[0001] An object of the invention is a capsule for beverages subjected to the processes
of extracting, dissolving and diluting its content by injecting liquid under pressure
into the capsule in an appliance for preparing beverages, comprising a casing containing
such a substance closed with puncturable barriers at the top and the base, designed
for the preparation of hot, cold or chilled beverages, liquid food and liquid additives
to food, especially such drinks as cappuccino, coffee, chocolate, Latte Machiatto,
Ice Frappe, soups, teas, juices, desserts, sauces/dressings, alcoholic drinks and
beer.
[0002] There is an appliance for extracting a food substance contained in a sealed cartridge
and the method of extracting a food substance contained in a sealed cartridge known
from the Polish Patent No.
196425. The appliance has a hollow body with a chamber for inserting the cartridge, a water
feeding duct running through the body and connected to the chamber and many puncturing
elements distributed across the chamber. The puncturing elements puncture the cartridge
in many separate places enabling water to flow into the cartridge and these are spaced
across the chamber along the direction of water inflow. Furthermore, each puncturing
element comprises a basic component that is connected to the body and protrudes into
the chamber, and this basic component enters the cartridge at least partially forming
in it the surface of water inflow inside the cartridge, and the basic component is
a solid part with a closed cross-section while each puncturing member has a cutting
face that cuts the basic component at an acute angle. The cross-section of the basic
component narrows down gradually towards the cutting face at the "β" angle smaller
than the "α" angle of the cutting face.
[0003] There is a replaceable cartridge known from the Polish Patent No.
171494 for a beverage brewing appliance that has a rigid, cylindrical casing which is hollow
inside for placing beverage powder, with a non-perforated side wall and perforated
central part that constitutes the casing inlet and the opposite perforated base that
constitutes the casing outlet. There is an outer plastic ring-shaped protrusion around
the central part that touches an external heat source in the form of the heated plate
of the beverage brewing appliance. The outer plastic circumferential protrusion is
subject to plastic deformation by the action of the external heat source and its front
wall is formed in such a manner that it is part of the side surface of a truncated
cone with an obtuse vertical angle, with its vertex located in the axis of the casing,
and the temperature of protrusion softening is lower than the boiling point of water
while the temperature of its melting is higher than the boiling point of water.
[0004] There is a container known from the Polish Patent Application No.
P-385854 submitted according to the publication
WO 2007/054479 A1 of the Application
PCT/EP2006/068121 that has several chambers and contains at least one beverage ingredient for beverage
preparation, used to prepare a beverage by mixing it with liquid input to the container,
and the container inside is divided into at least two separate chambers.
This container may be in the form of a capsule or bag containing at least one ingredient
for preparing a beverage, and such a beverage is prepared by mixing liquid input to
the capsule, while the capsule inside is divided into at least two separate chambers,
the first and the second one, and each chamber contains a beverage ingredient or beverage
ingredient mix, while the first chamber is adapted to release the ingredient or ingredient
mix at a time lag versus the second chamber when the liquid is input inside the capsule
to make the beverage.
[0005] There is a capsule that is subjected to extraction and the method of improving hygiene
and reducing contamination when preparing a beverage from the capsule known from the
Polish Patent Description No.
201325. The capsule according to that invention is subjected to extraction by injecting
liquid under pressure into the capsule in an appliance for preparing a beverage, and
the capsule contains a substance for preparing the beverage in a sealed chamber and
a means of opening the capsule applied, where the opening of the capsule permits the
beverage to flow out as a results of the interaction of the opening means and the
chamber wall under the influence of the liquid pressure increase in the chamber.
[0006] There is a capsule for beverages known from the Polish Patent Description No.
219698 subjected to extracting, dissolving and diluting its content by injecting liquid
under pressure into the capsule in an appliance for preparing beverages, comprising
a casing containing such a substance closed with puncturable membranes at the top
and the base, which is characterised in that there are at least two internal concentric
chambers inside the casing sealed with the membrane at the top, fitted with a cap
with a ring turned inside fitted with reinforcements spaced along its internal side,
while at the base the cap has a ring turned outside fitted with passages that adhere
to a spacing insert, and there is a frothing insert placed inside the area surrounded
by the ring and fitted at the top with slots spaced around the ring perimeter and
spacing mandrels and fitted at the base with concentric segmented rings of variable
thickness and with a preferably centrally placed punch partly located in the outflow
duct hole covered with the outflow membrane, where part of the casing base is rounded
outwards within the outflow duct. The spacing insert has concentric rings on the inside,
where there are indentations on the perimeter of the inner ring and passages on the
rim of the outer ring, and there is a passage in the base of the spacing insert, while
the rim of the spacing insert is clasp locked along its whole perimeter with a flange
inside the casing. The frothing insert has a flexible sealing lip turned out along
its perimeter.
[0007] There is a capsule for beverages known from the Polish Patent Description
No. 220172 subjected to extracting, dissolving and diluting its content by injecting liquid
under pressure into the capsule in an appliance for preparing beverages, comprising
a casing containing such a substance closed with puncturable membranes at the top
and the base, which is characterized in that there is one internal chamber inside
the casing which has a spacing insert in its lower part, and there is a frothing insert
placed inside the area surrounded by the ring and fitted at the top with slots spaced
around the ring perimeter and a row of spacing mandrels and fitted at the base with
a row of concentric segmented rings of variable thickness and with a preferably centrally
placed punch partly located in the outflow duct hole covered with the outflow membrane,
where part of the casing base is rounded outwards within the outflow duct. The spacing
insert is fitted with a passage and has concentric rings on the inside, where there
is a row of indentations on the perimeter of the inner ring and the rim of the insert
is clasp locked along its whole perimeter with a flange inside the casing. In the
locking area with the rim, the flange has the shape of a reversed letter "J". The
frothing insert has a flexible sealing lip turned out along its perimeter.
[0008] The biggest disadvantages of the capsules currently used for beverages is the incomplete
dissolution of the ingredients and the residue of mixed ingredients on the surfaces
of capsule components after the capsule has been emptied as well as the difficulty
in recycling due to the material used for the top and base membranes, which are made
of various types of foils, most often aluminium foil, which means that these foils
must be manually removed in order to recycle the capsule.
[0009] The purpose of the invention is to design a capsule for beverages that enables laminar
outflow of the mixed ingredients and is made completely of a homogeneous material,
and guarantees the complete emptying of its content.
[0010] The capsule for beverages that comprises the casing sealed tightly with the upper
barrier at the top and the lower barrier at the base, where there is a separator located
in the casing with at least one hole and connected to the casing along its perimeter,
and in the upper part of the capsule casing between the upper barrier and the separator,
there is a substance subjected to the processes of extracting, dissolving and diluting
its content by injecting liquid under pressure into it within the appliance for preparing
beverages, and that contains a mixing unit located between the separator and the lower
barrier which seals the outflow duct, through which the prepared content flows out,
and the mixing unit is located inside the area surrounded by a centric ring fastened
to the separator from the base and fitted with an undetachable punch, according to
the invention is characterised in that there is a mixing unit guide in the separator
seated in a recess made in the mixing unit, whose arms have outflow holes at the ends
placed in the walls of the recess, and connected to the central hole of the punch
that punctures the lower barrier which has at least one notch in the centre of the
casing, and is part of the casing where the punch, in its working position, after
puncturing the lower barrier, splits the barrier into parts causing additional sealing
of the outflow duct during the outflow of the prepared mix, and the generating line
of the punch is longer than half the length cut on the inside of the barrier, and
the height of the punch is shorter than the height of the casing outflow duct. There
is a bush between the upper barrier and the separator surface fitted with a central
hole and the holes at the base allowing the liquid to flow out to dilute the substance
in a direction from the separator towards the upper barrier. The bush which is connected
to the separator may or may not be detached.
[0011] The advantage of the capsule according to the invention is that owing to the notch,
specifically a radial one, made on the inner surface of the lower barrier, which,
because of its separation into parts, additionally seals the outflow duct in its upper
part with the outer surface of the punch base, thus ensuring the outflow of the mixed
substance through the central hole in the punch only and enabling the laminar outflow
of the mixed substance without it splashing onto the inner walls of the outflow duct,
while the application of the additional bush enables the thorough mixing of the ingredients
contained in the upper part of the capsule in a direction from the upper surface of
the separator towards the upper barrier. As the capsule is made of a homogeneous material
this eliminates aluminium foils which are currently used and guarantees total recycling
of the capsule.
[0012] The object of the invention has been shown in a sample embodiment in the drawing,
where Fig. 1 - shows a side view of the capsule, Fig. 2 - shows an axial section of
the capsule, Fig. 3 - shows an axial section of the capsule fitted with the bush,
Fig. 4 - shows a top view of the separator, Fig. 5 - shows a base view of the separator,
Fig. 6 - shows an axial section of the separator, Fig. 7 - shows a top view of the
separator connected to the bush, Fig. 8 - shows an axial section of the separator
fitted with the connected bush which may be detached Fig. 9 - shows an axial section
of the separator fitted with the undetachable connected bush, Fig. 10 - shows a top
view of the separator connected along its rim with the lower part of the capsule,
Fig. 11 - shows a top view of the middle of the capsule without the separator and
the mixing unit, Fig. 12 - shows an axial section of the mixing unit, Fig. 13 - shows
a base view of the mixing unit, Fig. 14 - shows a top view of the mixing unit, Fig.
15 - shows an axial section of the capsule placed in the tray of the appliance for
preparing beverages before emptying it, Fig. 16 - shows an axial section of the capsule
placed in the tray of the appliance for preparing beverages during emptying it, Fig.
17 - shows an axial section of the capsule fitted with the bush and placed in the
tray of the appliance for preparing beverages before emptying it, Fig. 18 - shows
an axial section of the capsule fitted with the bush and placed in the tray of the
appliance for preparing beverages, and Fig. 19 - shows an axial section of the capsule
fitted with the bush and placed in the tray of the appliance for preparing beverages
during emptying it.
[0013] As shown in the drawing, the capsule for beverages has the casing
1, made of a homogeneous material, as are all capsule components, which is sealed with
the upper barrier
2 at the top and with the lower barrier
3 at the base, especially of a circular shape, which act as tight closures of the separated
capsule zones (Fig. 2). The lower barrier
3 has at least one radial notch
45 from the centre of the casing
1, and on splitting into parts it additionally seals the outflow duct
41 in its upper part with the outer surface of the punch
23 base
46, thus forcing the outflow of the prepared mix through the central hole
22 and preventing the uncontrolled outflow of the prepared mix along the inner surface
42 of the outflow duct
41 (Fig. 2, Fig. 11 - 12). There is a separator
4 inside the casing
1 fitted with the rim
5, which is connected by welds
6 to the outer ring-shaped surface
7 in the central part of the casing
1 (Fig. 3, Fig. 10). The separator
4 has at least one passage
12 inside the area
8 surrounded by the centric ring
9 consisting of segments
10 with gaps
11 between them, and the guide
13 placed in the geometric centre of the area
8 (Fig. 5). The guide
13 is inserted in the cruciform hole
14, which can have other geometric shapes, and this prevents the rotation of the mixing
unit
15 inside the casing
1 (Fig. 5, Fig. 14 - 15). The cruciform hole
14 is made from the side of the surface
16 of the mixing unit
15 fitted with a row of spacing protrusions
17 and has arms
20 with outflow holes
21 at the ends placed in the walls
40 of the punch
23 base
46 (Fig. 11, Fig. 14, Fig. 17). The outflow holes
21 are connected with the central hole
22 of the punch
23 that punches the lower barrier
3, and after punching through the lower barrier
3 presses its torn parts along the inner notches
45 and on splitting into parts it additionally seals the outflow duct
41 in its upper part with the outer surface of the punch
23 base
46, thus forcing the outflow of the prepared mix through the central hole
22 and preventing the uncontrolled outflow of the prepared mix along the inner surface
42 of the outflow duct
41 (Fig. 2, Fig. 11 - 12). The generating line
a of the punch
23 is longer than half the length
d cut on the inside of the lower barrier
3, and the height
h of the punch is shorter than the height
H of the casing
1 outflow duct
41 (Fig. 3).
At the periphery of the surface
16 of the mixing unit
15, there is a ring
29 with a lip
30 at its end comprising the protrusions
18 located between the holes
19, while the concentric rings
25 made of shaped segments
26 and holes
27 are seated on the side of the base
24 and may not be disconnected from it (Fig. 12, Fig. 13, Fig. 14).
The option of the capsule for beverages has, between the upper barrier
2 and the surface
37 of the separator
4, a bush
35 fitted at the base with the openings
36 in the shape of holes or slots, and the said bush
35 supports the upper barrier
2, which is significant for the process of pasteurization of the content in the upper
part
39 (Fig. 3). The openings
36 ensure the flow of the liquid under pressure delivered through the central hole
28 to the upper part
39 of the capsule
1, and the said liquid dissolves/dilutes the content (Fig. 3, Fig. 19). The flow inside
the upper part
39 of the capsule
1 is in the direction from the upper surface
37 of the separator
4 towards the upper barrier
2, and the outflow is through the passage
12 to the mixing unit
15 labyrinth and then to the outflow duct
41 (Fig. 3 - 4, Fig. 12, Fig. 19). The bush
35 which is connected to the separator
4 (Fig. 8 - 9 may or may not be detached.
[0014] To empty the capsule of beverage ingredients it is placed in the removable tray
31, which is then locked inside the appliance for preparing beverages
32 used for preparing hot or cold beverages and by means of lifting the tray
31, the capsule is additionally sealed on its whole surface and thus the rounding
33 moves towards the punch
23, which punches through the barrier
3 along at least one notch
45, and on splitting into parts it additionally seals the outflow duct
41 in its upper part with the outer surface of the punch
23 base
46, thus forcing the outflow of the prepared mix through the central hole
22 and preventing the uncontrolled outflow of the prepared mix along the inner surface
42 of the outflow duct
41 (Fig. 11 - 12, Fig. 15 - 16). At the same time or slightly later, the upper barrier
2 is punched through by the nozzle
34 fitted with the inner hole
38, through which cold or hot water is delivered under pressure into the capsule or into
the hole
28 of the bush
35, causing the dissolution/dilution of the content in the upper part
39 of the capsule
1 and the outflow of the prepared mixed content through the holes
12, outflow holes
21, mixing unit
15 labyrinth, central hole
22 and the outflow duct
41 outside to a receiving vessel, namely a cup, a glass or another container (Fig. 2,
Fig. 5, Fig. 8 - 9, Fig. 17 - 18).