Technical Field
[0001] The present invention relates to heaters used as heaters for heating fluid or heaters
for heating gas, for example.
Background Art
[0002] A ceramic sheathed heater described in
Japanese Unexamined Patent Application Publication No.10-247584 (hereinafter, referred to as Patent Literature 1) is known as a heater used as a
heater for heating fluid or a heater for heating gas. The ceramic sheathed heater
described in Patent Literature 1 includes a closed-bottom tubular body formed of metal
and a ceramic body disposed in the closed-bottom tubular body. The ceramic body includes
a heating resistor therein. The ceramic sheathed heater includes an insulating powder
between the closed-bottom tubular body and the ceramic body.
[0003] The ceramic sheathed heater described in Patent Literature 1 may be used in a circumstance
where external vibrations are transferred to the ceramic sheathed heater. In such
a case, the vibrations may cause the insulating powder to move inside the closed-bottom
tubular body with respect to the ceramic body. Thus, the insulating powder may be
unevenly dispersed such that the insulating powder exists in a larger amount at a
certain position and exists in a smaller amount at a certain position. As a result,
the ceramic body and the closed-bottom tubular body may partly come in contact with
each other at the position where the insulating powder exists in the smaller amount.
If the heating resistor generates heat in such a state, a surface of the ceramic body
may have a difference in temperature, because the portion of the ceramic body in contact
with the closed-bottom tubular body has higher heat dissipation properties than the
portion in contact with the insulating powder. In particular, if the ceramic sheathed
heater generates heat of a temperature higher than a widely employed temperature,
higher thermal stress may occur on the ceramic body, leading to a reduction in durability
of the ceramic sheathed heater.
[0004] The present invention was made in view of the above-described problem. It is an object
of the present invention to reduce the thermal stress on the ceramic body so as to
improve the durability of the ceramic sheathed heater.
Summary of Invention
[0005] A heater includes a ceramic body having a columnar shape or a tubular shape, a heating
resistor in the ceramic body, a metal tube in which the ceramic body is disposed,
and an insulating member disposed between the ceramic body and the metal tube. The
insulting member includes a tubular portion in contact with an outer circumferential
surface of the ceramic body at an inner circumferential surface thereof and in contact
with an inner circumferential surface of the metal tube at an outer circumferential
surface thereof.
Brief Description of Drawings
[0006]
Fig. 1 is a cross-sectional view illustrating a heater according to an embodiment.
Fig. 2 is a cross-sectional view illustrating a heater according to a first modification.
Fig. 3 is a cross-sectional view illustrating a heater according to a second modification.
Description of Embodiments
[0007] Hereinafter, a heater 100 according to an embodiment is described with reference
to the drawings.
[0008] As illustrated in Fig. 1, the heater 100 includes a ceramic body 1 having a columnar
shape, a heating resistor 2 in the ceramic body 1, a metal tube 3 in which the whole
of the ceramic body 1 is disposed, and an insulating member 4 including a tubular
portion 40 and disposed between the ceramic body 1 and the metal tube 3.
<Configuration of Ceramic Body>
[0009] The ceramic body 1 is configured to protect the heating resistor 2. The shape of
the ceramic body 1 is a columnar shape or a tubular shape. Examples of the columnar
shape include a cylinder and a prism. The columnar shape discussed herein may look
like a plate shape depending on the direction of view. In the heater 100 of the present
embodiment, the ceramic body 1 has a columnar shape having an oblong main surface.
Examples of the tubular shape include a circular tubular shape and a square tubular
shape.
[0010] The ceramic body 1 is a sintered body obtained by sintering an insulating ceramic
material shaped into a predetermined shape. Examples of the insulating ceramic body
include an alumina sintered body, a silicon nitride sintered body, and an aluminum
nitride sintered body. In particular, the alumina sintered body is preferably employed
from a productivity perspective. When the ceramic body 1 has the columnar shape, the
ceramic body 1 may have a main surface having a length of 30 mm and a width of 3 mm
and may have a thickness of 1 mm in a direction perpendicular to the main surface,
for example.
<Configuration of Heating Resistor>
[0011] The heating resistor 2 is a resistor configured to generate heat by using a current
flowing therein. The heating resistor 2 is disposed in the ceramic body 1. In other
words, the heating resistor 2 is buried in the ceramic body 1. In addition, the shape
of the heating resistor 2 is linear. The heating resistor 2 of the heater 100 according
to the present embodiment has a bent portion at a position closer to a first end of
the ceramic body 1 than to the center and is connected to two lead-out portions 5
at a second end side. The lead-out portions 5 are configured to electrically connect
the heating resistor 2 with an external power supply. The lead-out portions 5 each
have a first end connected to the heating resistor 2 and a second end positioned outside
the ceramic body 1. The second end of each lead-out portion 5 positioned outside the
ceramic body 1 is connected to an electrode 6 on the surface of the ceramic body 1.
[0012] The heating resistor 2 and the lead-out portions 5 are each formed of a metal material.
Examples of the metal material include W, Mo, and Re. The heating resistor 2 may have
a width of 0.3 mm, an entire length of 30 mm, and a thickness of 25 µm, for example.
The lead-out portions 5 each may have a width of 0.7 mm, an entire length of 10 mm,
and a thickness of 30 µm, for example.
<Configuration of Electrode>
[0013] The electrodes 6 are each configured to electrically connect the lead-out portion
5 with a lead 7. The electrodes 6 are disposed on two positions of an outer surface
of the ceramic body 1 at the second end side. Specifically, the electrode 6 is disposed
on each main surface of the ceramic body 1. The electrodes 6 each have a square shape
when viewed in a direction parallel to the main surface of the ceramic body 1. The
electrodes 6 each may have a length of 5 mm measured in a direction parallel to the
longitudinal direction of the ceramic body 1, a length of 2.5 mm measured in a direction
perpendicular to the longitudinal direction of the ceramic body 1, and a thickness
of 20 µm, for example. The electrodes 6 are each electrically connected to the heating
resistor 2 through the lead-out portion 5. The electrodes 6 are each formed of W,
Mo, or Re, for example.
<Configuration of Lead>
[0014] The leads 7 are configured to conduct electricity from an external power supply to
the heating resistor 2. The leads 7 are separately disposed for the corresponding
electrodes 6. The leads 7 each have a first end connected to the electrode 6 and a
second end positioned outside the metal tube 3. A portion of each lead 7 positioned
outside the metal tube 3 is connected to an external power supply (not illustrated).
The lead 7 and the electrode 6 are connected to each other with a brazing filler metal
8. Examples of the brazing filler metal 8 include a silver brazing filler metal, a
gold-copper brazing filler metal, and a silver-copper brazing filler metal. The lead
7 is formed of Ni, for example. The lead 7 is covered by an insulating tube 9 except
for the portion connected to the electrode 6 and the portion connected to the external
power supply. The tube 9 is formed of a resin material, for example. In particular,
the tube 9 is preferably formed of a fluoropolymer having high heat resistance.
[0015] If the leads 7 are linear, the leads 7 each may have a diameter of 0.4 mm and a length
of 50 mm, for example. The tubes 9 used for the corresponding leads 7 each may have
an outer diameter of 1 mm and a length of 45 mm, for example In addition, the portion
of the lead 7 that is not covered by the tube 9 and positioned adjacent to the electrode
6 may have a length of about 2 mm, for example.
<Configuration of Metal Tube>
[0016] The metal tube 3 is configured to heat an object to be heated while being in contact
with the object. The object to be heated by the heater 100 is a liquid such as water
and oil, or a gas such as air and nitrogen, for example. In the heater 100 according
to the present embodiment, the metal tube 3 has a circular tubular shape. The whole
of the ceramic body 1 is disposed in the metal tube 3. In other words, the metal tube
3 has an inner diameter larger than the outer diameter of the ceramic body 1 such
that a gap having an enough size to accommodate the insulating member 4 having an
insulating cover 10 and the tubular portion 40 is formed between the inner circumferential
surface of the metal tube 3 and the outer circumferential surface of the ceramic body
1. A first end of the metal tube 3 is closed by a metal lid 11. The metal lid 11 has
a disc shape having a diameter equal to the outer diameter of the metal tube 3.
[0017] The metal tube 3 may have an inner diameter of 4 mm, an outer diameter of 5 mm, and
a length of 40 mm, for example. The metal tube 3 is formed of a metal material such
as stainless steel, aluminum, copper, or titanium, for example. In particular, stainless
steel is preferably used in view of processability, strength, and heat resistance.
<Configuration of Insulating Cover>
[0018] The insulating cover 10 is configured to provide insulation between the leads 7 and
the metal tube 3 and insulation between the electrodes 6 and the metal tube 3. The
insulating cover 10 surrounds the electrodes 6 together with the first end of each
lead 7. In the heater 100 according to the present embodiment, the insulating cover
10 is a sheet-like member. The insulating cover 10 is formed of an insulating material
such as a fluoropolymer, for example. The insulating cover 10 may have a thickness
of about 0.2 mm and a length of about 6 mm, for example. The insulating cover 10 is
not necessarily limited to the sheet-like member. The insulating cover 10 may be a
tubular member, for example. In addition, in the present embodiment the insulating
cover 10 is a solid member, but the configuration of the insulating cover 10 is not
limited thereto. The insulating cover 10 may be a semisolid member such as a gel,
or may be a hardened semisolid member, for example.
<Configuration of Insulating Member>
[0019] The insulating member 4 is configured to prevent the ceramic body 1 from being in
contact with the metal tube 3. The insulating member 4, which includes a tubular portion
40 is in contact with an outer circumferential surface of the ceramic body 1 at an
inner circumferential surface thereof and in contact with an inner circumferential
surface of the metal tube 3 at an outer circumferential surface thereof. The insulating
member 4 is formed of a ceramic material such as alumina and aluminum nitride. The
insulating member 4 may be an inorganic hardened product obtained, for example, by
inserting the ceramic body 1 into the metal tube 3, filling a space between the ceramic
body 1 and the metal tube 3 with a solution including an inorganic adhesive, water,
and the above-described ceramic material (alumina or alumina nitride, for example)
in the form of powder, and then drying the solution so as to be hardened such that
the ceramic material and the component of the inorganic adhesive are in contact with
each other and combined strongly due to mutual influence. Examples of the inorganic
adhesive include water dispersible silica sol and water dispersible alumina sol.
[0020] When the insulating member 4 is formed of an inorganic adhesive, the insulating member
4 preferably has porosity larger than that of the ceramic body 1. This configuration
enables, when thermal stress occurs in the heater 100 at a position inner than the
metal tube 3, the insulating member 4 to change its shape to absorb the thermal stress.
This reduces the possibility that the ceramic body 1 will have a crack. The porosity
is compared by the following method. Specifically, the insulating member 4 and the
ceramic body 1 are each cut to have a cross section. Then, the porosity is calculated
by determining a ratio of an area of voids per unit area.
[0021] In addition, an organic adhesive such as an epoxy resin and a silicon resin, for
example, may also be used as a material of the insulating member 4. The material of
the insulating member 4 may be suitably selected depending on the usage environment
of the heater 100. The insulating member 4 formed of the above-described inorganic
adhesive is preferably employed, because such an insulating member 4 is able to withstand
temperatures of up to about 800°C.
[0022] The dimension of the insulating member 4 may be set such that the tubular portion
40 has an inner diameter of 3 mm x 1 mm, which is the same as the outer diameter of
the ceramic body 1, and an outer diameter of 4 mm, which is the same as the inner
diameter of the metal tube 3, and a length of 20 mm, for example.
[0023] In the heater 100 according to the present embodiment instead of the insulating powder,
which is unevenly dispersed due to vibrations such that the insulating powder exists
in a larger amount at a certain position and exists in a smaller amount at a certain
position, the insulating member 4 is disposed between the metal tube 3 and the ceramic
body 1, preventing the uneven dispersion. This reduces the possibility that the metal
tube 3 and the ceramic body 1 will partly come in contact with each other, and thus
reduces the possibility that the surface of the ceramic body 1 will have a large difference
in temperature. Thus, the possibility that the thermal stress will occur on the ceramic
body 1 is reduced. As a result, the durability of the heater 100 is improved.
[0024] In addition, the insulating member 4 is preferably a joining layer as described above.
In such a case, the insulating member 4 enables the ceramic body 1 and the metal tube
3 to be connected to each other, improving the contact between the insulating member
4 and the ceramic body 1 and the contact between the insulating member 4 and the metal
tube 3. This allows heat to be readily transferred from the ceramic body 1 to the
metal tube 3. As a result, temperature rise performance of the heater 100 is improved.
The above-described inorganic adhesive or organic adhesive may be used as an adhesive.
Thus, the inorganic hardened product using the inorganic adhesive enables the ceramic
body 1 and the metal tube 3 to be connected to each other.
[0025] In addition, as described above, the insulating member 4 preferably includes a ceramic
powder. This increases the strength of the insulating member 4. As a result, the heater
100 has higher long-term reliability. In addition, it is preferable that the ceramic
powder in the insulating member 4 and the main component of the ceramic body 1 be
formed of the same ceramic material. This reduces a difference in thermal expansion
between the insulating member 4 and the ceramic body 1. As a result, generation of
thermal stress in the heater 100 while the temperature increases or decreases is reduced.
[0026] As described above, the contact between the metal tube 3 and the ceramic body 1 is
not preferable in view of durability of the heater 100. This is based on the following
reason. If the ceramic body 1 has a crack due to thermal stress caused by a difference
in thermal expansion between the ceramic body 1 and the metal tube 3, the crack may
be developed to reach the heating resistor 2 in the ceramic body 1. In such a case,
a resistance value of the heating resistor 2 may change. This may prevent the heater
100 from generating heat of a predetermined temperature.
[0027] Compared to this, since the tubular portion 40 of the insulating member 4 and the
metal tube 3 are in contact with each other in the heater 100 according to the present
embodiment, even if the crack occurs on the insulating member 4, development of the
crack is suppressed at an interface between the insulating member 4 and the ceramic
body 1. In addition, since the metal tube 3 and the ceramic body 1 are disposed away
from each other, the surface of the ceramic body 1 will not have a large difference
in temperature, resulting in a reduction in occurrence of the crack.
[0028] Thus, the possibility that the resistance value of the heating resistor 2 will change
due to the crack is reduced, resulting in a reduction of the possibility that the
heater 100 will not be able to generate heat of a predetermined temperature. However,
if the crack in the insulating member 4 is developed in the insulating member 4 and
the insulating member 4 is largely deformed, the thermal stress due to a difference
in thermal expansion between the insulating member 4 and the ceramic body 1 may locally
concentrate on the ceramic body 1. In such a case, the ceramic body 1 may have a crack.
In view of this, the insulating member 4 also preferably has the configuration that
reduces the crack development. This is described later
[0029] In addition, in the heater 100 according to the present embodiment, the metal lid
11 closing the first end of the metal tube 3 and the ceramic body 1 define a space
12 therebetween. This reduces thermal stress generated in the ceramic body 1 when
a portion of the ceramic body 1 at the first end side is thermally expanded by the
heat generated by the heating resistor 2, since contact between the ceramic body 1
and the metal lid 11 due to a difference in thermal expansion between the ceramic
body 1 and the metal lid 11 is prevented. This reduces the possibility that the ceramic
body 1 will have a crack, improving durability of the heater 100. The space 12 may
have a length of 0.2 to 2 mm in the longitudinal direction of the ceramic body 1,
for example. In particular, since the length of the space 12 is 0.2 mm or more, the
ceramic body 1 and the metal lid 11 are less likely to come in contact with each other
even when the ceramic body 1 and the metal lid 11 are thermally expanded by heat generated
by the heater 100.
<First Modification>
[0030] A first modification of the heater 100 is described. In the heater 100 according
to the above-described embodiment, the insulating member 4 has a tubular shape having
open ends but the shape of the insulating member 4 is not limited thereto. Specifically,
the insulating member 4 may be closed at one end, another end, or both the ends. In
other words, the insulating member 4 may have the tubular portion 40 and a portion
closing an opening at one end or at another end of the tubular portion 40, or portions
closing openings at both the ends. As illustrated in Fig. 2, in the heater 100 according
to the first modification, the first end of the insulating member 4 is in contact
with the entire inner surface of the metal lid 11. In addition, the second end of
the insulating member 4 is positioned in the opening of the metal tube 3 at the second
end side. At the second end side of the metal tube 3, the insulating member 4 surrounds
the ceramic body 1 together with the insulating cover 10, the electrodes 6, and the
portions of the tubes 9 covering the leads 7, and is in contact with a second-end-side
portion of the ceramic body 1 without any gap therebetween. Since the insulating member
4 covers the whole of the ceramic body 1, the ceramic body 1 is air-tightly sealed.
As a result, the ceramic body 1 in the heater 100 has improved environmental resistance.
[0031] In this modification, the heater 100 includes the insulating cover 10 as in the above-described
embodiment, but the configuration of the heater 100 is not limited thereto. Specifically,
the insulating cover 10 may be eliminated from the heater 100, and the insulating
member 4 may directly cover the electrodes 6. The insulating member 4 covering the
whole of the ceramic body 1 together with the electrodes 6 provides insulation between
the electrodes 6 and the metal tube 3.
[0032] In addition, in this modification, unlike the above-described embodiment, the heater
100 does not include the space 12, but the configuration of the heater 100 is not
limited thereto. The heater 100 according to this modification may include the space
12 as in the above-described embodiment. This configuration reduces the thermal stress
caused by the difference in thermal expansion between the ceramic body 1 and the metal
lid 11.
[0033] The insulating member 4 in this modification may be produced as described below.
Specifically, the leads 7 are disposed on the electrodes 6 on the ceramic body 1 and
are connected thereto with a silver-copper brazing filler metal or a silver brazing
filler metal. Then, the insulating cover 10 formed of a fluoropolymer is disposed
to cover the electrodes 6 and the brazed portion. The ceramic body 1 to which the
electrodes 6, the leads 7, and the insulating cover 10 are attached as described above
is disposed in the metal tube 3, and then a slurry solution is filled in the metal
tube 3 to the upper surface so as not to have air bubbles between the ceramic body
1 and the metal tube 3. The slurry solution is obtained by mixing an inorganic adhesive
and water with ground ceramic such as alumina and alumina nitride, for example (ceramic
powder). After the filling, water in the slurry solution is evaporated slowly by preliminary
drying at 100°C or less for about 30 minutes. The preliminary drying is preferably
performed at a temperature of 70 to 80°C, because if the drying is performed at 100°C
or more, water is boiled to generate air bubbles, leading to a decrease in strength
and deterioration in external appearance. After the preliminary drying, drying is
performed at 250°C for 30 minutes to dry and harden the inorganic adhesive component.
As a result, the insulating member 4 is produced. As in the heater 100 according to
the above-described embodiment, the insulating member 4 may be formed of ceramic or
may be formed of an organic adhesive.
<Second Modification>
[0034] A second modification of the heater 100 is described. In the heater 100 according
to the above-described embodiment, the insulating member 4 is composed of one component,
but the configuration of the insulating member 4 is not limited thereto. Specifically,
the tubular portion 40 of the insulating member 4 may include a first portion 41 and
a second portion 42 each having a tubular shape. As illustrated in Fig. 3, in the
heater 100 according to the second modification, the tubular portion 40 of the insulating
member 4 includes the first portion 41 and the second portion 42. The first portion
41 is positioned at the first end side of the metal tube 3, and the second portion
42 is positioned at the second end side of the metal tube 3. The first portion 41
and the second portion 42 each have a tubular shape, and an end surface of the first
portion 41 and an end surface of the second surface 42 are in contact with each other.
As described above, since the insulating member 4 includes a plurality of portions,
if one of the portions (the first portion 41, for example) has a crack, the development
of the crack stops between the two portions (the first portion 41 and the second portion
42), reducing the possibility that the crack will develop to reach another portion
(the second portion 42, for example). This reduces the possibility that the crack
in the insulating member 4 will develop in the insulating member 4 to largely deform
the insulating member 4.
[0035] In addition, in this modification, the heating resistor 2 is disposed on the first
end side of the ceramic body 1, and the first portion 41 surrounds an entire portion
of the ceramic body 1 corresponding to the heating resistor 2. Since the first portion
41 surrounds the heating resistor 2, most of the heat generated by the heating resistor
2 is transferred to the first portion 41. In addition, since the insulating member
4 includes separate portions of the first portion 41 and the second portion 42, an
interface exists between the first portion 41 and the second portion 42, reducing
the amount of heat transferred from the first portion 41 to the second portion 42.
This reduces the possibility that the heat generated by the heating resistor 2 will
be transferred to the second portion 42 and escape to the second end side of the heater
100.
[0036] The first portion 41 and the second portion 42 may be formed of the same material,
but may be formed of different materials. When the first portion 41 and the second
portion 42 are formed of different materials, the first portion 41 preferably has
higher thermal conductivity than the second portion 42, for example. The first portion
41 having higher thermal conductivity enables the heat generated by the heating resistor
2 to transfer rapidly to the metal tube 3. In addition, the second portion 42 having
lower thermal conductivity reduces the possibility that the heat generated by the
heating resistor 2 will be released to the outside from the side of the leads 7. This
configuration enables the heater 100 to have a higher rate of temperature rise.
[0037] The thermal conductivity of the first portion 41 may be made higher than that of
the second portion 42 by allowing the first portion 41 and the second portion 42 to
have different amounts of the ceramic powder in the inorganic adhesive, for example.
More specifically, if the inorganic adhesive is water dispersible silica sol and the
ceramic is alumina, for example, the amount of alumina in the first portion 41 may
be made larger than that in the second portion 42. Alternatively, the thermal conductivity
may be adjusted by allowing the first portion 41 and the second portion 42 to include
different ceramic powders or different inorganic adhesives.
[0038] Alternatively, the thermal conductivity of the first portion 41 may be made higher
than that of the second portion 42 by adjusting a proportion of air bubbles in the
inorganic adhesive to be larger in the second portion 42 than in the first portion
41, for example. The thermal conductivity of the second portion 42 is able to be made
smaller by increasing the amount of air bubbles in the inorganic adhesive. In addition,
the increase in the amount of air bubbles in the second portion enables the second
portion to readily absorb the thermal stress, reducing the possibility that the generated
thermal stress will be applied to the lead 7, for example. As a result, the heater
100 has higher long-term reliability.
[0039] In this modification, the heater 100 includes the insulating cover 10 as in the above-described
embodiment, but the configuration of the heater 100 is not limited thereto. Specifically,
the insulating cover 10 may be eliminated from the heater 100, and the insulating
member 4 may directly cover the electrodes 6. The insulating member 4 covering the
whole of the ceramic body 1 together with the electrodes 6 provides insulation between
the electrodes 6 and the metal tube 3.
[0040] In this modification, unlike the above-described embodiment, the heater 100 does
not include the space 12, but the configuration of the heater 100 is not limited thereto.
The heater 100 according to this modification preferably has the space 12 as in the
above-described embodiment. This configuration reduces the thermal stress caused by
the difference in thermal expansion between the ceramic body 1 and the metal lid 11.
[0041] The first portion 41 and the second portion 42 may be produced as described below.
Initially, an electrode ceramic body 1 to which the electrodes 6, the leads 7, and
the insulating cover 10 are attached is inserted into the metal tube 3 with the opening
at the first end closed by the metal lid 11. Then, a portion of the metal tube 3 at
the first end side is filled with a slurry solution obtained by mixing an inorganic
adhesive and water with ground ceramic such as alumina and nitride aluminum, for example
(ceramic powder). Then, water in the slurry solution is evaporated slowly at 100°C
or less for 30 minutes, and then the slurry solution is hardened by drying in a high-temperature
environment to form the first portion 41. Then, a slurry solution obtained by mixing
an inorganic adhesive and water with ground ceramic such as alumina and nitride aluminum,
for example, is filled. Then, water in the slurry solution is evaporated slowly at
100°C or less for 30 minutes, and then the slurry solution is hardened by drying in
a high temperature environment to form the second portion 42. As in the heater 100
according to the above-described embodiment, the insulating member 4 may be formed
of ceramic or an organic adhesive.
Reference Signs List
[0042]
- 100
- heater
- 1
- ceramic body
- 2
- heating resistor
- 3
- metal tube
- 4
- insulating member
- 40
- tubular portion
- 41
- first portion
- 42
- second portion
- 5
- lead-out portion
- 6
- electrode
- 7
- lead
- 8
- brazing filler metal
- 9
- tube
- 10
- insulating cover
- 11
- metal lid
- 12
- space
1. A heater comprising:
a ceramic body having a columnar shape or a tubular shape;
a heating resistor in the ceramic body;
a metal tube in which the ceramic body is disposed; and
an insulating member disposed between the ceramic body and the metal tube, the insulting
member including a tubular portion in contact with an outer circumferential surface
of the ceramic body at an inner circumferential surface thereof and in contact with
an inner circumferential surface of the metal tube at an outer circumferential surface
thereof.
2. The heater according to Claim 1, wherein the tubular portion includes a first portion
and a second portion each having a tubular shape, and the first portion is disposed
at a first end side of the ceramic body and the second portion is positioned at a
second end side of the ceramic body.
3. The heater according to Claim 1 or 2, wherein the heating resistor is disposed on
a first end side of the ceramic body, and the first portion surrounds an entire portion
of the ceramic body corresponding to the heating resistor.
4. The heater according to any one of Claims 1 to 3, further comprising a metal lid closing
an end of the metal tube, wherein the metal lid and the ceramic body define a space
therebetween.
5. The heater according to any one of Claims 1 to 4, wherein the ceramic body and the
metal tube are connected to each other by the insulating member.
6. The heater according to any one of Claims 1 to 5, wherein the insulating member has
larger porosity than the ceramic body.
7. The heater according to any one of Claims 1 to 6, wherein the insulating member comprises
a ceramic material identical to a main component of the ceramic body.
8. The heater according to any one of Claims 1 to 7, wherein the insulating member is
an inorganic hardened product.
9. The heater according to any one of Claims 1 to 7, wherein the insulating member is
a joining layer including an organic adhesive.
10. The heater according to Claim 9, wherein the joining layer includes a ceramic powder.