Background of the Invention
[0001] Conventional supports provide a polyester filled or foam boot for support of a lower
leg. Other conventional supports include an ankle foot orthotic (AFO) or foot wrap.
Another conventional support includes an air chamber in a boot configuration. The
air chamber supports a leg and heel above a surface of a bed patient when lying in
a supine and side lying position, such as in a hospital bed.
[0002] The conventional supports have the disadvantage that pressure is applied to the heel
or leg for maintaining the heel above the surface of the bed. In addition, the leg
can be raised too high such that joints can lock, nerves can be potentially entrapped
and the circulation to the leg can be compromised. In addition, the intraluminal pressure
of conventional supports minimizes its ability to contour to the object applying the
force.
[0003] Sequential or intermittent compression devices have been described which include
inflatable sleeves. The sleeve is placed over the leg or foot. Pressure modulation
is used in order to reduce risk of clot formation in the leg or foot.
[0004] It is desirable to provide a sequential or intermittent compression device in combination
with a lower leg protection system for supporting the leg and heel when a patient
is recumbent while maintaining neutral leg alignment without lifting the leg and heel
from the resting surface.
Summary of the Invention
[0005] The present invention relates to a support for a body part including a compression
device in combination with a lower leg protection system. The compression device can
be inflated sequentially or intermittently. The compression device can be inlaid into
a support boot and attached to the boot with a flexible material. A valve is combined
with the compression device for increasing and reducing pressure within the compression
device in a sequential or intermittent manner. It is optimal to barely elevate the
heel from the surface of the bed. This helps to minimize leg rotation and locking
of the knee.
[0006] In one embodiment, the compression device is combined with a fluidized lower protection
system including an inner positioner and an outer support. The inner positioner includes
a bladder, preferably filled with a fluidized particulate material, to provide three-dimensional
contouring to the lower leg and heel. The inner positioner has low pressure and is
not sufficient alone to support the leg. The inner positioner has little or no flow
characteristics unless an outside force is applied other than gravity. The inner positioner
can displace and contour three-dimensionally as though it was fluid to the sides and
top of the leg while not having flow characteristics that would result in migration
of the medium under the force of gravity. The inner positioner can provide three-dimensional
contouring to the Achilles tendon. The inner positioner can include a temperature
regulating material for keeping the leg in an optimal range of skin temperature to
keep the leg comfortable longer. The inner positioner can be shaped as a pad to mold
to the underside portion of the lower leg and heel. Alternatively, the inner positioner
can include various shapes to support the lower leg and heel. In one embodiment, the
inner positioner also includes a portion which extends over a top portion of the leg,
such as the shin.
[0007] The outer support is received over the inner positioner. The outer support can be
in the shape of an open boot. In one embodiment, the compression device can be integral
with the outer support at a position received over the lower leg. One or more valves
can extend from a compression bladder for attachment to a pneumatic device. Inflation
of the compression bladder positioner adjacent the lower leg also displaces air in
the outer support toward the foot which causes simultaneous massaging of the foot.
The pneumatic device can be adjusted to provide either sequential or intermittent
therapies.
[0008] In one embodiment, a first plenum is formed between a top layer and a first intermediate
layer that can include dynamic air. The top layer can be perforated with apertures.
A second plenum is formed between the first intermediate layer and a second intermediate
layer. Air is pumped into the second plenum in a sequential manner or . intermittent
manner. A third plenum can be formed between the bottom layer and the second intermediate
layer and can include a fixed amount of static air.
[0009] In one embodiment, an outer shell can be formed around or integral with leg protection
and support system having compression. The outer shell can be formed of a rigid material.
One or more valves can extend through the outer shell. The valves can also be connected
to a compression device. The compression device can provide pneumatic pressure for
inflating and deflating a compression bladder in a sequential or intermittent manner.
The outer shell can be used to make the leg protection and support system having compression
a ankle foot orthosis (AFO).
[0010] The outer support can include an ultra low pressure plenum. The ultra low pressure
plenum is filled at a predetermined low pressure for distributing pressure along the
length of the outer support, but not providing significant elevation of the lower
leg and heel by itself. In this embodiment, the inner positioner is partially filled
with the fluidized particulate material so it cannot support a leg on its own. For
example, the inner positioner can be filled up to 2/3 of its capacity. The outer portion
of the inner positioner contours to the inner portion of the ultra low pressure plenum
for providing more air displacement of the outer support than if the inner positioner
was not present.
[0011] In one embodiment the system is strapless. In an alternate embodiment, the system
includes a strap for attachment of the outer support to the leg. The strap can be
sufficiently wide and cushioned to protect the skin. In one embodiment, the strap
is air bearing. In one embodiment, a rear end of the outer support includes a gate,
which can be opened to allow access to the foot and heel from the rear of the boot.
[0012] The inner positioner or outer support can include a fluidized thermal regulating
medium. In one embodiment, a phase change material can be used for adjusting the temperature
of the system.
[0013] The system of the present invention can be a one size fits all and adapts to the
size and shape of a patient's leg. The system maintains neutral alignment and helps
prevent foot drop. The system gently but securely wraps the leg, helping to maintain
constant heel position. The system promotes proper dorsiflexion without causing undue
pressure on the lower limb.
[0014] The combination of the inner positioner including a fluidized medium along with the
outer support including a ultra low pressure plenum creates sufficient support of
the lower leg while responding to normal patient movement. The combination of the
inner positioner and the outer support provides three-dimensional contouring to the
lower leg and heel for micro adjustment while the outer support or boot is closed
for minimizing friction and shear. This is not possible in conventional devices where
the inner chamber is not free to communicate with the leg without negatively affecting
the functionality of the outer chamber. In general, the custom fitting protection
can be used in such a way as to elevate the foot without "locking out the knee" due
to three-dimensional molding and provide comfort to the skin. The natural contour
of the leg can be maintained while eliminating harmful pressure to the heel, ankle,
Achilles and foot. The system of the present invention can respond to the twisting
of the leg without causing movement of the outer support. The system of the present
invention can minimize shear forces that would be associated with a non-fluidized
medium.
[0015] The invention will be more fully described by reference to the following drawings.
Brief Description of the Drawings
[0016]
Fig. 1A is a side schematic diagram of an embodiment of a compression device in combination
with a fluidized lower leg protection and support system including an outer support.
Fig. 1B is a rear schematic diagram of the compression device in combination with
a fluidized lower leg protection and support system including an outer support, as
shown in Fig. 1A.
Fig. 2 is a schematic diagram of the embodiment of the compression device in combination
with a fluidized lower leg protection and support system shown in Fig. 1A from an
opposite side.
Fig. 3 is a schematic diagram of the embodiment of the compression device in combination
with a fluidized lower leg protection and support system shown in Fig. 1A from a rear
side.
Fig. 4 is a schematic diagram of the embodiment of the compression device in combination
with a fluidized lower leg protection and support system shown in Fig. 1A from a rear
side in an open position.
Fig. 5 is a schematic plan view of the embodiment of the compression device in combination
with a fluidized lower leg protection and support system shown in Fig. 1A.
Fig. 6 is a schematic diagram of an alternate embodiment of the compression device
in combination with a fluidized lower leg protection and support system including
an outer support and support strap.
Fig. 7 is a schematic diagram of an alternate embodiment of the compression device
in combination with a fluidized lower leg protection and support system including
an outer support, support strap and ankle strap.
Fig. 8 is a schematic diagram of the embodiment of the compression device in combination
with a fluidized lower leg protection and support system shown in Fig. 7 from an opposite
side.
Fig. 9 is a schematic diagram of an alternate embodiment of the compression device
in combination with a fluidized lower leg protection and support system including
an opening between side portions of the outer support.
Fig. 10A is a top perspective view of an alternate embodiment of the compression device
in combination with a fluidized lower leg protection and support system in a fully
open position.
Fig. 10B is a bottom perspective view of the embodiment shown in Fig. 10A.
Fig. 11 is a top perspective view of the embodiment of Fig. 10A including an inner
positioner.
Fig. 12 is a top perspective view of the embodiment of Fig. 11 in which the rear end
of the compression device in combination with a fluidized lower leg protection and
support system is closed.
Fig. 13 is a top perspective view of the embodiment of Fig. 12 in which a lower leg
is placed adjacent the rear end of the compression device in combination with a fluidized
lower leg protection and support system.
Fig. 14 is a top perspective view of the embodiment of Fig. 13 in which a flap of
the compression device in combination with a fluidized lower leg protection and support
system is closed over the received lower leg.
Fig. 15 is a top plan view of a valve extending through the compression device in
combination with a fluidized lower leg protection and support system for attachment
to the compression device.
Fig. 16A is a schematic diagram of the compression device in combination with a fluidized
lower leg protection and support system including a plenum providing low air loss.
Fig. 16B is a top perspective view of an outer support of the compression device in
combination with a fluidized lower leg protection and support system shown in Fig.
16A.
Fig. 17A is an alternate embodiment of the compression device in combination with
a fluidized lower leg protection and support system operated in a sequential manner.
Fig. 17B is an alternate embodiment of the compression device in combination with
a fluidized lower leg protection and support system operated in an intermittent manner.
Fig. 17C is a top perspective view of an outer support of the compression device in
combination with a fluidized lower leg protection and support system of Figs. 17A
and 17B,
Fig. 18A is an alternate embodiment of a fluidized lower leg protection and support
system including a compression device and a rigid outer shell.
Fig. 18B is an alternate embodiment of a fluidized lower leg protection and support
system including a compression device and a rigid outer shell.
Fig. 18C is an alternate embodiment of a fluidized lower leg protection and support
system including a compression device and a rigid outer shell.
Detailed Description
[0017] Reference will now be made in greater detail to a preferred embodiment of the invention,
an example of which is illustrated in the accompanying drawings. Wherever possible,
the same reference numerals will be used throughout the drawings and the description
to refer to the same or like parts.
[0018] Figs. 1-5 illustrate an embodiment of a compression device in combination with a
lower leg protection and support system 30.
[0019] Compression system 40 is combined with fluidized lower leg support system 50. In
one embodiment, compression system 40 can be inlaid into lower leg protection and
support system 50 and attached thereto with coupling member 42. Lower leg protection
and support system 50 can be a conventional support boot. In one embodiment, lower
leg protection and support system 50 includes outer support 52 and inner positioner
14. Compression system 40 can include bladder 44 attached with coupling member 42
to outer support 52. Valve 46 can be associated with compression system 40 for inflating
and deflating compression system 40 in a sequential or intermittent manner.
[0020] Outer support 52 can include a plurality of rows of parallel ultra low pressure plenums
53. For example, ultra low pressure plenums 53 can be positioned within outer support
52 along the length L
1 of outer support 52. Flap 54 can extend over front of lower leg 16. Flap 54 can include
ultra low pressure air plenums 55, which protect lower leg 16 from strap 56. Flap
54 can also provide anti-rotation of fluidized lower leg protection and support system
50. Strap 56 can be adjustable for closing flap 54 for different sizes of legs. Strap
54 can include a coupling portion 57 at one end thereof for attaching to attachment
section 58. Strap 56 can include a cushioning material. In one embodiment, strap 56
is air bearing. Coupling portion 57 can be formed of a hook and loop material. Attachment
section 58 can be formed of a hook and loop material. Attachment section 58 can be
positioned along length L
1 of outer support 52. Outer support 52 can be received under U-shaped base 59, as
shown in Fig. 3. U-shaped base 59 provides anti-rotation of outer support 52. Air
pressure within ultra low pressure plenum 53 is reduced sufficiently to provide reduced
pressure for conforming outer support 52 to the shape of lower leg 16 and optionally
heel 17 for distributing pressure along the length of outer support 52, but is not
providing support of lower leg 16 and heel 17.
[0021] Inner positioner 14 is formed of bladder 13 including fluidized material 15 therein
which can retain its shape after sculpting. Fluidized material 15 can be a particulate
material including interstitial spaces between the particles. A lubricant can be present
in the interstitial spaces. For example, the lubricant can be a particulate material
having a lower coefficient of friction, such as a powder. The volume of the particulate
material can be controlled for controlling the interstitial air within the fluidized
medium.
[0022] Bladder 13 is filled with fluidized material 15 which can retain its shape after
sculpting. The flow ability or lubricity of fluidized material 15 can be increased
by adding a lubricant or by the removal of air from the interstitial spaces or both.
The preferred medium of fluidized material 15 is a particulate material that has been
modified in such a way that it acts like a fluid Fluidized material 15 refers to a
compound or composition which can be sculpted and retain its shape and has no memory
or substantially no memory. The no memory or substantially no memory feature enables
bladder 13 to increase in height and maintain support of a body part. Fluidized material
15 is made of a viscosity that will allow it to contour but not collapse under the
weight of the body part.
[0023] At sea level, the normal interstitial air pressure would exceed about 760 millibars
of mercury. This increases or decreases marginally as altitude varies. Depending on
the nature of the particulate fluidized material 15, the pressure can be lowered below
about 500 millibars, preferably, about 350 millibars to about 5 millibars, while still
maintaining the necessary flow characteristics of the product. The amount the pressure
is lowered is dependent on the interstitial spaces needed to provide desired flow
characteristics of the product.
[0024] Fluidized material 15 can include beads, such as polyethylene or polystyrene (PS)
beads, expanded polyethylene (PE), crosslinked expanded polyethylene (PE), polypropylene
(PP) pellets, closed cell foams, microspheres, encapsulated phase changing materials
(PCM). The beads can be hard shelled or flexible. In one embodiment, the beads are
flexible and air can be evacuated from the beads. In one embodiment, hard beads can
be mixed with flexible beads in which air can be evacuated from the flexible beads.
In an alternative embodiment, fluidized material 15 can a porous foam substance including
pockets of interstitial air. In one embodiment, fluidized material 15 can be a polyurethane
foam. The polyurethane foam can be open or closed cell and cut into small shapes such
as spheres or blocks. For example, a sphere of polyurethane foam can have a size of
2 inches in diameter. For example, a block of polyurethane foam can be a 1x1x1 inch
block.
[0025] Suitable examples of fluidized material 15 can be formed of a mixture of microspheres
and lubricant. The microspheres can include hollow or gas-filled structural bubbles
(typically of glass or plastic) with an average diameter of less than 200 microns.
The composition flows and stresses in response to a deforming pressure exerted on
it and the composition ceases to flow and stresses when the deforming pressure is
terminated. For example, fluidized material 15 can be formed of a product referenced
to as Floam™. A flowable compound comprising lubricated microspheres, including the
compound itself, formulations for making the compound, methods for making the compound,
products made from the compound and methods for making products from the compound
as defined by
U.S. Patent Nos. 5,421,874,
5,549,743,
5,626,657,
6,020,055,
6,197,099, and
8,171,585, each of which is hereby incorporated by reference into this application. Bladder
13 provides micro-contouring because fluidized material 15 can respond three-dimensionally.
[0026] For example, bladder 13 can be formed of a flexible plastic, such as urethane. Upon
removal of residual air from fluidized material 15 bladder 13 flows concurrent with
the flow of fluidized material 15 such that bladder 13 moves with movement of fluidized
material 15. Bladder 13 can have a size and shape to support lower leg 16 and heel
17 of a user. Bladder 13 can include portion 18 which extends over top portion 19
of lower leg 16. Optionally, air can communicate throughout the whole bladder 13 for
allowing maximum contouring and functional displacement of both the air and the fluidized
chamber thereby providing maximum contouring to a desired body part.
[0027] Inner positioner 14 or outer support 52 can include thermo-regulating medium 27.
Thermo-regulating medium 27 can be a phase change material for adjusting the temperature
to adapt support system 10 to temperature changes of a body part of a user. Thermo-regulating
material 27 can be associated with fluidized material 15 or cover (not shown) placed
over inner positioner 14. An example material for thermo-regulating material 27 is
manufactured by Outlast Technologies as fibers, fabrics, and foams comprising micro-encapsulated
phase changing materials referred to as Thermocules, which store and release heat
as further described in
U.S. Patent Nos.7,790,283,
7,666,502 and
7,579,078, hereby incorporated by reference into this application.
[0028] For example, the pressure in ultra low pressure plenum 53 can be below 20 mm of water.
It will be appreciated that all equivalents such as mm Hg and PSI can be used for
measuring the pressure within ultra low pressure plenum 53.
[0029] The pressure within ultra low pressure plenum 53 can be below about 20 mm of water
if no inner positioner is used or if an area of less than about 30% of outer support
52 is covered by inner positioner 14. The pressure within ultra low pressure plenum
54 can be below about 10 mm of water if an area of between about 30% to about 60%
of outer support 52 is covered by inner positioner 14. The pressure within ultra low
pressure plenum 53 can be below about 5 mm of water if an area of greater than about
60% of outer support 52 is covered by inner positioner 14.
[0030] Rear end 60 of outer support 52 can include overlapping flap members 62 and 63 for
forming a gate to allow access to foot 19 including heel 17, as shown in Figs. 3A-3B.
Flap members 62 and 63 can include respective coupling portions 64 and 65 for attaching
flap members 62 and 63 to one another. For example, coupling portions 64 and 65 can
be formed of a hook and loop material. Flap members 62 and 63 can be opened to allow
access to foot 19, as shown in Fig. 4.
[0031] Fig. 6 illustrates an alternate embodiment of a fluidized lower leg protection support
system 70, including support strap 72. Support strap 72 can extend around rear end
60 for providing support, for example, in supporting a patient with foot drop. Support
strap 72 can include coupling portion 77 at one end thereof. Coupling portion 77 can
be formed of a hook and loop material. Coupling portion 77 can attach to attachment
section 58.
[0032] Figs. 7 and 8 illustrate an alternate embodiment of a fluidized lower leg protection
and support system 80. Support strap 82 can include coupling portion 87 at one end
thereof. Coupling portion 87 can be formed of a hook and loop material. Coupling portion
87 can attach to attachment section 88. Attachment section 88 can be positioned circumferentially
around top portion 89. Coupling portion 87 can be coupled at various locations on
attachment section 88. Ankle strap 92 can attach to attachment section 94. Ankle strap
92 can include coupling portion 93 at one end thereof. Coupling portion 93 can be
formed of a hook and loop material. Attachment section 94 can be formed of a hook
and loop material. Ankle strap 92 can be positioned above ankle 95. Attachment section
94 can be positioned adjacent or below ankle 95.
[0033] Fig. 9 illustrates an alternate embodiment of a fluidized lower leg protection and
support system 100 which includes opening 102 between side portions 103 and 104 for
allowing air to contact lower leg 16 and allowing cooling of lower leg 16 while providing
support. Straps 105 and 106 can attach to respective attachment sections 107 and 108.
Straps 105 and 106 can include coupling portion 109 at one end thereof. Coupling portion
109 can be formed of a hook and loop material. Attachment section 107 and 108 can
be formed of a hook and loop material.
[0034] Inner positioner 14 described above can be used with each of the fluidized lower
leg protection and support systems 50, 70, 80 and 100. In one embodiment, inner positioner
14 is positioned horizontally at ankle 19 and wraps around the Achilles to protect
the ankle.
[0035] Figs. 10-15 illustrate leg protection and support system having compression 200.
Outer support 202 includes one or more of parallel rows of ultra low pressure plenums
203 forming outer support bladder 201. For example, ultra low pressure plenums 203
can be positioned within outer support 202 along the length L
1 of outer support 202. Flap 204 can include ultra low pressure air plenums 205.
[0036] Compression bladder 214 can be positioned on inner surface 215 of outer support 202,
as shown in Fig. 10A. Compression bladder 214 can be integral with outer support 202
in which compression bladder is joined at edges 216 of outer support bladder 201.
Support bladder 214 can extend into flap 204.
[0037] Valve 210 extends through outer support 202 to provide access to end 211 of valve
210, as shown in Fig. 10B and Fig. 11. End 212 of valve 210 extends into compression
bladder 214. Valve 220 extends through flap 204 of outer support 202 to provide access
to end 221 of valve 220. End 222 of valve 220 extends into flap 204. Rear end 230
of outer support 202 can include flap members 232 and 233, as shown in Figs. 10A-10B.
Flap members 232 and 233 can include respective coupling portions 234 and 235 for
attaching flap members 232 and 233 to one another. In one embodiment, coupling portion
234 is attached to inner surface 237 of flap member 232 and coupling portion 235 is
attached to outer surface 238 of flap member 235, as shown in Fig. 12. For example,
coupling portions 234 and 235 can be formed of a hook and loop material.
[0038] During use, inner positioner 14 can be placed over outer support 202, as shown in
Fig. 12. Flap members 232 and 233 are attached to one another for closing leg protection
and support system having compression 200 and forming foot and heel support portion
240 of outer support 202, as shown in Fig. 13. Lower leg 16 is received in leg protection
and support system having compression 200 adjacent to heel support 240, as shown in
Fig. 14. Inner positioner 14 provides three dimensional contouring to the received
lower leg 16 and heel 17. Flap 204 can be closed over lower leg 16, as shown in Fig.
15. Strap 206 can be adjusted for closing flap 204. End 221 of valve 220 can be connected
to compression device 250. Compression device 250 can provide pneumatic pressure for
inflating and deflating compression bladder 214 in a sequential or intermittent manner.
[0039] Figs. 16A-16B illustrate an alternate embodiment of compression device in combination
with lower leg support system 1000. Outer support 1001 of system 1000 has a three
layer construction. Outer support 1001 can have a similar shape as outer support 202.
Top layer 1020, intermediate layer 1030 and bottom layer 1040 are sealed to one another
along outside edge 1050. For example, top layer 1020, intermediate layer 1030 and
bottom layer 1040 can be formed of urethane.
[0040] Plenum 1100 formed between top layer 1020 and intermediate layer 1030 can include
dynamic air. Air 1150 is pumped into plenum 1100 through valve 1110 by pump 1120.
Air 1150 is pumped beneath top layer 1020. Top layer 1020 is perforated with apertures
1180. Plenum 1100 provides a dynamic amount of air to system 1000 for adjusting the
amount of air in plenum 1140 and providing low air loss.
[0041] Plenum 1140 formed between bottom layer 1040 and intermediate layer 1030 can include
a fixed amount of static air. In one embodiment, plenum 1140 is filled with an ultra
low pressure of a pressure of about 500 millibars through about 10 millibars or in
some cases even lower pressures can be used. Valve 1160 can be used to adjust the
pressure in plenum 1140.
[0042] Figs. 17A-17C illustrate an alternate embodiment of compression device in combination
with lower leg support system 2000. Outer support 2001 of system 2000 has a four layer
construction. Outer support 1001 can have a similar shape as outer support 202. Top
layer 1020, first intermediate layer 1060, second intermediate layer 1061, and bottom
layer 1040 are sealed to one another along outside edge 1050. For example, top layer
1020, first intermediate layer 1060, second intermediate layer 1061, and bottom layer
1040 can be formed of urethane.
[0043] Plenum 1100 formed between top layer 1020 and first intermediate layer 1060 can include
dynamic air. Air 1150 is pumped into plenum 1100 through valve 1110 by pump 1120.
Air 1150 is pumped beneath top layer 1020. Top layer 1020 is perforated with apertures
1180. Plenum 1100 provides a dynamic amount of air to system 1000 for adjusting the
amount of air in plenum 1100 and providing low air loss.
[0044] Plenum 1170 is formed between first intermediate layer 1060 and second intermediate
layer 1061. Air 1175 is pumped into plenum 1170 through valve 1180 by pump 1190. Pump
1190 can be operated in a sequential manner. Alternatively, pump 1190 can be operated
in an intermittent manner as shown in Fig. 17B.
[0045] Plenum 1140 formed between bottom layer 1040 and second intermediate layer 1061 can
include a fixed amount of static air. In one embodiment, plenum 1140 is filled with
an ultra low pressure of a pressure of about 500 millibars through about 10 millibars
or in some cases even lower pressures can be used. Valve 1160 can be used to adjust
the pressure in plenum 1140.
[0046] Figs. 18A-18C illustrate an alternate embodiment of a fluidized lower leg protection
and support system including a compression device 3000. Outer shell 3001 is formed
around or integral with leg protection and support system having compression 200 as
shown in Fig. 18A. Outer shell 3001 can be formed of a rigid material. For example,
outer shell 3001 can be formed of a rigid plastic such as for example acrylic polyvinyl
chloride thermoplastic. End 221 of valve 220 can extend through outer shell 3001 and
be connected to compression device 250. Compression device 250 can provide pneumatic
pressure for inflating and deflating compression bladder 214 in a sequential or intermittent
manner. Alternatively, outer shell 3001 is formed around or integral with leg protection
and support system having compression 1000 as shown in Fig. 18B. End 1115 of valve
1110 and end 1165 of valve 1160 can extend through outer shell 3001. Alternatively,
outer shell 3001 is formed around or integral with leg protection and support system
having compression 1000 as shown in Fig. 18B. End 1115 of valve 1110 and end 1165
of valve 1160 can extend through outer shell 3001. Alternatively, outer shell 3001
is formed around or integral with leg protection and support system having compression
2000 as shown in Fig. 18C. End 1115 of valve 1110, end 1185 of valve 1180 and end
1165 of valve 1160 can extend through outer shell 3001. Outer shell 3001 can be used
to make leg protection and support system having compression 200, 1000 or 2000 a ankle
foot orthosis (AFO).
[0047] It is to be understood that the above-described embodiments are illustrative of only
a few of the many possible specific embodiments, which can represent applications
of the principles of the invention. Numerous and varied other arrangements can be
readily devised in accordance with these principles by those skilled in the art without
departing from the spirit and scope of the invention.
1. A support system for a body part comprising:
an inner positioner, said inner positioner adapted to provide three-dimensional contouring
of the received body part;
an outer support comprising a first plenum and a second plenum, said second plenum
positioned on an inner surface of said first plenum, and
a first valve connected to the first plenum and a compression device connected to
said valve, said compression device providing a dynamic amount of air through said
valve to the first plenum to inflate said first plenum in a sequential manner, and
the second plenum formed including a fixed amount of static air,
wherein said inner positioner is received over said outer support and displaces gas
within said first plenum.
2. The support system of claim 1 wherein said inner positioner comprises a bladder filled
with a fluidized particulate material.
3. The support system of claim 2 wherein said fluidized material is selected from the
group comprising beads, polyethylene beads, polystyrene (PS) beads, expanded polyethylene
(PE), crosslinked expanded polyethylene (PE), polypropylene (PP) pellets, closed cell
foams cut into a plurality of shapes, microspheres, and encapsulated phase changing
materials (PCM).
4. The support system of claim 1 wherein said outer support comprises a top layer, intermediate
layer, and bottom layer coupled to one another along respective edges and said first
plenum is formed between said top layer and said intermediate layer and said second
plenum is formed between said bottom layer and said intermediate layer.
5. The support system of claim 1 wherein said outer support has an opening in a front
portion and further comprises a flap for closing the opening.
6. The support system of claim 1 wherein a rear end of said outer support includes overlapping
flap members, each of said flap members including a coupling portion, said coupling
portions attaching said flap members to one another, wherein said flap members are
adapted to be opened to provide access to a foot received on the support system.
7. The support system of claim 1 further comprising a support strap, said support strap
extending from each side of said outer support around the rear end of said outer support.
8. The support system of claim 1 further comprising an ankle strap, said ankle strap
including a coupling portion at one end thereof, the coupling portion of the ankle
strap being coupled to an attachment section of said outer support.
9. The support system of claim 1 wherein said outer support includes an opening between
side portions, one or more straps being attached to attachment portions of said side
portions, said straps extending over said opening, wherein said opening is adapted
to allow air to contact a lower leg received in said outer support.
10. The support system of claim 1 further comprising a cover positioned over the outer
support, a rear of said cover includes overlapping flap members, each of said flap
members including a coupling portion, said coupling portion attaching said flap members
to one another, wherein said flap members are adapted to be opened to provide access
to a foot received in the support system.
11. The support system of claim 1 further comprising a rigid outer shell surrounding or
integral with the outer support, the first valve extending through the rigid outer
shell.
12. The support system of claim 11 wherein the outer shell comprises acrylic polyvinyl
chloride thermoplastic.
13. A support system for a body part comprising:
an inner positioner, said inner positioner adapted to provide three-dimensional contouring
of the received body part;
an outer support comprising a first plenum and a second plenum, said second plenum
positioned on an inner surface of said first plenum; and
a valve connected to the first plenum and a compression device connected to said first
valve, said compression device providing a dynamic amount of air through said first
valve to the first plenum to inflate said first plenum in an intermittent manner,
wherein the second plenum includes a fixed amount of static air,
wherein said inner positioner is received over said outer support and displaces gas
within said first plenum.
14. The support system of claim 13 wherein said inner positioner comprises a bladder filled
with a fluidized particulate material.
15. The support system of claim 14 wherein said fluidized material is selected from the
group comprising beads, polyethylene beads, polystyrene (PS) beads, expanded polyethylene
(PE), crosslinked expanded polyethylene (PE), polypropylene (PP) pellets, closed cell
foams cut into a plurality of shapes, microspheres, and encapsulated phase changing
materials (PCM).
16. The support system of claim 13 wherein said outer support comprises a top layer, intermediate
layer, and bottom layer coupled to one another along respective edges and said first
plenum is formed between said top layer and said intermediate layer and said second
plenum is formed between said bottom layer and said intermediate layer.
17. The support system of claim 13 wherein said outer support has an opening in a front
portion and further comprises a flap for closing the opening.
18. The support system of claim 13 wherein a rear end of said outer support includes overlapping
flap members, each of said flap members including a coupling portion, said coupling
portions attaching said flap members to one another, wherein said flap members are
adapted to be opened to provide access to a foot received on the support system.
19. The support system of claim 13 further comprising a support strap, said support strap
extending from each side of said outer support around the rear end of said outer support.
20. The support system of claim 13 further comprising an ankle strap, said ankle strap
including a coupling portion at one end thereof, the coupling portion of the ankle
strap being coupled to an attachment section of said outer support.
21. The support system of claim 13 wherein said outer support includes an opening between
side portions, one or more straps being attached to attachment portions of said side
portions, said straps extending over said opening, wherein said opening is adapted
to allow air to contact a lower leg received in said outer support.
22. The support system of claim 13 further comprising a cover positioned over the outer
support, a rear of said cover includes overlapping flap members, each of said flap
members including a coupling portion, said coupling portion attaching said flap members
to one another, wherein said flap members are adapted to be opened to provide access
to a foot received in the support system.
23. The support system of claim 13 further comprising a rigid outer shell surrounding
or integral with the outer support, the first valve extending through the rigid outer
shell.
24. The support system of claim 23 wherein the outer shell comprises acrylic polyvinyl
chloride thermoplastic.
25. A support system for a body part comprising:
an inner positioner, said inner positioner adapted to provide three-dimensional contouring
of the received body part;
an outer support comprising a top layer, a first intermediate layer, a second intermediate
layer, and a bottom layer sealed together along respective edges and/or at corresponding
non-air bearing sections;
a first plenum formed between the top layer and the first intermediate layer, said
top layer of said first plenum includes perforations,
a first valve connected to the first plenum and a first pump, said first pump providing
a dynamic amount of air through the first valve to said first plenum sufficient to
create air flow into the plenum and out through the perforations at a controlled rate
determined by the first pump;
a second plenum formed between the first intermediate layer and the second intermediate
layer and second pump, a second valve connecting to the second pump, said second pump
provides dynamic air to said second plenum to inflate said second plenum in a sequential
manner; and
a third plenum formed between the second intermediate layer and the bottom layer,
said third plenum containing a fixed amount of static air,
wherein said second plenum provides sequential compression to a received body part
and said inner positioner is received over said top layer and displaces gas within
said first plenum.
26. The support system of claim 25 further comprising a rigid outer shell surrounding
or integral with the outer support, the first valve and the second valve extending
through the rigid outer shell.
27. A support system for a body part comprising:
an inner positioner, said inner positioner adapted to provide three-dimensional contouring
of the received body part; and
an outer support comprising a top layer, a first intermediate layer, a second intermediate
layer, and a bottom layer sealed together along respective edges and/or at corresponding
non-air bearing sections;
a first plenum formed between the top layer and the first intermediate layer, said
top layer of said first plenum includes perforations,
a first valve connected to the first plenum and a first pump, said first pump providing
a dynamic amount of air through the first valve to said first plenum sufficient to
create air flow into the plenum and out through the perforations at a controlled rate
determined by the first pump;
a second plenum formed between the first intermediate layer and the second intermediate
layer and second pump, a second valve connecting to the second pump, said second pump
provides dynamic air to said second plenum to inflate said second plenum in an intermittent
manner and
a third plenum formed between the second intermediate layer and the bottom layer,
said third plenum containing a fixed amount of static air
wherein said second plenum provides intermittent compression to a received body part
and said inner positioner is received over said top layer and displaces gas within
said first plenum.
28. The support system of claim 27 further comprising a rigid outer shell surrounding
or integral with the outer support, the first valve and the second valve extending
through the rigid outer shell.
29. The support system of claim 28 wherein the outer shell comprises acrylic polyvinyl
chloride thermoplastic.
30. A method of supporting a body part comprising the steps of:
providing a support system having compression for a body part, said support system
comprising an inner positioner, said inner positioner adapted to provide three dimensional
contouring of the received body part,
an outer support comprising a first plenum and a second plenum, said second plenum
positioned on an inner surface of said first plenum, and
a first valve connected to the first plenum and a compression device connected to
said valve, said compression device providing a dynamic amount of air through said
valve to the first plenum to inflate said first plenum in a sequential or intermittent
manner, and the second plenum formed including a fixed amount of static air,
a flap for closing the opening,
placing said body part over said inner positioner;
closing said flap for closing said outer support over the received body part, and
inflating said compression bladder support in a sequential or intermittent manner.
31. The method of claim 30 wherein the support system further comprises a rigid outer
shell surrounding or integral with the outer support, the first valve extending through
the rigid outer shell.
32. A method of supporting a body part comprising the steps of:
providing a support system having compression for a body part, said support system
comprising an inner positioner, said inner positioner adapted to provide three dimensional
contouring of the received body part, and
an outer support comprising a top layer, a first intermediate layer, a second intermediate
layer, and a bottom layer sealed together along respective edges and/or at corresponding
non-air bearing sections;
a first plenum formed between the top layer and the first intermediate layer, said
top layer of said first plenum includes perforations,
a first valve connected to the first plenum and a first pump, said first pump providing
a dynamic amount of air through the first valve to said first plenum sufficient to
create air flow into the plenum and out through the perforations at a controlled rate
determined by the first pump;
a second plenum formed between the first intermediate layer and the second intermediate
layer, a second valve connecting to the second pump, said second pump provides dynamic
air to said second plenum to inflate said second plenum in a sequential manner,
a third plenum formed between the second intermediate layer and the bottom layer,
said third plenum containing a fixed amount of static air
a flap for closing the opening,
placing said body part over said inner positioner;
closing said flap for closing said outer support over the received body part, and
inflating said compression bladder support in a sequential or intermittent manner.
33. The method of claim 32 wherein the support system further comprises a rigid outer
shell surrounding or integral with the outer support, the first valve and the second
valve extending through the rigid outer shell.