[0001] The present invention relates to a broom suitable to be mounted to a self-powered
vehicle in order to brush or treat large surfaces. More precisely, the invention concerns
a "static" broom, that is a broom where the bristles are not, during use, moved by
proper motion (as it occurs for instance to the so-called 'rotating' brooms) additional
to the motion deriving from the translation of the vehicle on the surface. Static
brooms are cheaper and easier for maintenance and they have the advantage of kicking
up less dust.
[0002] Typically, static brooms include a frame provided with a mounting portion for mounting
the broom to the self-powered vehicle, in particular to the two prongs of a vehicle
for handling loads, generally called "fork lift". To the frame is rigidly fixed a
plurality of tufts of bristles that protrude in an orthogonal way from the frame.
[0003] During use, the bristles lay with their free ends opposite to the frame, on the surface
to be brushed, typically supporting thus the whole weight of the broom.
[0004] Following the movement of the self-powered vehicle, the bristles brush with their
free end on the surface, brushing away existing dirt.
[0005] Patent
EP 2269484 B1 describes an example of static broom.
FR 2 753 889 discloses a broom for surfaces according to the preamble of claim 1.
[0006] Applicant understood that usual brooms are not lacking of inconveniences and/or can
be improved in many ways.
[0007] Applicant understood that in usual brooms tufts of bristles are fixed to the frame
in such a way that bristles belonging to the same tuft protrude from the frame substantially
with the same orientation. In other words, the free ends of the bristles of each single
tuft are aligned each other and/or grouped in a limited portion of three-dimensional
space. Since tufts are identical (and typically aligned with each other), it follows
that all bristles are spatially oriented substantially at the same way (and that free
ends of all bristles are aligned in a few rows).
[0008] According to the applicant, this fact produces some drawbacks.
[0009] For instance, alignment of bristles into space is so made that all bristles tend
to be bent at the same way, and even considerably, when exposed to the weight of the
broom and/or to the rubbing on surface, so that they provide less support to the weight
of the broom, and/or less stability to the broom, and/or limited effectiveness of
brushing (for instance because dirt can easily escape from the strongly bent bristles).
[0010] The Applicant has faced the problem of developing a broom for large surfaces, able
to overcome the drawbacks of current state of the art and able to have, for instance,
high capacity and/or effectiveness of brushing and/or high capacity of bearing broom
weight, and able at the same time to have a simpler and/or more economical structure
and production.
[0011] Applicant believes that one or more of above said problems (and any other better
specified hereinafter), can be solved by a broom for surfaces and a related production
method following the present invention according to one or more of the following claims
and/or one or more of the following aspects and/or one or more of the preferred embodiments.
[0012] In a first aspect, the present invention relates to a broom for surfaces comprising
a frame provided with a mounting portion for mounting the broom to a self-powered
vehicle and a plurality of bristles (rigidly) attached to the frame so as to protrude
from the frame on the side opposite to said mounting portion.
[0013] The broom comprises at least one attaching bar rigidly attached to the frame on the
side opposite to said mounting portion and provided with a plurality of pairs of through
holes.
[0014] The broom comprises a plurality of bundles of elongated elements, each elongated
element having a substantially U-shaped major development line and comprising, along
said major development line, a first and a second bending and being composed of a
first stretch between said first bending and a first longitudinal end of the elongated
element, a second stretch between said second bending and a second longitudinal end
of the elongated element, and an intermediate stretch between said first and second
bendings.
[0015] By the term "longitudinal" and similar, reference is made to local direction of the
major development line of the elongated element. Du to bending, this local direction
can vary into space depending on the considered stretch of the elongated element.
[0016] Each bundle of elongated elements is inserted in a respective pair of holes in such
a way that, for each elongated element, said intermediate stretch is interposed between
said attaching bar and said frame, and said first and second stretch pass through
a respective hole of said pair of holes, and protrude from said attaching bar on the
side opposite to said intermediate stretch, and so that said bristles are formed by
said first and second stretches of the elongated elements.
[0017] Applicant believes that such characteristics, namely the fact that the bristles are
formed by stretches of U-shaped elongated elements and put in bundles inserted in
a respective pair of holes of the attaching bar, provide the broom with a high capacity
and/or effectiveness of brushing and a high capacity of bearing broom weight. Indeed,
bristles are organised in tufts corresponding to bundles of the first and second stretches
of elongated elements, and the bristles of the same tuft are kept mutually close at
the crossing section of the corresponding hole and from here, going toward the free
ends, tend to spatially spread in a substantially random way within a cone having
its vertex in the hole. That's because each elongated element has a specific conformation
along the major development line, that is different from the other elements of the
same bundle (for instance because of a difference between the angles of the first
and second bendings, and/or because of dimensional variations within the range of
tolerance, and/or because of plastic and/or elastic small deformations. At the hole,
elongated elements are forced to stick together, therefore offloading onto the free
stretches (the first and the second stretches) their conformation differences, that
can result enhanced comparing to the condition of free bundle (without hole). In this
way, the free ends of the bristles of the same tuft are distributed on a large surface
(which is curved, to be precise), providing therefore the broom with a support evenly
distributed on surface, with a consequent improvement of the stability and/or effectiveness
of brushing.
[0018] Furthermore, thanks to said random spreading, bristles of a same tuft assume a substantially
random spatial orientation, even if within the said cone. This is so made that, under
the weight of the broom and/or during scrubbing surfaces, not every bristles lean
in the same way following the movement direction (as it is in the state of art described
above), because a sub-set of the bristles leans less or keeps a substantially perpendicular
orientation, or is leant the other way. This subset of bristles, according to the
Applicant, increases effectiveness of brushing because the final portions of the bristles
work better on the surface.
[0019] According to the Applicant, said characteristics also ensure that the broom has a
simple and/or economical structure (for instance with a small number of components).
Furthermore, the broom can also be produced in a simple and economical way (for instance
without the need for welding, because the bundles of elongated elements are kept clamped
between the frame and the attaching bar). For instance, in order to clamp the bristles's
tufts to the frame, it's enough to insert each U-shaped bundle in each respective
pair of holes and fix the attaching bar to the frame.
[0020] Preferably, the elongated elements are made of metal, such as iron or steel (more
preferably spring steel), aluminium or alloys thereof, or a plastic material, such
as polypropylene. In such advantageous way, it is possible to bend the elongated elements
thanks to plastic deformation's properties of the material (even if the present invention
considers also the case of U-shaped elongated elements made by moulding or pressing).
Plastic material is particularly suitable for uses in zootechnical environments, because
it does not harm animals if swallowed.
[0021] Preferably, the frame and/or the attaching bar is/are made of metal such as iron,
steel, aluminium or alloys thereof.
[0022] Preferably, each elongated element has an overall longitudinal length greater than
or equal to 200 mm, more preferably greater than or equal to 300 mm, and/or less than
or equal to 800 mm, more preferably less than or equal to 700 mm.
[0023] Preferably, said intermediate stretch is in a position substantially equidistant
from said first and second longitudinal end (free). This ensures an equal length of
the first and second stretches.
[0024] Preferably, said intermediate stretch has a longitudinal length greater than or equal
to 5 mm, more preferably greater than or equal to 10 mm, and/or less than or equal
to 100 mm, more preferably less than or equal to 50 mm.
[0025] Preferably, each elongated element has a constant cross-section along said major
development line. In this way, producing broom is simpler.
[0026] Preferably, each elongated element has a cross-section circular or elliptical or
lenticular or square or, more preferably, rectangular in shape. In this way, elongated
elements are particularly suitable to be kept together in a bundle.
[0027] Preferably, each elongated element has a cross-section having a first dimension greater
than or equal to 1 mm, more preferably greater than or equal to 2 mm, and/or less
than or equal to 10 mm, more preferably less than or equal to 5 mm.
[0028] Preferably, each elongated element has a cross-section having a second dimension,
orthogonal to the first one, greater than or equal to 0.2 mm, more preferably greater
than or equal to 0,3 mm, and/or less than or equal to 5 mm, more preferably less than
or equal to 3 mm.
[0029] Preferably, each hole of said pair of holes has a cross-section having a dimension
(typically a diameter), greater than or equal to 2 mm, more preferably greater than
or equal to 3 mm, and/or less than or equal to 20 mm, more preferably less than or
equal to 15 mm.
[0030] Preferably, each bundle of elongated elements has a maximum dimension (typically
a diagonal) in a cross-section, wherein a difference between a dimension (typically
a diameter) of said respective hole and said maximum dimension of the cross-section
of the bundle of elongated elements is (positive and) less than or equal to 5 mm,
more preferably less than or equal to 4 mm. In such advantageous way, the bundle is
tightly clamped at the hole, because of its little space, although the insertion of
the bundle into the hole remains adequately easy.
[0031] Preferably, said major development line forms an acute angle at each of said first
and second bending greater than or equal to 60°, more preferably greater than or equal
to 70°, and/or less than or equal to 120°, more preferably less than or equal to 110°.
Preferably, each bundle of elongated elements contains a number of elongated elements
greater than or equal to 4, more preferably greater than or equal to 6, and/or less
than or equal to 30, more preferably less than or equal to 20.
[0032] Preferably, all the elongated elements are substantially identical to each other.
[0033] According to the invention, a bundle of said intermediate stretches is in contact
to said attaching bar and to said frame and is pressure-clamped between said frame
and said attaching bar. In this way, on one end the bundles of elongated elements
are strongly fixed to the frame, and on the other end the pressure-clamping of intermediate
stretch towards the attaching bar contributes to further widen the free stretches
of the elongated elements.
[0034] Preferably, an interaxis distance between the two holes of said respective pair of
holes is comparable with a longitudinal length of said intermediate stretch.
[0035] Preferably, said pairs of holes are aligned with each other.
[0036] Preferably, adjacent pairs of holes are positioned in such a way that the free longitudinal
ends of the first and second stretches of adjacent bundles interpenetrate each other.
[0037] Preferably, said attaching bar is plate-shaped.
[0038] Preferably, said attaching bar has a U-shaped profile in a cross-section, wherein
a convexity of said U-shape faces said frame.
[0039] Preferably, said attaching bar is attached to said frame by means of screws or bolts
that engage further through holes in the attaching bar.
[0040] Preferably, the broom comprises a plurality of attaching bars, each of them having
the fore-mentioned characteristics.
[0041] Preferably, said frame comprises a plate-shaped body, typically rectangular in plan,
shaped in such a way to have a compartment open at the bottom, in which said attaching
bar(s) is/are housed.
[0042] In a second aspect, the present invention concerns a method for manufacturing a broom
for surfaces comprising a frame provided with a mounting portion for mounting the
broom to a self-powered vehicle and a plurality of bristles (rigidly) attached to
the frame so as to protrude from the frame on the side opposite to said mounting portion,
the method comprising:
- forming a plurality of bundles of elongated elements having a substantially U-shaped
major development line and comprising, along said major development line, a first
and a second bending, each elongated element being composed of a first stretch between
said first bending and a first longitudinal end of the elongated element, a second
stretch between said second bending and a second longitudinal end of the elongated
element, and an intermediate stretch between said two bendings;
- inserting each bundle of elongated elements into a respective pair of holes of an
attaching bar in such a way that, for each elongated element, the said intermediate
stretch is located in proximity to a surface of the said attaching bar, and said first
and second stretches pass through a respective hole of said pair of holes, and protrude
from said attaching bar on the side opposite to said intermediate stretch, and
- rigidly attaching said attaching bar to the frame on the side opposite to said mounting
portion, so that said intermediate stretch is located between said attaching bar and
said frame, and in such a way that said bristles are made from said first and second
stretches of the elongated elements, wherein a bundle of said intermediate stretches
is in contact to said attaching bar and to said frame and is pressure-clamped between
said frame and said attaching bar.
[0043] Forming a plurality of bundles of elongated elements comprises, for each bundle,
combining in a bundle a plurality of elongated elements having development line substantially
rectilinear and mutually parallel, and bending the whole bundle, more preferably by
mean of a press, so as to form said first and second bending.
[0044] The characteristics of the present invention, and its goals, will be further clarified
in the following detailed description of some exemplary embodiments, made by way of
example and non-limiting of the more general claimed concepts.
[0045] The following detailed description refers to the attached figures, wherein:
- FIG 1 is a schematic perspective of a broom according to the present invention;
- FIG 2 is an exploded schematic perspective of FIG 1 without some elements;
- FIG 3 is a schematic perspective of a magnified element of the broom shown in FIG
1;
- FIG 4 is an exploded schematic perspective of the element shown in FIG 3;
- FIG 5 is a schematic and purely illustrative perspective of a bundle of elongated
elements of the broom shown in FIG 1 in a closed configuration;
- FIG 6 is a schematic and purely illustrative perspective of a bundle of elongated
elements of the broom shown in FIG 1 in a spread configuration;
- FIG 7 shows an enlarged and partial view of the element shown in FIG 3 from the bottom.
[0046] With regard to the attached figures, reference number 1 refers to a broom for large
surfaces, according to the present invention.
[0047] The broom comprises a frame 2, preferably comprising a plate-shaped single body 3,
typically rectangular in plan, shaped (for instance by appropriate bending) in such
a way to present a shallow compartment open to the bottom.
[0048] In an exemplary way, the plate-shaped body shows appropriate ribbings 5 made by bending.
[0049] The frame 2 is equipped with a mounting portion 6 for mounting the broom to a self-powered
vehicle. In an exemplary way, mounting portion 6 includes two cavities 7 for inserting
the prongs of a vehicle for handling loads, generally called "fork lift".
[0050] The broom comprises a plurality of bristles 8 rigidly fixed to the frame 2 so that
they protrude from the frame on the side opposite to the mounting portion 6.
[0051] Preferably the broom comprises at least one attaching bar 9 rigidly attached to the
frame 9 on the side opposite to the mounting portion 6.
[0052] Typically, as exemplarily shown in the figures, the broom comprises a plurality of
attaching bars 9 having similar characteristics.
[0053] In an exemplary way, each attaching bar 9 is plate-shaped and it has a U-shaped profile
in a cross-section (as exemplarily shown in FIG 4), with convexity facing the frame.
The U-shaped profile is made by means of bending along two parallel bending lines
10.
[0054] Preferably, each attaching bar is attached to said body 3 of the frame 2 by means
of screws or bolts 11, which engage further through holes 12 in the attaching bar
(nuts for fixing bolts are not shown in the pictures).
[0055] Attaching bars car vary in dimensions, in particular, as exemplarily shown, in length
(FIG 2). Furthermore, in FIG 2 they are shown as being parallel each other, however
the present invention contemplates whatever orientations they can have each other
and with respect to the major movement direction during use (shown with the arrow
20 in FIG 1).
[0056] Each attaching bar has a plurality of pairs of through holes 13. In FIG 4, pairs
of holes are shown as being parallel and aligned each other, however the present invention
takes into account whatever mutual orientation of such pairs. With the expression
"pair of holes", it is meant each pair of holes 13 filled with a respective bundle
of elongated elements, as described below.
[0057] Preferably, the broom comprises a plurality of bundles 14 of elongated elements 15,
the latter (and the bundles they form) having a substantially U-shaped major development
line 16 (in an un-deformed condition, as shown in FIG 5) and comprising a first 17
and a second bending 18 along said line.
[0058] Preferably, each elongated element is thus composed of a first stretch 30 between
the first bending 17 and a first longitudinal end 31 of the elongated element, a second
stretch 32 between the second bending and a second longitudinal end 33 of the elongated
element, and an intermediate stretch 34 between said first and second bendings. In
the herein described and shown examples, it is noted that the two bendings 17 and
18 are separate and distinct from the intermediate stretch 34 that is mainly rectilinear.
However, the present invention takes into account also the case (not shown in the
pictures) wherein each elongated element is bent continuously at the intermediate
stretch, so that this intermediate stretch becomes therefore curved (for instance
semicircle). In that case, a first and a second bendings can be fictitiously identified
at the ends of the curved intermediate stretch, even if the so identified first and
second bendings belong to a unique greater bending (for instance semicircle bending).
In an analogous way, the present invention includes embodiments (not shown) wherein
the major development line is irregularly U-shaped, V or W-shaped, or in any other
shape suitable for inserting in a pair of holes.
[0059] It is noted that with the term "bundle", it is meant generally (in the case wherein
there is more than one elongated element per bundle) a disposition of the elongated
elements with major development lines that are substantially parallel to each other
(however see discussion below concerning FIG 6).
[0060] Preferably (as exemplarily illustrated in FIG 3), each bundle 14 of elongated elements
is inserted in a respective pair of holes 13 so that, for each elongated element,
the intermediate stretch 34 is between respective attaching bar 9 and the frame (typically
the body 3 of the frame), and the first and the second stretch 30 and 32 pass through
a respective hole 13 of the pair of holes and they protrude from the attaching bar
at the opposite side to the intermediate stretch 34, and in such a way that the bristles
8 are made of the first and second stretches 30 and 32 of the elongated elements.
[0061] In this way, it is noted that the bristles 8 are made of tufts corresponding to the
first and the second stretches 30 and 32 of the elongated elements 15.
[0062] In all the figures from 1 to 5, it is noted that the bundles 14 of elongated elements
are shown in an un-deformed configuration, wherein all the elongated elements 15 have
exactly the same shape and configuration and they are tidily parallel and all together
in mutual contact along the whole longitudinal development of the bundle, including
the "free" stretches 30 and 32.
[0063] In reality, the bundles 14 of elongated elements do not have this un-deformed configuration,
but they have a "spread" configuration in which bristles 8 of the same tuft (that
is of the same bundle of the first and the second stretches 30 and 32) are kept tied
at the cross-section of the respective hole 13 and from this point toward the free
ends 31 and 33 they tend to spatially widen in a substantially random way within a
cone having hole 13 as its vertex.
[0064] FIG 6 is a purely illustrative view of a such a "spread" configuration, even if in
this view, for purely technical reasons, the bristles widening follows an ordered
and regular development (for instance, bundle 14 is substantially symmetric with respect
to at least two orthogonal planes) whereas in reality the widening is substantially
random without any plane of symmetry, and the bristles of the same tuft take a substantially
random spatial orientation, even if within said cone. For instance, typically, even
if not shown above, the free ends 31 and 33 of the first and second stretches' bundles
belonging to the same bundle 14 interpenetrate each other.
[0065] In this context, preferably adjacent pairs of holes 13 are located in such a way
that free ends 31 and 33 of the bundles of first and second stretches belonging to
adjacent bundles 14 interpenetrate mutually (not shown), when the tufts are in an
"spread" configuration. In this way, it is formed a unique cloud of bristles mutually
interpenetrated seamlessly over the whole surface of the broom.
[0066] In the example shown above, each elongated element is a band or a foil having total
longitudinal length exemplarily equal to about 540 mm and a cross-section (which is
constant along the whole major development line 16) rectangular having a first dimension
(long side) at least about 3 mm and a second dimension (short side) at least about
0,5 mm.
[0067] Typically, the acute angle 40 formed by the major development line 16 at the first
and second bending is substantially a right angle (see below for more details).
[0068] Preferably, the intermediate stretch 34 lays on a position substantially equidistant
from the first and the second free ends 31 and 34. In an exemplary way, the intermediate
stretch has a longitudinal length between 14 and 21 mm (substantially comparable to
the interaxis distance of each pair of holes 13, equal to about 17 mm), that can vary
depending on the layer to which the elongated element belongs. In an exemplary way,
the total length of each first and second stretch (that is each bristle 8) is at least
about 260 mm.
[0069] In the above-illustrated example, each bundle 14 of elongated elements 15 contains
thirteen elongated elements set on two adjacent piles made by six elements each wherein
the thirteenth element is set on top, bridging the two piles. However, the present
invention takes into account any number of elongated elements, including a single
one for each "bundle", even if this solution requires that each pair of bristles 8
be singularly inserted in a respective pair of holes.
[0070] In an exemplary way, the diameter of each hole 13 is equal to 9 mm. In an exemplary
way, the difference between hole's diameter and the cross-section diagonal (that is
the maximum dimension) of the bundle of elongated elements (in a "closed" configuration)
is at least 2 mm (see FIG 7).
[0071] Preferably, the elongated elements are made of spring steel or polypropylene.
[0072] Preferably the frame and/or the attaching bar are made of iron or anodized aluminium.
[0073] Preferably all elongated elements are substantially equal to each other.
[0074] According to the present invention, a possible production method for the broom 1
for surfaces includes:
- forming a plurality of bundles 14 of the elongated elements 15;
- inserting each bundle 14 of elongated elements in a respective pair of holes 13 of
the attaching bar so that, for each elongated element, the intermediate stretch 34
lays on the upper surface 35 of the attaching bar, and the first and second stretch
30 and 32 pass through a respective hole 13 belonging to the pair of holes and they
protrude from the attaching bar on the side opposite to the intermediate stretch 34,
and
- rigidly fixing the attaching bar 9 to the (unique body 3 of the) frame 2 on the side
opposite to the mounting portion 6 (that is in the compartment 4), so that the intermediate
stretch 34 lays between the attaching bar 9 and the frame 2, and in such way that
the bristles 8 are formed by the first and second stretches 30 and 32 of the elongated
elements 15.
[0075] It is noted that, in order to insert the bundle 14 into the holes 13, it is advantageous
that the bundle is kept in its "closed" configuration, as shown in FIG 5, for instance
keeping manually closed the bundles of the first and the second stretches 30 and 32.
In this configuration, those bundles of first and second stretches 30 and 32 are inserted
into the holes 13 starting from their free ends 31 and 33 as long as the bundle of
intermediate stretches 34 (more precisely the intermediate stretches of the two most
inner elongated elements in the U-shape) enter into contact to the attaching bar's
upper surface 35.
[0076] Once the attaching bar is fixed to the frame 2 (for instance by tightening bolts'
nuts) the bundle of intermediate stretches is pressure-clamped between the bottom
surface of the unique body of the frame 3 and the attaching bar's upper surface. In
this way, on one end, the bundles 14 of elongated elements are tidily attached to
the frame, and on the other end, the free stretches 30 and 32 of the elongated elements
15 can spatially widen as described above.
[0077] Preferably, in order to give a U-shape to each bundle 14 of elongated elements 15,
firstly a bundle is formed with parallel and rectilinear elongated elements mutually
in contact; then the whole bundle is bent, for instance by means of a press, so that
it forms a first and second bending 17 and 18 for all the elongated elements 15.
[0078] In this way, although all the elongated elements preferably are substantially (namely)
identical to each other, they receive slightly different bendings each other, due
to the fact that they are piled together, thus contributing to the spreading of the
bristles 8, as described above.
[0079] During use, the two prongs of a forklift are inserted into cavities 7 and lift up
so that the whole broom is raised off the ground. Once reached the surface to clean
up, prongs are lowered as far as the broom's whole weight is supported by bristles
8 and no more by forks (that are actually pulled off the upper surface of the cavities
7). The broom can be then pushed by the forklift onto the surface along movement direction
20 (because of its symmetry, broom 1 can be mounted in both ways of direction 20),
the surface being so brushed.
1. A broom (1) for surfaces comprising a frame (2) provided with a mounting portion (6)
for mounting the broom to a self-powered vehicle and a plurality of bristles (8) attached
to the frame so as to protrude from the frame on the side opposite to said mounting
portion, wherein the broom comprises:
- at least one attaching bar (9) rigidly attached to the frame on the side opposite
to said mounting portion and provided with a plurality of pairs of through holes (13),
and
- a plurality of bundles (14) of elongated elements (15), each elongated element having
a substantially U-shaped major development line (16) and comprising, along said major
development line (16), a first (17) and a second bending (18) and being composed of
a first stretch (30) between said first bending (17) and a first longitudinal end
(31) of the elongated element, a second stretch (32) between said second bending (18)
and a second longitudinal end (33) of the elongated element, and an intermediate stretch
(34) between said first and second bending,
wherein each bundle (14) of elongated elements is inserted in a respective pair of
holes (13) in such a way that, for each elongated element, said intermediate stretch
(34) is interposed between said attaching bar (9) and said frame (2), and said first
(30) and second stretch (32) pass through a respective hole (13) of said pair of holes,
and protrude from said attaching bar on the side opposite to said intermediate stretch,
and so that said bristles (8) are formed by said first (30) and second stretches (32)
of the elongated elements,
characterized in that a bundle of said intermediate stretches (34) is in contact to said attaching bar
(9) and to said frame (2) and is pressure-clamped between said frame (2) and said
attaching bar (9).
2. A broom according to claim 1, wherein the elongated elements (15) are made of metal,
preferably spring steel, or a plastic material, preferably polypropylene, and wherein
the frame (2) and/or the attaching bar (9) is/are made of metal, preferably of iron
or steel or aluminium, or alloys thereof.
3. A broom according to claim 1 or 2, wherein each elongated element (15) has an overall
longitudinal length greater than or equal to 200 mm, and/or less than or equal to
800 mm, wherein said intermediate stretch (34) is in a position substantially equidistant
from said first (31) and second longitudinal end (33), wherein said intermediate stretch
has a longitudinal length greater than or equal to 5 mm, and/or less than or equal
to 100 mm, and wherein said major development line (16) forms an acute angle (40)
at each of said first and second bending greater than or equal to 60°, and/or less
than or equal to 120°.
4. A broom according to any one of the preceding claims, wherein each elongated element
(15) has a constant cross-section along said major development line, said cross-section
being circular or elliptical or lenticular or square or rectangular in shape, and
having a first dimension greater than or equal to 1 mm, and/or less than or equal
to 10 mm.
5. A broom according to claim 4, wherein said cross-section has a second dimension, orthogonal
to the first one, greater than or equal to 0.2 mm, and/or less than or equal to 5
mm, and wherein each hole (13) of said pair of holes has a cross-section having a
dimension greater than or equal to 2 mm, and/or less than or equal to 20 mm.
6. A broom according to any one of the preceding claims, wherein each bundle (14) of
elongated elements (15) has a maximum dimension in a cross-section, wherein a difference
between a dimension of said respective hole (13) and said maximum dimension of the
cross-section of the bundle of elongated elements is positive, and less than or equal
to 5 mm.
7. A broom according to any one of the preceding claims, wherein each bundle (14) of
elongated elements (15) contains a number of elongated elements greater than or equal
to 4, and/or less than or equal to 30, all the elongated elements being substantially
identical to each other.
8. A broom according to any one of the preceding claims, wherein an interaxis distance
between the two holes (13) of said respective pair of holes is comparable with a longitudinal
length of said intermediate stretch (34), wherein said pairs of holes (13) are aligned
with each other, wherein adjacent pairs of holes (13) are positioned in such a way
that said longitudinal ends (31, 33) of the first (30) and second stretches (32) belonging
to adjacent bundles (14) interpenetrate each other.
9. A broom according to any one of the preceding claims, wherein said attaching bar is
plate-shaped and has a U-shaped profile in a cross-section, wherein a convexity of
said U-shape faces said frame, said attaching bar being fixed to said frame by means
of screws or bolts (11), which engage further through holes (12) in the attaching
bar, wherein the broom comprises a plurality of attaching bars (9) and wherein said
frame (2) comprises a rectangular-plan plate-shaped body (3), which is shaped so as
to have a compartment (4) open at the bottom, in which said attaching bars are housed.
10. Method for manufacturing a broom (1) for surfaces comprising a frame (2) provided
with a mounting portion (3) for mounting the broom to a self-powered vehicle and a
plurality of bristles (8) attached to the frame so as to protrude from the frame on
the side opposite to said mounting portion, the method comprising:
- forming a plurality of bundles (14) of elongated elements (15) having a substantially
U-shaped major development line (16) and comprising, along said major development
line, a first (17) and a second bending (18), each elongated element being composed
of a first stretch (30) between said first bending and a first longitudinal end (31)
of the elongated element, a second stretch (32) between said second bending and a
second longitudinal end (33) of the elongated element, and an intermediate stretch
(34) between said two bendings, wherein forming a plurality of bundles of elongated
elements comprises, for each bundle, combining in a bundle a plurality of elongated
elements (15) having said development lines substantially rectilinear and parallel
to each other, and bending the whole plurality of elongated elements so as to form
said first and second bending (17, 18);
- inserting each bundle (14) of elongated elements into a respective pair of holes
(13) of an attaching bar (9) in such a way that, for each elongated element, said
intermediate stretch (34) is located in proximity to a surface (35) of said attaching
bar, and said first and second stretches (30, 32) pass through a respective hole (13)
of said pair of holes, and protrude from said attaching bar on the side opposite to
said intermediate stretch, and
- rigidly attaching said attaching bar (9) to the frame (2) on the side opposite to
said mounting portion (3), so that said intermediate stretch (34) is located between
said attaching bar (9) and said frame (2), and in such a way that said bristles (8)
are made from said first and second stretches (30, 32) of the elongated elements,
wherein a bundle of said intermediate stretches (34) is in contact to said attaching
bar (9) and to said frame (2) and is pressure-clamped between said frame (2) and said
attaching bar (9).
1. Besen (1) für Oberflächen, umfassend einen Rahmen (2), der mit einem Montageabschnitt
(6) versehen ist, um den Besen an einem selbstfahrenden Fahrzeug zu montieren, und
eine Vielzahl von Borsten (8), die am Rahmen angebracht sind, sodass sie vom Rahmen
auf der dem Montageabschnitt entgegengesetzten Seite hervorstehen, wobei der Besen
umfasst:
- mindestens einen Befestigungsstab (9), der steif am Rahmen an der dem Montageabschnitt
entgegengesetzten Seite angebracht und mit einer Vielzahl von Paaren von Durchführungsöffnungen
(13) versehen ist, und
- eine Vielzahl von Bündeln (14) von länglichen Elementen (15), wobei ein jedes längliche
Element eine im Wesentlichen U-förmige Hauptentwicklungslinie (16) aufweist und entlang
dieser Hauptentwicklungslinie (16) eine erste (17) und eine zweite Biegung (18) umfasst
und aus einem ersten Teilstück (30) zwischen der ersten Biegung (17) und einem ersten
Längsende (31) des länglichen Elements, einem zweiten Teilstück (32) zwischen der
zweiten Biegung (18) und einem zweiten Längsende (33) des länglichen Elements und
einem Zwischenteilstück (34) zwischen der ersten und zweiten Biegung zusammengesetzt
ist,
wobei ein jedes Bündel (14) von länglichen Elementen in ein jeweiliges Paar von Löchern
(13) eingesetzt ist, sodass das Zwischenteilstück (34) für ein jedes längliche Element
(34) zwischen dem Befestigungsstab (9) und dem Rahmen (2) eingesetzt ist und das erste
(30) und das zweite Teilstück (32) durch ein jeweiliges Loch (13) des Paars von Löchern
führen und aus dem Befestigungsstab auf der dem Zwischenteilstück entgegengesetzten
Seite hervorstehen, und so dass die Borsten (8) von den ersten (30) und zweiten Teilstücken
(32) der länglichen Elemente geformt sind,
dadurch gekennzeichnet, dass ein Bündel von diesen Zwischenteilstücken (34) mit dem Befestigungsstab (9) und dem
Rahmen (2) in Kontakt ist und zwischen dem Rahmen (2) und dem Befestigungsstab (9)
per Druck eingespannt ist.
2. Besen nach Anspruch 1, wobei die länglichen Elemente (15) aus Metall, vorzugsweise
aus Federstahl, oder einem Kunststoffmaterial, vorzugsweise Polypropylen, gefertigt
sind, und wobei der Rahmen (2) und/oder der Befestigungsstab (9) aus Metall, vorzugsweise
Eisen oder Stahl oder Aluminium oder einer Legierung dieser, besteht/bestehen.
3. Besen nach Anspruch 1 oder 2, wobei das längliche Element (15) eine Gesamtlängslänge
aufweist, die größer oder gleich 200 mm und/oder kleiner oder gleich 800 mm ist, wobei
das Zwischenteilstück (34) in einer Position ist, die im Wesentlichen gleich vom ersten
(31) und zweiten Längsende (33) beabstandet ist, wobei das Zwischenteilstück eine
Längslänge aufweist, die größer oder gleich 5 mm und/oder kleiner oder gleich 100
mm ist, und wobei die Hauptentwicklungslinie (16) einen spitzen Winkel (40) an einer
jeden der ersten und zweiten Biegung formt, der größer oder gleich 60° und/oder kleiner
oder gleich 120°.
4. Besen nach einem der vorhergehenden Ansprüche, wobei ein jedes längliche Element (15)
einen konstanten Querschnitt entlang der Hauptentwicklungslinie aufweist, wobei der
Querschnitt rund oder elliptisch oder linsenförmig oder quadratisch oder rechteckig
ist und eine erste Abmessung aufweist, die größer oder gleich 1 mm und/oder kleiner
oder gleich 10 mm ist.
5. Besen nach Anspruch 4, wobei der Querschnitt eine zweite Abmessung aufweist, die rechtwinkelig
zur ersten angeordnet und größer oder gleich 0,2 mm und/oder kleiner oder gleich 5
mm ist, und wobei ein jedes Loch (13) des Paars von Löchern einen Querschnitt besitzt,
aufweisend eine Abmessung von größer oder gleich 2 mm und/oder kleiner oder gleich
20 mm.
6. Besen nach einem der vorhergehenden Ansprüche, wobei ein jedes Bündel (14) von länglichen
Elementen (15) eine maximale Abmessung in einem Querschnitt aufweist, wobei ein Unterschied
zwischen einer Abmessung des jeweiligen Lochs (13) und der maximalen Abmessung des
Querschnitts des Bündels von länglichen Elementen positiv ist und kleiner oder gleich
5 mm ist.
7. Besen nach einem der vorhergehenden Ansprüche, wobei ein jedes Bündel (14) von länglichen
Elementen (15) eine Anzahl von länglichen Elementen enthält, die größer oder gleich
4 und/oder kleiner oder gleich 30 ist, wobei alle länglichen Elemente im Wesentlichen
identisch sind.
8. Besen nach einem der vorhergehenden Ansprüche, wobei ein Zwischenachsabstand zwischen
den zwei Löchern (13) des jeweiligen Paars von Löchern mit einer Längslenge des Zwischenteilstücks
(34) vergleichbar ist, wobei die Paare von Löchern (13) zueinander ausgerichtet sind,
wobei angrenzende Paare von Löchern (13) so positioniert sind, dass die Längsenden
(31, 33) der ersten (30) und zweiten Teilstücke (32), die zu angrenzenden Bündeln
(14) gehören, ineinander eindringen.
9. Besen nach einem der vorhergehenden Ansprüche, wobei der Befestigungsstab plattenförmig
ist und ein U-förmiges Profil in einem Querschnitt aufweist, wobei eine Ausbauchung
dieser U-Form dem Rahmen zugewandt ist, wobei der Befestigungsstab am Rahmen mittels
Schrauben oder Bolzen (11) fixiert ist, die mit weiteren Durchführungslöchern (12)
im Befestigungsstab im Eingriff sind, wobei der Besen eine Vielzahl von Befestigungsstäben
(9) umfasst und wobei der Rahmen (2) einen rechteckigplanen plattenförmigen Körper
(3) umfasst, der so ausgeformt ist, dass er eine Unterteilung (4) aufweist, die am
Boden offen ist, in der die Befestigungsstäbe untergebracht sind.
10. Verfahren zur Herstellung eines Besens (1) für Oberflächen, umfassend einen Rahmen
(2), der mit einem Montageabschnitt (3) versehen ist, um den Besen an einem selbstfahrenden
Fahrzeug zu montieren, und eine Vielzahl von Borsten (8), die am Rahmen angebracht
sind, sodass sie vom Rahmen auf der dem Montageabschnitt entgegengesetzten Seite hervorstehen,
wobei das Verfahren umfasst:
- Formen einer Vielzahl von Bündeln (14) von länglichen Elementen (15), aufweisend
eine im Wesentlichen U-förmige Hauptentwicklungslinie (16) und umfassend entlang dieser
Hauptentwicklungslinie eine erste (17) und eine zweite Biegung (18), wobei ein jedes
längliche Element aus einem ersten Teilstück (30) zwischen der ersten Biegung und
einem ersten Längsende (31) des länglichen Elements, einem zweiten Teilstück (32)
zwischen der zweiten Biegung und einem zweiten Längsende (33) des länglichen Elements
und einem Zwischenteilstück (34) zwischen den zwei Biegungen zusammengesetzt ist,
wobei das Formen einer Vielzahl von Bündeln von länglichen Elementen für ein jedes
Bündel das Kombinieren einer Vielzahl von länglichen Elementen (15) in einem Bündel
umfasst, deren Entwicklungslinien im Wesentlichen geradlinig und parallel zueinander
angeordnet sind, und Biegen der ganzen Vielzahl von länglichen Elementen, sodass die
erste und die zweite Biegung (17, 18) geformt werden;
- Einfügen eines jeden Bündels (14) von länglichen Elemente in ein jeweiliges Paar
von Löchern (13) eines Befestigungsstabs (9), sodass das Zwischenteilstück (34) für
ein jedes längliche Element in der Nähe einer Oberfläche (35) des Befestigungsstabs
angeordnet ist und das erste und zweite Teilstück (30, 32) durch ein jeweiliges Loch
(13) des Paars von Löchern führen und aus dem Befestigungsstab auf der dem Zwischenteilstück
entgegengesetzten Seite hervorstehen, und
- steifes Anbringen des Befestigungsstabs (9) am Rahmen (2) auf der dem Montageabschnitt
(3) entgegengesetzten Seite, sodass das Zwischenteilstück (34) zwischen dem Befestigungsstab
(9) und dem Rahmen (2) angeordnet ist und sodass die Borsten (8) aus den ersten und
zweiten Teilstücken (30, 32) der länglichen Elemente bestehen, wobei ein Bündel von
diesen Zwischenteilstücken (34) mit dem Befestigungsstab (9) und dem Rahmen (2) in
Kontakt und zwischen dem Rahmen (2) und dem Befestigungsstab (9) per Druck eingespannt
ist.
1. Balai (1) pour surfaces comprenant un cadre (2) pourvu d'une partie de montage (6)
servant à monter le balai sur un véhicule autopropulsé et une pluralité de poils (8)
fixés au cadre de manière à dépasser du cadre sur le côté opposé à ladite partie de
montage, dans lequel le balai comprend :
- au moins une barre de fixation (9) fixée de manière rigide au cadre sur le côté
opposé à ladite partie de montage et pourvue d'une pluralité de paires de trous traversants
(13), et
- une pluralité de faisceaux (14) d'éléments allongés (15), chaque élément allongé
comportant une ligne de développement principale (16) substantiellement en forme de
« U » et comprenant, le long de ladite ligne de développement principale (16), un
premier (17) et un deuxième pliage (18) et étant composé d'une première portion (30)
entre ledit premier pliage (17) et une première extrémité longitudinale (31) de l'élément
allongé, d'une deuxième portion (32) entre ledit deuxième pliage (18) et une deuxième
extrémité longitudinale (33) de l'élément allongé, et d'une portion intermédiaire
(34) entre lesdits premier et deuxième pliages,
dans lequel chaque faisceau (14) d'éléments allongés est introduit dans une paire
respective de trous (13) de telle manière que, pour chaque élément allongé, ladite
portion intermédiaire (34) est interposée entre ladite barre de fixation (9) et ledit
cadre (2), et lesdites première (30) et seconde portions (32) passent à travers un
trou respectif (13) de ladite paire de trous, et dépassent de ladite barre de fixation
sur le côté opposé à ladite portion intermédiaire, et de sorte que lesdits poils (8)
sont formés par lesdites première (30) et seconde (32) portions des éléments allongés,
caractérisé en ce qu'un faisceau desdites portions intermédiaires (34) est en contact avec ladite barre
de fixation (9) et avec ledit cadre (2) et est serré par pression entre ledit cadre
(2) et ladite barre de fixation (9).
2. Balai selon la revendication 1, caractérisé en ce que les éléments allongés (15) sont en métal, de préférence en acier à ressort, ou en
matière plastique, de préférence en polypropylène, et dans lequel le cadre (2) et/ou
la barre de fixation (9) est/sont en métal, de préférence en fer ou en acier ou en
aluminium, ou en leurs alliages.
3. Balai selon la revendication 1 ou 2, dans lequel chaque élément allongé (15) a une
longueur longitudinale totale supérieure ou égale à 200 mm, et/ou inférieure ou égale
à 800 mm, dans lequel ladite portion intermédiaire (34) est dans une position substantiellement
équidistante à partir desdites première (31) et deuxième (33) extrémités longitudinales,
dans lequel ladite portion intermédiaire a une longueur longitudinale supérieure ou
égale à 5 mm, et/ou inférieure ou égale à 100 mm, et dans lequel ladite ligne de développement
principale (16) forme un angle aigu (40), en correspondance de chacun desdits premier
et deuxième pliages, supérieur ou égal à 60°, et/ou inférieur ou égal à 120°.
4. Balai selon l'une quelconque des revendications précédentes, dans lequel chaque élément
allongé (15) comporte une section transversale constante le long de ladite ligne de
développement principale, ladite section transversale étant circulaire ou elliptique
ou lenticulaire ou de forme carrée ou rectangulaire, et ayant une première dimension
supérieure ou égale à 1 mm, et/ou inférieure ou égale à 10 mm.
5. Balai selon la revendication 4, dans lequel ladite section transversale a une deuxième
dimension, orthogonale à la première, supérieure ou égale à 0,2 mm, et/ou inférieure
ou égale à 5 mm, et dans lequel chaque trou (13) de ladite paire de trous comporte
une section transversale ayant une dimension supérieure ou égale à 2 mm, et/ou inférieure
ou égale à 20 mm.
6. Balai selon l'une quelconque des revendications précédentes, dans lequel chaque faisceau
(14) d'éléments allongés (15) a une dimension maximale en section transversale, dans
lequel une différence entre une dimension dudit trou respectif (13) et ladite dimension
maximale de la section transversale du faisceau d'éléments allongés est positive,
et inférieure ou égale à 5 mm.
7. Balai selon l'une quelconque des revendications précédentes, dans lequel chaque faisceau
(14) d'éléments allongés (15) contient un nombre d'éléments allongés supérieur ou
égal à 4, et/ou inférieur ou égal à 30, tous les éléments allongés étant substantiellement
identiques les uns aux autres.
8. Balai selon l'une quelconque des revendications précédentes, dans lequel une distance
d'entraxe entre les deux trous (13) de ladite paire respective de trous est comparable
à une longueur longitudinale de ladite portion intermédiaire (34), dans lequel lesdites
paires de trous (13) sont alignées les unes avec les autres, dans lequel des paires
adjacentes de trous (13) sont positionnées de telle manière que lesdites extrémités
longitudinales (31, 33) des première (30) et seconde portions (32) appartenant à des
faisceaux adjacents (14) s'interpénètrent.
9. Balai selon l'une quelconque des revendications précédentes, dans lequel ladite barre
de fixation est en forme de plaque et présente un profil en forme de « U » dans une
section transversale, dans lequel une convexité de ladite forme en « U » fait face
au dit cadre, ladite barre de fixation étant fixée au dit cadre au moyen de vis ou
de boulons (11), qui se mettent en prise de plus dans des trous traversants (12) de
la barre de fixation, dans lequel le balai comprend une pluralité de barres de fixation
(9) et dans lequel ledit cadre (2) comprend un corps (3) en forme de plaque à plan
rectangulaire, étant formé de manière à comporter un compartiment (4) ouvert au fond,
dans lequel lesdites barres de fixation sont logées.
10. Procédé de fabrication d'un balai (1) pour surfaces comprenant un cadre (2) pourvu
d'une partie de montage (3) servant à monter le balai sur un véhicule autopropulsé
et une pluralité de poils (8) fixés au cadre de manière à dépasser du cadre sur le
côté opposé à ladite partie de montage, le procédé comprenant :
- former une pluralité de faisceaux (14) d'éléments allongés (15) comportant une ligne
de développement principale (16) substantiellement en forme de « U » et comprenant,
le long de ladite ligne de développement principale, un premier (17) et un second
(18) pliage, chaque élément allongé étant composé d'une première portion (30) entre
ledit premier pliage et une première extrémité longitudinale (31) de l'élément allongé,
d'une seconde portion (32) entre ledit second pliage et une seconde extrémité longitudinale
(33) de l'élément allongé, et d'une portion intermédiaire (34) entre lesdits deux
pliages, dans lequel la formation d'une pluralité de faisceaux d'éléments allongés
comprend, pour chaque faisceau, la combinaison en un faisceau d'une pluralité d'éléments
allongés (15) comportant lesdites lignes de développement substantiellement rectilignes
et parallèles les unes aux autres, et pliant toute la pluralité d'éléments allongés
de manière à former lesdits premier et second pliages (17, 18) ;
- introduire chaque faisceau (14) d'éléments allongés dans une paire respective de
trous (13) d'une barre de fixation (9) de telle manière que, pour chaque élément allongé,
ladite portion intermédiaire (34) est située à proximité d'une surface (35) de ladite
barre de fixation, et lesdites première et seconde portions (30, 32) passent à travers
un trou respectif (13) de ladite paire de trous, et dépassent de ladite barre de fixation
sur le côté opposé à ladite portion intermédiaire, et
- fixer rigidement ladite barre de fixation (9) au cadre (2) sur le côté opposé à
ladite partie de montage (3), de sorte que ladite portion intermédiaire (34) est située
entre ladite barre de fixation (9) et ledit cadre (2), et de telle manière que lesdits
poils (8) sont réalisés à partir desdites première et deuxième portions (30, 32) des
éléments allongés, dans lequel un faisceau desdites portions intermédiaires (34) est
en contact avec ladite barre de fixation (9) et avec ledit cadre (2) et est serré
par pression entre ledit cadre (2) et ladite barre de fixation (9).