[0001] The present invention relates to a volumetric pump, in particular a gear pump. Gear
pump means a pump in which the change in volume induced by the meshing of two rolling
bodies is exploited to transfer energy to a fluid.
[0002] There are known gear pumps comprising:
- two cogwheels which engage with each other;
- a drive shaft which drives one of said due cogwheels;
- a shaft drawing the drive shaft; the drawing shaft extends in part inside a casing
of the pump and extends outside said casing so as to receive the drive torque. In
the technical field the drawing shaft is also known as a support or hub.
[0003] Inside the pump casing, the drawing shaft is supported by roller bearings, for example
double row ball bearings, which serve to neutralise both axial stresses and radial
stresses, preventing them from being transferred onto the drive shaft.
[0004] A drawback of this constructive solution is tied to the cost of this type of bearings,
as well as their dimensions. In fact, the cost and dimensions of these components
are reflected in the cost and overall dimensions of the pump.
[0005] In this context, the technical task at the basis of the present invention is to provide
a pump which enables costs and overall dimensions to be minimised while permitting
wholly reliable operation.
[0006] The stated technical task and specified objects are substantially achieved by a gear
pump comprising the technical features disclosed in one or more of the appended claims.
[0007] Additional features and advantages of the present invention will become more apparent
from the approximate, and thus non-limiting description, of a preferred, but not exclusive
embodiment of a gear pump, as illustrated in the appended drawings, in which:
-figure 1 shows a schematic view of a pump which can incorporate the present invention;
-figures 2 and 3 show two orthogonal and sectional views of a portion of a pump according
to the present invention;
-figures 4 and 5 show two orthogonal and sectional views of a portion of a pump according
to an alternative embodiment of the present invention.
[0008] In the appended figures, the reference number 1 indicates a volumetric pump, in particular
a gear pump. The gears interact with a fluid transiting through the pump, determining
an increase in energy.
[0009] As previously indicated, gear pump means a pump in which the change in volume induced
by the meshing of two rolling bodies (typically cogwheels) is exploited to determine
a transfer of energy to the fluid.
[0010] In an alternative embodiment, the pump could be, for example, a pump with pistons
sliding in corresponding seatings, and in which the pistons and the seatings thereof
are drawn in rotation by an inclined plate (in general terms pumps of this type are
well known in the art and will therefore not be further detailed).
[0011] The pump 1 comprises:
- a drive shaft 2;
- a drawing shaft 3 which draws in rotation the drive shaft 2.
[0012] In the preferred embodiment, the pump 1 is a gear pump and the drive shaft 2 is advantageously
solidly constrained to at least one of the gears which determine an increase in energy
of the fluid (said gears coincide with rolling bodies placed in direct contact with
the fluid; conveniently, the drive shaft 2 and at least one of said rolling bodies
are in a single monolithic body; advantageously, the rolling bodies are cogwheels).
[0013] The drawing shaft 3 is operatively linked to the drive shaft 2 and transfers its
radial loads to the latter, whilst being constrained to means for neutralising its
axial loads.
[0014] The drawing shaft 3 is placed, directly or indirectly by means of a transmission
member, between a motor (typically of the internal combustion type) for driving the
pump 1 and the drive shaft 2.
[0015] The pump 1 comprises an external casing 7. The external casing 7 is part of the protective
enclosure of the pump. Advantageously, the external casing 7 is obtained by casting.
[0016] In the specific embodiment illustrated by way of example, the drive shaft 2 lies
internally of the casing 7 of the pump 1. The drawing shaft 3 projects externally
of the casing 7 in order to enable a direct or indirect connection with a motor. In
particular, a part of the drawing shaft 3 outside the casing 7 defines a power take-off
operatively connected to the motor.
[0017] The casing 7 comprises a mouth 73 for the drawing shaft 3 to pass through the casing
7.
[0018] The pump 1 also comprises a static support structure 4 for the drive shaft 2.
[0019] The support structure 4 comprises:
- a support 40 with respect to which the drive shaft 2 can rotate; advantageously the
support 40 is in a single body with the aforesaid casing 7;
- means for neutralising the radial loads bearing on the drawing shaft 3 (and which
are transferred to said drive shaft 2, since the shaft 3 does not comprise bearings
to oppose said radial loads); the neutralising means thus serve to neutralise the
radial loads that arrive on the drive shaft 2 and originate from elements located
upstream thereof, for example because of a transmission of motion through a bevel
gear pair or universal joint; the neutralising means substantially comprise/coincide
with one or more sliding bearings (devoid of rolling elements) radially interposed
between the drive shaft 2 and the support 40 (it/they supports/support the drive shaft
2); said one or more sliding bearings comprising at least a first sliding bearing
41. The sliding surface of the first sliding bearing 41 is a cylindrical surface that
envelops the rotation axis of the drive shaft 2. The first sliding bearing 41 is of
a commercial type and can comprise steel and Teflon. It is lubricated.
[0020] The first bearing 41 is advantageously a single cylindrical body.
[0021] The first bearing 41 is static. The drive shaft 2 rotates inside the first bearing
41. The first bearing 41 is in contact with the drive shaft 2 (possibly through an
interposed layer of lubricant) and the support 40. The first bearing 41 is not, however,
in contact with the drawing shaft 3.
[0022] The radial thickness of the first bearing 41 is comprised between 0.5 and 3 millimetres.
Conveniently, the ratio between the axial extent and outer diameter of the first bearing
41 is comprised between 0.5 and 1.5.
[0023] The pump 1 also comprises at least a thrust bearing 71 which axially abuts, directly
or indirectly, a first portion 33 of the drawing shaft 3 in order to neutralise axial
loads bearing on the drawing shaft 3.
[0024] For example, in the case of figure 2, the thrust bearing 71 directly abuts a first
portion of the drawing shaft 3. In the case of figure 4, as better explained below,
the thrust bearing 71 abuts the first portion 33 by interposition of the elements
indicated by the reference numbers 31 and 711.
[0025] In particular, the pump 1 comprises a pair of thrust bearings 71, axially interposed
between which is the first portion 33 of the drawing shaft 3 or an element constrained
and/or solidly joined thereto in order to neutralise axial loads bearing on the drawing
shaft 3. In this manner, the axial loads originating from the drawing shaft 3 will
not be transferred onto the driven shaft 2. The pair of thrust bearings 71 is a pair
of axial sliding bearings (thus devoid of rolling elements).
[0026] The first portion 33 of the drawing shaft 3 comprises a portion 34 which projects
radially and extends circumferentially about the rotation axis of the drawing shaft
3.
[0027] The pair of thrust bearings 71 is integral with or solidly constrained to said support
structure 4. They are static.
[0028] In the preferred embodiment, the pair of thrust bearings 71 comprises a pair of sliding
rings 710. The sliding rings 710 are advantageously positioned side by side at a predetermined
distance and preferably parallel. In particular, said rings 710 extend perpendicularly
to a rotation axis of the drawing shaft 3. Conveniently, they are spaced at a distance
of less than 10 millimetres from each other.
[0029] Conveniently, the pair of thrust bearings 71 is interposed between the first sliding
bearing 41 and the mouth 73 passing through the casing 7. Conveniently, the axial
thickness of each of said thrust bearings 71 is comprised between 0.5 and 3 millimetres.
[0030] The minimum distance between the thrust bearing 71 and the mouth 73 passing through
the casing is comprised between 20 and 50 millimetres. The minimum distance between
the first bearing 41 and the mouth 73 passing through the casing 7 is comprised between
25 and 70 millimetres. As exemplified in the appended figures, the drawing shaft 3
is not supported by roller bearings. Conveniently, nor is the drive shaft 2 supported
by roller bearings.
[0031] The drawing shaft 3 and drive shaft 2 are coaxial, one of the two comprising a seating
6 for housing an end of the other. Conveniently, the drawing shaft 3 and the drive
shaft 2 reciprocally mesh internally of the housing seating 6.
[0032] Internally of the housing seating, the drawing shaft 3 and the drive shaft 2 comprise
in combination a coupling which enables any radial loads to be transferred from the
drawing shaft 3 to the drive shaft 2.
[0033] The coupling which enables any radial loads to be transferred from the drawing shaft
3 to the drive shaft 2 comprises transversal sections of the drawing shaft 3 and the
drive shaft 2, which are complementarily shaped and fitted into one another. They
thus enable correct centring of the shafts 2 and 3.
[0034] Internally of the housing seating 6, said drawing shaft 3 and said drive shaft 2
comprise in combination cogged transmission means for transmitting the drive torque
from the drawing shaft 3 to the drive shaft 2. The cogged means act on a first portion
9 of the shaft 2 and of the shaft 3. The complementarily shaped sections for the transmission
of radial loads act on a second portion 90 of the shaft 2 and the shaft 3 (as previously
mentioned, the second portion 90 also enables centring of the two shafts). Typically,
the first and second shafts 9, 90 defined above are adjacent.
[0035] In the preferred embodiment the housing seat 6 is fashioned in said drawing shaft
3. The drive shaft 2 thus projects inside the drawing shaft 3. In the preferred embodiment,
the drive shaft 2 has a first plurality 21 of teeth that mesh with a second plurality
35 of teeth belonging to said drawing shaft 3. Conveniently, the first plurality 21
of teeth project radially from a base away from the rotation axis of the drawing shaft
3, whilst the second plurality 35 of teeth project radially from a base toward the
rotation axis of the drawing shaft 3.
[0036] The first sliding bearing 41 comprises a lubricated bushing 410 solidly constrained
to said support structure 4 and in which said drive shaft 2 rotates.
[0037] Inside the casing 7 there is a lubricating chamber 70 in communication with said
first sliding bearing 41 and said pair of thrust bearings 71. The pump 1 further comprises
a conduit for feeding lubricant to said lubricating chamber 70.
[0038] This makes it possible to lubricate the thrust bearings 71 which are facing each
other in the lubricating chamber 70.
[0039] Conveniently, the pump 1 comprises an oil seal 72 which contributes to delimiting
said lubricating chamber 71. The oil seal 72 extends radially between the drawing
shaft 3 and a part of the casing 7.
[0040] In the embodiment of figures 2 and 3, the drawing shaft 3 comprises a shoulder 30
which is interposed between said pair of thrust bearings 71 and is fitted between
them. The shoulder 30 is made in a single monolithic body with other parts of the
drawing shaft 3.
[0041] In the embodiment of figures 4 and 5, the drawing shaft 3 comprises a circumferential
seating 31 which lies in a plane transversal (preferably perpendicular) to the rotation
axis of the drawing shaft 3; a seeger ring 32 integral with the drawing shaft 3 is
positioned in part in said seating 31 and comes out of it radially, encountering at
least a thrust bearing 71 via at least a first ring 711 interposed between said seeger
ring 32 and said thrust bearing 71.
[0042] The present invention also relates to a functioning method of a volumetric pump,
in particular with gears interacting with a fluid transiting through the pump in order
to determine an increase in energy thereof. The pump 1 has one or more of the features
described previously. The pump 1 comprises a drive shaft 2 and a shaft 3 drawing in
rotation said drive shaft 2. Advantageously, the drive shaft 2 could be solidly constrained
to at least one of the gears. The method comprises the steps of:
- neutralising the axial loads present on the drawing shaft 3 by means of at least a
thrust bearing 71 which axially abuts a first portion 33 of the drawing shaft 3 directly
or indirectly by means of at least an interposed element;
- transmitting to the drive shaft 2 the radial loads bearing on the drawing shaft 3;
- neutralising the radial loads of the drive shaft 2 by means of one or more sliding
bearings which envelop and support said drive shaft 2.
[0043] The invention thus conceived enables multiple advantages to be obtained. In particular,
it permits a reduction in the overall dimensions of the pump. In fact, the use of
sliding bearings rather than roller bearings enables greater compactness (especially
in the axial direction of the drawing shaft 3) and cost savings. In particular, the
drive shaft 2 is supported by radial sliding bearings that are used not only to neutralise
the radial loads generated by the shaft 2, but also to neutralise the radial loads
originating from the shaft 3. The axial loads bearing on the shaft 3 are neutralised
by a pair of thrust bearings and are thus not transferred to the shaft 2.
[0044] The invention thus conceived is susceptible of numerous modifications and variants,
all falling within the scope of the inventive concept characterising it. Moreover,
all of the details may be replaced with technically equivalent elements. In practice,
all of the materials used, as well as the dimensions, may be of any type, according
to need.
1. A volumetric pump comprising:
i) a drive shaft (2);
ii) a shaft (3) drawing in rotation said drive shaft (2), said drawing shaft (3) being
coaxial with the drive shaft (2); one from between the drawing shaft (3) and the drive
shaft (2) comprising a housing seating (6) of an end of the other; internally of the
housing seating (6), the drawing shaft (3) and the drive shaft (2), comprising in
combination a coupling which enables transferring any radial loads from the drawing
shaft (3) to the drive shaft (2);
iii) a static support structure (4) of the drive shaft (2) comprising:
- a support (40) with respect to which the drive shaft (2) can rotate;
- neutralising means of the radial loads bearing on the drawing shaft (3) and coinciding
substantially with one or more sliding bearings radially interposed between the drive
shaft (2) and the support (40); said one or more sliding bearings comprising at least
a first sliding bearing (41);
iv) at least a thrust bearing (71) which axially abuts, directly or indirectly, a
first portion (33) of the drawing shaft (3) in order to neutralise axial loads bearing
on the drawing shaft (3).
2. The pump according to claim 1, characterised in that said pump is a gear pump and comprises at least a pair of cogwheels which interact
with the fluid determining an increase in energy thereof; said drive shaft (2) being
solidly constrained to at least one of said cogwheels.
3. The pump according to claim 1 or 2, characterised in that said coupling enabling transfer of any radial loads from the drawing shaft (3) to
the drive shaft (2) comprises transversal sections of the drawing shaft (3) and the
drive shaft (2) which sections are complementarily shaped and fitted one in another;
said drawing shaft (3) and said drive shaft (2), internally of the housing seating
(6), in addition to said coupling enabling transfer of any radial loads from the drawing
shaft (3) to the drive shaft (2), comprise in combination cogged transmission means
of the drive torque from the drawing shaft (3) to the drive shaft (2).
4. The pump according to claim 1 or 2 or 3, characterised in that said first sliding bearing (41) comprises a lubricated bushing (410) solidly constrained
to said support structure (4) and in which said drive shaft (2) rotates.
5. The pump according to any one of the preceding claims, characterised in that it comprises an external casing (7), said drawing shaft (3) projecting externally
of said casing (7) in order to enable a direct or indirect connection with a motor.
6. The pump according to any one of the preceding claims, characterised in that a lubricating chamber (70) is present internally of the casing (7), which lubricating
chamber (70) is in communication with said first sliding bearing (41) and with said
thrust bearing (71).
7. The pump according to any one of the preceding claims, characterised in that said at least a thrust bearing (71) comprises a pair of thrust bearings, said first
portion (33) of the drawing shaft (3) comprises a shoulder (30) which abuts said pair
of thrust bearings (71) and which is fitted between them (71).
8. The pump according to any one of claims from 1 to 7,
characterised in that said drawing shaft (3) comprises a circumferential seating (31) which lies in a plane
transversal to the rotation axis of the drawing shaft (3), the pump (1) comprising
a seeger ring (32) which:
- is positioned at least in part in said seating (31);
- encounters said thrust bearing (71) by at least a first ring (711) interposed between
said seeger ring (32) and said thrust bearing (71).
9. The pump according to any one of the preceding claims, characterised in that said drawing shaft (3) and said drive shaft (2) are not supported by roller bearings.
10. A functioning method of a gear pump, said gears interacting with a fluid transiting
through the pump determining an increase in energy thereof, said pump comprising a
drive shaft (2) solidly constrained to at least one of said gears and a shaft (3)
drawing said drive shaft (2) in rotation, said method comprising steps of:
- neutralising the axial loads present on the drawing shaft (3) by means of at least
one thrust bearing (71) which axially abuts a first portion (33) of the drawing shaft
(3) directly or indirectly by means of at least an interposed element;
- transmitting to the drive shaft (2) only the radial loads bearing on the drawing
shaft (3);
- neutralising the radial loads which bear on the drive shaft (2) by means of one
or more sliding bearings which envelop said drive shaft (2).