BACKGROUND OF THE INVENTION
1. Field of the Invention:
[0001] The present invention relates to coin dispensing technology and more particularly,
to a coin hopper having an improved coin pushing design, which comprises a hopper
body having a funnel-shaped coin box in a housing thereof, and a rotating wheel mounted
in the funnel-shaped coin box and having coin-pushing blades radially and equiangularly
spaced around a wheel base thereof and a coin-receiving space defined between each
two adjacent coin-pushing blades, wherein when the rotating wheel is rotated, coins
are ruffled to fall into the coin-receiving spaces individually, and then pushed into
the coin outlet one after another by the coin-pushing blades and coin-receiving spaces
for dispensing.
2. Description of the Related Art:
[0002] A coin hopper is a coin counting device designed for use in a coin exchange machine,
gambling machine, amusement machine or vending machine for sending out or issuing
coins or token one by one. However, coins or token of different thicknesses, sizes
and/or shapes may be used in different countries or different machines.
[0003] A conventional coin hopper is known using a motor to rotate a rotating disc for dispensing
coins/token. The rotating wheel has a plurality of equiangularly spaced pins. A guide
member and a micro switch are respectively mounted in the inner side and outer side
of the coin outlet of the coin hopper. During rotation of the rotating wheel, coins/token
are pushed one by one by the pins of the rotating wheel toward the coin outlet and
then guided out of the coin outlet by the guide member. When one coin/token passes
through the coin outlet, it will touch the micro switch, achieving count of the dispensed
coin/token. Further, in order to ensure coin hopper operating stability, a coin lever
is provided between the rotating wheel and the coin outlet for removing each overlapped
coin from the coin being delivered to the coin outlet, avoiding coin jams.
[0004] FIG. 9 illustrates a coin hopper according to the prior art design. As illustrated,
the coin hopper
A comprises a base panel
A1, a rotating wheel
A2 rotatably mounted at the base panel
A1, a coin outlet
A10 disposed adjacent to the periphery of the rotating wheel
A2, a control plate
A3 spaced below the coin outlet
A10 and facing toward the rotating wheel
A2, a coin ejector
A4 comprising a spring-loaded lever
A41 and disposed at a top side of the coin outlet
A10, a plurality of pressure plates
A21 arranged on the rotating wheel
A2 and equiangularly spaced around the center thereof, a rib
A211 located at each pressure plate
A21, and spring members
A22 respectively arranged to support the respective pressure plates
A21. The control plate
A3 comprises a downwardly sloping guide rail
A31. When the rotating wheel
A2 is rotated counter-clockwise, the rib
A211 of each pressure plate
A21 pushed one respective coin toward the control plate
A3, causing the coin to be abutted against the guide rail
A31 of the control plate
A3, and thus, the coin is pushed upwardly along the guide rail
A31 toward the coin outlet
A10. When the rid
A211 of one pressure plate
A21 is abutted against the guide rail
A31, the rib
A211 is forced by the guide rail
A31 to compress the respective spring member
A22, and thus, this rib
A211 can be moved downwardly over the control plate
A3. At this time, the spring-loaded lever
A41 of the coin ejector
A4 is returned to eject the coin out of the coin hopper
A through the coin outlet
A10.
[0005] However, when the rotating wheel
A2 is rotated at a high speed, the rib
A211 at each pressure plate
A21 will be forced to hit the control plate
A3 heavily, and thus, the pressure plate
A21 and the control plate
A3 can wear quickly with use. Further, because the spring members
A22 are frequently compressed and then released by the respective pressure plates
A21, the problem of stress concentration or elastic fatigue can occur easily, causing
failure of the retracting function of the ribs
A211 of the pressure plate
A21 and affecting the coin dispensing operation. Further, the control plate
A3 is normally made from a plastic material to minimize the impact and noises produced
upon hitting of coins against the control plate
A3. However, the control plate
A3 can wear out quickly when frequently rubbed by coins. When the control plate
A3 starts to wear, coins can be not smoothly moved along the guide rail
A31 of the control plate
A3 to the coin outlet
A10. Replacing the control plate
A3 requires much time and labor, increasing the cost.
[0006] FIG. 10 illustrates a coin dispenser according to the prior art. As illustrated,
the coin dispenser is substantially similar to the aforesaid prior art coin hopper
with the difference that the rotating wheel
A2 of the coin dispenser has radial rows of abutment blocks
A23 arranged on the front wall thereof to constitute radial series of teeth; the control
plate
A3 has a plurality of grooves
A32 concentrically located at an inner side thereof corresponding to the abutment blocks
A23. During rotation of the rotating wheel
A2, each radial row of abutment blocks
A23 is forced to move one respective coin toward the control plate
A3, causing the coin to abut against the guide rail
A31 of the control plate
A3 and then to be moved along the guide rail
A31 upwardly toward the coin outlet
A10. Further, during rotation of the rotating wheel
A2, the abutment blocks
A23 are moved through the respective grooves
A32 of the control plate
A3 without interference, and thus, the rotating wheel
A2 can be continuously and smoothly rotated, preventing the ribs
A211 of the pressure plate
A21 from hitting the control plate
A3 to cause structural damage. However, because this design of coin dispenser uses the
control plate
A3 to work with the rotating wheel
A2 for controlling the coin moving direction. Friction between the control plate
A3 and coins can still cause the control plate
A3 to wear out, affecting the coin dispensing operation and leading to a control plate
replacement problem. Improvement in this regard is necessary.
SUMMARY OF THE INVENTION
[0007] The present invention has been accomplished under the circumstances in view. It is
therefore the main object of the present invention to provide a coin hopper, which
comprises a hopper body and a rotating wheel. The hopper body comprises a housing
and a power drive. The housing comprises a funnel-shaped coin box, an accommodation
chamber defined in the funnel-shaped coin box for accommodating coins to be dispensed,
and a coin outlet disposed in communication with the accommodation chamber for guiding
coins out of the accommodation chamber individually. The power drive is adapted for
rotating the rotating wheel to push coins out of the accommodation chambers into coin
outlet individually. The rotating wheel comprises a wheel base pivotally mounted in
the housing, a plurality of coin-pushing blades radially and equiangularly extended
from the wheel base and a coin-receiving space defined between each two adjacent coin-pushing
blades. The coin-pushing blades are curved blades, each having an abutment edge extending
along one lateral side thereof and a pushing edge extending along an opposite lateral
side thereof. When the rotating wheel is rotated by the power drive, coins are ruffled
by the coin-pushing blades of the rotating wheel to fall into the coin-receiving spaces,
and then guided by the arc-shaped abutment edges of the coin-pushing blades to move
out of each coin-receiving space upwardly toward the coin outlet one after another,
achieving coin dispensing. The structural design of the rotating wheel effectively
achieves coin dispensing without an extra control plate or back plate. If a plastic
control plate or back plate is used, the plastic control plate or back plate can wear
out quickly due to friction against coins, leading to coin dispensing problems. Thus,
the invention saves much labor and time cost in control plate replacement, enhancing
practicability of the coin hopper.
[0008] According to another aspect of the present invention, the base panel comprises a
through hole cut through opposing front and back walls thereof at a lower side relative
to the coin outlet. The hopper body further comprises a coin ejector mounted at the
base panel. The coin ejector comprises a leaf spring having a fixed end and an opposing
free end, a fastening member affixing the fixed end of the leaf spring to the back
wall of the base panel, and a push member located at the free end of the leaf spring
and inserted through the through hole of the base panel and floatably suspended in
the circular base. If another coin falls into one coin-receiving space at the time
the rotating wheel carries one coin from this coin-receiving space to the coin outlet,
the push member will push this intruded coin away from the respective coin-pushing
blade, preventing jamming of this intruded coin in the gap between the coin-pushing
blade and the base panel, or an occurrence of a structural damage.
[0009] According to still another aspect of the present invention, if overlapped coins are
simultaneously moved by one coin-pushing blade of the rotating wheel, due to that
the thickness of the coins is smaller than the height of the coin outlet, a first
coin of the overlapped coins can be pushed into the coin outlet and then rapidly ejected
out of the coin outlet by the lever of the coin-dispensing mechanism. If a second
coin of the overlapped coins is moved with the first coin to the coin outlet, this
second coin will be disposed above the height of the coin outlet due to the effect
of the thickness of the coin-pushing blades of the rotating wheel, and will then be
forced to fall from the surface of the first coin. At this time, the raised bearing
portion of the respective coin-pushing blade can touch the second coin or the other
coins above the first coin, moving the second coin or the other coins downwardly away
from the coin-pushing blades of the rotating wheel. Further, the bevel guide edge
of the coin-dispensing strip of each coin-pushing blade can also move the second coin
or the other coins downwardly away from the surface of first coin that is been moved
into the coin outlet, allowing the first coin to be smoothly moved into the coin outlet
and then pushed out of the coin outlet. Thus, the invention effectively prevents the
rotating wheel from delivering overlapped coins into the coin outlet to cause jammed
coin or coin outlet blockage.
[0010] According to still another aspect of the present invention, the funnel-shaped coin
box of the housing of the hopper body defines an opening in communication with the
accommodation chamber; the base panel is affixed to the back wall of the funnel-shaped
coin box, having a circular recess located at the front wall thereof and facing toward
the opening and a guide edge extending along the border of the circular recess; the
rotating wheel is pivotally mounted at the center of the circular recess. During rotation
of the rotating wheel, each coin-pushing blade of the rotating wheel works with one
respective coin-receiving space to move one coin toward the coin outlet. At this time,
the coin is peripherally abutted against the guide edge around the border of the circular
recess, and thus, this coin is moved toward a coin-dispensing mechanism in the coin
outlet. The guide edge around the circular recess imparts less friction resistance
to the coin, and the coin can be moved into the coin outlet easily and smoothly. When
the lever of the coin-dispensing mechanism is squeezed by the coin, it is biased outwardly.
Thereafter, the elastic potential energy of the torsion spring returns the lever,
causing the lever to eject the coin rapidly out of the coin outlet.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
FIG. 1 is an oblique top elevational view of a coin hopper in accordance with the
present invention.
FIG. 2 is an exploded view of the coin hopper in accordance with the present invention.
FIG. 3 corresponds to FIG. 2 when viewed from another angle.
FIG. 4 is a schematic drawing of the present invention, illustrating coins moved by
the rotating wheel.
FIG. 5 corresponds to FIG. 4, illustrating one coin moved to the coin-dispensing mechanism
toward the coin outlet.
FIG. 6 corresponds to FIG. 5, illustrating the lever of the coin-dispensing mechanism
biased by the coin.
FIG. 7 corresponds to FIG. 6, illustrating the coin moved over the lever toward the
coin outlet.
FIG. 8 corresponds to FIG. 7, illustrating the lever returned, and the coin ejected
toward the outside of the coin outlet.
FIG. 9 is a front view of a coin hopper according to the prior art.
FIG. 10 is an oblique top elevational view of a coin dispenser according to the prior
art.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0012] Referring to FIGS. 1-4, an oblique top elevational view of a coin hopper, an exploded
view of the coin hopper, another exploded view of the coin hopper and a schematic
drawing illustrating coins moved by the rotating wheel of the coin hopper are shown.
The coin hopper comprises a hopper body
1 and a rotating wheel
2.
[0013] The hopper body
1 comprises a housing
11, a power drive
12, a coin-dispensing mechanism
13, a coin ejector
14, a sensor module
15, and a control circuit module
16. The housing
11 comprises a funnel-shaped coin box
111, and a base panel
112 affixed to the funnel-shaped coin box
111. The funnel-shaped coin box
111 comprises an accommodation chamber
10 defining a top opening
101, and an opening
113 located at a back side thereof in communication with the accommodation chamber
10. The base panel
112 comprises a circular recess
114 located at a front wall thereof and facing toward the opening
113 of the funnel-shaped coin box
111, a through hole
1141 cut through opposing front and back walls thereof at the center of the circular recess
114, and a guide edge
1142 extending along the border of the circular recess
114. The power drive
12 comprises a motor
121 mounted at the back wall of the base panel
112 of the housing
11 opposite to the funnel-shaped coin box
111, and a transmission mechanism
122 that comprises a driving shaft
1221 inserted through the through hole
1141 at the center of the circular recess
114 and coupled to and rotatable by the motor
121.
[0014] The housing
11 further comprises a coin outlet
110 defined between the base panel
112 and the funnel-shaped coin box
111, and extended from the circular recess
114 to the outside of the hopper body
1. The base panel
112 further comprises a smoothly curved position-limit slot
115 cut through the opposing front and back walls thereof and disposed in communication
with the inner end of the coin outlet
110 and the circular recess
114, and an axle
116 located at the back wall thereof above the power drive
12. The coin-dispensing mechanism
13 comprises a lever
131 pivotally coupled with its one end to the axle
116, a torsion spring
132 mounted on the axle
116 and stopped with its one end against the base panel
112 and its other end against the lever
131, a pin
1311 extended from an opposite end, namely, the free end of the lever
131 and inserted through the smoothly curved position-limit slot
115, and a bearing
1312 pivotally mounted on the pin
1311. The housing
11 further comprises a baffle
117 located at the base panel
112 at a bottom side of the coin outlet
110 and abutted to the border of the circular recess
114. The baffle
117 has an arched flange
1171 facing toward the bearing
1312 of the coin-dispensing mechanism
13, and defined with the bearing
1312 of the lever
131 a gap that has a width smaller than the size (such as length, width or outer diameter)
of the coins
3.
[0015] Further, the base panel
112 of the housing
11 has a through hole
1143 cut through the circular recess
114 at a lower side relative to the coin outlet
110. The coin ejector
14 comprises a leaf spring
141, a push member
142, and a fastening member
143. The leaf spring
141 has opposing fixed end and free end. The fixed end of the leaf spring
141 is affixed to the back wall of the base panel
112 by the fastening member
143. The push member
142 is located at the free end of the leaf spring
141 and extended out of the through hole
1143. The push member
142 is preferably a steel round ball joined to the free end of the leaf spring
141. In actual application, the push member
142 can be a cylindrical or oval-shaped steel member joined to the free end of the leaf
spring
141, or a dome-shaped portion integrally formed on the free end of the leaf spring
141.
[0016] Further, coins
3 of the same size and value, or of different sizes and different values can be put
in the accommodation chamber
10 of the funnel-shaped coin box
111 of the housing
11. Further, decompression boards
1111 are pivotally mounted in the accommodation chamber
10 of the funnel-shaped coin box
111 to divide the internal holding space of the accommodation chamber
10 into multiple spaces, avoiding excessive concentration of coins
3 and enhancing coin dispensing stability and smoothness. The sensor module
15 is mounted at the back wall of the base panel
112 to face toward the coin outlet
110 for detecting coins
3 that pass through the coin outlet
110. The housing
11 further comprises a hollow back cover
118 jointed to the back wall of the base panel
112. The hollow back cover
118 defines therein a mounting chamber
1181. The sensor module
15 is mounted in the mounting chamber
1181, and electrically coupled with the power drive
12 and the control circuit module
16 for controlling their operation.
[0017] The rotating wheel
2 comprises a wheel base
21 having a raised configuration, and a plurality of coin-pushing blades
211 radially and equiangularly extended from the wheel base
21. The coin-pushing blades
211 are curved blades curving in a counter-clockwise direction, each having a width gradually
reducing in direction away from the wheel base
21. Further, a coin-receiving space
212 is defined between each two adjacent coin-pushing blades
211. Further, each coin-pushing blade
211 comprises a coin-dispensing strip
2111 perpendicularly extended from the distal end thereof remote from the wheel base
21 and terminating in an inwardly reduced bevel guide edge
2112, an arc-shaped abutment edge
2121 extending along one lateral side thereof, a smoothly curved pushing edge
2122 extending along an opposite lateral side thereof, and at least one raised bearing
portion
213 located at a front surface thereof.
[0018] When assembling the coin hopper of the present invention, position the wheel base
21 of the rotating wheel
2 in the circular recess
114 of the base panel
112 of the housing
11 of the hopper body
1, and then join the wheel base
21 to the driving shaft
1221 of the transmission mechanism
122 of the power drive
12 so that starting the motor
121 of the power drive
12 can drive the driving shaft
1221 of the transmission mechanism
122 to rotate the rotating wheel
2. After installation of the rotating wheel
2 in the circular recess
114 of the base panel
112 of the housing
11 of the hopper body
1, a gap is left between the coin-pushing blade
211 and the guide edge
1142, and thus, the rotating wheel
2 does not touch the baffle
117 and the coin-dispensing mechanism
13 during its rotation, preventing generation of friction resistance to affect coin
dispensing operation. Thereafter, respectively fasten the funnel-shaped coin box
111 and hollow back cover
118 of the housing
11 to the front and back walls of the base panel
112 with screws, keeping the rotating wheel
2 to face toward the opening
113 of the funnel-shaped coin box
111, and thus, the coin hopper is assembled.
[0019] Referring to FIGS. 5-8, the coin hopper can be used in an automatic vending machine
or game machine, or a consumer system designed to provide commodity purchase or consumer
services. In application, mount the hopper body
1 in the host of the automatic vending machine, game machine or consumer system, and
electrically connect the control circuit module
16 to host with a transmission cable or bus. Further, the coin hopper can also be used
independently. With respect to the functions that how the control circuit module
16 controls the motor
121 of the power drive
12 to driven the transmission mechanism
122 in rotating the rotating wheel
2, and how the sensor module
15 detects the amount, value, authenticity and dispensing of coins are of the known
art and not within the scope of the claims of the present invention, no further detailed
description in this regard will be necessary.
[0020] When coins
3 are put through the top opening
101 of the housing
11 of the hopper body
1 into the accommodation chamber
10 of the funnel-shaped coin box
111, coins
3 are cumulated in the accommodation chamber
10. At this time, turn on the motor
121 of the power drive
12 to drive the transmission mechanism
122 in rotating the rotating wheel
2 clockwise. During rotation of the rotating wheel
2, coins
3 are ruffled by the coin-pushing blades
211 of the rotating wheel
2 to fall into the coin-receiving spaces
212, and then guided by the arc-shaped abutment edges
2121 of the coin-pushing blades
211 and the guide edge
1142 around the circular recess
114 to move along the guide edge
1142 around the circular recess
114 upwardly toward the coin-dispensing mechanism
13 in the coin outlet
110 one after another. When one coin
3 is moved along the baffle
117 toward the coin-dispensing mechanism
13, the centrifugal force created during rotation of the rotating wheel
2 forces the coin
3 to move along the smoothly curved pushing edge
2122 of one coin-pushing blade
211 out of the respective coin-receiving space
212, and the coin
3 is then pushed by one coin-pushing blade
211 to abut against the bearing
1312 at the lever
131 and the arched flange
1171 of the baffle
117. At this time, the lever
131 is forced by the coin
3 to bias relative to axle
116, thereby increasing the gap between the bearing
1312 at the lever
131 and the arched flange
1171 of the baffle
117 for the passing of the coin
3. After passed through the gap between the bearing
1312 and the arched flange
1171, the coin
3 enters the coin outlet
110, and the elastic potential energy of the torsion spring
132 forces the lever
131 to return to its former position, and thus, the coin
3 is stopped against the arched flange
1171 of the baffle
117 and ejected by the bearing
1312 of the lever
131 out of the coin outlet
110 of the housing
11, achieving a coin dispensing action. The structural design of the coin-pushing blades
211 and coin-receiving spaces
212 of the rotating wheel
2 effectively achieves coin dispensing without an extra control plate or back plate.
If a plastic control plate or back plate is used, the plastic control plate or back
plate can wear out quickly due to friction against coins
3, leading to coin dispensing problems. Thus, the invention saves much labor and time
cost in control plate replacement, enhancing practicability of the coin hopper.
[0021] During rotation of the rotating wheel
2, the coin-pushing blades
211 and coin-receiving spaces
212 of the rotating wheel
2 work to push coins
3 individually toward the coin outlet
110 of the housing
11, the bearing
1312 of the coin-dispensing mechanism
13 is moved with the lever
131 alternatively back and forth to eject every individual coin
3 out of the coin outlet
110. Even if one coin-receiving space
212 or multiple coin-receiving spaces
212 of the rotating wheel
2 are empty, the coin-pushing blades
211 are continuously rotated with the rotating wheel
2, the coin-pushing blades
211 can keep pushing coins
3 individually out of the other coin-receiving spaces
212 toward the coin outlet
110. If another coin
3 is forced to fall into the coin-receiving space
212 during rotation of the rotating wheel
2 to move one coin
3 out of the respective coin-receiving space
212 to the coin outlet
110 individually, this coin
3 will be pushed by the push member
142 of the coin ejector
14 downwardly away from the respective coin-pushing blade
211, preventing jamming of the coin
3 in the gap between the coin-pushing blade
211 and the circular recess
114, or an occurrence of a structural damage. When one coin-pushing blade
211 touches the push member
142, the push member
142 will be forced to move back to the inside of the through hole
1143 and to simultaneously compress the leaf spring
141. After the coin-pushing blade
211 passed over the push member
142, the elastic potential energy of the leaf spring
141 immediately forces the push member
142 out of the through hole
1143 into a floating condition.
[0022] Further, if overlapped coins
3 are simultaneously moved by one coin-pushing blade
211 of the rotating wheel
2, due to that the thickness of the coins
3 is smaller than the height of the coin outlet
110, a first coin
3 of the overlapped coins
3 can be pushed into the coin outlet
110 and then rapidly ejected out of the coin outlet
110 by the lever
131 of the coin-dispensing mechanism
13. If a second coin
3 of the overlapped coins
3 is moved with the first coin
3 to the coin outlet
110, this second coin
3 will be disposed above the height of the coin outlet
110 due to the effect of the thickness of the coin-pushing blades
211 of the rotating wheel
2, and will then be forced to fall from the surface of the first coin
3. At this time, the raised bearing portion
213 of the respective coin-pushing blade
211 can touch the second coin
3 or the other coins
3 above the first coin
3, moving the second coin
3 or the other coins
3 downwardly away from the coin-pushing blades
211 of the rotating wheel
2. Further, the bevel guide edge
2112 of the coin-dispensing strip
2111 of each coin-pushing blade
211 can also move the second coin
3 or the other coins
3 downwardly away from the surface of first coin
3 that is been moved into the coin outlet
110, allowing the first coin
3 to be smoothly moved into the coin outlet
110 and then pushed out of the coin outlet
110. Thus, the invention effectively prevents the rotating wheel
2 from delivering overlapped coins
3 into the coin outlet
110 to cause jammed coin or coin outlet blockage.
[0023] In conclusion, the invention provides a coin hopper, which comprises a hopper body
1, and a rotating wheel
2 that comprises a wheel base
21, a plurality of curved coin-pushing blades
211 radially and equiangularly spaced around the wheel base
21 and a coin-receiving space
212 defined between each two adjacent coin-pushing blades
211. When a power drive
12 of the hopper body
1 is started to rotate the rotating wheel
2, coins
3 in a funnel-shaped coin box
111 of the housing
11 are ruffled by the coin-pushing blades
211 and forced into the coin-receiving spaces
212 individually and then guided by the arc-shaped abutment edges
2121 of the coin-pushing blades
211 to move out of the coin-receiving space
212 upwardly toward the coin outlet
110 one after another for dispensing. The structural design of the rotating wheel
2 can achieve coin dispensing without an extra control plate. If a plastic control
plate is used, the plastic control plate can wear out quickly due to friction against
coins, leading to coin dispensing problems. Thus, the invention saves much labor and
time cost in control plate replacement, enhancing practicability of the coin hopper.
[0024] It is to be understood that the above-described embodiment of the invention is merely
a possible example of implementations, merely set forth for a clear understanding
of the principles of the invention, many modifications and enhancements may be made
without departing from the spirit and scope of the invention. Accordingly, the invention
is not to be limited except as by the appended claims.