Technical Field
[0001] The invention relates to a heat transfer plate of a type that has a central opening
for receiving a fluid separation device that allows a first part of the central opening
to act as a fluid inlet and a second part of the central opening to act as a fluid
outlet.
Background Art
[0002] Today many different types of plate heat exchangers exist and are employed in various
applications depending on their type. Some types of plate heat exchangers are assembled
from a casing that forms a sealed enclosure in which heat transfer plates that are
joined are arranged. The heat transfer plates form a stack of heat transfer plates
where alternating first and second flow paths for a first and a second fluid are formed
in between the heat transfer plates.
[0003] For one type of plate heat exchangers, the so called central-port plate heat exchanger,
each heat transfer plate has a central opening (central port) for the first fluid
path. Fluid in the first fluid path enters a heat transfer plate at an inlet section
of the central opening in the heat transfer plate, flows across the plate and leaves
the plate at an outlet section of the same central opening. The outlet section is
opposite the inlet section and a fluid separation device is inserted in the central
opening for separating the fluid flow to the inlet section from the fluid flow from
the outlet section. Thus, the same port is, by virtue of the separation device, used
both as a fluid inlet and a fluid outlet for a fluid that flows over the heat transfer
plate. Basically, the first fluid makes a 180° turn over the heat transfer plate,
such that the first fluid leaves the plate at a location that is, as seen across the
central opening, opposite the location where the first fluid entered the plate.
[0004] The second fluid enters the heat transfer plate at an inlet section of a periphery
of the plate, flows across the plate and leaves the plate at an outlet section of
a periphery of the plate, which outlet section is opposite the inlet section.
[0005] Obviously, the inlet and outlet for the first fluid are located between every second
pair of plates while the inlet and outlet for the second fluid are located between
every other, second pair of plates. Thus, the first and second fluid flows over a
respective side of a heat transfer plate, in between every second pair of heat transfer
plates. The plates of a plate pair that have an inlet and an outlet for the first
fluid are sealed to each other along their entire peripheries while the plates of
a plate pair that have an inlet and outlet for the second fluid are sealed to each
other at their central openings.
[0006] Since the heat transfer plates are surrounded by the casing, the central-port plate
heat exchanger may withstand high pressure levels in comparison with many other types
of plate heat exchangers. Still, the central-port plate heat exchanger is compact,
it has good heat transfer properties and may withstand hard operation conditions without
breaking.
[0007] The joined heat transfer plates are sometimes referred to as a plate pack or a stack
of heat transfer plates. The stack of heat transfer plates has a substantially cylindrical
shape with an internal, central through hole that is characteristic for the central-port
plate heat exchanger. The stack of heat transfer plates may be all-welded such that
rubber gaskets may be omitted between heat transfer plates. This makes the central-port
plate heat exchanger suitable for operation with a wide range of aggressive fluids,
at high temperatures and at high pressures.
[0008] During maintenance of the central-port plate heat exchanger, the stack of heat transfer
plates may be accessed and cleaned by removing e.g. a top or bottom cover of the shell
and by flushing the stack of heat transfer plates with a detergent. It is also possible
to replace the stack of heat transfer plates with a new stack that may be identical
to or different from the previous stack as long as it is capable of being properly
arranged within the shell.
[0009] Generally, the central-port plate heat exchanger is suitable not only for use as
a conventional heat exchanger but also as a condenser or reboiler. In the two latter
cases the shell may comprise additional inlets/outlets for a condensate, which may
eliminate the need for a special separator unit.
[0010] The design of the central-port plate heat exchanger with its stack of heat transfer
plates provides, as indicated, a combination of advantages and properties that are
quite specific for the type. A number of embodiments of central-port plate heat exchangers
have been disclosed, such as those found in patent document
EP2002193A1. In comparison to several other types of plate heat exchangers, the central-port
plate heat exchanger has a compact design and may withstand high pressure levels.
However, it is estimated that the central-port plate heat exchanger may be improved
in respect of its capability to handle internal stresses due du temperature changes
that occur during operation of the heat exchanger.
Summary
[0011] It is an object of the invention to provide improved durability of a central-port
plate heat exchanger. In particular, it is an object to improve the capability to
handle temperature variations that cause parts of the heat exchangers to change volumes
due to thermal expansion.
[0012] To solve these objects a plate heat exchanger is provided. The plate heat exchanger
comprises: a casing; a fluid separation device; and a number of heat transfer plates
that are joined to each other to form a plate stack that is arranged within the sealed
enclosure and has alternating first and second flow paths for a first fluid and a
second fluid in between the heat transfer plates. The heat transfer plates having:
central openings that form a central space in the plate stack and in which the fluid
separation device is arranged, such that a first part of the central opening may act
as a fluid inlet and a second part of the central opening may act as a fluid outlet
for the first fluid; and first sides that act as a fluid entries for the second fluid,
and second sides that are opposite the first sides and act as fluid exits for the
second fluid. A first end plate that has a central through hole is arranged at a first
end of the plate stack. The end plate is thicker than the heat transfer plates for
providing increased mechanical support for the plate stack, the end plate thereby,
in response to a change in temperature and due to thermal expansion, expanding slower
than the heat transfer plates.
[0013] Still other objectives, features, aspects and advantages of the invention will appear
from the following detailed description as well as from the drawings.
Brief Description of the Drawings
[0014] Embodiments of the invention will now be described, by way of example, with reference
to the accompanying schematic drawings, in which
Fig. 1 is a cross-sectional top view of a central-port plate heat exchanger, as seen
along line B-B in Fig. 2,
Fig. 2 is a cross-sectional side view of the heat exchanger of Fig. 1, as seen along
line A-A in Fig. 1,
Fig. 3 is a cross-sectional side view of a flow divider that is arranged in the heat
exchanger of Fig. 1, as seen from a first side,
Fig. 4 is a side view of the flow divider of Fig. 3, as seen from a second side,
Fig. 5 is a principal top view of a heat transfer plate that together with similar
heat transfer plates may form a plate stack for the heat exchanger of Fig. 1,
Fig. 6 is a principal cross-sectional side view of four heat transfer plate of the
kind shown in Fig. 5,
Fig. 7 is a cross-sectional side view of a plate stack for the heat exchanger of Fig.
1,
Fig. 8 is an enlarged view of section D of Fig. 7, showing a part of the plate stack,
including a first and a second embodiment of a thermal expansion catcher,
Fig. 9 is an enlarged view of section D of Fig. 7, showing a part of the plate stack,
including the first and a third embodiment of a thermal expansion catcher,
Fig. 10 is an enlarged view of section D of Fig. 7, showing a part of the plate stack,
including the first and a fourth embodiment of a thermal expansion catcher, and
Fig. 11 is an enlarged view of section D of Fig. 7, showing a part of the plate stack,
including the first and the fourth embodiment of a thermal expansion catcher, but
without an intermediate element.
Detailed description
[0015] With reference to Figs 1 and 2 a central-port plate heat exchanger 1 is illustrated.
The heat exchanger 1 has a casing 2 that comprises a cylindrical shell 3, a top cover
4 and a bottom cover 5. The top cover 4 has the shape of a circular disc and a periphery
of the top cover 4 is attached to an upper edge of the cylindrical shell 3. The bottom
cover 5 has the shape a circular disc and a periphery of the bottom cover 5 is attached
to a lower edge of the cylindrical shell 3. The covers 4, 5 are in the illustrated
embodiment welded to the cylindrical shell 3. In another embodiment the covers 4,
5 are attached to the cylindrical shell 3 via bolts that engage flanges (not shown)
of the cylindrical shell 3 and the covers 4, 5. A number of heat transfer plates 21,
22, 23 that are permanently joined to each other form a plate stack 20 that is arranged
within in an enclosure 14 within the casing 2. The stack 20 has, in between the heat
transfer plates 21, 22, 23, alternating first and second flow paths 11, 12 for a first
fluid F1 and for a second fluid F2, i.e. the first fluid F1 flow in between every
second pair of heat transfer plates.
[0016] The top cover 4 has a fluid inlet 6 for the first fluid F1 which passes through the
heat exchanger 1 via the first flow path 11. This fluid inlet 6 is referred to as
a first fluid inlet 6. The bottom cover 5 has a fluid outlet 7 for the first fluid
F1 that passes through the heat exchanger 1 via the first flow path 11. This fluid
outlet 7 is referred to as a first fluid outlet 7. The first fluid inlet 6 is located
at a center of the top cover 4 and the first fluid outlet 7 is located at a center
of the bottom cover 5. Thus, the first fluid inlet 6 and the first fluid outlet 7
are located opposite each other in the casing 2.
[0017] The cylindrical shell 3 has a fluid inlet 8 for the second fluid F2 which passes
through the heat exchanger 1 via the second flow path 12. This fluid inlet 8 is referred
to as a second fluid inlet 8. The cylindrical shell 3 also has a fluid outlet 9 for
the second fluid F2 that passes through the heat exchanger 1 via the second flow path
12. The outlet 9 is referred to as a second fluid outlet 9. The second fluid inlet
8 is located on a side of the cylindrical shell 3, midway between the upper edge of
the cylindrical shell 3 and the lower edge of the cylindrical shell 3. The second
fluid outlet 9 is located on a side of the cylindrical shell 3 that is opposite the
second fluid inlet 8, midway between the upper edge of the cylindrical shell 3 and
the lower edge of the cylindrical shell 3.
[0018] The casing 2, i.e. in the illustrated embodiment the cylindrical shell 3, the top
cover 4 and the bottom cover 5, forms the enclosure 14 or an interior space 14 in
which the stack 20 of heat transfer plates is arranged. The heat transfer plates in
the stack 20, such as heat transfer plates 21, 22 and 23, are permanently joined and
arranged in the sealed enclosure such that the first and second flow paths 11, 12
flow in respective, alternating flow paths in between the heat transfer plates. Each
of the heat transfer plates in the stack 20 has a central opening 31. The central
openings of several heat transfer plates in the stack 20 form together a central space
24 in the stack 20.
[0019] With further reference to Figs 3 and 4, a fluid separation device 40 is inserted
into the central space 24 in the stack 20. The separation device 40 has the form of
a cylinder 41 that fits close to central openings 31 of the heat transfer plates 21,
22, 23 in the stack 20. The height of the separation device 40 is the same as the
height of the central space 24 in the stack 20. A flow divider 42 extends diagonally
from an upper part of the cylinder 41 to a lower part of the cylinder 41 and separates
the interior of the cylinder 41 into a first cylinder section 43 and a second cylinder
section 44. The flow divider 42 separates the first cylinder section 43 from second
cylinder section 44, such that fluid do not (apart for some leakage, if this occurs)
flow directly between the cylinder sections 43, 44. Instead, fluid flows from the
first cylinder section 43 to the second cylinder section 44 via the heat transfer
plates in the stack 20.
[0020] The separation device 40 has a first opening 45 in the first cylinder section 43
and a second opening 46 in the second cylinder section 44. The first opening 45 is
arranged opposite the second opening 46 with the flow divider 42 symmetrically arranged
between the openings 45, 46.
[0021] With reference to Fig. 5 one of the heat transfer plates 21 that is used for the
stack 20 is shown. The heat transfer plate 21 has a central opening 31 and a number
of rows 32, 33 with alternating ridges and grooves. Flat plate sections 38 separate
the rows 32, 33 from each other. The heat transfer plate 21 has a central opening
31 that, together with central openings of other heat transfer plates in the stack
20, forms the central space 24 in the plate stack 20 and in which the fluid separation
device 40 is arranged. Then a first part 34 of the central opening 31 acts as a fluid
inlet 34 for the first fluid F1 and a second part 35 of the central opening 31 acts
as a fluid outlet 34 for the first fluid F1. The first opening 45 of the separation
device 40 faces the fluid inlet 34 and the second opening 46 of the separation device
40 faces the fluid outlet 46.
[0022] The inlet 34 allows the first fluid F1 to enter spaces in between every second heat
transfer plate and the outlet 35 allows the fluid to exit the same spaces in between
every second heat transfer plate. The outlet 35 is, as seen across a center C of the
heat transfer plate 21, located opposite the inlet 34. The heat transfer plate 21
has also a first side 36 that acts as a fluid entry for the second fluid F2, and a
second 37 side that acts as a fluid exit 37 for the second fluid F2. The fluid exit
37 is arranged opposite the fluid entry 36. All heat transfer plates in the stack
20 may have the form of the heat transfer plate 21 shown in Fig. 5, with every other
heat transfer plate turned 180° around an axis A1 that extend along a plane of the
heat transfer plate and though the center C of the heat transfer plate.
[0023] With further reference to Fig. 6 a principal view of three heat transfer plates 21,
22, 23 are shown together with a further heat transfer plate, along a cross section
that extends from the center C of the heat transfer plate 21 to a peripheral edge
(periphery) 39 of the heat transfer plate 21. The periphery 39 of the heat transfer
plate 21 is along its full length joined with a corresponding periphery of the lower
heat transfer plate 23. The plates 22, 23 have central planes P2, P3 that correspond
to a central plane P1 of plate 21. The interspace between the plates 21, 22 forms
part of the first flow path 12 for the second fluid F2. The central plane P1 extends
through the heat transfer plate 21, in parallel to the top surface (seen in Fig. 5)
and the bottom surface of the heat transfer plate 21.
[0024] The heat transfer plate 21 may be partly joined with the upper heat transfer plate
22 at the central opening 31 of the heat transfer plate 21, i.e. the central opening
31 of the heat transfer plate 21 is partly joined with a similar central opening of
the upper heat transfer plate 22. The central opening 31 of the heat transfer plate
21 is joined with the lower heat transfer plate 23 except for a first part (section)
34 and a second part (section) 35. The parts 34, 35 of the central openings that are
not joined are defined by a respective angle α (the angle α is shown only for the
second part 35). The parts 34, 35 are arranged symmetrically opposite each other and
form the fluid inlet 34 for the first fluid F1 and fluid outlet 35 for the first fluid
F1. Optionally, the plates 21, 23 are not joined at their central openings 31. Then
the openings 45, 46 in the separation device 40 limit a flow of the first fluid F1,
such that the fluid enters and exits the plates at the fluid inlet 34 and fluid outlet
35. The openings 45, 46 of the separation device 40 then subtends a respective angle
α°.
[0025] The central opening 31 of the heat transfer plate 21 is along its full length joined
with a corresponding central opening of the upper heat transfer plate 22. The interspace
between the plates 21, 22 forms part of the second flow path 12 for the second fluid
F2.
[0026] The heat transfer plate 21 may also be partly joined with the lower heat transfer
plate 23 at the periphery 39 of the heat transfer plate 21, i.e. the periphery 39
of the heat transfer plate 21 is partly joined with a similar periphery of the upper
heat transfer plate 22. A first part (section) 36 and a second part (section) 37 of
the periphery 39 are not joined with the upper heat transfer plate 22. The parts 36,
37 that are not joined are defined by a respective angle of β degrees. The parts 36,
37 are symmetrical and are arranged opposite each other, and form the afore mentioned
first side 36 that acts as a fluid entry for the second fluid F2, and the second 37
side that acts as a fluid exit 37 for the second fluid F2. It is not necessary to
join the heat transfer plates 21, 22 at their peripheries. In this case the first
side 36 still acts as a fluid entry 36 for the second fluid F2 and the second 37 side
as a fluid exit 37 for the second fluid F2, even though some of the second fluid F2
might enter and exit the plates at sections outside the indicated sides 36, 37 of
the plates.
[0027] To prevent too much of the second fluid F2 to pass the plate stack 20 by flowing
e.g. in a possible gap between the cylindrical shell 3 and the plate stack 20, gaskets
or some other by pass blocker (not shown) may be arranged between the shell 3 and
the plate stack 20. These gaskets or blockers should be located beyond the fluid entry
36 and the fluid exit 37.
[0028] The joining of the heat transfer plates 21, 22, 23 is typically accomplished by welding.
The heat transfer plate 21 may have a central edge 52 that is folded towards and joined
with a corresponding folded, central edge of the lower adjacent heat transfer plate
23. The heat transfer plate 21 may also have a peripheral edge 51 that is folded towards
and joined with a corresponding folded, peripheral edge of the upper adjacent heat
transfer plate 22.
[0029] The heat transfer plates 21, 22, 23 may then be joined to each other at their folded
edges. A seal may be arranged between the separation device 40 and the heat transfer
plates for sealing plates like plates 21 and 23 along their central openings 31 at
all sections but at the inlet 34 and the outlet 35. A seal may also be arranged between
the cylindrical shell 3 and the heat transfer plates for sealing plates like plates
21 and 22 along their peripheries 39 at all peripheral sections but at the inlet 36
and the outlet 37.
[0030] Turning back to Figs 1-4 the flow over the heat transfer plates may be seen. The
flow of the first fluid follows the path indicated by "F1". By virtue of the separation
device 40 and its flow divider 42, the flow of the first F1 fluid passes the first
fluid inlet 6, enters the first cylinder section 43 and flows out through the first
opening 45 in the separation device 40, into first plate inlets 34 of the heat transfer
plates 21 in the stack 20. The first fluid F1 then "turns around" when it flows across
the heat transfer plates, as indicated by the path F1 in Fig. 1, leaves the heat transfer
plates via first plate outlets 35 of the heat transfer plates 21 in the stack 20 and
enters the second cylinder section 44 via the second opening 46. From the second cylinder
section 44 the first fluid F1 flows to the first fluid outlet 7 where it leaves the
heat exchanger 1.
[0031] The flow of the second fluid follows the path indicated by "F2". The flow of the
second fluid F2 passes the second fluid inlet 8 and into second plate inlets 36 of
the heat transfer plates 21 in the stack 20. For facilitating distribution of the
fluid into all second plate inlets 36 of the heat transfer plates, the heat exchanger
1 may at the second fluid inlet 8 comprise a distributor that is formed as a channel
between the shell 3 and the plate stack 20. This distributor, or channel, may accomplished
by arranging a cut out 28 (see Fig. 1) in the heat transfer plate 21, such that a
space is created between the heat transfer plate 21 and the shell 3 at the inlet 8.
In a similar manner may a collector that has a similar shape as the distributor be
arranged at the second fluid outlet 7. The collector is then formed as a channel between
the shell 3 and the plate stack 20, and may be accomplished by arranging a cut out
29 in the heat transfer plate 21, such that a space is created between the heat transfer
plate 21 and the shell 3 at the outlet 9. The first side 36, or fluid entry 36 of
the heat transfer plate 21 is then formed in the cut out 28, and the second side 37,
or fluid exit 37 is then formed in cutout 29.
[0032] When the second fluid F2 has entered the fluid entries 36 of the plates it flows
across the plates in the stack 20, see path F2 in Fig. 1, leaves the heat transfer
plates in the stack 20 via the fluid exits 37 and thereafter leaves the heat exchanger
1 via the second fluid outlet 9.
[0033] With reference to Fig. 7 a first end plate 71 that has a central through hole 73,
i.e. a central opening 73, is arranged at a first end of the plate stack 20. A second
end plate 72 that also has a central through hole 74 is arranged at a second end of
the plate stack 20. The first end plate 71 abuts the top cover 4 and the second end
plate 5 abuts the bottom cover 5 when the stack 20 is installed in the plate heat
exchanger 1. With further reference to Fig. 8, each end plate 71, 72 has circular
grooves in which gaskets are arranged, preferably at both the circumferential periphery
of the end plate and at the center hole of the end plate, such as groove 75 and gasket
76 at the through hole 73 in the first end plate 72. The plate stack 20 is centered
around an axis A3 that extends through the inlet 6, through the center C of the heat
transfer plates and through the outlet 7.
[0034] Basically, the end plates 71, 72 have the same shape as the heat transfer plate 21
shown in Fig. 5 i.e. the form of a circular disc with a circular through hole in the
center of the disc. Each of the end plates 71, 72 is thicker than the heat transfer
plates 21-23 in the plate stack 20, which provides increased mechanical support and
improved durability for the plate stack 20. Since the end plates 71,72 are thicker
than heat transfer plates 21, 22, 23, the end plates 71, 72 change, in response to
a change in temperature and due to thermal expansion, their volume slower than the
heat transfer plates 21-23 change their volume.
[0035] Turning to Fig. 8, the plate heat exchanger 1 has a thermal expansion catcher 81
that is arranged between the first end plate 71 and the plate stack 20. The thermal
expansion catcher 81 catches stresses along a direction S that is parallel to a plane
of the heat transfer plates 21 in the stack 20, such as plane P1, P2 or P3 (see Fig.
6). Such stresses occur e.g. when the heat transfer plates 21 change their individual
volume due to thermal expansion during a rise of temperature, since they expand faster
than the thicker end plate 71 by virtue of having a lower mass.
[0036] The expansion catcher 81 has a reinforcing heat transfer plate 85 that is thicker
than the heat transfer plates 21-23 but thinner than the end plates 71, 72. Apart
from the thickness of the reinforcing heat transfer plate 85, it may have the same
shape as the heat transfer plate 21. For example, the heat transfer plate 21 may be
1 mm thick and the reinforcing heat transfer plate 85 may be 2 mm thick. The expansion
catcher 81 may have an additional reinforcing heat transfer plate 86 that is arranged
between the reinforcing heat transfer plate 85 and the plate stack 20. The additional
reinforcing heat transfer plate 86 is thicker than the heat transfer plates 21-23
but thinner than the reinforcing heat transfer plate 85. Apart from the thickness
of the additional reinforcing heat transfer plate 86, it may have the same shape as
the heat transfer plate 21. The additional reinforcing heat transfer plate 86 may
be 1,5 mm thick. The end plate 71 is typically at least 10 mm thick.
[0037] Since the thickens of the plates 21, 85, 86 determines the mass of the plates, thicker
plates change their volume slower than thinner ones due to a slower thermal expansion
in response temperature changes. This means that stresses at weld joints at the peripheries
and central openings of the plates are subjected to less stress, in comparison with
e.g. the case where a heat transfer plate 21 is welded directly to the end plate 71.
The reinforcing heat transfer plate 85 and the additional reinforcing heat transfer
plate 86 are welded to adjacent heat transfer plate in a manner just like the heat
transfer plates 21-23 are welded to each other. The reinforcing heat transfer plate
85 it typically welded at its central opening to the end plate 71. However, in the
illustrated embodiment the reinforcing heat transfer plate 85 is welded at its central
opening to an intermediate element 88, or flat plate 88 that is located between the
end plate 71 and the reinforcing heat transfer plate 85. Thus, as may be seen, the
end plate 71 is welded to the plate stack 20, either directly or via the thermal expansion
catcher 81, along the central through hole 73.
[0038] The intermediate element 88 has the shape of a flat, circular disk, with a hole through
its center. The size of the intermediate element 88 corresponds to the size of the
heat transfer plate 21, including the hole in the center, which corresponds to the
central opening 31 of the heat transfer plate. The intermediate element 88 is at its
peripheral edge welded to the end plate 71, see weld joint 97. When the intermediate
element 88 is used it is preferably thicker than the heat transfer plates 21-23 but
thinner than the end plates 71, 72. When used in combination with the reinforcing
heat transfer plate 85, 86, it is preferably thicker than those plates 85, 86. Since
the intermediate element 88 has such thickness relative the other elements, it acts
as an expansion catcher as well, and it can be used in any combination with the other
expansion catching elements described herein.
[0039] The thermal expansion catcher 81 can be used alone, i.e. the reinforcing heat transfer
plate 85 may be welded to the intermediate element 88 or directly to the end plate
71 if the intermediate plate is omitted, but is in the illustrated embodiment combined
with a second thermal expansion catcher 82. The second thermal expansion catcher 82
has a peripheral lip 91 that extends from the end plate 71, towards the plate stack
20 and into, via the intermediate element 88, contact with the plate stack 20 to which
the lip 91 is, via the intermedia element 88, fixedly attached. Thus, the peripheral
lip 91 is in contact with and connected to the plate stack 20 via the intermedia element
88. A groove 92 is located behind the lip 91 for allowing the lip 91 to flex in the
direction S when the heat transfer plates 21-23 change their volume due to thermal
expansion. A channel 93 extends from the groove 92. The second thermal expansion catcher
82 may be used alone, i.e. without the (first) thermal expansion catcher 81. Then
the peripheral lip 91 is welded directly to the intermediate element 88, which in
turn is welded to the adjacent heat transfer plate in the plate stack 20. If the intermediate
element 88 is omitted, then the peripheral lip 91 is welded directly to the adjacent
heat transfer plate in the plate stack 20.
[0040] With reference to Fig. 9 a third thermal expansion catcher 83 is illustrated, which
can be used alone or in combination with one or both of the other thermal expansion
catchers 81, 82. The third thermal expansion catcher 83 has a gasket 96 that is located
in a groove 95 that is oriented towards the plate stack 20. The gasket 96 and groove
95 are located near the central through hole 73. A corresponding gasket and groove
are located at the peripheral edge of the end plate. When the third thermal expansion
catcher 83 is used, then the end plate 71 is not welded to the intermediate element
88. Instead the end plate 71 is movable relative the intermediate element 88 in the
direction S of flexing, i.e. the direction S in which the thermal expansion should
be caught.
[0041] With reference to Fig. 10 a fourth thermal expansion catcher 84 is illustrated together
with the first expansion catcher 81. The fourth thermal expansion catcher 84 has the
form of a ring 98 that is located at the through hole 73 of the end plate 71. The
ring 98 has a hole that is aligned with the through hole 73 of the end plate 71. The
fourth thermal expansion catcher 84 has a peripheral lip 91 that extends from the
end plate 71, towards the plate stack 20 and into contact with a protrusion 99 that
extends from the ring 98. The protrusion 99 and the peripheral lip 91 are at their
contact surfaces welded to each other, such that a circular weld is formed around
the through hole 73 of the end plate 71. The ring 99 has a surface 100 that abuts
the end plate 71 and is moveable relative the end plate 71. The ring 98 is fixedly
attached to the plate stack 20 via the intermediate element 88. Specifically, the
ring 98 is in the illustrated embodiment welded to the intermediate element 88 by
weld 97. The intermediate element 88 is welded to the uppermost heat transfer plate
85 by a weld around the central opening 31 of the plate 85. A groove 92 is located
behind the lip 91 and the protrusion 99 for allowing both the lip 91 and the protrusion
99 to flex in the direction S when the heat transfer plates 21-23 change their volume
due to thermal expansion. Another groove 101 is located between the ring 98 and the
end plate 71, as seen in the direction S of the flexing of the lip 91 and the protrusion
99. The direction S is thus the direction in which thermal expansion shall be caught.
[0042] The fourth thermal expansion catcher 84 may be used alone, i.e. without the first
thermal expansion catcher 81. It is also possible to omit the intermediate element
88. Then the expansion catcher 81 may arranged as shown in Fig. 11, where the ring
98 is directly welded to the end plate 71 at its protrusion 99, and to the uppermost
heat transfer plate 85 at its lower side that abuts the edge of the heat transfer
plate 85 that forms the central opening 31 of the plate 85, i.e. at weld 97 (see Fig.
11). The intermediate element 88 may be omitted for the other thermal expansion catchers
81, 82, 83 as well, in which case the end plate 71 is directly welded to the uppermost
heat transfer plate in the plate stack 20, i.e. to the heat transfer plate that is
adjacent the end plate 71. When the intermediate element 88 is omitted, then the heat
transfer plates that abut an end plate may be given a flat portion around its central
opening, such that the flat portion closely abuts the adjacent endplate. A corresponding
flat portion may be arranged at the periphery of the plate if a thermal expansion
catcher is used there as well.
[0043] All gaskets and groves that are used for the end plate 71 and the thermal expansion
catchers typically have the shape of circular rings. The same type of thermal expansion
catcher that has been described as located at the through hole 73 may be located at
the outer periphery of the end plate, but as arranged as a mirror reflection to the
expansion catcher that is located at the through hole 73. The same expansion catcher(s)
is preferably implemented for the second end plate 72, i.e. the second end plate 71
may be arranged in the same way as the first end plate 71 apart from being located
at another end of the plate stack 20. The second end plate 72 may thus comprise the
same features as the first end plate, which means that one or more expansion catcher
like the above described expansion catchers 81-84 may be arranged between the second
end plate 72 and the plate stack 20.
[0044] Even if it is possible to have expansion catchers both at the central openings 31
and the peripheries 39 of the heat transfer plate 21, it may suffice to have expansion
catchers at the one of the central openings 31 and the peripheries 39. For the illustrated
central-port plate heat exchanger 1 it is enough to have an expansion catcher at the
central openings 31, between the plate stack 20 and the one or two end plates 71,72
that are used.
[0045] From the description above follows that, although various embodiments of the invention
have been described and shown, the invention is not restricted thereto, but may also
be embodied in other ways within the scope of the subject-matter defined in the following
claims.
1. A plate heat exchanger comprising
a casing (2) that forms an enclosure (14),
a fluid separation device (40),
a number of heat transfer plates (21-23) that are joined to each other to form a plate
stack (20) that is arranged within the enclosure (14) and has alternating first and
second flow paths (11, 12) for a first fluid (F1) and a second fluid (F2) in between
the heat transfer plates (21-23),
the heat transfer plates (21-23) having
- central openings (31) that form a central space (24) in the plate stack (20) and
in which the fluid separation device (40) is arranged, such that a first part (34)
of the central opening (31) may act as a fluid inlet and a second part (35) of the
central opening (31) may act as a fluid outlet for the first fluid (F1),
- first sides (36) that act as a fluid entries for the second fluid (F2), and second
sides (37) that are opposite the first sides (36) and act as fluid exits for the second
fluid (F2),
wherein
an end plate (71) that has a central through hole (73) is arranged at a first end
of the plate stack (20),
the end plate (71) being thicker than the heat transfer plates (21-23) for providing
increased mechanical support for the plate stack (20), the end plate (71) thereby,
in response to a change in temperature and due to thermal expansion, expanding slower
than the transfer plates (21-23).
2. A plate heat exchanger according to claim 1, wherein a thermal expansion catcher (81-84)
is arranged between the end plate (71) and the plate stack (20).
3. A plate heat exchanger according to claim 1 or 2, wherein the expansion catcher (81)
comprise a reinforcing heat transfer plate (85) that is thicker than the heat transfer
plates (21-23) and thinner than the end plate (71).
4. A plate heat exchanger according to claim 3, wherein the expansion catcher (81) comprises
a respective additional reinforcing heat transfer plate (86) that is arranged between
the reinforcing heat transfer plate (85) and the plate stack (20), and which is thicker
than the heat transfer plates (21-23) and thinner than the reinforcing heat transfer
plate (85).
5. A plate heat exchanger according to any one of claims 2 - 4, wherein the expansion
catcher (82) comprises a peripheral lip (91) that extends from the end plate (71),
towards the plate stack (20) and into direct or indirect, via an intermediate element
(88, 98), contact with the plate stack (20) to which the lip (91) is, directly or
via the intermediate element (88, 98), fixedly attached, a groove (92) being located
behind the lip (91) for allowing the lip (91) to flex when the heat transfer plates
(21-23) change their volume due to thermal expansion.
6. A plate heat exchanger according to claim 5, wherein the expansion catcher (84) comprises
a ring (98) to which the peripheral lip (91) is connected, the ring (98) having a
surface (100) that abuts the end plate (71) and is moveable relative the end plate
(71), the ring (98) being directly or via the intermediate element (88) fixedly attached
to the plate stack (20).
7. A plate heat exchanger according to any one of claims 2 - 6, wherein the expansion
catcher (83) comprises a gasket (96) that is located in a groove (95) that is oriented
towards the plate stack (20).
8. A plate heat exchanger according to any one of claims 2 - 7, wherein the expansion
catcher (81-83) comprise a flat plate (88) that is thicker than the heat transfer
plates (21-23) and thinner than the end plate (71).
9. A plate heat exchanger according to any one of claims 1 - 8, wherein the end plate
(71) is welded to the plate stack (20), either directly or via the thermal expansion
catcher (81-83).
10. A plate heat exchanger according to claim 10, wherein the end plate (71) is welded
to the plate stack (20), either directly or via the thermal expansion catcher (81-83),
along the central through hole (73) of the end plate (71).
11. A plate heat exchanger according to claim 10, wherein the a thermal expansion catcher
(81-83) catches stresses along a direction that is parallel to a plane (P1) of the
heat transfer plates (21-23), when the heat transfer plates (21-23) change their volume
due to thermal expansion.
12. A plate heat exchanger according to any one of claims 1 - 11, wherein a second end
plate (72) that has a central through hole (74) is arranged at a second end of the
plate stack (20).