Technical Field
[0001] Embodiments described herein relate generally to an air-conditioner comprising, for
example, a ceiling suspended indoor unit.
Background Art
[0002] An air-conditioner comprises an indoor unit in the attic. An air blower and an indoor
heat exchanger are housed in the indoor unit. For example, the indoor unit is suspended
from the beam of the attic via a plurality of hanging bolts. In this type of air-conditioner,
a plurality of hangers are secured to the side surfaces of a unit main body forming
the outline of the indoor unit by screws. The hangers protrude from the side surfaces
of the unit main body in four directions horizontally. The lower ends of the hanging
bolts are connected to the apical ends of the hangers.
Citation List
Patent Literature
Summary of Invention
Object to be Achieved by Invention
[0004] In a conventional air-conditioner comprising hangers secured to the side surfaces
of the unit main body by screws, the load applied to the hangers cannot be actively
received by the unit main body. As a result, the weight of the indoor unit is mostly
applied to the hangers and the side surfaces of the unit main body. Thus, this type
of air-conditioner is required to improve the strength.
Means for Achieving Object
[0005] According to one embodiment, an air-conditioner comprises: a unit main body which
is suspended in a roof space of a building via a plurality of hanging tools, and accommodates
an indoor heat exchanger and a blower for transferring air to the heat exchanger;
and a plurality of hangers which are provided in an upper structure constituting an
upper part of the unit main body, and are connected to lower end portions of the hanging
tools. The upper structure comprises an upper board portion which extends horizontally.
Each hanger comprises: a connection portion connected to the corresponding hanging
tool; a first securing portion secured to the upper structure via a fastener in a
state where the first securing portion overlaps with the upper structure; and a second
securing portion which extends from the first securing portion integrally, and is
structured so as to overlap with the upper board portion from an upper side.
Brief Description of Drawings
[0006]
FIG. 1 is a side view showing a state where an indoor unit of an air-conditioner is
installed in an attic according to a first embodiment.
FIG. 2 is a perspective illustration in which the indoor unit of the air-conditioner
is viewed from the rear side.
FIG. 3 is a perspective illustration in which the indoor unit of the air-conditioner
is viewed from the lower side.
FIG. 4 is a cross-sectional view of the indoor unit of the air-conditioner.
FIG. 5 is a perspective illustration in which the indoor unit suspended by four hanging
bolts is viewed from the upper side.
FIG. 6 is a perspective illustration in which the indoor unit suspended by the four
hanging bolts is viewed from the lower side.
FIG. 7 is a perspective illustration showing a state in which hangers are secured
to four corner portions of a top board.
FIG. 8 is a perspective illustration showing each hanger.
FIG. 9 is a perspective illustration showing the shape of a depressed portion provided
on the top board.
FIG. 10 is a perspective illustration showing a magnified view of portion F10 of FIG.
7.
FIG. 11 is a perspective illustration showing a state in which the hanger is secured
to the top board.
FIG. 12 is a perspective illustration viewed from the direction of arrow F12 of FIG.
11.
FIG. 13 is a cross-sectional view showing the positional relationship between the
top board and the hanger.
FIG. 14 is a perspective illustration showing the positional relationship between
the hangers secured to the top board and a first sideboard.
FIG. 15 is a perspective illustration showing a magnified view of portion F15 of FIG.
2.
FIG. 16 is a side view showing a state in which an indoor unit of an air-conditioner
is installed in an attic according to a second embodiment.
FIG. 17 is a cross-sectional view showing the positional relationship between a top
board and a hanger according to a third embodiment.
Mode for Carrying Out Invention
[First Embodiment]
[0007] A first embodiment is explained below with reference to FIG. 1 to FIG. 15.
[0008] FIG. 1 is a side view roughly showing a state in which an indoor unit of an air-conditioner
is installed in an attic. FIG. 2 is a perspective illustration showing the indoor
unit.
[0009] As shown in FIG. 1, an indoor unit 1 is installed in, for example, the attic of a
building. In the present embodiment, the attic indicates a roof space 4 defined between
a beam 2 and a ceiling board 3 in the building.
[0010] As shown in FIG. 2 to FIG. 6, the indoor unit 1 has the shape of a flat and rectangular
box with a width W, a depth D and a thickness H. The width W of the indoor unit 1
is greater than the depth D. The thickness H is sufficiently less than the width W
and the depth D.
[0011] The indoor unit 1 comprises a metallic unit main body 5. The unit main body 5 is
an element forming the outline of the indoor unit 1, and comprises a top board 6,
a first sideboard 7, a second sideboard 8, a bottom board 9, a front frame 10, a rear
board 11 and a partition board 12.
[0012] The top board 6 is an example of an upper structure which forms the upper part of
the unit main body 5. As shown in FIG. 7, the top board 6 comprises an upper board
portion 6a extending horizontally, and a sideboard portion 6b connected to the peripheral
border of the upper board portion 6a. The sideboard portion 6b is bent downward from
the peripheral border of the upper board portion 6a at a substantially right angle.
The sideboard portion 6b may be called a flange portion.
[0013] The first sideboard 7 is located in an end portion of the top board 6 along the width
direction. The upper end portion of the first sideboard 7 is secured to the outer
surface of the sideboard portion 6b of the top board 6 by a plurality of screws. The
first sideboard 7 extends downward from the end portion of the top board 6. The second
sideboard 8 is located in the other end portion of the top board 6 along the width
direction. The upper end portion of the second sideboard 8 is secured to the outer
surface of the sideboard portion 6b of the top board 6 by a plurality of screws. The
second sideboard 8 extends downward from the other end portion of the top board 6.
Thus, the first sideboard 7 and the second sideboard 8 face each other in the width
direction of the top board 6 with a space being interposed.
[0014] The bottom board 9 is secured to the front frame 10 and the partition board 12 over
the area between the lower end portion of the first sideboard 7 and the lower end
portion of the second sideboard 8. The bottom board 9 constitutes the bottom of the
unit main body 5. The bottom board 9 has a dimension approximately half the depth
of the unit main body 5. Thus, on the bottom of the unit main body 5, the area excluding
the bottom board 9 forms a slender suction opening 14. The suction opening 14 faces
a suction grille 15 provided on the ceiling board 3.
[0015] The front frame 10 is secured to the anterior border of the top board 6, the anterior
border of the first sideboard 7 and the anterior border of the second sideboard 8
by a plurality of screws. The front frame 10 constitutes a slender blowoff opening
16 at the anterior end of the unit main body 5. As shown in FIG. 1, a blowoff duct
17 is connected to the blowoff opening 16. The blowoff duct 17 is provided in the
roof space 4 and is connected to a blowoff grille (not shown) provided on the ceiling
board 3.
[0016] The rear board 11 is removably secured to the posterior border of the top board 6,
the posterior border of the first sideboard 7 and the posterior border of the sideboard
8 by a plurality of screws. The rear board 11 has a size corresponding to the suction
opening 14. Thus, the rear board 11 is allowed to be secured to the bottom of the
unit main body 5 by a plurality of screws so as to cover the suction opening 14 after
the rear board 11 is removed from the posterior border of the top board 6, the posterior
border of the sideboard 7 and the posterior border of the second sideboard 8. In a
state where the rear board 11 is secured to the bottom of the unit main body 5, the
area surrounded by the posterior border of the top board 6, the posterior border of
the first sideboard 7 and the posterior border of the second sideboard 8 functions
as a suction opening.
[0017] As shown in FIG. 3 and FIG. 4, the partition board 12 stands along a lateral border
of the suction opening 14. The peripheral border portion of the partition board 12
confronts the lower surface of the top board 6, the inner surface of the first sideboard
7 and the inner surface of the second sideboard 8. In this manner, the partition board
12 divides the unit main body 5 into two chambers, specifically, a blast chamber 18
and a heat exchange chamber 19.
[0018] The blast chamber 18 comprises the suction opening 14. A blower 21 is accommodated
in the blast chamber 18. The heat exchange chamber 19 comprises the blowoff opening
16. An indoor heat exchanger 22 and a drain pan 23 are provided in the heat exchange
chamber 19.
[0019] As shown in FIG. 3, the blower 21 comprises a fan motor 25 and a pair of fans 26a
and 26b. The fan motor 25 comprises two axes of rotation 27a and 27b concentrically
protruding from both side surfaces of the fan motor 25. The fans 26a and 26b are attached
to the axes of rotation 27a and 27b, respectively. The fans 26a and 26b are surrounded
by fan cases 28a and 28b, respectively. The fan cases 28a and 28b comprise nozzle
portions 29a and 29b integrally. The nozzle portions 29a and 29b penetrate the partition
board 12 and open into the heat exchange chamber 19.
[0020] As shown in FIG. 4, the indoor heat exchanger 22 is accommodated in the heat exchange
chamber 19 in a state where the indoor heat exchanger 22 leans forward strongly since
the thickness of the indoor unit 1 is restricted. The indoor heat exchanger 22 extends
in the width direction of the unit main body 5. Both end portions of the indoor heat
exchanger 22 are supported by the unit main body 5 via respective lateral heat insulating
materials (not shown). The upper end portion of the indoor heat exchanger 22 is supported
by an upper heat insulating material 30. The upper heat insulating material 30 is
interposed between the upper end portion of the indoor heat exchanger 22 and the top
board 6. The lateral heat insulating materials and the upper heat insulating material
30 prevent the heat produced by the effect of refrigeration cycle of the indoor heat
exchanger 22 from being transferred to the unit main body 5.
[0021] The drain pan 23 is provided under the indoor heat exchanger 22. The drain pan 23
is formed of a heat insulating material such as expanded polystyrene. The drain pan
23 supports the indoor heat exchanger 22 on the lower side and receives drain water
falling in drops from the indoor heat exchanger 22.
[0022] When the fans 26a and 26b are rotated by the fan motor 25, the fans 26a and 26b take
in air in the axial direction and discharge the air from the outer circumferential
surfaces of the fans 26a and 26b to the inside of the fan cases 28a and 28b. In this
manner, as shown by the arrows of FIG. 1 and FIG. 4, the air inside the building is
taken into the blast chamber 18 via the suction opening 14 of the unit main body 5
from the suction grille 15 of the ceiling board 3. The air taken into the blast chamber
18 is discharged from the nozzle portions 29a and 29b of the fan cases 28a and 28b
to the indoor heat exchanger 22.
[0023] The indoor heat exchanger 22 changes the air discharged from the nozzle portions
29a and 29b to cool or warm heat-exchanged air by heat exchange of the air discharged
from the nozzle portions 29a and 29b. The heat-exchanged air is transferred from the
blowoff opening 16 to the room through the blowoff duct 17. In this manner, air-cooling
or air-heating is applied to the room.
[0024] As shown in FIG. 1, FIG. 5 and FIG. 6, the unit main body 5 accommodating the blower
21 and the indoor heat exchanger 22 is suspended from the beam 2 of the building via,
for example, four hanging bolts 31 so as to be located in the roof space 4. Specifically,
four hangers 32 are secured to the top board 6 of the unit main body 5. The hangers
32 are elements connected to the hanging bolts 31 which are examples of hanging tools.
The hangers 32 have structures in common.
[0025] As shown in FIG. 8 and FIG. 13, each hanger 32 is an integral structure formed by
sheet metal stamping, and comprises a connection portion 33, a first securing portion
34 and a second securing portion 35. The connection portion 33 has, for example, the
shape of a rectangular plate, and juts from the corner portion of the top board 6
outward and horizontally in the width direction of the unit main body 5.
[0026] A through-hole 36 and a slit-like guide passage 37 are formed in the apical end portion
of the connection portion 33. The hanging bolt 31 is inserted into the through-hole
36. The guide passage 37 connects the apical edge of the connection portion 33 and
the through-hole 36. The through-hole 36 has the shape of an opening like a long hole
in the width direction of the connection portion 33. The guide passage 37 is an element
for guiding the lower end portion of the hanging bolt 31 to the through-hole 36. The
guide passage 37 is shaped such that it is expanded gradually from the through-hole
36 to the apical edge of the connection portion 33.
[0027] The first securing portion 34 is bent at substantially a right angle from the end
portion opposite to the apical end portion of the connection portion 33. In other
words, the positional relationship between the connection portion 33 and the first
securing portion 34 is maintained such that they are substantially perpendicular to
each other. The first securing portion 34 overlaps with the inner surface of the sideboard
portion 6b in the corner portion of the top board 6. In the present embodiment, the
sideboard portion 6b comprises an aperture 39 which is formed in an area overlapping
with the first securing portion 34. A screw hole 40 which conforms to the aperture
39 is formed in the first securing portion 34.
[0028] The second securing portion 35 has, for example, the shape of a rectangular plate,
and extends integrally from the apical end of the first securing portion 34 along
the lower surface of the upper board portion 6a of the top board 6. Thus, the second
securing portion 35 juts horizontally to a side opposite to the connection portion
33 based on the first securing portion 34.
[0029] In addition, the hanger 32 of the present embodiment comprises a through-hole 41
and a pair of reinforced portions 42a and 42b. The through-hole 41 is formed in an
end portion of the connection portion 33 adjacent to the first securing portion 34,
and is adjacent to the screw hole 40 formed in the first securing portion 34. The
through-hole 41 has, for example, the shape of a rectangular opening.
[0030] The reinforced portions 42a and 42b are structured by applying drawing to both lateral
edge portions of the hanger 32 in the width direction. The reinforced portions 42a
and 42b are made continuous in an area ranging from the middle part of the connection
portion 33 to the middle part of the second securing portion 35 via the first securing
portion 34. Thus, the aperture 39 and the through-hole 41 are located between the
reinforced portions 42a and 42b.
[0031] The hanger 32 of the present embodiment further comprises a slope portion 38 between
the first securing portion 34 and the second securing portion 35.
[0032] As shown in FIG. 7, depressed portions 45 are formed in respective four corner portions
of the top board 6. The depressed portions 45 are structured by applying, for example,
drawing to the upper board portion 6a of the top board 6. As shown in FIG. 9 to FIG.
11, the depressed portion 45 juts downward from the upper board portion 6a, and has
a shape conforming to the apical end portion of the second securing portion 35 of
the hanger 32.
[0033] The depressed portion 45 comprises a slit-like opening portion 45a and a flat bottom
surface 45b. The opening portion 45a is an element into which the second securing
portion 35 of the hanger 32 is inserted. The opening portion 45a opens toward the
sideboard portion 6b in which the aperture 39 opens. The bottom surface 45b is made
continuous with the opening portion 45a. The apical end portion of the second securing
portion 35 is stacked on the bottom surface 45b.
[0034] As shown in FIG. 11 to FIG. 13, each hanger 32 is secured to the top board 6 by a
securing screw 47 in a state where the second securing portion 35 is inserted into
the opening portion 45a of the depressed portion 45. The securing screw 47 is an example
of a fastener. By inserting the second securing portion 35 into the opening portion
45a, the apical end portion of the second securing portion 35 moves onto the bottom
surface 45b of the depressed portion 45. Further, the outer circumference of the apical
end portion of the second securing portion 35 is surrounded by the edge of the depressed
portion 45. In other words, the apical end portion of the second securing portion
35 is fitted into the depressed portion 45.
[0035] The securing screw 47 is driven into the screw hole 40 of each hanger 32 through
the aperture 39 of the sideboard portion 6b from the outside in the width direction
of the top board 6. In this manner, the first securing portion 34 of each hanger 32
adheres tightly to the inner surface of the sideboard portion 6b of the top board
6 with no space, and thus, the hangers 32 are secured to four corner portions of the
top board 6. A head portion 47a of the securing screw 47 protrudes from the outer
surface of the sideboard portion 6b of the top board 6 in a state where each hanger
32 is secured to the top board 6.
[0036] Now, this specification explains the procedure for securing each hanger 32 to the
top board 6.
[0037] First, as shown in FIG. 7, the top board 6 is turned around up and down. The top
board 6 is retained horizontally in a state where the lower surface of the upper board
portion 6a points upward. Subsequently, the apical end portion of the second securing
portion 35 of each hanger 32 is fitted into the corresponding depressed portion 45
through the opening portion 45a from the lower surface side of the upper board portion
6a. As a result, the apical end portion of the second securing portion 35 is surrounded
by the edge of the depressed portion 45, and overlaps with the bottom surface 45b
of the depressed portion 45.
[0038] At this time, since the slope portion 38 is provided between the first and second
securing portions 34 and 35 of the hanger 32, the hanger 32 can be moved in the direction
of the opening portion 45a such that the slope portion 38 avoids the sideboard portion
6b. Thus, it is possible to fit the second securing portion 35 of the hanger 32 into
the depressed portion 45 in such a way that the sideboard portion 6b does not disturb
the hanger 32.
[0039] Subsequently, the securing screw 47 is driven into the screw hole 40 of the hanger
32 through the aperture 39 of the sideboard portion 6b from the outside in the width
direction of the top board 6. At this time, as shown in FIG. 10 to FIG. 12 most clearly,
the connection portion 33 of the hanger 32 passes over the sideboard portion 6b, and
juts outward and horizontally in the width direction of the top board 6. Therefore,
the aperture 39 opening in the sideboard portion 6b is hidden under the connection
portion 33.
[0040] In the present embodiment, the through-hole 41 is formed in the end portion of the
connection portion 33 adjacent to the first securing portion 34. Thus, the worker
is able to visually confirm the position of the aperture 39 through the through-hole
41. As a result, the worker is able to drive the securing screw 47 into the screw
hole 40 while visually confirming the positional relationship between the securing
screw 47 and the aperture 39 through the through-hole 41. By driving the securing
screw 47, the first securing portion 34 of the hanger 32 adheres tightly to the inner
surface of the sideboard portion 6b of the top board 6. Thus, the position of the
hanger 32 is determined firmly relative to the top board 6.
[0041] As shown in FIG. 14 and FIG. 15, in the hangers 32 secured to one end portion of
the top board 6, the connection portions 33 protrude to the external side of the first
sideboard 7 through a pair of slits 50a and 50b formed in the upper part of the first
sideboard 7. In a similar manner, in the hangers 32 secured to the other end portion
of the top board 6, the connection portions 33 protrude to the external side of the
second sideboard 8 through a pair of slits (not shown) formed in the upper part of
the second sideboard 8.
[0042] Further, a pair of expanded portions 51a and 51b are formed on the first sideboard
7. The expanded portions 51a and 51b are adjacent to the slits 50a and 50b, and jut
to the external side of the first sideboard 7 so as to cover the head portion 47a
of the securing screw 47. Since the expanded portions 51a and 51b are provided close
to or in contact with the head portion 47a of the securing screw 47, they prevent
the securing screw 47 from being unfastened or falling. The expanded portions 51a
and 51b are formed on the second sideboard 8 in a similar manner. In the present embodiment,
their illustrations are omitted.
[0043] The lower end portion of each of the four hanging bolts 31 suspended from the beam
2 is guided to the through-hole 36 via the guide passage 37 of the hanger 32. As shown
in FIG. 13, a pair of nuts 54a and 54b are screwed onto the lower end portion of the
hanging bolt 31 via a pair of washers 53a and 53b. The connection portion 33 of the
hanger 32 is interposed between the nuts 54a and 54b in cooperation with the washers
53a and 53b. Thus, the lower end portion of the hanging bolt 31 is connected to the
hanger 32. In this manner, the unit main body 5 is suspended in the roof space 4 in
a horizontal attitude.
[0044] FIG. 13 shows a relative positional relationship between the top board 6 and the
hanger 32 when the indoor unit 1 is suspended in the roof space 4. As shown by the
arrow of FIG. 13, a downward load is applied to the hanger 32 in a state where the
indoor unit 1 is suspended in the roof space 4.
[0045] At this time, although the second securing portion 35 of the hanger 32 is located
under the upper board portion 6a of the top board 6, the apical end portion of the
second securing portion 35 is stacked on the bottom surface 45b of the depressed portion
45 formed on the upper board portion 6a. Thus, the downward load applied to the hanger
32 can be received actively by the strong top board 6 constituting the unit main body
5.
[0046] As a result, the load to be applied to the hanger 32 and the securing screw 47 is
reduced. Thus, the strength around the hanger 32 for hanging the indoor unit 1 can
be secured sufficiently. In this manner, it is possible to retain the indoor unit
1 in the roof space 4 stably. An air-conditioner having a high reliability can be
obtained in terms of strength.
[0047] The second securing portion 35 of the hanger 32 is fitted into the depressed portion
45 of the top board 6. Thus, relative positions of the top board 6 and the hanger
32 are easily determined. In other words, it is possible to easily adjust and determine
the positions of the screw hole 40 of the hanger 32 and the aperture 39 of the top
board 6.
[0048] The through-hole 41 is provided in the connection portion 33 of the hanger 32. Thus,
the worker is able to fasten the securing screw 47 while confirming the positions
of the aperture 40 and the securing screw 47 through the through-hole 41 visually.
[0049] In this manner, when the worker secures the hanger 32 to the top board 6 with the
securing screw 47, the workability is improved. It is possible to provide a highly
manufacturable air-conditioner.
[0050] In addition, the depressed portion 45 is provided on the top board 6 such that the
second securing portion 35 of the hanger 32 can be fitted into the depressed portion
45. In this structure, the hanger 32 can be unmovably secured to a fixed position
of the top board 6 by only one securing screw 47. Thus, the depressed portion 45 prevents
the hanger 32 from rotating around the securing screw 47. As a result, the number
of components of the unit main body 5 can be reduced. In this manner, the weight or
manufacturing cost of the unit main body 5 can be reduced.
[0051] In the first embodiment, the hangers 32 are secured to four corner portions of the
top board 6. However, for example, two hangers 32 may be additionally provided in
the middle part of the top board 6 in the width direction. Thus, the unit main body
5 may be suspended in the roof space 4 at six positions.
[0052] The upper structure to which hangers are secured is not limited to a top board. For
example, in a unit main body comprising cross members for supporting a top board from
the lower side at both end portions of the unit main body in the width direction,
hangers may be secured to the cross members as the upper structures.
[Second Embodiment]
[0053] FIG. 16 shows a second embodiment. In the second embodiment, the position of a suction
opening of a unit main body is different from that of the first embodiment. The other
structures of the unit main body are the same as those of the first embodiment. Therefore,
in the second embodiment, structural elements identical with those of the first embodiment
are denoted by the same reference numbers or symbols. Thus, detailed explanations
of the same elements are omitted.
[0054] As shown by the two-dot chain line of FIG. 4, in an indoor unit 1 comprising a rear
board 11 which covers a suction opening 14 opening on the bottom of a unit main body
5, the area surrounded by the posterior border of a top board 6, the posterior border
of a first sideboard 7 and the posterior border of a second sideboard 8 functions
as a suction opening. This structure is explained in the first embodiment.
[0055] In this type of indoor unit 1, a suction duct 61 is connected to the above area of
the unit main body 5. The suction duct 61 is guided to the rear side of the unit main
body 5 in a roof space 4 and is connected to an air inlet (not shown) provided in
the building.
[Third Embodiment]
[0056] FIG. 17 shows a third embodiment. In the third embodiment, a structure for receiving
the load applied to hangers by the upper board portion of a top board is different
from that of the first embodiment. The other structures of the indoor unit are the
same as those of the first embodiment. Therefore, in the third embodiment, structural
elements identical with those of the first embodiment are denoted by the same reference
numbers or symbols. Thus, detailed explanations of the same elements are omitted.
[0057] As shown in FIG. 17, an upper board portion 6a of a top board 6 comprises an opening
portion 71 in a corner portion. The opening portion 71 has the shape of a slit-like
opening extending in the depth direction of the upper board portion 6a. A second securing
portion 35 of a hanger 32 comprises a first portion 72 overlapping with the lower
surface of the upper board portion 6a, a second portion 73 overlapping with the upper
surface of the upper board portion 6a, and a third portion 74 located between the
first portion 72 and the second portion 73.
[0058] The first portion 72 is misaligned with the second portion 73 in the thickness direction
of the second securing portion 35. In other words, a step b is formed between the
first portion 72 and the second portion 73 in the thickness direction of the second
securing portion 35. The third portion 74 is raised obliquely from the first portion
72 to the second portion 73.
[0059] In the third embodiment, to secure the hanger 32 to the top board 6, firstly, the
apical end of the second portion 73 of the second securing portion 35 is inserted
into the opening portion 71 of the upper board potion 6a from the lower surface side
of the upper board portion 6a. In this manner, the second securing portion 35 is exposed
from the upper board portion 6a, and the third portion 74 is guided to the opening
portion 71. As a result, the first portion 72 is in contact with the lower surface
of the upper board portion 6a. The second portion 73 overlaps with the upper surface
of the upper board portion 6a.
[0060] Subsequently, a single securing screw 47 is driven into a screw hole 40 of the hanger
32 through an aperture 39 of a sideboard portion 6b from the outside in the width
direction of the top board 6. By fastening the securing screw 47, a first securing
portion 34 of the hanger 32 adheres tightly to the inner surface of the sideboard
portion 6b of the top board 6. Thus, the position of the hanger 32 is determined firmly
relative to the top board 6.
[0061] In the third embodiment, the second securing portion 35 of the hanger 32 comprises
the second portion 73 overlapping with the upper surface of the upper board portion
6a of the top board 6. When an indoor unit 1 is suspended in a roof space 4, the downward
load applied to the hanger 32 can be received actively by the strong top board 6 of
a unit main body 5.
[0062] Thus, the load to be applied to the hanger 32 and the securing screw 47 is reduced.
The strength around the hanger 32 for hanging the indoor unit 1 can be secured sufficiently.
In a manner similar to that of the first embodiment, the indoor unit 1 can be suspended
stably. It is possible to provide an air-conditioner having a high reliability in
terms of strength.
Reference Signs List
[0063]
- 4
- Roof space
- 5
- Unit main body
- 6
- Upper structure (top board)
- 21
- Blower
- 22
- Indoor heat exchanger
- 31
- Hanging tools (hanging bolts)
- 32
- Hangers
- 33
- Connection portion
- 34
- First securing portion
- 35
- Second securing portion
- 47
- Fastener (securing screw)
1. An air-conditioner comprising:
a unit main body which is suspended in a roof space of a building via a plurality
of hanging tools, and accommodates an indoor heat exchanger and a blower for transferring
air to the heat exchanger; and
a plurality of hangers which are provided in an upper structure constituting an upper
part of the unit main body, and are connected to lower end portions of the hanging
tools, wherein
the upper structure includes an upper board portion which extends horizontally, and
each of the hangers comprises a connection portion connected to the corresponding
hanging tool, a first securing portion secured to the upper structure via a fastener
in a state where the first securing portion overlaps with the upper structure, and
a second securing portion which extends from the first securing portion integrally
and is structured so as to overlap with the upper board portion from an upper side.
2. The air-conditioner of Claim 1, wherein
the upper structure includes a sideboard portion continuous with a circumference of
the upper board portion, and
the first securing portion is secured to the sideboard portion.
3. The air-conditioner of Claim 2, wherein
the connection portion of each hanger and the first securing portion have a positional
relationship such that they are perpendicular to each other, and
a through-hole adjacent to the aperture of the sideboard portion is formed in the
connection portion.
4. The air-conditioner of any one of Claims 1 to 3, wherein
the fastener is a screw,
the upper structure comprises an aperture through which the screw goes, and
the first securing portion of each hanger comprises a screw hole conforming to the
aperture, the screw being driven into the screw hole.
5. The air-conditioner of any one of Claims 1 to 4, wherein
the upper board portion of the upper structure includes a depressed portion which
juts downward,
an opening portion into which the second securing portion of each hanger is inserted
is formed at an end of the depressed portion, and
the second securing portion is stacked on a bottom of the depressed portion.
6. The air-conditioner of any one of Claims 1 to 5, wherein
the depressed portion is shaped such that the second securing portion is fitted into
the depressed portion.
7. The air-conditioner of any one of Claims 1 to 6, wherein
the upper board portion of the upper structure comprises a lower surface continuous
with the opening portion of the depressed portion, and
the second securing portion overlaps with the lower surface of the depressed portion.
8. The air-conditioner of any one of Claims 1 to 4, wherein
the upper board portion of the upper structure comprises an opening portion into which
the second securing portion is inserted, and
the second securing portion comprises a first portion overlapping with a lower surface
of the upper board portion, a second portion overlapping with an upper surface of
the upper board portion, and a third portion which passes through the opening portion
so as to connect the first portion and the second portion.
9. The air-conditioner of Claim 8, wherein
a step is formed between the first portion and the second portion in a thickness direction
of the second securing portion.