[0001] The invention relates to a system for the internal insulation of buildings, in particular
of slanted roofs according to the preamble of patent claim 1. The invention furthermore
relates to a respective mounting method for applying an internal insulation, advantageously
in the field of slanted roofs and a particularly suitable fastener element.
[0002] In the field of building insulation so called on rafter insulation is known for slanted
roofs wherein the insulation material is applied to rafters extending perpendicular
to a ridge beam of a roof, wherein the rafters are arranged at a distance from one
another and extend according to the slant of the roof. Thereafter a lower cover web
forming a water repellent outer layer is placed on the insulation material, thereafter
there is counter and support lattice work forming a support structure for the roof
tiles. Optionally a vapor barrier foil or a similar suitable climate membrane can
be provided in particular in a remodeling situation.
[0003] Additionally, also the portion between the rafters arranged at a distance from one
another can be filled with insulation material. So called clamping felts are typically
used for this purpose. Clamping felts are typically delivered on rolls and are provided
with evenly spaced marking lines. For insulation purposes, sections are cut off by
a knife or similar on site from the unwound clamping felt roll, wherein a length of
the clamping felt rolls corresponds to a clear width between the rafters and a predetermined
oversize. These clamping felt sections are accordingly inserted between the rafters
under pressure which builds up a reset spring force within the clamping felt so that
the clamping felt is firmly supported between the rafters. Due to a considerable thickness
of the rafters a large amount of damping material can be arranged between the rafters
due to a considerable thickness of the rafters when providing between rafters insulation
which naturally increases the damping effect.
[0004] The subsequently described invention does not relate to external insulation of buildings
but to an internal insulation of buildings wherein the insulation material is arranged
from an inside under the inward oriented faces of the rafters (so called under rafter
insulation). Also for under rafter insulation a support lattice structure is used
which is formed by slats or metal profiles attached at the rafters at a distance from
one another like in on rafter insulation. This support lattice structure/metal substructure
is arranged from an inside on the respectively deployed insulation materials and attached
at the rafters with fastener elements, as an alternative thereto, the support lattice
structure is applied first and the insulation materials are introduced thereafter.
The support lattice structure is used for receiving the inner covering for which typically
sheet rock is used which is attached at the support lattice structure with screws.
Insofar a force introduced through the support lattice structure has to be received
overall by the fastener elements.
[0005] When there are walls made from a beam construction, either in the field of slanted
roofs or when there are walls that extend over the entire height of a story and which
have a wooden structure, the internal insulation is analogously applied to the rafter
wherein also here an intermediary rafter insulation is typically, this means insulation
material is arranged between the offset support rafters. Since this configuration
differentiates on the one hand side between rafters for roof construction and on the
other hand side beams for walls the term rafter element is subsequently uniformly
used for beams and rafters like the term slat element typically includes slats made
from wood and also optionally used profile strips made from plastic or sheet metal,
in particular so called C or CD profile strips. Also the term under rafter insulation
is uniformly used for the internal insulation placed in front of the rafter elements
in a slanted roof and also in a vertical wall.
[0006] A system of this type for internal insulation of slanted roofs formed by rafters
is known from
WO 2009/103 911 A2. Thus insulation plates made from mineral wool for heat and/or sound insulation are
placed onto the rafters from an inside and supported by anchor elements which are
configured like bolts. These bolt type anchor elements are attached at the rafters
by an integrally formed base portion and respectively include a head piece which is
configured for receiving U-profile bars, wherein the head piece can be furthermore
clipped onto an anchor element and which is furthermore also provided with clip in
grooves for clipping on the profile bar. After arranging the insulation elements at
the rafters the U-profile strips are clipped onto the head pieces of the anchor elements
transversal to the longitudinal direction of the rafters, so that a support lattice
structure is formed which is eventually used for receiving the cover elements, in
particular sheet rock plates. These sheet rock plates are typically attached by self
cutting bolts at the support lattice structure from an inside of the room wherein
the support lattice structure is made from suitable profile strips.
[0007] The insulation material plates are thus arranged between the rafter and the head
element of the anchoring elements, optionally with a vapor barrier or a similar climate
membrane arranged there between. The anchoring elements are arranged at an inside
of the rafters through the integrally formed base pieces through a bolted connection.
An adaptation through thermal insulation plates with different thickness is either
provided through a respective offset of the bolted connection of the anchor elements
at the rafter through the base element or the base element is formed from plural sections
arranged behind each other which are connected with one another through weak sections,
so that respective sections are separable from the base element as a function of the
thickness of the thermal insulation plate. This system however causes a certain assembly
complexity, in particular with respect to adaptation to heat insulation plates with
various thickness. Also during assembly the insulation elements arranged at the rafters
are not secured against falling off which makes insulating large surface roofs more
difficult.
[0008] A system for internally insulating buildings is known from
WO 2006 / 061 538 A1 for insulating walls formed from bricks or wall elements, wherein mineral wool insulation
elements are arranged at an inside of the wall made from wall elements which is oriented
towards the interior space of the building, wherein an inner covering is applied to
the mineral wool insulation elements. Also here sheet rock plates are used in particular
for the inner covering.
[0009] In this system horizontally extending profile strips are attached at the built up
wall into which support elements are clipped at a uniform distance from one another
wherein the support elements protrude from the profile bars to an interior of the
room. Horizontally extending profile strips are also arranged at the upper and at
the lower end of the built up wall. Eventually the insulation material elements are
placed onto bolt shaped support elements. Thereafter respective locking elements are
placed onto the protruding bolts of the support elements, wherein the locking elements
are provided with head elements with clip in grooves into which in particular vertically
oriented C profile strips are clipped. The bolt of the support element and also a
respective inner borehole of each locking element are provided with opposite engagement
profiles in the form of rib bands with free spaces in between in which a longitudinally
extending rib shaped bar is configured. Depending on the rotational orientation of
the locking elements, they can be moved together with the vertical C profile strips
clipped thereto on the bolts of the support element in a direction towards the applied
damper element. In the desired position the locking elements are then locked by rotating
a lever arranged at the locking element, so that the vertical profile bars are fixated
in the desired insertion position at a distance to the horizontal profile strip on
the support elements. Thereafter the sheet rock plates are placed onto the vertical
profile bars and threaded together with screws with self cutting thread with these
profile strips in order to form the inner covering.
[0010] Various quick attachment elements are furthermore known from (
EP 2 476 921 A1,
EP 2 476 922 A1) through which profiles strips are connectable with each other with an adjustable
distance, in particular for connecting thermal insulation and/or sound insulation
elements for building walls. These quick connecting elements are provided with an
anchor bolt provided with a head piece for connecting to a C-profile and an insertion
bolt insert able therein, wherein both elements are provided with corresponding rib
bands over a partial circumference. In one orientation the insertion bolt can be moved
relative to the anchor bolt and can interlock in a desired plug in position or insertion
position by a rotation by 90° similar to
WO 2006 061 538 A1.
[0011] In particular in the field of slanted roofs increasingly an under rafter insulation
is used, thus always in combination with a between rafter insulation. This type of
insulation is used for new construction and also for renovating buildings. Thus it
is important that the support lattice structure is leveled as precisely as possible
over the entire roof surface in order to receive the fairing elements so that the
covering arranged on the support lattice structure is flat and level over the entire
roof portion, in particular to provide an optically appealing surface configuration
for the inner spaces provided under the roof portion. This leveling is very complex
and time intensive, in particular due to the fact that the support lattice structure
is attached at the rafters by a plurality of anchoring or attachment elements which
overall have to be adjusted an set accordingly for leveling, e.g. by placing wood,
veneer or plastic plates with different thickness behind the slats/profiles. Furthermore
the inner insulation of slanted roofs is advantageously provided with insulation elements
with different thickness which typically has the consequence that a plurality of different
attachment elements has to be used for inner insulations of this type which are to
be attached at the rafter in a suitable manner and respectively at a correct position
for receiving the slats for the support lattice work and furthermore with a respective
distance from the rafter in order to be able to receive the insulation elements arranged
between support lattice work and rafters and vapor retarder foils or similar climate
membranes. Thus the assembly of insulation elements for this type becomes very complex
for an internal insulation of this type and based on errors during assembly difficulties
occur thereafter when cover plates are applied in a separate process step because
sufficient leveling of the support lattice work is missing. This requires additional
complex measures, wherein damping can become time consuming and also expensive. Practical
applications have shown that errors during such internal insulations are quite frequently
caused by a deficient execution of the so that there is a need for a suitable mounting
system for an internal insulation of this type, in particular in the slanted roof
field.
[0012] Thus it is an object of the invention to provide a suitable system for an internal
insulation of this type which can be used for mounting the insulation elements in
a quick, simple and safe manner and in order to facilitate the execution of the insulation
work and in order to prevent or avoid a deficient execution of the insulation caused
by the mounting. It is another aspect of the invention to not only provide quick assembly
but in particular also a precise assembly which in a simple manner facilitates an
even leveling for subsequent layup of covering plates.
[0013] This object is achieved according to the invention by a system with the features
of claim 1.
[0014] According to the invention the slat elements are arranged to form the lattice work
for the fairing through attachment elements which are divided into a base element
and an attachment element thus so that the attachment element that can be arranged
on the base element is adjustable into a desired elevation position relative to the
base element and so that the attachment element is lockable in this position. Furthermore
the attachment element includes a receiver element for the slat element of the support
lattice arrangement thus a support for forming the under rafter insulation thus a
support for the insulation elements is provided that are placed from below to the
rafter elements for forming the under rafter insulation during the assembly by the
base elements attached to the rafter elements, wherein in particular clamping felts
are used for this purpose which when they are arranged between the connectors respectively
provide support due to the built up reset forces. Thus support function for the insulation
elements of the under rafter insulation is in particular important for the main application
of insulating the slanted roof. Due to the attachment elements that are respectively
placeable onto a base element a desired distance to the rafter can be adjusted which
is advantageous because insulation elements with different thickness are used as required
for the below rafter insulation. For clamping felts in a range of the below rafter
insulation for example thickness dimensions in a range of 60 mm to 120 mm and above
are typical. Simultaneously an individual leveling for the support lattice work is
feasible so that a flat surface for the covering elements can be provided in a simple
manner that are applied to the lattice structure. After the leveling has been performed
only the slats have to be arranged in the receiver provided on the attachment element.
[0015] In particular receiver shoes with a U profile shaped receiver are suitable as receiver
elements, wherein these receiver shoes are used in particular when slats made from
wood are used. The receiver shoe is thus advantageously configured for the typical
slat dimension of 60 x 40 mm, wherein for other slat dimensions thus 50 x 30 mm certainly
also accordingly configured receiver shoes can be used. For improving support of the
slats during assembly it is useful that knob or hook shaped protrusions are configured
at least at one of the U-arms of the receiver shoe, so that a temporary support is
provided as an assembly support already after the slat is inserted until the slat
has been bolted to the receiver shoe. Depending on the application also profile strips
made from sheet metal or plastic are used for forming a support slat, in particular
C- profiles or CD profiles and similar. For this application the receiver element
is provided as a head piece with laterally provided grooves for clip connecting profile
strips of this type.
[0016] For mounting the attachment devices typically an assembly tool is used according
to the invention wherein the assembly tool is configured band shaped and which includes
positioning elements in a predetermined even distance, wherein a distance of the positioning
elements from one another corresponds to the desired distance of the slat elements
for forming the support lattice work. These assembly tools are attached along the
rafter bottom side oriented into the interior of the space so that the positioning
elements configured or provided thereon facilitate an exact and also quick arrangement
of the attachment devices at the rafters during assembly which is very advantageous
for an exact orientation of the support lattice work that is to be subsequently attached
and which also facilitates a quick fixation of the attachment device at the rafters
without complex measuring steps.
[0017] For an assembly aid according to the invention an adhesive tape with a release foil
is useful thus with a glue surface on one side which is covered by the release foil
wherein the release foil can have graphic markers as positioning elements, for example
a cross shaped marking, a circular marking and similar depending how the base element
is configured in the attachment portion at the rafter, so that a simple and form fitting
placement of the attachment devices at the rafter is facilitated.
[0018] When required also pedestal elements can be used as positioning elements wherein
the pedestal elements are also attached on a band with a distance from each other
and wherein the pedestal elements are already provided with a receiving mechanism
which corresponds to the base element so that also without screw, nails or similar
mechanical attachment devices an anchoring of the base element at the rafter can be
provided merely by inserting the base element into the respective pedestal element.
Advantageously clip connections in particular also a bayonet connection are used as
a quick coupling connector. A quick coupling connector of this type has the advantage
that assembly times can be reduced significantly since screwing the attachment elements
to the rafter can be omitted, typically a multiple screw connection is respectively
provided per attachment device. The band connecting the pedestal elements can be attached
in a suitable manner, thus through adhesion, with mechanical attachment devices or
similar at the rafter.
[0019] The base element advantageously includes a pedestal which is provided in an advantageous
variant at its lower end with at least one side ways protruding attachment flange,
in particular one attachment flange protruding from one side of the pedestal or in
particular two attachment flanges protruding at opposite sides from the pedestal through
which the attachment at the rafter is provided by a bolted connection, a nailed connection
or similar. In another advantageous variant which facilitates omitting the screw connection
process the base element is configured as complementary connector element relative
to the pedestal element in order to facilitate a quick coupling of the base element
at the rafter element in that the base element is configured as a clip element, or
in particular as a bayonet closure element or similar.
[0020] Thus it is also advantageous according to the invention to combine plural different
attachment options in the same base element wherein for example the lower portion
of the base element can be configured as annular shoulder in case of a bayonet closure
wherein the shoulder includes radial protrusions for forming the bayonet closure element,
wherein the radial protrusions reach behind respective grooves in the pedestal element,
wherein however the annular shoulder is also additionally provided with openings for
a pass through of screws or similar attachment devices, so that the attachment of
the base element can be optionally performed with a bayonet closure or with a threaded
connection or similar mechanical attachment devices.
[0021] It is advantageous to configure the base element as a simple sheet metal component
or plastic component, in particular as an injection molded component which facilitates
a cost effective production of these base elements. This is advantageous in particular
because the attachment devices of this assembly system are mass produced components.
[0022] The attachment element that can be arranged at the base element however can also
be advantageously configured as inserted element, wherein the base element is then
accordingly configured for a respective receiver, in particular with a receiving bushing
for receiving the inserted element. Thus the placement position of the inserted element
in the base element is advantageously provided by form and/or friction locking, in
particular by an interlocking fixation or a clamping process.
[0023] When using an attachment element configured as an insertion element the receiving
bushing can be configured in a simple manner in a single wall socket so that the socket
is provided with horizontal slots that are offset on top of one another so that bars
are configured above one another between the slots on the socket. These bars when
configured as a sheet metal component can be sequentially shaped in opposite direction
from the pedestal outward in particular cambered in order to form the receiving bushing.
This is advantageous because a receiving bushing can thus be configured in a simple
manner for example from a simple single wall sheet metal component thus an L shaped
sheet metal component configured as a base element wherein the sheet metal component
is then used for receiving the insertion element. In an advantageous variant thus
the insertion element can be provided with a suitable engagement profile like e.g.
interlocking elements wave profiles rib strips teethings, threaded profiles and similar
and the receiving bushing can be provided with a complementary engagement profile
for mutual engagement. Thus an elevation adjustment and also a height adjustment and
a fixation due to engagement are feasible. Teethings, waves and ribs are particularly
suitable as engagement profiles which are advantageously arranged on top of one another
like a band.
[0024] In an advantageous embodiment the insertion element includes two offset placement
tongues which are used for engaging the receiving bushing of the base element wherein
the placement tongues have a guide function and a support function. Between the two
placement tongues the actual leveling element particularly in the form of a leveling
screw can be provided which then interacts with a complementary threaded profile in
the receiving bushing.
[0025] In an advantageous embodiment the leveling screw does not have an engagement profile
in its upper portion but rather has a smooth shaft and is supported in a bar connecting
the two placement tongues in a clip connection axially fixated in the insertion element
but freely rotatable. Thus it is advantageous to provide the bar with a receiving
bushing in which slots are configured so that the bar is sufficiently flexible in
the receiving portion of the leveling screw in order to facilitate clipping in the
leveling screw. Leveling the insertion element relative to the base element is performed
by threading the leveling screw in or out.
[0026] In a simple cost effective variant the insertion element can be directly formed merely
by a leveling screw, at whose upper end only the receiver element for receiving a
slat element is provided.
[0027] The leveling screw can be provided with a suitable thread profile or thread, wherein
standard threads can certainly be used for cost reasons. The base element with which
the leveling screw cooperates is thus provided with a complementary thread profile
or thread as a receiving bushing. Calculations with maximum load through covering
plates below the below spar insulation and in view of the weight of the insulation
material have shown that the form locking due to interaction of the leveling screws
with the respective receiving bushings of the base element suffices with multiple
safety for the required load bearing. As required an additional friction locking clamping
between leveling screw and base element can be provided through respective configuration
of the receiving bushing, thus through subdividing into bars that are arranged on
top of each other which are separated from one another through slots, wherein the
friction locking clamping superimposes the form locking between the leveling screw
and the base element and additionally contributes to a respective load bearing.
[0028] In an advantageous embodiment the pedestal at its upper end which is remote from
the rafter is provided with a flange on a partial circumference of the pedestal which
protrudes sideways, in particular with a flange that laterally protrudes beyond the
pedestal which provides a contact surface for a placement of a vapor retarder foil
or a similar climate membrane and also an advantageous support of the damping elements
applied to the rafters for under rafter insulation during the mounting process, in
particular during subsequent application of the elements for the support lattice work.
This is particularly advantageous for the main application of a slanted roof. Thus
it can be advantageous to provide a flange on a separate component in particular on
a sleeve that can be placed onto the upper end of the base element that is remote
from the rafter.
[0029] In another variant the insertion element is configured for forming a clamping mechanism
for this purpose advantageously a clamping wedge received in the insertion element
can be used wherein the clamping wedge interacts with a complementary wedge opposite
surface at the insertion element. Through a movement of the clamping wedge relative
to the insertion element the clamping wedge can be adjusted from a mounting condition
in which the insertion element is easily insert able into the base element and thus
elevation adjustable relative thereto into a fixation position in which the insertion
element is anchored in the base element.
[0030] For clamping the clamping wedge in this manner a turning bolt provided with a grip
handle and an eccentric element is particularly suitable for adjusting the clamping
wedge into the two positions, thus the mounting position and the fixation position
advantageously the clamping wedge is attached through a suitable coupling at the interconnection
at the insertion element. Thus it is advantageous that two grip handles are used namely
one respective grip handle on one side of the insertion element. This embodiment has
the advantage that a subsequent leveling can be performed in a simple manner also
after applying the support lattice work in that only the grip handles are accordingly
pivoted by 180°from the mounting position into the arresting position and vice versa.
[0031] In an advantageous embodiment the clamping wedge is provided with a wedge surface
on its rear surface, wherein the wedge surface interacts with a complementary wedge
surface of the wall element of the insertion element which receives the wedge, and
in particular bridges two lateral insertion tongues. A movement of the clamping wedge
relative to the wall element presses the clamping wedge outward so that a clamping
of the clamping wedge mechanism within the receiving bushing of the base element is
performed.
[0032] Advantageously the insertion element at its surface interacting with the receiving
bushing, in particular the bars of the receiving bushing is provided with an engagement
profile, in particular a groove profile and interacts with a complementary engagement
profile in particular a groove profile in the receiving bushing or at the bars. A
wave profile is particularly suited as a groove profile this engagement profile provides
an advantageous support of the insertion element inserted into the receiving bushing
for assembly already before clamping the insertion component in the receiving bushing
so that the insertion elements placed so to speak overhead are already accordingly
supported in the base elements or in the receiving bushing during the assembly process.
[0033] In combination with the clamping wedge mechanism according to the invention the wedge
mechanism is not limited to the embodiment described supra, rather the wedge surfaces
can also be formed differently or at another location. For example respective wedge
surfaces can also be provided at the opposite placement tongues of the insertion element
wherein the wedge surfaces cooperate with complementary wedge surfaces that are provided
at an edge of the clamping wedge. Also this way a respective elevation adjustment
of the clamping arrow can provide a fixation within a receiving bushing or within
the base element. Certainly also other variations of the clamping wedge mechanism
can be easily implemented.
[0034] In another embodiment it is useful to configure the attachment element not as an
insertion element but rather as an attachment element which reaches over the base
element during attachment or wherein the base element penetrates the attachment element.
[0035] In another variant the attachment element is configured by an arresting bolt which
is configured with a respective engagement mechanism in particular a mechanism in
which the arresting bolt is elevation adjustable relative to the receiving bushing
of the pedestal when the arresting bolt is adjusted in rotation and fixated relative
to the base element in another rotational orientation, in particular for a pivoting
by 90°. In particular rib bands made from ribs arranged on top of one another, in
particular bar shaped ribs are suitable as engagement mechanism wherein the ribs are
arranged in particular at the arresting bolt opposite to one another, wherein a longitudinal
bar is configured on each side of the arresting bolt in the space between the two
rib bands. Also the receiving bushing is provided with a complementary profile. When
the arresting bolt is aligned relative to the receiving bushing of the pedestal so
that the two longitudinal bars correspond with both rib bands within the receiving
bushing the arresting bolt can be adjusted relative to the pedestal. For a rotation
by 90° opposite rib bands engage each other which then provides axial locking of the
arresting bolt. This pivoting can be advantageously performed by a grip handle laterally
protruding from the arresting bolt which facilitates in a simple manner a subsequent
leveling also for when the lattice work has already been applied.
[0036] According to another advantageous variant the pedestal of the attachment device is
configured with a plug in shoe which is used for receiving the insertion element on
which the profile bar or slat is received. Advantageously the plug in shoe is suspended
at the pedestal and supported floating with respect to pressure or spring elastic.
The plug in shoe can be configured in one component or can be advantageously configured
in two components and can be produced and arranged integrally in one piece with the
pedestal or also separately from the pedestal. The pedestal is thus in particular
configured by two flange shaped elements which are arranged opposite to each other
thus with a distance from one another so that an intermediary space is formed for
receiving the plug in shoe.
[0037] The plug in shoe is provided with an opening, in particular a bushing shaped opening
for receiving the insertion element, in particular an insertion member arranged at
this location which is configured with a threaded profile or an engagement profile,
in particular a finely structured interlocking profile with interlocking distances
of advantageously between 1 mm and 3mm, advantageously approximately 1.5 mm. The plug
in shoe is thus configured so that inserting the plug in element thus advantageously
a screw the opening is expanded thus advantageously against a suspension of the plug
in shoe within the pedestal which eventually leads to a wedging and clamping in a
desired mounting position.
[0038] Advantageously the plug in shoe is arranged within the pedestal or between the flange
elements by bar shaped lobes which are arranged on both sides of the plug in shoe
and which extend between the plug in shoe and the flange elements and which are furthermore
advantageously arranged in series respectively on top of one another at a distance
from one another. In a mounting position of the pedestal the lobes extend from the
flange elements in a direction towards the plug in shoe upward at a slant angle, thus
advantageously at an angle of approximately 30° to 60°, further advantageously 35°
to 55°, particularly advantageously 45°.
[0039] The plug in shoe advantageously includes a bushing shaped component which defines
the opening for receiving the plug in screw. Thus it is particularly advantageous
for an integral configuration of the shoe in one piece that the plug in shoe is slotted
up to the receiving opening so that it can expand when inserting the plug in element
or the screw while building up reset forces. In an advantageous manner the plug in
shoe is configured in two components including a head expansion that may be arranged
at one end and thus it is advantageous that the insertion shoe is integrally configured
with the remaining pedestal element for an integral configuration of the plug in shoe
and also for a multicomponent configuration in particular a two component configuration
of the plug in shoe, wherein the connection of the pug in shoe with the flange elements
is provided through the lobes that are arranged on top of one another and provided
on both sides. The opening in the bushing shaped portion of the plug in shoe is thus
configured with an interlocking profile or a thread profile complementary to the plug
in element so that interlocked plug in positions can be taken when inserting the plug
in element or the insertion element.
[0040] This configuration yields a very quick and simple assembly of the insertion elements.
The insertion element only has to be pushed or inserted into the opening of the plug
in shoe, thus until the insertion movement stops wherein the insertion element remains
fixated at this location. Now when the covering thus the profile bars or slats and
sheet rock plates are applied then as a matter of configuration the clamping force
between the pedestal and the insertion element increases so that a safe positioning
in the desired mounting position is facilitated. Thus also a simple adjustment is
possible when a manual pressure is applied to the expanded head element of the plug
in shoe since this pivots the lobes upward in mounting position so that the clamping
is reduced or removed so that an easy adjustment of the insertion elements is possible
through translatoric insertion or movement of the insertion element within the pedestal.
In an assumed desired interlocking position a fine adjustment is then possible in
as far as rotating the screw facilitates an adjustment within the interlocking distance
of the interlocking or thread profile. For easier turning for the purpose of adjustment
the screw or the insertion element is advantageously provided with a square or hexagon
or similar for applying a suitable tool for turning the screw.
[0041] According to another advantageously embodiment the insertion element thus in particular
the screw is provided with an expanded top at its end that is oriented away from the
free end, wherein the plug in element can be snap locked into the head of the insertion
element which is thus provided with downward protruding clamping or clip members.
Thus the clamping is provided so that after clamping the insertion element or the
screw the plug in element is still rotatable within the head of the insertion element
in order to perform readjustments.
[0042] In an advantageous embodiment of the invention the insertion element is universally
configured for receiving a profile bar and also a slat. Thus, it is advantageous to
provide two laterally opposed grooves at the top element for snap locking the profile
bar and a stop bar that is laterally arranged and downward extending in mounting position
for laterally attaching the slat which can then be screwed together with the top element
by regular screws. This configuration has the advantage that various individual elements
do not have to be stocked.
[0043] With the attachment device according to the invention a quick and simple mounting
of an inner insulation can be provided in particular at slanted roofs. Thus advantageously
initially the positioning elements are arranged along each rafter thus through a an
adhesive tape or a threaded connection so that thereafter the base element can be
applied one after another at exactly predetermined positions. Since the positions
are predetermined by the positioning elements provided on the bands no complicated
measuring steps are required for determining the individual attachment points which
facilitates a quick and simple placement and attachment of the base elements at the
rafters. Thereafter the under after insulation is quickly arranged wherein the insulation
elements can be fixated between the base elements in particular by a flange provided
at the base element against drop down during assembly. Thereafter optionally also
a vapor retarder foil or another suitable climate membrane can be applied in particular
on the flanges of the base element, thereafter the attachment elements are applied
to the base elements and eventually the lattice elements are arranged thus through
a threaded connection with the accordingly configured receiving shoes. Attaching the
climate membrane foil can be provided through glue pads provided on the flanges wherein
the glue pads can be provided with a release liner for activating the glue connection.
Particularly advantageous are glue pads based on a self-adhesive and simultaneously
sealing compound which provide an air tight sealing of the penetrations of the foil
in addition to the fixation of the foil. Suitable compounds are known to a person
skilled in the art and provided by various vendors.
[0044] As an alternative to factory mounting the glue pads at the flange surfaces they can
be applied to the flanges with a dispenser when mounted on site as required. This
takes care of the fact that in a significant number of cases the climate membrane
is directly attached to the rafters, so that the insulation according to the invention
is arranged in front of the air tight layer on an interior side of the space and no
foil layer is applied to the flanges wherein the factory attachment in many cases
represents unnecessary complexity.
Alternatively the surfaces of the flanges can be provided with a hook and loop type
surface structure for attaching the foil which cooperates with a respectively configured
surface structure of the vapor retarder.
[0045] For the bands with the positioning elements it is advantageous to standardize them
already for a particular length, thus with a predetermined distance of the positioning
element relative to each other. The band length is influenced by process considerations
and can be for example 10 meters. The distance of the positioning elements is determined
by fire protection and static requirements and the size of the covering elements used,
advantageously sheet rock plates typical distances are between approximately 40 cm
and 62. 5 cm, the graphic marking elements are thus advantageously adjusted to the
attachment element of the base element, so that the base element is only placed and
positioned against the graphic pattern and can then immediately be screwed down or
attached by a suitable quick connector.
[0046] Subsequently advantageous embodiments of the invention are described to schematic
drawing figures, wherein:
- FIG. 1
- illustrates a portion of a slanted roof with rafters from an interior;
- FIG. 2
- illustrates a detail view of the slanted roof of FIG. 1 with an assembly aid with
a graphic marker;
- FIG. 3
- illustrates another embodiment of an assembly aid with pedestals arranged on a band;
- FIG. 4
- illustrates a detail view of a portion of the slanted roof with the band that is provided
with pedestals according to FIG. 3;
- FIG. 5
- illustrates a first variant A of an attachment device in an exploded view;
- FIG. 6
- illustrates a view of a pedestal or base element of the attachment device illustrated
in FIG. 5;
- FIG. 7
- illustrates the attachment device illustrated in FIG. 5 in a functional position before
assembly;
- FIG. 8
- illustrates the attachment device in an arrested position;
- FIG. 9
- illustrates a side view of the attachment device;
- FIG. 10
- illustrates a front view of the attachment device in assembled condition;
- FIG. 11
- illustrates a top view of a screw supported in the attachment element;
- FIG. 12
- illustrates a sectional view (horizontal sectional view) of FIG. 11;
- FIG. 13
- illustrates another embodiment of the attachment device in variant B in an exploded
view;
- FIG. 14
- illustrates a pedestal before assembly at a base element;
- FIG. 15
- illustrates a pedestal according to FIG. 14 in mounted condition;
- FIG. 16
- illustrates a pedestal with insertion component to be received therein and insulation
elements arranged on the rafter;
- FIG. 17
- illustrates the previously illustrated attachment device in a lateral view;
- FIG. 18
- illustrates the attachment device according to FIG. 17 in a front view with a profile
bar snap locked on;
- FIG. 19
- illustrates another alternative embodiment of variant C before the mounting position;
- FIG. 20
- illustrates a variant C in insertion elements received in the pedestal;
- FIG. 21
- illustrates a pedestal of variant C with insulation element mounted on a rafter;
- FIG. 22
- illustrates a detail view of an insertion element for a clamping wedge mechanism;
- FIG. 23
- illustrates a detail view of the insertion element in an arresting position of the
clamping wedge;
- FIG. 24
- illustrates a side view of variant C in mounted position;
- FIG. 24A
- illustrates a partial sectional view of a clamping wedge mechanism according to FIG.
24 in an inserted position when inserting an inserted component into a position representing
a receiving bushing;
- FIG. 24B
- illustrates a respective partial sectional view analogous to Fig. 24A in a fixated
position of the clamping wedge relative to the inserted component;
- FIG. 25
- illustrates a front view of the variant C;
- FIG. 26
- illustrates another embodiment of an attachment device according to variant D in an
exploded view;
- FIG. 27
- illustrates a view of a pedestal of an attachment device according to FIG. 26;
- FIG. 28
- illustrates the attachment device of FIG. 26 before inserting the insertion element;
- FIG. 29
- illustrates the attachment device illustrated in FIG. 28 with the fixated insertion
element for receiving a wooden slat;
- FIG. 30
- illustrates a side view of the variant D with a received sheet metal profile bar;
- FIG. 31
- illustrates a front view of the embodiment according to variant D with a received
sheet metal profile bar;
- FIG. 32
- illustrates a multifunctional receiving element for an attachment device;
- FIG. 33 - 38
- illustrate plural views of sequential steps of a mounting method using the system;
- FIG. 39
- illustrates another embodiment of the fastener in an exploded view;
- FIG. 40
- illustrates a perspective view of a fastener before inserting the insertion element;
- FIG. 41
- illustrates a view according to FIG. 40 in which the insertion element is inserted;
- FIG. 42
- illustrates a side view of the socket with a received screw;
- FIG. 43
- illustrates three views of a socket of this embodiment in operating condition and
with a screw of the insertion element;
- FIG. 44
- illustrates a side view of the embodiment according to FIG. 39 illustrating the receiving
head;
- FIG. 45
- illustrates a side view of the fastener showing the slat attachment at the head;
- FIG. 46
- illustrates the fastener according to FIG. 39 with the profile bar snap locked on;
- FIG. 47
- illustrates a corresponding representation of the fastener with the wooden slat attached;
- FIG. 48
- illustrates a perspective exploded view of another embodiment in an application for
receiving a sheet metal profile or a wooden slat;
- FIG. 49
- illustrates a perspective view with a sheet metal profile snap locked on;
- FIG. 50
- illustrates detail namely the head piece of FIG. 49 in a blown up view;
- FIG. 51
- illustrates a respective view with a screw for attaching a wooden slat;
- FIG. 52
- illustrates a side view of the attachment device with the profile bar snap locked
on, and;
- FIG. 53
- illustrates a respective view with a wooden slat to be received.
[0047] Subsequently the invention is described with reference to a slanted roof configuration
with rafters, wherein this embodiment is also implementable for beam structures of
vertical walls.
[0048] It is well known that slanted roofs in a simple embodiment are made from an upper
bridge beam at which rafters are attached on both sides in uniform intervals, thus
on a left and on a right side of the bridge beam. At a lower end the rafters are attached
at so called base beams. In case of an under beam insulation slats are arranged at
an inside of the rafters, thus on an inward oriented side of the rafters transversal
to the rafters wherein the slats are attached at the rafters which in turn are arranged
along the rafters at a distance from one another and which form the horizontal support
lattice work for receiving the inner fairing. The slats of the support lattice work
do not only have to be able to carry the load but also have to be leveled precisely.
Between this support lattice work the under spar insulation is advantageously attached
with a thickness that corresponds to the slat depth wherein the so called inter slat
insulation can be additionally arranged between the slats.
[0049] FIG. 1 schematically illustrates the configuration of one half of a slanted roof
1 with rafters 2 that are arranged at a distance to one another, a between rafters
insulation 4 which is typically arranged flush with the rafters between the rafters
2, this means whose thickness corresponds to the height of the rafters and which completely
fills the space between the rafters, a ridge beam 6 extending transversal to the rafters
2 and a bottom beam or threshold 8 and support lattice work arranged there between
which is formed from slats 10 arranged at a distance from one another and extending
transversal to the rafter.
[0050] In the embodiment illustrated in FIG. 1 eight slats 10 are provided in an exemplary
manner between the ridge beam and the base beam 8 and wherein the slats 10 are attached
at six rafters 2.
[0051] For a slanted roof half with a total of 6 rafters according to FIG. 1 this means
that the slats have to be screwed down in a complex manner at 48 attachment points
12 and that they also have to be leveled. Thus FIG. 1 illustrates the slats 10 which
extend horizontally and transversal to the rafters and which are not illustrated in
a three dimensional manner but only has transversal bands for simplification purposes.
[0052] In case of the under rafter insulation described in an exemplary manner for description
purposes the slats 6 have to be arranged at a distance to the rafters 2 so that respective
insulation elements can be arranged in the space between the rafters and the rear
side of the slats 6. Thus according to the invention special attachment devices are
attached which on the one hand side support the slat 6 respectively at a respective
distance to the rafters 2 attach them at the rafters and furthermore are also configured
so that they receive the slat 6 or can alternatively also receive C-profile bars and
can be leveled in elevation which then forms the lattice work for the fairing that
is eventually to be applied and which is mostly made from sheet rock plates. Attachment
devices of this type are subsequently illustrated and described in different advantageous
embodiments.
[0053] It is self-evident that this assembly work is complex, namely FIG. 1 only shows a
roof half with 6 rafters in an exemplary manner. However typically many more rafters
are provided per roof half of a roof thus also more attachment points for anchoring
the support lattice work at the rafters.
[0054] In order to precisely attach these attachment devices at the provided attachment
positions 12 which can be provided by a screw connection assembly aids are advantageously
provided. For this purpose an adhesive tape is particularly suited wherein the adhesive
tape can be wound from a roll and can be used for an adhesive attachment along each
rafter 2 and wherein the adhesive tape is marked with markings 14 at a visible side
that is oriented away from the adhesive joint with the rafters wherein the markings
are arranged at even distances over the length of the adhesive tape 16 thus according
to the nominal distance of the slats 10 of the support lattice work of the roof. A
respective embodiment is illustrated based on FIG. 2 in which the respective adhesive
tape 16 are already glued against the face of the rafters 2 oriented towards the interior
of the room. The markings 14 which are provided on the visible side of the adhesive
tape 16 and arranged at even distances from one another over the length of the adhesive
tape are also clearly visible wherein the markers in this embodiment are formed in
an exemplary manner by a cross marking. Other markings are also possible.
[0055] For an even orientation of all attachment points along the rafters of a roof half
a thread 18 can be advantageously run horizontally on the rafters under tension so
that all tapes for a roof half can be attached exactly in a line guided by the first
markings and glued on the rafters on in another manner for example by staples. Alternatively
this horizontal orientation axis is visualized by a construction laser. This yields
an even pattern for all attachment points so that the attachment devices can be fixated
exactly at the provided attachment points at the rafters.
[0056] A variant of a mounting aide of this type are illustrated in FIGs. 3 and 4 wherein
the mounting aide is formed by a band 20 that is wound into a roller, in particular
a band made from plastic material on which pedestal elements 22 are arranged, thus
at uniform distances from one another wherein the distance corresponds to the provided
distance between the slats 10 of the support lattice work. These pedestal elements
22 can be suitably attached on the band 20, thus through gluing, clip connection,
inserted connection and similar. In the illustrated embodiment of FIG. 3 and 4 the
pedestal elements 22 are centrally provided with an opening 24 through which the pedestal
elements 22 can be attached at the rafters 2, in particular by screws, nails or similar.
[0057] In FIG. 4 in turn illustrates a thread 18 that is advantageously horizontally strong
over the slats for precise alignment wherein the upper most pedestal elements 22 can
be exactly applied to the thread so that a uniform orientation of all pedestal elements
of the bands provided for the rafters can be provided in a simple manner.
[0058] As will be described infra in more detail the pedestal elements are provided with
coupling members which facilitate a simple arrangement of the attachment devices at
the pedestal elements, thus through a bayonet closure, clip interconnection or a similar
quick connector. A connector of this type also facilitates dismounting attachment
devices of this type.
[0059] These assembly aids facilitate a correctly positioned fixation of the attachment
elements for the desired support lattice work and thus of the support slats or alternatively
C or CD profile strips and similar made from sheet metal or plastic material. As stated
supra the support lattice work has to be attachable at a distance from the rafters
in order to be able to arrange the insulation that is provided between the rafters
and the support lattice work. Furthermore the support lattice work also has to be
precisely leveled in elevation which requires an exact orientation of the mounted
slats at a level in order to provide an even surface for the fairing to be applied.
Attachment devices suitable for this purpose are subsequently described in more detail.
[0060] The first embodiment of a respective attachment device is described with reference
to FIGs. 5 - 10 wherein FIG. 5 illustrates an exploded view of all elements of the
attachment device according to a first variant A.
[0061] As evident from FIG. 5 this attachment device is provided in particular for use together
with a mounting aid according to the previously described adhesive tape 16 with markings
14, thus in a cross configuration, wherein the adhesive tape 16 is illustrated in
FIG. 5 for better representation only as a partial section like the rafter 2. The
attachment device designated as 26 is made from a base element 28 to be attached at
the rafter 2 and an attachment element 30 configured as an insertion element 31, wherein
FIG. 5 illustrates two embodiments of the insertion element 31, namely on a right
side for receiving a slat 10 made from wood and on a left side for receiving a profile
bar, namely a C- profile bar made from sheet metal which like the slat 10 is only
illustrated in a portion. The profile strip is thus designated with the reference
numeral 32 wherein for simplicity purposes this profile strip is also subsumed under
the genus of a slat 10.
[0062] The base element 26 which is illustrated in this embodiment as a plastic element
in order to reduce heat transfer however can also be made from sheet metal material
as required and includes a pedestal 34 with an attachment flange 36 that is provided
at a lower end and in particular integrally formed, wherein the attachment flange
can be provided with openings so that the base element 28 can be attached at the rafter
2 with screws 38 in a suitable manner. A circumferentially extending flange 40 is
arranged at an upper end of the pedestal and in particular integrally configured in
one piece together with the plastic element. Furthermore FIG. 5 illustrates an insulation
element 42 that is illustrated in sections for below rafter insulation, wherein commercially
available insulation elements are used for under rafter insulation which can be configured
as required for thermal and/or sound insulation and which are mostly made from mineral
wool like e.g. glass wool or rock wool. In particular a so called under rafter felt
is suitable as an insulation element wherein insulation elements with different thickness,
thus 60 mm, 80mm, 100 mm and similar are used as required, wherein a height of the
pedestal can be accordingly adjusted to this thickness of the insulation element 42,
this means respective pedestals with a respective elevation can be used. The bead
shaped recess that can be derived from FIG. 5 only represents the situation when the
insulation element contacts the pedestal element and is not originally provided in
the plate or roll shaped clamping felt.
[0063] It is certainly also possible to make the pedestal elevation adjustable in order
to be able to use the same pedestal for insulation elements with different thickness.
This can be provided for example by a two piece configuration of the pedestal with
respective interlocking connection with elevation offset interlocking devices or through
snapping on a respective insertion bushing.
[0064] Furthermore FIG. 5 discloses a membrane, in particular a climate membrane 44 or a
vapor retarder foil which is arranged flat on the insulation element 42 and advantageously
glued together therewith. Respective climate membranes can be vapor retarders or respective
under membranes for gluing purposes glue pads or glue tapes can be provided on the
flange.
[0065] The insertion element 31 configured for receiving a wooden slat 10 as evident from
FIG. 7 includes two offset insertion tongues or insertion blades 36 which are connected
with one another at its upper end through a central blade 48 above which eventually
a receiving shoe 50 with a U-shaped cross section for receiving a wooden slat 10 can
be provided.
[0066] As apparent in particular from FIG. 7 both arms 52 of the receiving shoe 50 can be
provided with plural knobs or hooks 54 that their inner surface and respectively include
an attachment 56 for a threaded connection with the wooden slat 10 which is not illustrated
in FIGs. 5 - 10. For the attachment of the slats mostly screws are used. The knobs
or hooks 54 provide that after inserting the slat into the receiving shoe 50 the slat
is already supported for the subsequent screwing process through the two arms 52 of
the receiving shoe 50. Thus it is appreciated that the illustration of FIGs. 5 - 10
is turned upside down for simplification purposes however the rafter 2 is respectively
on top and the receiving shoe with its two receiving arms 52 is oriented downward.
[0067] The insertion element 31 illustrated in FIGs. 5 - 10 is advantageously integrated
in one piece from plastic material thus by injection molding but it can also be made
from other materials, thus it can be configured as a sheet metal component.
[0068] The central bar 48 is thus provided with slots 56, (c.f. FIG. 10) and thus configured
as a slotted socket 58 which is used for receiving a leveling and attachment screw
60 which is received in the slotted socket 58 and which furthermore extends between
the insertion tongues 46. The slotted socket 58 is thus centrally configured within
the bar 48 which bridges the two insertion tongues 46.
[0069] Thus, reference is made in detail to the schematic representation of FIG. 12 which
illustrate the reception of the screw 60 in the insertion element 30 in a sectional
view and in a top view. Thereafter the screw 60 engages the slotted bushing 58 acting
as a clip element with its lower head piece 62. The head piece 62 is configured cone
shaped at its bottom and includes a circumferential contact shoulder 64 at its top
wherein the contact shoulder reaches the slotted bushing or the central bar 48 so
that the screw 60 is secured against falling out. At the upper end of the screw 60
a larger head element 66 is provided which is configured cone shaped and which contacts
a respective cone shaped shoulder 68 of the insertion element 30 so that the screw
16 is secured in this position by the slotted bushing 58 and the contact shoulders
64 and 68 and is flush with the surface for example of the receiving shoe.
[0070] FIG. 12 shows the slotted bushing 58 with the slots 56 and the central bar 48 which
bridges the two insertion tongues 46 that are not illustrated in FIG. 12 and connects
them with each other. The slots 56 in the slotted bushing 58 are not configured continuous
but the slots 56 provide a sufficient elastic or spring characteristic which facilitates
snapping the screw 60 and its support into the slotted bushing 58.Furthermore the
screw 60 is provided in its lower portion with a thread 68 wherein the screw can be
a self-cutting screw, drill screw, sheet metal screw or similar.
[0071] A respective opposite thread is provided in the pedestal and designated with the
reference numeral 70 in FIG. 10.
[0072] The pedestal 34 in the illustrated embodiment has a cross section that is adapted
to the outer circumference of the insertion element 31 and forms a receiving bushing
72 with an upper opening 74 for receiving the insertion element 30a with the two insertion
tongues 46. The pedestal can also be produced integrally in one piece by injection
molding from plastic material, but it can also be made from a sheet metal component.
In the illustrated embodiment this is a sheet metal component wherein the threaded
bushing 70 is formed by bars 76 due to horizontal slots introduced in the pedestal
portion which are sequentially outward cambered towards one side and another side
so that the bar 76 remaining between the slots define the receiving bushing for the
screw 76 and also for the insertion tongues. The bars can also be provided with a
thread that corresponds with the thread of the screw 60 at inner surfaces of the bars
that are oriented towards each other. Thus turning the leveling screw 60 at the screw
head 66 arranged in the portion of the receiving shoe 50 (c.f. FIG. 8) facilitates
moving and positioning the insertion element 76 to the suitable insertion depth within
the pedestal. Thus a leveling of the receiving shoe can be provided by the screw 60
due to the access to the screw head 66 so that the slat received in the receiving
shoe can be elevation positioned relative to the pedestal or the rafter. The configuration
of receiving bushing and leveling screw provides a form and friction locking which
provides safe static load reaction without a risk of unintentional disengagement of
the connection besides the option for leveling. For this purpose the form locking
due to thread engagement between the bushing 70 and the leveling screw 60 is completely
sufficient. The configuration of the threaded bushing 70 from the bars 7b arranged
on top of one another and formed by horizontal slots additionally also yields a clamping
between the screws 60 and the bars and thus also a friction locking engagement.
[0073] In case a in particular C-shaped profile bar from sheet metal or plastic material
is used instead of the slat 10 made from wood according to the illustration on the
right side in FIG. 5 the insertion element 31 includes a head 78 configured as clip
on element instead of a receiving shoe 50. This head 78 is laterally provided with
grooves 80, so that the profile bar 32 with its inward oriented C-bars 82 can be snapped
locked into the grooves 80 and thus onto the head. Furthermore the insertion element
30 however is configured identical to the variant illustrated on the right in FIG.
5.
[0074] FIG. 6 clearly shows the pedestal 34 mounted onto the rafter 2 with the receiving
bushing which is formed by horizontal slots in the pedestal and opposite outward bending
of the bars thus formed. The opening 74 in the flange 40 at the upper end of the pedestal
includes two opposite grooves 84 for support or the engagement of the insertion tongues
46. It is clearly evident that the insulation element 42 which can be a clamping felt
is arranged and supported between the rafters and the flange 40 of the pedestal. Depending
on the configuration a tensioning web 44 thus configured as a vapor retarder foil
or similar climate membrane can be applied as a foil onto the insulation element 42
and can thus be advantageously glued as evident from FIG. 8. Eventually the insertion
element in the illustration according to FIG. 8 is inserted from above, but in reality
inserted in the roof portion from below into the pedestal and through the thread configuration
at the lower end of the screw and in the receiving bushing a threading process can
provide a respective leveling of the insertion element with respect to its depth or
height relative to the pedestal 34 in order to align the slat 10 or the profile bar
accordingly as evident from FIG. 7 and 8 for the variant of the insertion element
with a receiving shoe 50 or in the FIG. 9 and 10 with respect to the variant with
a clip element of the insertion element.
[0075] For mounting purposes as described supra the attachment points for placing the support
slats or the profile strips are fixated as described supra using suitable mounting
aides in particular adhesive tape 16 or tape 21 configured with pedestal elements.
Thereafter in case of the described embodiment the pedestal element is placed correctly
fitted onto the respective marking and the base element is threaded together with
the rafter 2. Thereafter the under rafter insulation is applied thus by arranging
clamping felts or similar and as required also the arrangement of a membrane foil
or a respective tension web made from suitable material. Thus in particular a moisture
adaptive vapor retarder foil is suitable. Eventually only the insertion element has
to be inserted into the base element and has to be positioned to a respective insertion
depth by rotating the screw which facilitates an exact leveling of the slats or profile
strips in a simple manner wherein eventually the covering is attached to the slats
or profile strips, wherein the covering is at least formed by sheet rock plates. The
sheet rock plates are connected with sheet metal screws or self-tapping screws in
case of a sheet metal or plastic profile strip and with respective screws in case
of wooden slats which provides an exact and flat covering in the roof portion but
also in a wall portion of a building over the entire roof surface.
[0076] Variant B that will be described infra corresponds with respect to its basic configuration
largely to variant A described supra so that identical or equivalent components of
the attachment device are provided with identical reference numerals. Also his variant
B has two alternative embodiment of the insertion element 31, namely on one side with
a receiving shoe 50 for receiving a wooden slat 10 and a head element 70 for receiving
a profile strip made from sheet metal or from plastic material. In so far the configuration
of the insertion element is comparable. The only difference is in the leveling screw
60 that is being used which is configured as a self-tapping screw and which could
furthermore also be used in variant A. For this purpose typical suitable standard
screws can be used.
[0077] The main difference is the lower configuration of the pedestal 34 which is configured
for engagement for the band 21 described supra with offset pedestal elements. Besides
that however the configuration of the base element and of the insertion element is
substantially analogous to the variant A.
[0078] As evident from FIGs. 14 and 15 the pedestal 34 is provided with a protruding annular
shoulder 90 at its lower end wherein the annular shoulder in the present embodiment
has two opposite tongue shaped radial protrusions 92 which are arranged opposite to
one another. Accordingly each pedestal element 22 has recesses 94 that are complementary
to the protrusions 92 which in turn are arranged opposite to one another and at which
ta respective annular shoulder 96 with a groove 98 that is open towards an interior
of the pedestal element 22 adjoins and by which a bayonet type closure is formed.
As evident from the sequence of FIGs. 14 and 15pedestal 34 with a respective orientation
of both protrusions 92 is inserted into the pedestal element 22 in a direction towards
the recesses 94, rotated in a direction towards the annular shoulder 96 so that the
protrusions 92 are respectively reached over by the respective annular shoulder 96
so that the pedestal in the pedestal element is fixated against a pull out in upward
direction. When required the protrusions 92 and the grooves 98 can be provided with
a tapering surface or a wedge surface like a bayonet closure in particular at their
edges, so that they are clamped relative to one another in the end position so that
a disengage able and safe arrangement of the pedestal in the pedestal element is provided.
[0079] This yields a simple attachment of the pedestal in the pedestal elements previously
fixated on the rafters in that the pedestals with respective orientation are only
inserted in to the pedestal elements and then depending on the length of the groove
are rotated in the annular shoulder by a respective angle thus approximately 20° to
30° in the illustrated embodiment into the end position under the annular shoulders
so that the pedestals are then positioned accordingly in the pedestal elements. Thereafter
the under rafter insulation can be arranged on the rafters and the insertion elements
can be eventually applied, wherein as illustrated in FIGs. 16 the insertion element
31 with its lower end punctures a membrane foil with its lower end which is placed
on the flanges 40 of the pedestal 34 and the insulation elements 42 and which eventually
moves into the receiver of the pedestal 34 as illustrated with reference to FIGs.
17 and 18 for an insertion element with a head piece that is configured for a clip
connection with a profile strip. This yields a quick connector relative to the threaded
connection of the pedestal through the attachment flanges 36 provided in variant A.
[0080] The third variant C in analogy to the previously described variant B includes a base
element with an annular shoulder 90 at the rafter side end and with two radial protrusions
92 for engagement in a pedestal element 92. Differently from the two previously described
A and B the fixation of the insertion element in the socket is not provided any more
by a leveling and fixation screw 60, but rather by a clamping wedge 100 which as illustrated
in FIG. 19 is received between two respective insertion tongues 102 and which is pressed
by a clamping lever 104 that is supported above the clamping wedge in the insertion
element and provided with an eccentrical element wherein the pressing is performed
in downward direction relative to the two support or insertion tongues 102.
[0081] Thus, FIG. 19 illustrates the insertion element in a position for insertion into
the respectively configured pedestal with bars 76 bent out in opposite direction into
the approximately slot shaped opening 106 in the flange 40 as illustrated in FIG.
21. As soon as the insertion element 30 is placed to the desired insertion depth within
the pedestal 34 the clamping lever 104 is moved or rotated by 180°so that the clamping
wedge 100 is moved by an eccentrical element 105 (FIG. 22) configured at the rotation
bolt 103 of a clamping lever 104 relative to the two insertion tongues 102 so that
the insertion element 30 is clamped relative to the pedestal due to the impact of
two complementary wedge surfaces in the clamping wedge and in the insertion element
in this position which is illustrated in FIG. 20.
[0082] In FIGs. 22 and 23 the insertion element is illustrated by itself in its two functional
positions with the differently applied clamping lever. It is evident that the clamping
lever that is provided on both sides of the handles 110 is received on both sides
by lobes 112 at the head 78 which is provided with grooves 80 for snapping in C-profile
bars. Thus the clamping element 100 which is not illustrated in the drawing is supported
axially moveable by a suitable coupling mechanism at the clamping lever 104 so that
it is moved in upward or downward direction depending on the pivot position of the
clamping lever. When the clamping wedge is moved into the position that is evident
from FIG. 23 the clamping wedge 100 is pulled in upward direction and runs against
a wedge surface of the insertion element that is not evident from the figures wherein
the wedge surface is formed behind the clamping wedge 104 so that in the position
illustrated in FIG. 23 of the upward pulled clamping wedge the clamping is provided
within the pedestal 34.
[0083] An embodiment of this type is illustrated in FIGs. 24a and 24b which illustrate two
different functional positions of the clamping wedge 100 wherein the two figures illustrate
a partial sectional view through FIG. 20.
[0084] The bars 76 between which the clamping wedge 100 penetrates and which are arranged
on both sides of the clamping wedge 100 respectively above one another are clearly
visible. Thus 107 designates a wall element which laterally connects both opposite
insertion tongues 102 at which wall element the clamping wedge contacts flat. This
wall 107 is provided with a wedge surface 109 whereas the clamping wedge 100 includes
a complementary wedge surface 111 on an opposite side. In the position illustrated
in FIG. 24a the insertion element 30 is inserted into the receiving bushing, this
means between the bar 76. Flipping the clamping lever 104 not illustrated in FIGs.
24A and 24b moves the clamping lever upward as apparent from FIG. 24B as evident from
the relative movement of both wedge surfaces. This pull along of the clamping wedge
100 is thus performed by a suitable coupling mechanism between the eccentrical element
105 and the upper edge portion of the clamping wedge 100. Through this movement as
evident from FIG. 24B a movement of the clamping wedge in outward direction towards
the adjacent bars 76 is caused so that the clamping wedge is overall clamped with
the receiving bushing which is illustrated herein by the opposite bars 76. This clamping
can be performed in a suitable elevation position or insertion depth of the inserted
element into the receiving bushing so that a suitable adjustment is feasible in a
desired insertion depth. Simple flipping of the clamping lever back into its start
position presses the wedge 100 back into the position according to FIG. 24A so that
readjustment can be easily provided.
[0085] Advantageously a wave profile can be configured on the back side of the wall 107
wherein the wave profile extends horizontally and cooperates with a complementary
wave profile at inner surfaces of the opposite bars 76. This wave profile is useful
because it already provides a fixation of the insertion element relative to the base
element when the base element is inserted which simplifies the overall mounting process.
[0086] FIG. 24 eventually illustrates the attachment device with a profile bar snap locked
in at the head 78 in a clamped position within the pedestal 34, wherein FIG. 25 illustrates
a side view of the front view in FIG. 24 from which the rotation bolt of the clamping
lever 104 is more clearly visible, in particular with its suspension at lobes provided
on both sides at the head 78. Thus the clamping lever 110 with turning bolt is advantageous
supported by a snap in connection at the lobes.
[0087] It is an advantage of this clamping mechanism that a leveling or depth adjustment
between insertion element 31 and base element 28 is also feasible for an applied slat
or profile due to the provided clamping lever 104. Certainly also in this variant
C the insertion element 31 can be optionally configured with a receiving shoe according
to the previous embodiments for receiving a slat 10 made from wood. In variant C the
pedestal and the insertion element are advantageously made from plastic material,
in particular by injection molding.
[0088] FIG. 32 illustrates an alternative embodiment for the receiving shoe 50 configured
as a head 78 for snap locking a profile strip 32, thus by folding sheet metal sections
from a flat sheet metal component 152 with four sheet metal lobes 158 grouped about
a plastic plate 154 which can be folded in upward direction for either forming a receiving
shoe 50 or forming the head element 78. The head element thus produced according to
the center illustration is used for receiving a profile strip. The receiving shoe
50 illustrated on the bottom is used for receiving a wooden slat 10.
[0089] It is an advantage of this configuration that the same element can be used for both
receiving variants for sheet metal profile or wooden profile and that it can be transported
to a construction site as a flat component wherein folding up the respectively opposite
attachment lobes can be performed in a simple manner about the centrally arranged
plastic plate 154.
[0090] The subsequently described variant D of an attachment device operates with a leveling
lever which facilitates a leveling also after applying the support lattice work which
will be described infra.
[0091] According to FIG. 26 a pedestal 34 is used in this variant which substantially corresponds
to the pedestal in the variants A and B which however is used in its base portion
with an annular shoulder 90 and two opposite radial protrusions 92, wherein the base
portion is also provided with openings 120 in the annular shoulder 90, in particular
with four openings 120 according to FIG. 27 so that optionally when using a band 20
with pedestal element 22 (FIG. 3) also an attachment of the pedestal at the rafter
2 with mechanical fasteners, like screws 36 or nails is feasible in particular when
using a glue tape 16 provided with markings. A respective glue tape 16 configured
as an assembly aide is apparent from FIG. 26, wherein the glue tape before mounting
the pedestals is glued together with the respective face of the rafter 2 after pulling
off a release band which covers the glue surface. As evident from the representation
according to FIG. 26 a marking 14 is used which is not configured as a cross marking
like in FIG. 2 but which is rather substantially configured according to the circumference
of the annular shoulders 90 so that a fitted and precise placement of the pedestal
34 that is to be attached at the rafter can be provided on the assembly aide. This
yields increased variability when using an attachment device according to the embodiment
according to variant D. Thus it is appreciated that the base elements described supra
can also be configured with respective attachment elements analogous to the embodiment
according to variant D in order to facilitate variability of this type, thus attachment
through screws or nails or advantageously through a clip connection or bayonet closure
as illustrated with reference to FIG. 26. Due to the substantial structural identity
of the pedestal 34 reference can be made to the description of the variants A and
B.
[0092] Like for the preceding embodiments variant D also facilitates alternatively using
a receiving shoe 50 and a head piece 78 for receiving a wooden slat 10 or a profile
strip 32 (c.f. FIG. 26).
[0093] FIG. 37 illustrates the pedestal 34 after assembly through threaded connection on
the rafter 2 with attachment of a receiving element, in particular clamping felt for
below rafter damping which is illustrated like in the preceding illustrations only
in sections and not as a complete plate or mat.
[0094] After arranging the insulation element 42 a vapor retarder or a climate membrane
is placed onto the flanges 40 as required and thereafter the placement element 30
is applied which is described in more detail based on FIGs. 45 and 46. Both FIGs.
Illustrate a placement element 30 which is simultaneously configured as a receiving
shoe 50, wherein the receiving shoe 50 with essential structural elements is already
described in preceding variants. The placement element in this embodiment is advantageously
configured from plastic material through injection molding and includes an arresting
bolt 130 at a bottom side of the receiving shoe 50 wherein the arresting bolt is supported
rotatable like a clip in a receiver of the receiving shoe 50.
[0095] The bar shaped arresting bolt 130 is respectively provided with a rib strip 132 at
two opposite bar edge sides wherein the rib strip substantially extends over the entire
length of the arresting bolt which can be provided with a tip 134 at its lower end
in the illustrated embodiment. Instead of an engagement profile with ribs also teeth,
waves and similar are feasible so that an arresting is feasible through respective
engagement with a complementary profile.
[0096] On both opposite longitudinal sections of the bolt 130 that are arranged between
the rib strips 132 a respective continuous longitudinal bar 136 is provided which
extends into the area of the tip of the bolt 130. In top view of the rib strip 132
of the arresting bolt each of the two opposite bars 136 arranged opposite and between
the rib strips 132 extends laterally beyond the longitudinal edges of the ribs strips
132.
[0097] Corresponding to this embodiment of the arresting bolt 130 the receiving bushing
72 of the pedestal 34 is configured, this means the pedestal includes two opposite
complementary rib arrangements in its receiving bushing 72 provided for engagement
with the arresting bolt 130 wherein the rib arrangements are complementary with the
rib arrangement of the arresting bolt 130 as evident for example from FIG. 30. The
width of this rib arrangement corresponds approximately to the width of the rib strips
132 wherein the width of the rib arrangement can certainly be selected slightly larger
than the width of the rib strips. It is essential that two backward recesses are provided
between the two opposite rib arrangements wherein the width of the rib arrangements
is advantageously slightly larger than the width of the rib strips 132. The width
of the arresting bolt between the edges of the two opposite longitudinal bars 136
is slightly less than the width between the two opposite rib arrangements of the receiving
bushing 72.
[0098] Due to this configuration the insertion element 30 with its arresting bolt 130. Due
to this embodiment can be inserted without interlocking into the pedestal 34, this
means into the receiving bushing 72 of the pedestal 34 so that the two longitudinal
bars 136 are centered relative to the two rib arrangements in the receiving bushing
and in the two opposite rib strips of the bolt 132 are aligned with the backward recesses
of the receiving bushing. Thus, the attachment element 30 can be elevation positioned
at will within the pedestal so that a respective leveling is feasible. For arresting
purposes the attachment element 30 only has to be rotated by approximately 90°about
its longitudinal axis whereby the two rib strips 132 come into engagement with the
respective two rib arrangements in the receiving bushing in the set elevation position
so that the arresting bolt is locked in longitudinal direction of the bolt within
the receiving bushing and interlocked, this means fixated.
[0099] The unlocking is performed in a simple manner in reverse in that the arresting bolt
is turned back by 90° so that the two rib strips 132, come out of engagement with
the two opposite rib arrangements of the receiving bushing or the pedestal 34 which
facilitates in turn a respective elevation positioning of the attachment element 30
of the pedestal.
[0100] For actuating the insertion element, this means for rotating about the longitudinal
axis of the arresting bolt 130 as illustrated in FIGs. 28 and 29 a handle 138 can
be provided which is configured in the illustrated embodiment integrally with the
arresting bolt 130 and through which the arresting bolt in locking position and in
unlocking position can be rotated by 90°. Thus a leveling is also possible when a
respective wooden slat is received in the receiving shoe 50 which is very advantageous
for mounting purposes. Advantageously the components are matched so that the arresting
bolt 130 in the locking position contacts the receiving head or the receiving shoe
and extends away from it in the unlocking position. Thus it can be determined in one
glance whether all arresting bolts are in the locking position before the covering
is applied or whether some locking steps still have to be performed.
[0101] FIGs. 30 and 31 illustrate the insertion element 30 alternatively with the receiving
head 78 for receiving a profile strip 32. Even the handle 138 is clearly visible which
is used for rotating the arresting bolt. Thus from FIG. 30 the opposite configuration
of the in particular fine rib strips 132 and the central configuration of the longitudinal
strip 136 between the two rib strips 132 is visible as well as it is evident form
FIG. 31 which illustrates the locking position that the two longitudinal strips 136
protrude slightly outward in top view of the ribs strip 132. Certainly also a different
design principle can be used for arresting and interlocking of this type, wherein
mechanisms of this type are known in many configurations.
[0102] As a result this variant of an attachment device is reduced to two components for
assembly, namely the attachment component 30 which can be produced in particular through
injection molding from plastic material and the pedestal that is produce able from
sheet metal or plastic material which in case of being configured from plastic material
can also be integrally produced as an injection molded component. As additional components
only screws or nails are required for attachment at the rafter in case the bayonet
closure is not used in case a band according to FIG. 3 provided with pedestal elements
is used as an assembly aide. Also fine adjustment in elevation is very simple since
the grip handle 138 only has to be rotated by 90°which then facilitates and elevation
adjustment of the arresting bolt relative to the pedestal. This is also possible when
a wooden slat or profile strip 32 is already received in the receiving shoe or in
the receiving head 78.
[0103] Subsequently the complete assembly of a below rafter insulation using the attachment
devices according to the invention is described with reference to FIGs 33-38. Thus
starting from a roof half corresponding to FIG. 1 with 6 rafters and a between rafter
insulation 4 introduced between the rafters 2 initially according to FIG. 49 a guide
thread 18 is pulled taunt over the rafters wherein optionally already a vapor retarder
foil or a respective climate membrane was already mounted on the between rafter insulation
as required.
[0104] In a second step using the taunt guide thread 18 accordingly the adhesive tapes 16
are glued perpendicular to the taunt guide thread 18 onto the rafters 2 after pulling
a release foil from the adhesive tape, in case of an optionally mounted vapor retarder
foil the tapes are glued onto the foil. Since the mounting process was illustrated
for an attachment device according to variant A an adhesive tape with a cross marking
14 is used for this purpose accordingly.
[0105] Multiple assembly tests have shown that only a few minutes are required for pulling
the guide thread 18 and for gluing the adhesive tapes onto the rafters or the vapor
retarder foil.
[0106] Subsequently the assembly of the base elements 28 illustrated in FIG. 5 is performed
using the attachment flange 36 and a screw connection at the rafters, wherein the
time requirement for a total of 48 attachment points is minor. The attachment devices
mounted on the roof in this step are evident from FIG. 35 where they are illustrated
rectangular.
[0107] Thereafter the under rafter insulation is introduced thus by clamping felts or similar
with a width of for example 400 mm as illustrated in FIG. 36. In this assembly condition
the clamping felts 150 used as insulations elements are secured by circumferentially
protruding pedestal flanges 40 against falling down. Also this step is performed rather
quickly. Thereafter also a vapor retarder foil or a suitable climate membrane can
be applied to the under rafter insulation. For this purpose the flanges 40 are used
for support. For this purpose the flanges 40 can be provided with respective glue
pads from which only the release foil has to be pulled off so that the vapor retarder
can be fixated easily on the flange 40 of the attachment devices.
[0108] Starting from the assembly condition in FIG. 35, thus applying the clamping felts
150 between the base elements the attachment elements 30 are then applied according
to FIG. 37 with the receiving shoes 50 which can be performed with a cordless drill,
wherein the surface can be leveled with a guide thread in order to provide a flat
surface for the covering to be provided thereafter. Leveling is provided by the adjustment
screws 60 visible from FIG. 10 which are received in the receiving head 78. Since
a total of 48 attachment points is provided in the illustrated roof half and the assembly
of the attachment element per attachment point is performed quickly little time is
required for the assembly process according to FIG. 37 for 48 attachment points.
[0109] Thereafter the opposite attachment flanges that are illustrated in FIG. 32 only have
to be bent up by hand wherein depending on the lattice work thus whether wooden slats
or profile strips are used the respective opposite attachment lobes are bent up as
evident for example from the illustration according to FIG. 32 bottom. This process
only takes a few minutes, wherein after for example C, D profiles can be clicked into
these supports. This final assembly condition is illustrated in FIG. 38. Overall the
time up to this final assembly illustrated in FIG. 38 for a roof half with a surface
of 8.6 meters
2 is only 1.5 hours so that this system provides very quick assembly for precise alignment
and precise and simple leveling of the profile strips or alternatively of wooden slats
for the support lattice work. Thereafter respective covering elements like e.g. sheet
rock plates can be applied which are connected with typical quick construction screws
with the CD profiles or the wood lattice work.
[0110] Thus this is an integrated mounting system which facilitates exact positioning of
the attachment elements in a quick and simple manner, a secure mounting of the below
rafter insulation between the attachment elements and which provides a flat mounting
surface for the subsequent covering for a simple and quick leveling by attaching the
lattice work on the receiving shoes or receiving heads.
[0111] Through the attachment elements with integrated support elements arranged with uniform
row spacing and used as mounting aides for temporary fixation of the insulation elements
or by the previously attached support lattice work the insulation material can be
advantageously mounted in roll off direction for a predetermined width without the
insulation material falling out of the intermediary space during assembly. This installation
is not possible with known types of below rafter insulation due to the lacking clamping
effect transversal to the direction of production. It is appreciated that this generates
substantial time savings when installing insulation material.
[0112] FIGs. 29 - 55 describe another advantageous embodiment of the invention. This partially
represents a mix of the previously described embodiments so that identical reference
numerals are used for identical components in order to improve clarity. This embodiment
however is characterized in particular through a modified design principle in a portion
of the pedestal for receiving the insertion element. Furthermore the top element of
the insertion element is configured universal so that it is useable for receiving
a profile as well as a wooden slat and similar so that separate alternative insertion
elements do not have to be stocked.
[0113] FIG. 39 illustrates an exploded view of this embodiment of a retainer or an attachment
device. The base element 28 includes a specially configured pedestal 34 which is subsequently
described in more detail. This pedestal 34 includes an attachment device at its lower
end for attachment at a rafter element 2 which can be configured according to the
embodiment of FIGs. 13 -15. At a lower end of the pedestal 34 there is an accordingly
configured annular shoulder 90 with radially protruding tongue shaped protrusions
92 which is configured for an engagement in a type of bayonet closure into the pedestal
element 22 according to FIGs. 3 and 4. The pedestal element according to FIGS. 3 and
4 is provided with an annular shoulder 96 with recesses 94 that are complementary
to the protrusions 92 and with accordingly undercut grooves 98 for forming the bayonet
closure. Through a screw 24 the pedestal element 22 is attached in particular using
a positioning band 21 at the pedestal element 22 so that a very quick and very precise
positioning of the attachment devices is facilitated for assembly purposes.
[0114] The pedestal 34 is rotated at an upper end according to FIG. 39, this means during
installation the illustrated attachment device is rotated by 180° relative to the
drawing and provided with a circular plate shaped flange 40 which is used for receiving
a climate membrane or a respective vapor retarder foil, wherein in the illustrated
embodiment a circular intermediary plate 180 can be provided between the membrane
44 and the flange 40.
[0115] In FIG. 39 on top there is the insertion element 31 with a screw 60 and an especially
configured head 78 which is configured for alternative reception of a sheet metal
profile 32 or a wooden slat 10 or similar.
[0116] It is appreciated that instead of the illustrated bayonet shaped attachment of the
pedestal 34 at the rafter element also any other suitable attachment device can be
used, in particular the alternative attachment devices which have been described based
on the preceding embodiments.
[0117] FIG. 40 illustrates the base element 28 in an attached position at the rafter element
2 with an attached damper plate 42 of which in turn only a portion is illustrated
for reasons of clarity and a climate membrane 44 applied thereto which can be glued
together with the base element 28, this means the flange 40, wherein in particular
suitable gluing pads are provided on the flange 40 or the intermediary plate 180.
[0118] Thus in particular during assembly the base element 28 is attached at the rafter
element 22 first in the previously described manner and thereafter the clamping felt
is arranged, wherein the pedestal shape prevents the clamping felt from dropping out
during assembly (FIG. 29 illustrates the position that is rotated by 180° for illustration
purposes).
[0119] In this position the insert element 31 is applied with the top element 78, wherein
the screw 60 provided at the insert element 31 penetrates the climate membrane and
is insertable into the pedestal 34 through an opening that is provided centrally in
the intermediary plate or the flange 40 wherein this insertion is evident from FIG.
30.
[0120] FIG. 42 illustrates a modified configuration of the pedestal 34 which significantly
defines the embodiment.
[0121] Accordingly the pedestal 34 includes two flange elements 182 and 184 that are arranged
opposite to each other on the annular shoulder 90 provided in this embodiment wherein
the flange elements are arranged with a distance from each other. In the illustrated
embodiment connectors are provided for stabilizing in a lower portion thus in a lower
third wherein the connectors are provided herein in the form of an intermediary bar
186 with ribs. Besides the fact that this connector can be provided in any shape this
connector is not necessarily provided. However the connector is useful for stabilization
in particular for a light weight and material saving configuration of the pedestal.
[0122] Furthermore the pedestal 34 includes a plug in shoe 188 which is provided at its
top end with a plate for forming the flange 40. This plug in shoe is used for receiving
the screw 60 of the insertion element as evident from FIG. 42 in which the insertion
element is only illustrated with the screw. The plug in shoe 188 can be configured
separately from the pedestal 34 thus as individual component but the plug in shoe
is advantageously integrally provided in one piece with the pedestal 34 with the flange
elements 182, 184 in the illustrated embodiment.
[0123] In interconnection between the plug in shoe 188 and the flange elements is advantageously
connected with the flange elements by slanted bar shaped lobes 190. Thus the lobes
190 are configured in the upper portion of the pedestal 34, thus above the non mandatory
connection bar 186 thus advantageously with an identical distance from each other
thus on both sides of the plug in shoe188 which is thus arranged at a slant angle
for the integral embodiment by the lateral lobes 190 which are arranged at a slant
angle from top to bottom (in installed position from the bottom up viewed from the
flange element). These lobes that are arranged on a left side and on a right side
of the plug in shoe at the flange elements 182, 184 form spring elastic clamping tongues
that will be described infra. Advantageously the lobes are slanted at an angle between
30° and 60°, advantageously in a range of 45°, so that the plug in shoe 188 is so
to speak supported in a floating or spring elastic manner relative to the two flange
elements 182, 184, thus using the lobes 190 that are provided on both sides.
[0124] The plug in shoe 188 can be provided in two components in an advantageous embodiment,
thus it is made from two plug in shoe halves wherein each half is respectively received
by a lobe row of lobes 190 arranged above one another at an opposite and corresponding
flange element 182 or 184. Alternatively the plug in shoe 188 can also be formed integrally
by itself thus not from two halves thus as a bushing below the head plate 188 forming
the flange 40, wherein however advantageously at least one or plural slots are provided,
thus in the illustrated embodiment one slot 192 which can advantageously extend over
a length of the bushing and which is optionally also arranged in the flange 40 so
that the plug in shoe 188 is configured in particular for receiving the insertion
element, in particular the screw 60 with a spring elastic character.
[0125] The plug in shoe 188 which is provided with a central opening into which the slot
192 reaches in a radial direction is provided with an inner profile which is complementary
to the profile of the screw 60 of the insertion element. The profile can be configured
as an interlocking or screw profile or similar.
[0126] Based on this embodiment the insertion element 31 with its screw 60 can be inserted
in a simple manner into the pedestal, this means into the plug in shoe 188, thus far
enough as required by the mounting position for receiving the slats or sheet metal
profiles. Due to the insertion of the screw 60 into the plug in shoe188 the receiving
bushing 198 of the plug in shoe 188 expands and thus also pivots the lobes 190 which
are then pressed downward in the illustration according to FIG. 31. In a hanging position
thus with the holder turned upside down the clamping force between the insertion element
31 or the screw 60 and the plug in shoe 188 or the pedestal 34 is increased, in particular
under a load of the covering arranged at the attachment devices. In case a fine adjustment
of the insertion element 30 inserted into the plug in tongues 188 or the pedestal
34 is required a fine adjustment can be provided by the screw 60.
[0127] In order to facilitate fine adjustment of the screw 60 a square or hexagonal profile
is arranged above the thread of the screw 60, thus a hexagonal profile in the illustrated
embodiment in particular integrally formed so that the screw is easily rotatable by
a suitable tool, in particular a wrench.
[0128] For assembly purposes only the insertion element 30 is inserted with its screw 60
into the plug in shoe 188 far enough so that the insertion element 30 is in the desired
position, wherein the bushing expands accordingly or in case of a two piece plug in
shoe 188 the two plug in shoe element are pressed outward so that a respective clamping
force is built up between the plug in shoe and the screw.
[0129] The interlocking of the interlocking or thread profile at the screw 60 or at the
bushing shaped component 198 which come into engagement during insertion have an interlocking
or a pitch in an advantageous range of 1 - 3 mm, in particular 1.2 - 18 mm, advantageously
1.5 mm. This means the distance profile to profile of the thread profile in the advantageous
embodiment is 1.5mm. When the bolt 60, this means the insertion element 31 is inserted
into the pedestal then an interlocking support is provided at the profiles at the
screw and at the plug in shoe, wherein in case the interlocking dimension is 1.5mm
which however can be advantageously selected at will but if this is not sufficient
for the end position yet or not sufficiently precise then the desired end position
can be reached precisely through fine adjustment of the screw.
[0130] Thus in a simple manner through manual pressure on the upper (in mounting position)
plate 188 of the pedestal 34 the clamping can be removed and the insertion element
can be adjusted as required in pull direction. It is a particular advantage of this
embodiment that in principle the attachment device is adjustable without tools in
that the insertion element 31 is only manually inserted into the respective end position
and only when required a fine adjustment with a wrench or similar can be performed.
This type of attachment is similar in a way to an attachment with a ground anchor.
[0131] Based on FIG. 43 the insertion movement is illustrated in various positions wherein
the pedestal is in a starting position on a left side, in a center the pedestal is
illustrated with a screw arranged above and on a right side the pedestal is illustrated
in a partially inserted position of the screw 60.
[0132] The insertion element 31 that is subsequently described with reference to FIGs. 44
and 45 and the head piece 78 is certainly also useable for the previously described
embodiments.
[0133] The insertion element includes a head piece 78 which is advantageously made from
a plastic material like the pedestal 34 and the elements of the bayonet closure and
made in particular through injection molding. The head piece 78 includes a base plate
200 from whose bottom side engagement members 202 protrude in downward direction according
to the illustration in FIG. 44 wherein the engagement members form a free space between
each other and the screw 60 can be snap locked with a head plate formed at its top
side wherein the head plate however is freely rotating so that a fine adjustment during
assembly is possible through the hexagonal or square element 196 with a suitable tool.
Thus however also each suitable other attachment type between screw and head 78 is
possible and included. Above the base plate 200 there is a block shaped head piece
206 which is advantageously configured with hollow spaces 208 in order to provide
material savings. Grooves 80 are advantageously provided on both sides and opposite
to the head piece 206 wherein the grooves facilitate snap locking a profile bar 32
through the advantageously inward curved ends of the profile bar 32. A lateral support
can also be provided by the support and stop bar 210 which protrudes in upward direction
on one side, herein the left side according to FIG. 44. Thus the head 78 is configured
accordingly for simple snap locking of typical profile bars 32.
[0134] As evident from FIG. 45 the same head 78 can also be optionally used for attaching
a wood slat 10. Thus the stop bar 210 of the head piece 206 is used as a stop bar
and the slat contacts a top side of the head piece 206 and is attached at the head
piece by screws.
[0135] It is evident from FIGs. 46 and 47 that the same attachment device is used with the
head 78 for receiving a profile bar 32 by snap locking or a slat 10 through screw
attachment. The screw 60 that can be snap locked into the head piece 78 has the advantage
that it can be snap locked in on site or also in a manufacturing plant. It is advantageous
to arrange the snap lockable screw in the head piece 78 in the manufacturing plant
since this also facilitates using stronger hooks. Overall this embodiment has the
advantage that an easy manual insertion of the insertion element 31 and thus a quick
adjustment is possible and also a subsequent fine adjustment of the screw when required.
[0136] The embodiment according to FIGs. 49 - 53 relates in particular to the embodiment
of the head piece 78 for alternate reception either of a sheet metal profile bar 32
or a wooden slat 10 and in particular supporting or fixating the head piece 78 with
reference to the adjustment screw 60, wherein the description of FIGs. 48 seqq. only
has an exemplary character and these measures can certainly also be used accordingly
in other embodiments.
[0137] Accordingly components in FIG. 48 which are more or less identical or functionally
equivalent to components in other embodiments are provided with the same reference
numerals. It starts with the rafter element 2 on which for example a pedestal element
22 is attached which certainly can also alternatively configured according to the
other embodiments which also applied for the pedestal 34 and the base member 28 and
other components. It is evident in the embodiment according to FIG. 48 that the head
piece 78 is offset relative to the preceding embodiments relative to the insert 31,
thus in the form of a screw 60 similar to the embodiment according to FIG. 11 or 40
as evident in particualr from FIGs. 50 and 51. By the same token the head piece 78
is configured as a universal receiving element, this means it can alternatively receive
a sheet metal profile bar 32 according to the illustratons of FIGs. 49 and 52 or for
the same component alterantively also a wooden slat 10 as evident from FIG. 48, right
illustration top and FIG. 53.
[0138] Thus, it is possible after applying either the sheet metal profile bar 32 or the
wooden slat 10 to actuate the screw 60 without having any impediment from the snap
locked sheet metal profile 32 or the wooden slat 10. This naturally facilitates assembly
and also possible readjustments, in particular during assembly. Furthermore the embodiment
according to FIG. 48 - 53 is very similar to the embodiemtn according to FIG. 39 and
40 which however is only exemplary since certainly the redesign according to the embodiment
of FIG. 48 seqq. is also applicable analogously to the other embodiments.
[0139] This applies also to the alternative receiving shoe for separate reception of a wooden
slat as described in conjunction with the preceding figures. This is also the reason
why the general configuration of the embodiment according to FIG. 48 seqq. is not
described in detail since this embodiment can also replaced by the preceding alternative
embodiments.
[0140] It is evident from FIG. 50 that the head piece 78 includes a stop element on a right
side which stop element is configured as plural upward protruding stop bars 220 with
an engagement groove 80 arranged behind them. On the opposite side horizontally protruding
engagement members 222 are provided which protrude in outward direction beyond the
block shaped configuration of the head piece 78 as evident from FIG. 52 and which
facilitate snap locking the sheet metal profile bar 32. It is evident that the sheet
metal profile bar 32 with ist two lateral C- arms reaches over the engagement members
222 and the stop members 220 and reaches behind them with their inward protruding
extensions or arms 82 so that the bar 32 can be snap locked in a simple manner onto
the head piece 78. The stop members 220 and/or the engagement members 222 respectively
can also be configured as a continuous bar when required.
[0141] The same head bar 78 can also be used for receiving a wooden slat 10 as evident from
FIG. 48, top right illustration and FIG. 53. Thus it is advantageous to provide plural
recesses or openings 224 (FIG. 50) on a top portion of the head piece 78, which facilitates
a screw attachment of the wooden bar 10 with typical wood screws 51, wherein in this
embodiment two attachment screws 51 can be provided in an exemplary manner. The recesses
224 can be evenly distributed in the illustrated embodiment, in particular in rows
that are oriented perpendicular to each other and furthermore respectively parallel
to each other so that a plurality of recesses 224 is provided and a quick and simple
assembly of the wooden slats 10 can be performed with the screws 51. The stop members
220 are thus used as stop elements for a simple application of the wooden bar.
[0142] From FIGs. 50 and 51 a support of the screw 60 is evident that is offset in outward
direction relative to the head piece 78. This support is advantageously similar to
the embodiment according to FIGs. 11 and 40 due to an annular bead 228 that is arranged
from the upper screw head 226 offset in downward direction and thus axially fixateable
relative to the head piece 78 but rotateable. This in turn facilitates the assembly
since the screw that is inserted overhead through snap locking cannot be lost anymore
but can be rotated for adjusting the head piece 78 also for a received profile bar
32 or slat 10 relative to the pedestal 34. For this offset support an outward protruding
lug 32 is advantageously provided at the head piece 78 in which lug the screw 60 is
received. Also this only serves as an example, certainly also a bar shaped protrusion
or similar can be used or configured. Last not least the head piece 78 as evident
from FIGs. 50 and 51 can be provided on one side, thus advantageously the side opposite
to the lug 128 or the screw 160 with a protrusion, thus in particular configured as
a protruding bar 230 which facilitates manual handling of the head piece during assembly.
Certainly this bar 230 is only provided when required, but advantageous in the context
of the invention. This also applies for the configuration of a total of four stop
members 220 for the support bar or for outward protruding horizontal bar shaped engagement
members 222. Where required these engagement members can be configured as a bar or
with more or fewer separate engagement members. Advantageously the head piece 78 is
also configured as a plastic component, in particular provided as an injection molded
component.
[0143] The subsequent steps 21 and 23 relate to mounting the attachment device at the rafter
or similar:
Step 21: a method for mounting an interior insulation of buildings using a system
according to one of the preceding steps, characterized in that bands that are provided
with positioning elements are attached along the rafters, base elements (28) are placed
onto the positioning elements and fixated at the rafters (2), subsequently attachment
elements are placed onto the base elements and adjusted and eventually slat elements
are attached at the attachment elements in order to form the support lattice work
of the roof, wherein the insulation elements (42) for under rafter insulation are
placed accordingly and that a guide thread is advantageosuly horizontally pulled against
the rafters, at which guide thread the bands including the positioning elements are
aligned for an even arrangement of the positioning elements along the rafters (2)
and thereafter the bands are attached at the rafters (2).
Step 22: The method accrdoing to step 21, characterized in that after attaching the
base elements at the rafters (2) and after arranging the insulation elements between
the base elements a vapor retarder foil or similar climater membrane is applied and
fixated relative to the attachment elements.
Step 23: An assembly method according to step 21 or 22, characterized in that after
applying the slat elements to the attachment devices, a leveling is performed by relative
adjustment of the attachment element relative to the base element and subsequent arresting
of the attachment element.
1. A system for internally insulating buildings in particular slanted roofs, the system
comprising: a particularly wooden base structure including rafters (2) or beams (subsequently
designated rafter elements), slats (10) and/or profile strips (32) (subsequently designated
slat elements) which are transversally arranged at the rafter elements (2) and at
a distance from the rafter elements and at a distance from each other, insulation
elements (42) arranged from an interior of a room at the rafter elements (2) and between
the rafter elements and the slat elements (10, 32) for thermal and/or sound insulation,
in particular made from mineral wool forming an inner insulation placed in front of
the rafter elements, (subsequently designated under rafter insulation), and attachment
devices for supporting the insulation elements (42) and for attaching the slat elements
(10, 32) at the rafter elements (2) offset therefrom for forming a support lattice
structure at which a covering towards an interior of the room that is in particular
made from sheet rock plates is attachable,
characterized in that
the attachment devices are respectively formed from a base element (28) that is attachable
at the rafter element (2) and an attachment element (30) that is adjustable relative
to the base element and interlockable at the rafter element (2) in a predetermined
adjustment position and in that a receiving element (50, 78) for receiving the slat element (10, 32) is arranged
at the end of the attachment element (30) that is remote from the rafter.
2. The system according to claim 1,
characterized in that
a band shaped mounting aide is provided for attaching the base element (28) at the
rafter element (2), wherein the mounting aid is provided along the rafter element
(2) attachable thereto and with positioning elements (14, 22) for a predetermined
positioned arrangement of the base elements at the rafter element (2), wherein the
base elements are respectively provided at a distance from one another at the mounting
aide, wherein the distance corresponds to a distance between the slat elements (10,
32) of the support lattice structure, wherein the positioning elements (14, 22) are
advantageously respectively formed by a graphic marking (14) on a mounting aide that
is formed as an adhesive tape (16) for a glue connection along the rafter and/or which
are respectively formed by pedestal elements (22) which are arranged at a band that
is attachable at a rafter element (2), advantageously by screws, nails and similar
and which are respectively configured for a quick coupling connection with a base
element (28), which are in particular configured as a bayonet closure or clip element.
3. The system according to one of the preceding claims,
characterized in that
the base element (28) includes a pedestal (34) which is provided at one end with at
least one attachment flange (36) angled away from the pedestal (34), advantageously
two opposite attachment flanges (36) for attachment at the rafter element (2) and/or
with an interconnection element that is complementary with the pedestal element (22)
for a quick connection of the base element (28) at the rafter element (2) through
the pedestal element (22), wherein the composite element arranged at the pedestal
element proximal to the rafter is configured in particular for forming a clip connection
or a bayonet closure with the pedestal element (22), in that advantageously the pedestal (34) for forming the bayonet closure is provided at its
lower end with an annular shoulder (90) and advantageously two opposite radial protrusions
(92) for engagement in complementary recesses (94) for reaching behind an annular
shoulder (96) of the pedestal element (22) after a respective rotation of the pedestal
(34) relative to the pedestal element (22) and that in particular an end of the pedestal
(34) proximal to the rafter is configured as quick connector, in particular as bayonet
closure element and simultaneously provided with openings for optional attachment
via screws and similar mechanical attachment devices at the rafter element (2).
4. The system according to one of the preceding claims,
characterized in that
the pedestal (34) includes a receiving sleeve (72) for an elevation adjustable reception
of the attachment element (30) and that the attachment element (30) is configured
as an insertion element (31) that is insertable into the receiving bushing (72), in
particular pluggable, which insertion element is clampable or fixable in a predetermined
insertion position of the insertion element in the sleeve (72) through form and/or
friction locking, whereas advantageously the pedestal (34) is configured with a single
wall and subdivided into bars (76) arranged on top of one another by introducing slots
that extend in particular perpendicular to the pedestal (34), wherein the bars are
formed at both pedestal sides in outward direction, in particular cambered for forming
a receiver in particular in a form of a receiving bushing (72), in particular sequential
and in opposite directions, and that the receiving bushing (72) is advantageously
adapted with its inner cross section to the outer circumference of the insertion element,
wherein in particular the receiving bushing (72) is configured due to slot formation
or similar spring elastic for clamping on the insertion element (30a).
5. The system according to claim 4, characterized in that the insertion element (30) and the base element (28) are provided with complementary
engagement profiles for fixating an adjustable relative position of both components
relative to one another, wherein the engagement profile is an interlocking profile,
a teething, a thread or a similar fixation mechanism.
6. The system according to claim 4 or 5,
characterized in that the insertion element (31) which is provided with an engagement profile, in particular
configured as a thread that is advantageously configured for a clamping with the receiving
bushing (72), which thread engages for elevation adjustment of the insertion element
(31) relative to the pedestal (34) with a complementary engagement profile in the
pedestal (34), in particular in the receiving bushing (72) configured therein wherein
the insertion component (30a) is advantageously formed by a leveling screw (60) on
which the receiving element for the slat element (10, 32) is arranged, wherein the
screw (60) is threadable into the receiving bushing (72) of the pedestal (34) which
is in particular configured as a single wall sheet metal component for leveling the
receiving element or includes two offset insertion tongues (46) between which a leveling
screw (60) is received and advantageously the leveling screw (60) at its end remote
from the rafter is received in a bar (48) connecting the two insertion tongues (46)
wherein the bar (48) is thus advantageously provided with a slotted bushing (58) into
which the screw with its interlocking shoulders (62, 66) is snap lockable with its
shaft without engagement profile for a freely rotatable support but axial fixation
of the screw shaft.
7. The system according to one of the preceding claims, characterized in that the flange (40) laterally protruding from the pedestal (34) is configured directly
integrally at the pedestal end oriented away from the rafter or in an insertion sleeve
that is placeable onto the pedestal end that is remote from the rafter and in particular
made from plastic material, wherein the flange (40) is in particular configured so
that it is suitable as a support for flat tightening a foil and so that it is used
as an assembly aide which prevents a dropout of the insulations elements (42) arranged
between the attachment devices during the assembly wherein advantageously the flange
(40) laterally protrudes from the pedestal (34) at least over part of its circumference
advantageously over its full circumference and forms a flat contact surface for applying
a vapor retarder foil or a similar climate membrane and in particular for mounting
and supporting the insulation elements (42) arranged in the attachment devices.
8. The system according to claim 4, characterized in that the insertion element (31) is provided with a clamping wedge mechanism for position
fixation of the insertion element relative to the pedestal (34).
9. The system according to claim 8, characterized in that the clamping wedge mechanism is formed by a clamping wedge (100) provided with a
slanted surface wherein the clamping wedge is moveable along a complementary opposite
slanted surface at the insertion element (31) and moveably guided and supported in
the insertion element (31).
10. The system according to claim 8 or 9, characterized in that the clamping wedge (100) is actuatable by an eccentrical element which is received
at a rotation bolt (108) which is rotatably supported in the insertion element (30)
in particular in protruding support lobes (12) and which is actuate able by at least
one grip lever (110) for engaging and disengaging the clamping wedge (100), thus in
particular by pivoting the grip lever by 180°.
11. The system according to claim4, characterized in that the insertion element (30) is formed by an arresting bolt (10) which includes at
its circumferential surface two opposite strip shaped engagement profiles, in particular
rib strips (132), tooth strips or similar between which advantageously a respective
longitudinal bar (136) is arranged and wherein the two opposite arranged complementary
engagement profiles, in particular rib strips (132), are arranged in the receiving
bushing (72) between which a backward recess is provided so that in a rotation position
of the arresting bolt (130) in which the two longitudinal strips (136) are aligned
with the two ribs strips of the receiving bushing (72), the insertion element (30)
is elevation adjustable relative to the base element (28) or the pedestal (34) and
in a rotation position in which the rib strips of receiving bushing (72) and arresting
bolt (130) are arranged opposite to one another, this means in an engagement position,
the insertion component is fixated relative to the pedestal (34) due to the engagement
position of the rib strips (132) and that at least one grip lever (138) is advantageously
arranged at the insertion element (30a) for rotating the arresting bolt (130).
12. The system according to claim 10, characterized in that a receiving element (50, 78) for receiving a slat element (10) is arranged at an
upper end of the insertion element (30) that is remote from the rafter and wherein
advantageously the insertion element (30) with the arresting bolt (130), the grip
handle (138) and the receiving element (50, 78) are made from plastic material, in
particular by injection molding.
13. The system according to one of the preceding claims, characterized in that the attachment element (30) is configured as a component that is pluggable onto the
pedestal (34) which includes at its end portion remote from the rafters a flange (40)
protruding in outward direction at least at two opposite sides from the attachment
element (30) for securing the insulation material elements (42) in particular during
assembly wherein the flange includes a flat contact surface for arranging a vapor
retarder foil or a similar climate membrane (44).
14. The system according to one of the preceding claims, characterized in that the receiving element (50, 78) arranged at the end of the attachment element (30)
is shaped as a U-shaped receiving shoe (50) for receiving a slat element or as a head
(78) with lateral grooves (80) for snapping in a profile strip (32) and that the receiving
component (50, 78) is advantageously integrally configured in one piece at the attachment
element (30), in particular produced through injection molding from plastic material
or pluggable onto the end of the attachment element (30) remote from the rafter and
that is interlockable, in particular by a snap lock connection.
15. The system according to one of the preceding claims, characterized in that the receiving component (50, 78) is formed from a sheet metal component which includes
four laterally protruding attachment flanges (158) that are arranged offset from one
another by 90°, wherein two respectively opposite arranged attachment flanges are
foldable in upward direction for forming a U-shaped receiving shoe (50) and the two
other opposite attachment flanges (158) are foldable in upward direction for forming
the head piece (78) with the lateral groove (80) so that the sheet metal component
can be optionally configured as a receiving shoe (50) for receiving a slat (10) made
from wood or a head piece (78) for receiving a profile strip.
16. The system according to one of the preceding claims,
characterized in that
the base element (28) configured at the pedestal (34) includes a plug in shoe (188)
that is supported at the pedestal in a floating or spring elastic manner wherein the
plug in shoe is provided with an advantageously elongated receiving opening for receiving
the insertion element (31), in particular a plug in element provided at this location,
wherein the plug in shoe is expandable by inserting the insertion element which generates
a clamping reset force.
17. The system according to claim 16,
characterized in that
the plug in shoe (188) includes a bushing (198) including the insertion opening, wherein
the bushing is at least provided with a longitudinal slot (192) extending to the receiving
opening and that the plug in shoe is advantageously provided integrally in one piece
or in plural pieces, in particular in two pieces.
18. The system according to claim 16 or 17,
characterized in that
the pedestal (34) advantageously includes two flange elements (182, 184) arranged
opposite to each other, wherein the plug in shoe (188) is arranged between the flange
elements and that the plug in shoe (188) is supported in a spring elastic manner on
both sides by advantageously slanted lobes (190) at the flange elements (182, 184)
so that inserting the insertion element into the receiving opening presses the lobes
in outward direction by expanding the receiving shoe and that the plug in shoe (188)
is advantageously configured integrally in one piece with the pedestal (34).
19. The system according to one of the preceding claims,
characterized in that
the insertion element (31) includes a plug in element with an interlocking or threaded
profile, in particular a screw (60) through which the insertion element (31) is insertable
into the plug in shoe (188) for forming the attachment device, wherein the plug in
shoe in a portion of its receiving opening is provided with a complementary profile
for engagement with the plug in element and that advantageously the screw or the plug
in element is configured at its end oriented away from the free end with a tool engagement
element, in particular with a hexagon (196) or with a square.
20. The system according to one of the preceding claims,
characterized in that
the insertion element (30) includes a universal head (78) which in order to receive
a profile bar (32) with two opposite grooves (80) advantageously includes a lateral
stop bar (210) and openings for attaching a slat (10) in particular through screw
attachment.
21. The system according to one of the preceding claims,
characterized in that
the head piece (78) is formed with a stop bar that is advantageously divided into
individual receiving members (220) and which stop bar or which receiving members protrude
in upward direction, and/or that at least one laterally protruding engagement member
(222) is provided at the head piece for reaching behind a sheet metal profile bar
(32) that is snap lockable, and/or at least one laterally protruding handling bar
(230) is provided, so that the head piece is universally provided for receiving slats
or profile bars.
22. The system according to one of the preceding claims,
characterized in that
the insertion element (31), in particular the screw (60) is arranged at the receiving
element or at the head piece (78) for the sheet metal profile bar (32) and/or the
wooden slat (10) is laterally offset relative to the receiving element or the head
piece (78), so that after mounting the sheet metal profile bar or the slat (32, 10)
a direct access to the insertion element (31), in particular to the screw (60) is
possible for adjustment.
23. A head piece for a system according to one of the preceding claims,
characterized in that
the head piece (28) is configured as a universal head with features of one of the
preceding claims, in particular the claims 20 - 22.
24. An attachment device for use in a system according to one of the claims 1 - 22, characterized by
a base element and an attachment element respectively configured with features of
at least one of the claims 1 - 22.
25. Method for mounting an interior insulation of buildings using a system according to
one of the preceding claims 1 to 22,
characterized in that
bands that are provided with positioning elements are attached along the rafters,
base elements (28) are placed onto the positioning elements and fixated at the rafters
(2), subsequently attachment elements are placed onto the base elements and adjusted
and eventually slat elements are attached at the attachment elements in order to form
the support lattice work of the roof, wherein the insulation elements (42) for under
rafter insulation are placed accordingly and that a guide thread is advantageosuly
horizontally pulled against the rafters, at which guide thread the bands including
the positioning elements are aligned for an even arrangement of the positioning elements
along the rafters (2) and thereafter the bands are attached at the rafters (2) and
that preferably, after applying the slat elements to the attachment devices, a leveling
is performed by relative adjustment of the attachment element relative to the base
element and subsequent arresting of the attachment element.