray header for environmental heating.
State of the art
[0002] As known, there are different types of heat generators for environmental heating,
commonly also called stoves.
[0003] Nowadays, among the various heat generators popular on the market, the infrared heat
generators are particularly important, and among these the more advantageous ones
are gas-fired.
[0004] In the gas-fired infrared heat generators, the heat generated by gas combustion is
usually converted into infrared radiation by means of a mineral fiber of amorphous
silica having high degree of purity, generally greater than 99%, the fiber being associated
with the radiating means.
[0005] A heat generator of this type is described, for example, in the European Patent
EP 2 577 165 in the name of the same Applicant.
[0006] In particular, the afore said Patent describes a heat generator comprising a vertically-arranged
body delimiting a central chamber having an inlet at the base and a radial outlet;
a burner for the combustion of a gas, placed on the base of the hollow body for the
emission of combustion gases into the central chamber; a plurality of holes flush
with the inlet of the central chamber for an inflow of combustive air and for mixing
with the combustion gases coming from the burner and directed towards the radial outlet
of the hollow body; radiating means interposed between the inlet and the outlet of
the central chamber; as well as a base having wheels mounted thereto in order to move
the heat generator and which supports a bell for containing a gas bottle having in
turn a hollow column mounted thereon in order to bear the burner and to accommodate
the components of the heat generator.
[0007] It should be noted that, in the above described heat generator, the burner is basically
inside the inlet provided in the base of the central chamber and that, in use, the
flame generated in the burner substantially extends inside the central chamber.
[0008] Although a heat generator such as the above described is advantageous, however it
is not free from drawbacks, among which its overall dimension, which is significant
although it is considered a so-called mobile device.
[0009] Since the above considered heat generator, as well as in general the other heat generators
of the same type available in the prior art, are bulky, their mobility is limited
thereby actually allowing short displacements thereof.
[0010] Therefore, the heat generators of the above described type are intended to be used
mainly in working environments such as, for example, warehouses, or quite large common
areas, such as workshops and bar verandas, whereas their domestic use, for example
at home, is limited.
Summary of the invention
[0011] The technical problem underlying the present invention was to provide an infrared
heat generator for heating the environment, having structural and functional characteristics
such to overcome the drawbacks mentioned above with reference to the known technique,
that is to say a heat generator of the above said type having limited overall dimensions,
particularly to be used in domestic, household environment, not only being movable
but also easily transportable, therefore portable and particularly cost-effective.
[0012] According to the invention, the afore said problem is solved by a portable infrared
ray header for environmental heating comprising a hollow body delimiting a central
chamber, having a base provided with a main inlet, a top wall and a side wall at least
partially gas-permeable and extended from the afore said base to the afore said top
wall, wherein the afore said side wall comprises radiating means for infrared radiation,
which comprise a layer of amorphous silica fiber with silica content equal or higher
than 99%; wherein the afore said header is apt to be coupled with a burner for the
combustion of a gas and the respective emission of combustion gases into the afore
said central chamber, wherein the afore said burner is a burner of a domestic stovetop
which remains outside of the afore said central chamber as the afore said header is
used, the afore said header being characterized in that it comprises bearing means
for supporting the afore said hollow body on the afore said stovetop comprising the
afore said burner, at a given limited distance therefrom.
[0013] In practice, according to the invention, an infrared ray header for environmental
heating, without its own burner but able to be coupled to any gas burner of a stovetop,
particularly a domestic one, is provided.
[0014] In this way, the header according to the present invention is small-overall sized
and is particularly suitable to be used in small spaces, such as precisely a house
kitchen, since it does not require to be arranged in a special space, because a space
portion above any gas-stove top can be exploited.
[0015] This header results to be advantageously cost-effective, as well as easy to be handled
and, in particular, not only movable but also easy to be transported and thus portable,
due to the fact that it is unprovided with its own burner as well as with respective
components.
[0016] According to the invention, during the use of this header, a flame generated by the
afore said burner remains essentially outside the afore said central chamber.
[0017] Preferably, the afore said bearing means are associated with the afore said base.
[0018] Preferably, the afore said bearing means are substantially arranged around the afore
said main inlet.
[0019] Preferably, the afore said bearing means are made of athermic material, i.e. a material
not transmitting heat, and advantageously are made of refractory steel.
[0020] Preferably, the afore said bearing means are provided with a plurality of through
holes.
[0021] Preferably, the afore said bearing means comprise a plurality of feet.
[0022] Preferably, the afore said header comprises a connecting element having essentially
an annular shape, extended between the afore said plurality of feet and constrained
thereto.
[0023] Preferably, the afore said bearing means, therefore preferably the afore said feet,
have extent, i.e. a projection from the afore said base, comprised between 30 mm and
60 mm, more preferably comprised between 35 mm and 55 mm, and still more preferably
comprised between 40 mm and 50 mm.
[0024] Preferably, the width of the afore said main inlet is greater than or equal to about
135 mm.
[0025] Preferably, the afore said header comprises an essentially net-shaped protecting
element outside of the afore said side wall and, therefore, outside the afore said
layer of amorphous silica fiber, the protecting element being preferably removably
associated with the afore said hollow body.
[0026] Preferably, the afore said header comprises at least one handle for the transportation
thereof, which is preferably arranged at the afore said top wall and which is more
preferably associated with the afore said protecting element.
BRIEF DESCRIPTION OF THE FIGURES
[0027] Further characteristics and advantages of the invention will be more evident by the
review of the following detailed description of a preferred, but not exclusive, embodiment,
depicted for illustration purposes only and without limitation, with the aid of the
attached drawings, in which:
- figure 1 shows a perspective view of a portable infrared ray header for environmental
heating according to the present invention;
- figure 2 shows a longitudinal section side view of the header of figure 1 during the
use thereof, in particular coupled to a gas burner of a stovetop.
Detailed description of the invention
[0028] Referring to figures 1-2, with the numeral
1 a portable infrared ray header for environmental heating according to the present
invention is denoted on the whole.
[0029] The header
1 comprises basically a hollow body
2 delimiting a central chamber
3, having a base
4 provided with a main inlet
5, a top wall
6 and an at least partially gas-permeable side wall
7 extended from the base
4 to the top wall
6.
[0030] In the example of the afore mentioned figures, the hollow body
2 is illustrated as having a substantially vertical arrangement and, in particular,
a cylindrical shape although other shapes, such as spherical or polyhedral, can be
provided.
[0031] In detail for the infrared radiation, specifically with a wavelength comprised between
2 micrometers and 5 micrometer, the header
1 comprises, at the side wall
7, radiating means basically comprising a layer of amorphous silica fiber with high
degree of purity, generally denoted with numeral
8, in which the silica content is at least equal to or even greater than 99%.
[0032] Such a material is usually known as quartz silica.
[0033] Moreover, the amorphous silica fiber has density comprised between 90 g/m
2 and 120 g/m
2 per unit area and is essentially composed of elongated fibers with diameter comprised
between 2 micrometers and 13 micrometers.
[0034] According to the invention, the header
1 is apt to be coupled to a gas stove top, being unprovided with its own burner and
the respective components for supplying gas to the burner.
[0035] For this purpose, as illustrated in the example of figure 2 showing the present invention
in use, the header
1 comprises bearing means, globally denoted with the numeral
9, for supporting the hollow body
2 on a domestic stovetop
10 comprising a burner
11, at a predetermined limited distance therefrom.
[0036] In particular, through the burner
11 that is outside of the hollow body
2 and precisely outside of the central chamber
3, a flame
12 is produced by combustion of a supplying gas, the flame also being substantially
outside of the central chamber
3, whereas the relative emission of hot combustion gases occurs in the central chamber
3, as shown in the example of figure 2 by the arrows inside the central chamber
3.
[0037] Still referring to the example of figure 2, it should be noted that the stovetop
10, the burner
11 and the flame
12 are depicted by dashed lines.
[0038] Then the hot combustion gases found a way out from the central chamber
3 through the gas-permeable side wall
7, the respective heat thereof being converted into infrared radiation by passing through
the layer of amorphous silica fiber
8, still as shown in the example of figure 2 by the arrows inside the central chamber
3.
[0039] As regards the structural aspect of the header according to the invention, and in
accordance with the examples of the figures, the bearing means
9 are advantageously associated with the base
4 of the hollow body
2 and, still advantageously, are basically arranged around the main inlet
5 of the hollow body
2.
[0040] In detail, the bearing means
9 take the shape of a plurality of feet, each referred to as
13, advantageously made of athermic material, preferably of refractory steel and which
advantageously are further provided with a plurality of through holes
14.
[0041] This provides the required distance between the central chamber of the header and
the stovetop coupled thereto, thereby allowing the burner, and therefore the flame,
to receive the needed air flow for the combustion of supplied gas, as depicted in
the example of figure 2 by the arrows outside the central chamber.
[0042] In fact, from a thermo-fluid-dynamic point of view, unlike the heat generators according
to the known art in which the maximum temperature point is inside the radiating header
during use, in the present invention the maximum temperature point is outside the
header, in particular out of the central chamber and just before the main inlet of
the hollow body.
[0043] Therefore, advantageously, the bearing means made of refractory, perforated and athermic
steel and having a predetermined limited length, in particular extending preferably
between 30 mm and 60 mm, more preferably between 35 mm and 55 mm, and still more preferably
between 40 mm and 50 mm beyond the base, allow this header to be raised from the stovetop
so that a proper air flow can access the burner, in order to optimize the flame combustion
of the supplied gas, while obstacles found by the air grazing the stovetop and heat
loss towards the latter are minimized.
[0044] Moreover, still according to the invention, the header
1 comprises a connecting element
15 of the bearing means
9, in particular extended between the plurality of feet
13 and constrained thereto.
[0045] The connecting element
15, practically formed by a ring also preferably made of athermic material such as refractory
steel, represents an element for stiffening and containing the feet
13 as well as for centering the header
1 with respect to the burner
11.
[0046] According to the above, the main inlet
5 of the hollow body
2, which advantageously is circle-shaped, has length greater than or equal to about
135 mm, thereby allowing the present header to be coupled to burners having power
up to 3,2 kW and flame spreaders similarly having diameter up to 135 mm.
[0047] Additionally, the header
1 comprises an advantageously net-shaped protecting element
16 outside the layer of amorphous silica fiber
8 and the side wall
7, advantageously removably associated with the hollow body
2 and having in particular its lower portion associated with the base
4 and its upper portion with the top wall
6 of the hollow body
2 by means of a tightening wing nut
17.
[0048] In this way, the outer portion of the side wall of the hollow body is easy to be
accessed in order to clean the present header, in particular to remove from the outer
portion of the side wall
7 possible sulphate and/or carbonate residues which can be originated by the combustion
of the supplying gas, in particular if methane is used.
[0049] Still according to the invention, the header
1 comprises a handle
18 for the transportation thereof, the handle being arranged at the top wall
6 of the hollow body
2 according to the examples of the figures, although side handles can be also provided.
[0050] In particular, the handle
18 is also made of athermic material such as refractory steel, and is constrained to
a top portion of the protecting element
16.
[0051] A thermally insulating layer, generally referred to with numeral
19, arranged at the top wall
6 of the hollow body
2, together with specific insulating gaskets
20 arranged between the layer of amorphous silica fiber
8 and the top wall
6, complete the header
1.
[0052] Finally, still as regard the structural aspect, it should be said that the side wall
7 of the hollow body
2 advantageously comprises a stretched double metal net, and precisely an inner net
and an outer net, the layer of amorphous silica fiber
8 being comprised therebetween.
[0053] The double metal net, having an open area of at least 85%, allows the flow of combustion
gases to be maximized without significant pressure losses.
[0054] In accordance with the above, the header according to the present invention in practice
ensures that carbon monoxide emissions are zero, or almost zero and, in any case,
always considerably below the limits according to current regulations, thereby resulting
in total safety for the user.
[0055] It is possible to summarize the advantages of the present invention, already highlighted
in the description above, noting that it provides an infrared ray header for environmental
heating, the header being particularly cost-effective, lightweight, easy to be handled,
small overallsized and therefore portable, and adapted to a widespread use, in particular
of domestic and household type since it can be coupled to any burner of a gas stove
top.
[0056] In order to meet incidental and specific requirements, several variations and modifications
could be made by a field technician to the illustrated and described embodiments of
present invention, provided that all are included in the scope of protection of the
invention as defined by the following claims.
1. Portable infrared ray header (1) for environmental heating, comprising:
a hollow body (2) delimiting a central chamber (3), having a base (4) provided with
a main inlet (5), a top wall (6) and a side wall (7) at least partially gas-permeable
and extended from said base (4) to said top wall (6),
wherein said side wall (7) comprises radiating means for infrared radiation comprising
a layer of amorphous silica fiber (8) with silica content equal or higher than 99%;
wherein said header is apt to be coupled with a burner (11) for the combustion of
a gas and the respective emission of combustion gases into said central chamber (3),
said burner being outside of said central chamber (3), said header being characterized in that it comprises bearing means (9) for supporting said hollow body (2) on a stovetop
comprising said burner, at a predetermined limited distance therefrom.
2. Header according to claim 1, wherein said bearing means (9) are associated with said
base (4).
3. Header according to claim 1 or 2, wherein said bearing means (9) are essentially arranged
around said main inlet (5).
4. Header according to any one of the preceding claims, wherein said bearing means (9)
are made of athermic refractory steel.
5. Header according to any one of the preceding claims, wherein said bearing means (9)
comprise a plurality of feet (13).
6. Header according to any one of the preceding claims, wherein said bearing means (9)
are provided with a plurality of through holes (14).
7. Header according to claim 5 or 6, comprising a connecting element (15) having essentially
an annular shape and extended between said plurality of feet (13) and constrained
thereto.
8. Header according to any one of the preceding claims, wherein said bearing means (9)
have an extent from said base comprised between 30 mm and 60 mm, more preferably comprised
between 35 mm and 55 mm, still more preferably comprised between 40 mm and 50 mm.
9. Header according to any one of the preceding claims, comprising an essentially net-shaped
protecting element (16) being outside of said side wall (7), wherein said protecting
element (16) is removably associated with said hollow body (2).
10. Header according to any one of the preceding claims, comprising at least one handle
(18) for the transportation of said header, wherein said handle (18) is preferably
arranged at said top wall (6).
11. Header according to any one of the preceding claims wherein, during the use with said
burner, a flame (12) produced by said burner remains essentially outside of said central
chamber (3).