CROSS-REFERENCE TO RELATED APPLICATION
BACKGROUND OF THE INVENTION
1. Field of the invention
[0002] The present invention relates to a power conversion apparatus and an air conditioner
including the same, and more particularly, to a power conversion apparatus capable
of increasing converter efficiency and an air conditioner including the same.
2. Description of the Related Art
[0003] An air conditioner is installed to discharge cool or hot air into a room to adjust
an indoor temperature and to purify indoor air, thereby providing a comfortable indoor
environment to users. In general, the air conditioner includes an indoor unit installed
in a room and an outdoor unit for supplying a refrigerant to the indoor unit. The
indoor unit includes an indoor heat exchanger. The outdoor unit includes a compressor
and an outdoor heat exchanger.
[0004] A current high-capacity air conditioner rectifies an input three-phase voltage using
a diode which is a passive element and drives a motor using the rectified voltage
via an inverter. In this case, as the capacity of a load connected to the inverter
increases, a dc link voltage decreases. In particular, when the motor rotates at a
high speed, high-speed operation may be restricted due to lack of the dc link voltage.
SUMMARY OF THE INVENTION
[0005] Therefore, the present invention has been made in view of the above problems, and
it is an object of the present invention to provide a power conversion apparatus capable
of increasing converter efficiency and an air conditioner including the same.
[0006] In accordance with an aspect of the present invention, the above and other objects
can be accomplished by the provision of a power conversion apparatus including a converter
including a switching element and configured to convert an input alternating current
(AC) voltage into a direct current (DC) voltage and to output the DC voltage, and
a controller configured to control the converter, wherein the controller divides a
half-period of the input AC voltage into a plurality of periods according to a level
or phase of the input AC voltage and changes a switching frequency of the switching
element in at least some of the plurality of periods.
[0007] In accordance with another aspect of the present invention, there is provided a power
conversion apparatus including a converter including a switching element and configured
to convert an input alternating current (AC) voltage into a direct current (DC) voltage
and to output the DC voltage, and a controller configured to control the converter,
wherein the controller sets a switching frequency of the switching element in first
and second periods at both ends of a half-period of the input AC voltage to be higher
than that of the switching element in a third period between the first and second
periods of the half-period of the input AC voltage.
[0008] In accordance with another aspect of the present invention, there is provided an
air conditioner including a converter including a switching element and configured
to convert an input alternating current (AC) voltage into a direct current (DC) voltage
and to output the DC voltage, and a controller configured to control the converter,
wherein the controller divides a half-period of the input AC voltage into a plurality
of periods according to a level or phase of the input AC voltage and changes a switching
frequency of the switching element in at least some of the plurality of periods.
[0009] In accordance with another aspect of the present invention, there is provided an
air conditioner including a converter including a switching element and configured
to convert an input alternating current (AC) voltage into a direct current (DC) voltage
and to output the DC voltage, and a controller configured to control the converter,
wherein the controller sets a switching frequency of the switching element in first
and second periods at both ends of a half-period of the input AC voltage to be higher
than that of the switching element in a third period between the first and second
periods of the half-period of the input AC voltage.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The above and other objects, features and other advantages of the present invention
will be more clearly understood from the following detailed description taken in conjunction
with the accompanying drawings, in which:
FIG. 1 is a diagram showing the construction of an air conditioner according to an
embodiment of the present invention;
FIG. 2 is a schematic view showing an outdoor unit and an indoor unit of FIG. 1;
FIG. 3 is a block diagram showing a power conversion apparatus for driving a compressor
of the outdoor unit of FIG. 1;
FIG. 4 is a circuit diagram showing an example of the power conversion apparatus of
FIG. 3;
FIG. 5 is a block diagram showing an example of a converter controller of FIG. 3;
FIGS. 6 to 11B are views referenced to explain operation of the converter controller
of FIG. 5;
FIG. 12 is a circuit diagram showing another example of the power conversion apparatus
of FIG. 3; and
FIG. 13 is a block diagram showing the internal configuration of an example of an
inverter controller of FIG. 3.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] Reference will now be made in detail to the preferred embodiments of the present
invention, examples of which are illustrated in the accompanying drawings.
[0012] The suffixes "module" and "unit" in elements used in description below are given
only in consideration of ease in preparation of the specification and do not have
specific meanings or functions. Therefore, the suffixes "module" and "unit" may be
used interchangeably.
[0013] FIG. 1 is a view illustrating the construction of an air conditioner according to
an embodiment of the present invention.
[0014] As illustrated in FIG. 1, an air conditioner 100 according to an embodiment of the
present invention may include an indoor unit 31 and an outdoor unit 21 connected to
the indoor unit 31.
[0015] The indoor unit 31 of the air conditioner may be any one of stand type, wall mount
type, and ceiling type air conditioners. In FIG. 1, the stand type indoor unit 31
is illustrated.
[0016] The air conditioner 100 may further include at least one of a ventilator, an air
purifier, a humidifier, and a heater, which may be operatively connected to the indoor
unit and the outdoor unit.
[0017] The outdoor unit 21 includes a compressor (not shown) for compressing a refrigerant,
an outdoor heat exchanger (not shown) for performing heat exchange between the refrigerant
and outdoor air, an accumulator (not shown) for extracting a gaseous refrigerant component
from the refrigerant and supplying the extracted gaseous refrigerant component to
the compressor, and a four-way valve (not shown) for changing a flow path of the refrigerant
based on a heating operation. In addition, while the outdoor unit 21 may further include
a plurality of sensors, a valve, and an oil collector, descriptions thereof will be
omitted herein.
[0018] The outdoor unit 21 operates compressors and outdoor heat exchangers included therein
to compress the refrigerant or perform heat exchange based on setting conditions and
to supply the compressed or heat-exchanged refrigerant to the indoor unit 31. The
outdoor unit 21 may be driven according to demand of a remote control unit (not shown)
or the indoor unit 31. As a cooling/heating capacity of the air conditioner 100 varies
based on the indoor unit which is driven, the number of driven outdoor units and the
number of driven compressors installed in outdoor units may be changed.
[0019] In this case, the outdoor unit 21 supplies the compressed refrigerant to the connected
indoor unit 31.
[0020] The indoor unit 31 receives the refrigerant from the outdoor unit 21 to discharge
cool or hot air into a room. The indoor unit 31 includes an indoor heat exchanger
(not shown), an indoor fan (not shown), an expansion valve (not shown) for expanding
the refrigerant, and a plurality of sensors (not shown).
[0021] The outdoor unit 21 and the indoor unit 31 are connected to each other via communication
cables to exchange data with each other. The outdoor unit 21 and the indoor unit 31
are connected to the remote control unit (not shown) by wire or wirelessly to operate
according to control of the remote control unit (not shown).
[0022] A remote controller (not shown) is connected to the indoor unit 31 to allow a user
to input a control command for controlling the indoor unit and to receive and display
state information on the indoor unit. In this case, the remote controller may communicate
with the indoor unit in a wired or wireless manner according to how the remote controller
is connected to the indoor unit 31.
[0023] FIG. 2 is a schematic view of the outdoor unit and the indoor unit shown in FIG.
1.
[0024] Referring to FIG. 2, the air conditioner 100 is broadly divided into the indoor unit
31 and the outdoor unit 21.
[0025] The outdoor unit 21 includes a compressor 102 for compressing a refrigerant, a compressor
motor 102b for driving the compressor, an outdoor heat exchanger 104 for dissipating
heat from the compressed refrigerant, an outdoor blower 105 including an outdoor fan
105a disposed at one side of the outdoor heat exchanger 104 to accelerate heat dissipation
of the refrigerant and a motor 105b for rotating the outdoor fan 105a, an expansion
unit 106 for expanding the condensed refrigerant, a cooling/heating switching valve
110 for changing a flow path of the compressed refrigerant, and an accumulator 103
for temporarily storing the gaseous refrigerant to remove moisture and foreign particles
from the refrigerant and supplying the refrigerant of predetermined pressure to the
compressor.
[0026] The indoor unit 31 includes an indoor heat exchanger 108 disposed in a room to perform
a cooling/heating function, and an indoor blower 109 including an indoor fan 109a
disposed at one side of the indoor heat exchanger 108 to accelerate heat dissipation
of the refrigerant and an indoor fan motor 109b for rotating the indoor fan 109a.
[0027] At least one indoor heat exchanger 108 may be provided. At least one of an inverter
compressor and a constant speed compressor may be used as the compressor 102.
[0028] In addition, the air conditioner 100 may be configured as a cooler for cooling the
room or may be configured as a heat pump for cooling or heating the room.
[0029] The compressor 102 of the outdoor unit 21 of FIG. 1 may be driven by a power conversion
apparatus (200 of FIG. 3) for driving the compressor.
[0030] FIG. 3 is a block diagram showing a power conversion apparatus 200 for driving a
compressor of the outdoor unit 21 of FIG. 1, and FIG. 4 is a circuit diagram showing
an example of the power conversion apparatus 200 of FIG. 3.
[0031] Referring to the figures, the power conversion apparatus (200 of FIG. 3) for driving
the compressor may include an inverter 220 for outputting three-phase AC current to
a compressor motor 250, an inverter controller 230 for controlling the inverter 220,
a converter 210 for supplying a dc voltage to the inverter 220, a converter controller
215 for controlling the converter 210, and a dc link capacitor C between the converter
210 and the inverter 220. The power conversion apparatus 200 may further include a
dc link voltage detector B, an input voltage detector A, an input current detector
D and an output current detector E.
[0032] The power conversion apparatus 200 converts AC power received from a power system
and supplies the converted power to the compressor motor 250. The power conversion
apparatus 200 may be referred to as a compressor drive apparatus.
[0033] The power conversion apparatus 200 according to the embodiment of the present invention
divides a half-period into a plurality of periods according to the level or phase
of the input AC voltage and changes the switching frequency of a switching element
of the converter 210 in at least some of the plurality of periods. Accordingly, it
is possible to decrease switching loss and conduction loss of the switching element
of the converter. As a result, it is possible to increase the converter efficiency.
[0034] The converter 210 converts an input AC voltage into a dc voltage. The converter 210
may include a rectifier 410 and a boost converter 420. Input power based on the input
AC voltage may be referred to as Pgrid.
[0035] The rectifier 410 receives and rectifies a single-phase AC voltage 201 and outputs
a rectified voltage.
[0036] To this end, the rectifier 410 may include two pairs of upper and lower arm diodes
which are connected to each other in parallel (Da&D'a, Db&D'b in shown FIG. 4), each
pair including an upper arm diode element and a lower arm diode element which are
connected in series. That is, the upper and lower arm diodes may be connected to each
other in the form of a bridge.
[0037] The boost converter 420 includes an inductor L1 and a diode D1 connected in series
between the rectifier 410 and the inverter 220 and a switching element S1 connected
between the inductor L1 and the diode D1. The switching element S1 is turned on to
store energy in the inductor L1 and then is turned off to output the energy stored
in the inductor L1 through the diode D1.
[0038] If a low-capacity dc link capacitor C is used, the boost converter 420 may output
a voltage obtained by boosting a predetermined voltage, that is, an offset voltage.
[0039] The converter controller 215 may control turn-on timing of the switching element
S1 of the boost converter 420. Accordingly, a converter switching control signal S
cc for controlling the turn-on timing of the switching element S1 may be output.
[0040] To this end, the converter controller 215 may receive an input voltage V
s, input current I
s and a dc link voltage V
dc from the input voltage detector A, the input current detector D and the dc link voltage
detector B, respectively.
[0041] The input voltage detector A may detect the input voltage V
s from an input AC power source 201 and may be located at the previous stage of the
rectifier 410.
[0042] The input voltage detector A may include a resistor element and an operational amplifier
(OP AMP) for voltage detection. The detected input voltage V
s may be applied to the converter controller 215 in the form of a pulse type discrete
signal to generate the converter switching control signal S
cc.
[0043] On the other hand, the input voltage detector A may also detect a zero crossing point
of the input voltage.
[0044] The input current detector D may detect input current I
s from the input AC power source 201. Specifically, the input current detector D may
be disposed at the previous stage of the rectifier 410.
[0045] The input current detector D may include a current sensor, a current transformer
(CT), and a shunt resistor for current detection. The detected input current I
s may be applied to the converter controller 215 in the form of a pulse type discrete
signal to generate the converter switching control signal S
cc.
[0046] The dc voltage detector B detects dc link voltage V
dd of the dc link capacitor C. A resistor element, an OP AMP, etc. may be used to detect
power. The detected voltage V
dc of the dc link capacitor C may be applied to the converter controller 215 and the
inverter controller 230 in the form of a pulse type discrete signal. The converter
switching control signal S
cc and an inverter switching control signal S
ic may be generated based on the dc voltage V
dcof the dc link capacitor C.
[0047] The inverter 220 includes a plurality of inverter switching elements. The inverter
220 may convert the dc voltage V
dc smoothed by on/off operations of the switching elements into a three-phase AC voltage
having a predetermined frequency and output the three-phase AC voltage to the three-phase
motor 250.
[0048] Then, the inverter 220 may supply an inverter power Pinv to the motor 250 which is
a load. The inverter power Pinv is a power necessary for the motor 250 which is a
load. The inverter power may follow a necessary target power. Accordingly, in this
specification, the inverter power Pinv may have the same concept as a target power
required for the load.
[0049] Specifically, the inverter 220 may include a plurality of switching elements. For
example, the inverter 220 may include upper arm switching elements (Sa, Sb, and Sc
in shown FIG. 4) and lower arm switching elements (S'a, S'b, and S'c in shown FIG.
4), each pair of an upper arm switching element and a lower arm switching element
being connected in series and three pairs of upper and lower arm switching elements
Sa and S'a, Sb and S'b, and Sc and S'c being connected in parallel. Diodes may be
connected in anti-parallel to the respective switching elements Sa, S' a, Sb, S'b,
Sc, and S
cc.
[0050] The inverter controller 230 may output the inverter switching control signal S
ic to the inverter 220 so as to control a switching operation of the inverter 220. The
inverter switching control signal S
ic may be generated and output based on an output current i
o flowing in the motor 250, and the dc link voltage V
dcat both ends of the dc link capacitor, as a pulse width modulation (PWM) switching
control signal. The output current i
o may be detected by the output current detector E and the dc link voltage V
dc may be detected by the dc link voltage detector B.
[0051] The output current detector E may detect the output current i
o flowing between the inverter 220 and the motor 250. That is, the output current detector
E may detect current flowing in the motor 250. The output current detector E may detect
all output currents i
a, i
b, and i
c of respective phases. Alternatively, the output current detector E may detect output
currents of two phases using three-phase balance.
[0052] The output current detector E may be disposed between the inverter 220 and the motor
250. A current transformer (CT), a shunt resistor, etc. may be used for current detection.
[0053] The inverter controller 230 may include a current command generator (330 of FIG.
13), a voltage command generator (340 of FIG. 13) and a switching control signal output
unit (360 of FIG. 13), all of which will be described in detail with reference to
FIG. 10 and subsequent figures thereof.
[0054] The output inverter switching control signal S
ic may be converted into a gate drive signal in a gate drive unit (not shown) and input
to the gate of each switching element of the inverter 220. Therefore, the switching
elements Sa, S'a, Sb, S'b, Sc and S'c of the inverter 220 perform switching operation.
[0055] FIG. 5 is a block diagram showing an example of the converter controller of FIG.
3.
[0056] Referring to the figure, the converter controller 215 may include a current command
generator 720, a current controller 730 and a feed-forward compensator 740.
[0057] The current command generator 720 may synchronize the phase and shape of the input
voltage and generate a current command value I*. The current command generator 720
may include a calculator 725, a voltage controller 727 and an input voltage compensator
729.
[0058] The calculator 725 calculates a difference between a dc link voltage command value
V*
dc and a dc link voltage V
dc detected by the dc link voltage detector B and delivers the difference to the voltage
controller 727.
[0059] The voltage controller 727 may generate a current command value through PI control
based on the difference between the dc link voltage command value V*
dc and the dc link voltage V
dc.
[0060] The input voltage compensator 729 may generate a compensation current command value
for compensating for the input voltage in consideration of the phase and shape of
the input AC voltage V
s. For example, the compensation current command value |sin(ωt| may be output.
[0061] The calculator 728 may generate and output a final current command value I* based
on the current command value from the voltage controller 727 and the compensation
current command value from the input voltage compensator 729.
[0062] For example, the calculator 728 may multiply the current command value from the voltage
controller 727 by the compensation current command value |sin(ωt| and output the multiplied
value. Accordingly, a phase component may be applied.
[0063] As a result, the current command generator 720 may finally generate and output the
current command value I* based on the current command value from the voltage controller
727 and the compensation current command value from the input voltage compensator
729.
[0064] Next, the voltage command generator 730 may generate and output a voltage command
value V* based on the current command value I* from the current command generator
720 and the input current I
s detected in correspondence with the input AC voltage V
s.
[0065] The voltage command generator 730 may include a calculator 735, a current controller
737 and a calculator 739.
[0066] The calculator 735 calculates a difference between the current command value I* and
the input current I
s detected by the input current detector D and delivers the difference to the current
controller 737.
[0067] The current controller 737 may generate a voltage command value through PI control,
etc. based on the difference between the current command value I* and the input current
I
s detected by the input current detector D. The generated voltage command value may
include a signal corresponding to a duty ratio.
[0068] The feed-forward compensator 740 may perform feed-forward compensation in order to
reject disturbance including the input voltage V
s of the boost converter 420 and the dc link voltage V
dc. The feed-forward compensator 740 may generate the compensation voltage command value
corresponding to a second duty ratio in consideration of disturbance rejection.
[0069] The calculator 739 may add the voltage command value from the current controller
737 and the compensation voltage command value from the feed-forward compensator 740
and output a final voltage command value V*.
[0070] For example, the calculator 739 may add the duty ratio of the voltage command value
from the current controller 737 and the second duty ratio of the compensation voltage
command value from the feed-forward compensator 740 and output the final voltage command
value V*.
[0071] Next, a switching frequency changing unit 770 may set the switching frequency F
sw of the switching element based on the level or phase of the input AC voltage V
s.
[0072] The switching frequency changing unit 770 may set the switching frequency F
sw of the switching element based on the dc voltage and the output power based on the
dc voltage.
[0073] More specifically, the switching frequency changing unit 770 may set the switching
frequency F
sw of the switching element based on phase information θ of the input voltage detected
by the input voltage detector A and the power P calculated based on the dc link voltage
detected by the dc link voltage detector B.
[0074] For example, the switching frequency changing unit 770 may divide the half-period
of the input AC voltage V
s into a plurality of periods based on the level or phase information θ of the input
AC voltage V
s and change the switching frequency of the switching element in at least some of the
plurality of periods.
[0075] As another example, the switching frequency changing unit 770 may change the frequency
of the switching element in some periods of the half-period of the input AC voltage
V
s based on a load, that is, the calculated power P.
[0076] Various operations for changing the switching frequency of the switching frequency
changing unit 770 based on the phase information θ or the calculated power P may be
performed as follows.
[0077] For example, the converter controller 215 and, more particularly, the switching frequency
changing unit 770 may divide the half-period into the plurality of periods based on
the level or phase of the input AC voltage V
s and change the switching frequency of the switching element in at least some of the
plurality of periods.
[0078] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may set the switching frequency of the switching element in first and second
periods at both ends of the half-period of the input AC voltage V
s to be higher than the switching frequency in a third period between the first and
second periods of the half-period of the input AC voltage V
s.
[0079] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may change the switching frequency of the switching element in first and
second periods at both ends of the half-period of the input AC voltage V
s and set the switching frequency in a third period between the first and second periods
of the half-period of the input AC voltage V
s to be constant.
[0080] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may increase the switching frequency of the switching element as the load
of the output terminal of the converter 210 increases.
[0081] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may operate the switching element in a discontinuous conduction mode during
the first and second periods at both ends of the half-period of the input AC voltage
V
s and operate the switching element in a continuous conduction mode during the third
period between the first and second periods of the half-period of the input AC voltage
V
s.
[0082] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may decrease the first and second periods of the discontinuous conduction
mode as the load of the output terminal of the converter 210 increases.
[0083] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may increase the switching frequency of the switching element in the third
period as the load of the output terminal of the converter 210 increases and fix the
switching frequency of the switching element in the first and second periods.
[0084] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may divide the half-period of the voltage of the power source 201 into the
plurality of periods and control the switching element S1 of the converter 210 to
be differently driven in the first and second periods having a first switching frequency
and the third period having a second switching frequency lower than the first switching
frequency between the first and second periods.
[0085] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may change the second switching frequency of the third period according to
the load 205 of the output terminal of the converter. In particular, the converter
controller 215 and, more particularly, the switching frequency changing unit 770 may
increase the second switching frequency as the load 205 of the output terminal of
the converter increases.
[0086] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may decrease the width of the first and second periods as the load 205 of
the output terminal of the converter increases.
[0087] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may increase the width of the third period as the load 205 of the output
terminal of the converter increases.
[0088] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may further divide the half-period of the voltage of the power source 201
into a fourth period between the first and third periods and a fifth period between
the third and second periods and control the switching element of the converter to
operate at the second switching frequency in the fourth and fifth periods.
[0089] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may further divide the half-period of the voltage of the power source 201
into a fourth period between the first and third periods and a fifth period between
the third and second periods and control the switching element of the converter to
operate in the fourth and fifth periods with a third switching frequency higher than
the second switching frequency and lower than the first switching frequency.
[0090] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may further divide the half-period of the voltage of the power source 201
into a fourth period between the first and third periods and a fifth period between
the third and second periods and decrease the widths of the first and second periods
or increase the widths of the fourth and fifth periods as the load 205 of the output
terminal of the converter increases.
[0091] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may further divide the half-period of the voltage of the power source 201
into a fourth period between the first and third periods and a fifth period between
the third and second periods and increase the switching frequency of the third to
fifth periods as the load 205 of the output terminal of the converter increases.
[0092] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may control the switching frequency of the third period to be higher than
that of the fourth and fifth periods among the third to fifth periods as the load
205 of the output terminal of the converter increases.
[0093] The converter controller 215 and, more particularly, the switching frequency changing
unit 770 may change the second switching frequency or the widths of the first and
second periods according to the level of current flowing in the inductor Ll of the
converter 210.
[0094] More specifically, the converter controller 215 and, more particularly, the switching
frequency changing unit 770 may decrease the switching frequency as the level of current
flowing in the inductors L1 and L2 of the converter 210 increases. In particular,
the second switching frequency may be controlled to be lower than the first switching
frequency.
[0095] Next, the switching control signal output unit 760 may output the switching control
signal S
cc of the converter 210 based on the voltage command value V
* and the set switching frequency f
sw.
[0096] FIGS. 6 to 8 are views referenced to explain operation of the converter controller
of FIG. 5.
[0097] FIG. 6 is a diagram showing various examples of the switching mode of the converter.
[0098] First, (a) of FIG. 6 shows operation of the converter in a critical boundary conduction
mode and (b) of FIG. 6 shows operation of the converter in a continuous conduction
mode.
[0099] If the switching element of the converter is driven during the half-period of the
input voltage in the critical boundary conduction mode of (a) of FIG. 6 or the continuous
conduction mode of (b) of FIG. 6, switching loss of the switching element occurs.
[0100] In particular, upon high-speed switching, switching loss according to the switching
operation of the switching element increases.
[0101] In addition to the continuous conduction mode of (b) of FIG. 6, when the switching
element of the converter operates in the discontinuous conduction mode, switching
loss of the switching element is further reduced.
[0102] However, the discontinuous conduction mode decreases switching loss but increases
conduction loss as compared to the continuous conduction mode.
[0103] In the present invention, in order to solve such a problem, the discontinuous conduction
mode and the continuous conduction mode are used.
[0104] More specifically, the converter controller 215 may operate the switching element
in the discontinuous conduction mode having less switching loss during first and second
periods at both ends of the half-period of the input AC voltage and operate the switching
element in the continuous conduction mode having less conduction loss during the third
period between the first and second periods of the half-period of the input AC voltage.
[0105] In addition, the converter controller 215 may set the switching frequency during
the first and second periods at both ends of the half-period of the input AC voltage
to be higher than the switching frequency during the third period between the first
and second periods of the half-period of the input AC voltage, because switching loss
does not increase even when the switching frequency increases in the discontinuous
conduction mode.
[0106] FIG. 7 shows the case in which the switching mode of the converter is a mixture of
the discontinuous conduction mode and the continuous conduction mode according to
an embodiment of the present invention.
[0107] In particular, the switching element operates in the discontinuous conduction mode
having less switching loss during the first period Pa and the second period Pc at
both ends of the half-period of the input AC voltage and operates in the continuous
conduction mode having less conduction loss during the third period Pb between the
first and second periods of the half-period of the input AC voltage.
[0108] During the first and second periods at both ends of the half-period of the input
AC voltage V
s, in the discontinuous conduction mode, turn-off loss of the diode and turn-on loss
of the switching element are further decreased as compared to the continuous conduction
mode, thereby increasing converter operation efficiency.
[0109] The waveform 710 of the figure shows current flowing in the inductor L1 of FIG. 4.
[0110] In the figure, the switching frequency during the first period Pa and the second
period Pc at both ends of the half-period of the input AC voltage is f2 and the switching
frequency during the third period Pb between the first and second periods of the half
period of the input AC voltage is f1 which is lower than f2.
[0111] The half-period of the input AC voltage may be divided into a plurality of periods
and the switching frequency of the switching element may be changed in at least some
of the plurality of periods, thereby reducing switching loss and conduction loss of
the switching element of the converter. As a result, it is possible to increase converter
efficiency.
[0112] In addition, the switching frequency of the switching element in the first and second
periods at both ends of the half-period of the input AC voltage V
s may be set to be higher than that of the switching element in the third period between
the first and second periods of the half-period of the input AC voltage V
s, thereby reducing current ripple in a frequency changing period due to switching
frequency increase and reducing conduction loss of the switching element and core
loss of the reactor or the inductor. Accordingly, it is possible to increase converter
efficiency.
[0113] The converter controller 215 may decrease the first and second periods of the discontinuous
conduction mode or increase the switching frequency of the switching element in the
third period, as the load of the output terminal of the converter 210 increases. At
this time, the switching frequency of the switching element in the first and second
periods may be fixed. The increased switching frequency of the switching element in
the third period may be lower than that of the switching element in the first and
second periods.
[0114] FIG. 8 shows change in switching frequency or change in first and second periods
in the discontinuous conduction mode, according to load.
[0115] In (a) of FIG. 8, the switching element operates in the discontinuous conduction
mode during a first period P1 and a second period P5 at both ends of the half-period
of the input AC voltage V
s, operates in the continuous conduction mode during a third period P3 between the
first period P1 and the second period P5, and operates in the continuous conduction
mode during a fourth period P2 between the first period P1 and the third period P3
and a fifth period P4 between the third period P3 and the second period P5.
[0116] In (a) of FIG. 8, the switching element operates in the continuous conduction mode
during the third period P3 between the first period P1 and the second period P5 at
both ends of the input AC voltage V
s and the switching frequency of the third period P3 increases.
[0117] As the load of the output terminal of the converter 210 increases, the frequency
of the switching element in the period of the continuous conduction mode increases,
thereby decreasing switching element loss and diode loss under low load or rated load.
Accordingly, it is possible to increase converter efficiency.
[0118] In (b) of FIG. 8, as load increases, the widths of the first period P1 and the second
period P5 of the discontinuous conduction mode decrease.
[0119] Further, the widths of the fourth period P2 and the fifth period P4 of the continuous
conduction mode may decrease.
[0120] That is, as a load increases, the width of the third period P3 of the continuous
conduction mode may relatively increase.
[0121] By such period change, as the load increases, the width of the period of the discontinuous
conduction mode having more conduction loss decreases, thereby improving operation
efficiency of the converter.
[0122] As load decreases, the widths of the first period P1 and the second period P5 of
the discontinuous conduction mode may increase.
[0123] By such period change, as the load decreases, the period of the discontinuous conduction
mode having less switching loss increases, thereby improving operation efficiency
of the converter.
[0124] The converter 210 may include a buck converter, a boost converter, a buck-boost converter,
an interleaved buck converter, an interleaved boost converter or an interleaved buck-boost
converter. The above-described switching frequency change is applicable without change.
[0125] FIG. 9 shows the level of current ripple according to switching frequency within
a half-period of an input voltage.
[0126] Referring to the figure, Thf indicates the half-period of the voltage of the power
source 201 and f1 f2 and f3 respectively indicate currents flowing in the inductor
L1 of the converter 210 according to switching frequencies of 30 kHz, 60 kHz and 120
kHz.
[0127] It can be seen from the figure that current ripple is significantly generated when
the switching element of the converter 210 is driven with the switching frequency
of 30 kHz, but current ripple significantly decreases when the switching element S1
is driven at the switching frequencies of 60 kHz and 120 kHz.
[0128] In FIG. 9, current ripple is rarely changed in the middle region but current ripple
is significantly changed in the regions located at both sides of the middle region,
by switching frequency change.
[0129] In the present invention, for current ripple reduction, the converter controller
215 may divide the half-period of the voltage of the power source 201 into a plurality
of periods and control the switching element S1 of the converter 210 to differently
operate in the first and second periods having a first switching frequency and a third
period having a second switching frequency lower than the first switching frequency
between the first and second periods.
[0130] Alternatively, the converter controller 215 may further divide the half-period of
the voltage of the power source 201 into a fourth period between the first period
and the third period and a fifth period between the third period and the second period
and control the switching element of the converter to operate at the second switching
frequency in the fourth period and the fifth period.
[0131] FIGS. 10A to 11B show change in switching frequency or change in period width, according
to load.
[0132] First, FIG. 10A shows the case in which the half-period of the voltage of the power
source 201 is divided into a plurality of periods, that is, first and second periods
Pa1 and Pa5 having a first switching frequency fsa1 and third periods Pa2, Pa3 and
Pa4 having a second switching frequency fsa2 lower than the first switching frequency
fsa1 between the first and second periods Pa1 and Pa4.
[0133] As shown in FIG. 10A, the converter controller 215 may divide the half-period of
the voltage of the power source 201 into a plurality of periods and control the switching
element to operate in the first and second periods Pa1 and Pa5 having the first switching
frequency fsa1 and third periods Pa2, Pa3 and Pa4 having the second switching frequency
fsa2 lower than the first switching frequency fsa1 between the first and second periods
Pa1 and Pa5.
[0134] That is, as shown in (b) of FIG. 10A, the converter controller 215 may control the
switching element S1 of the converter 210 to be switched at the first switching frequency
fsa1 in the first and second periods Pa1 and Pa5 and to be switched at the second
switching frequency fsa2 in the third periods Pa2, Pa3 and Pa4.
[0135] Next, the converter controller 215 may change the second switching frequency of the
third periods according to the load 205 of the output terminal of the converter. In
particular, the converter controller 215 may control increase in the second switching
frequency fsb2 as the load 205 of the output terminal of the converter increases,
as shown in FIG. 10B.
[0136] That is, the converter controller 215 may control the switching element S1 of the
converter 210 to be switched at the first switching frequency fsbl in the first and
second periods Pb1 and Pb5 and to be switched at the second switching frequency fsb2
in the third periods Pb2, Pb3 and Pb4, between a waveform i
Lix and a waveform i
Lib.
[0137] Referring to FIG. 10B, it can be seen that the second switching frequency fsb2 of
FIG. 10B is higher than the second switching frequency fsa2 of FIG. 10A.
[0138] Since the switching frequency of the third period having relatively high current
ripple increases according to the load 205 of the output terminal of the converter,
it is possible to improve switching efficiency.
[0139] As the load 205 of the output terminal of the converter increases, as shown in FIG.
10B, the converter controller 215 may control the decrease in the widths of the first
period P1b and the second period Pb5.
[0140] It can be seen that the widths of the first period Pb1 and the fifth period Pb5 of
FIG. 10B are less than those of the first period Pa1 and the second period Pa5 of
FIG. 10A.
[0141] The converter controller 215 may control increase in the widths of the third periods
Pb2, Pb3 and Pb4 as the load 205 of the output terminal of the converter increases,
as shown in FIG. 10B.
[0142] It can be seen that the widths of the third period Pb2, Pb3 and Pb4 of FIG. 10B are
greater than those of the third periods Pa2, Pa3 and Pa4 of FIG. 10A.
[0143] The converter controller 215 may further divide the half-period of the voltage of
the power source 201 into a fourth period Pc2 between a first period Pc1 and a third
period Pc3 and a fifth period Pc4 between the third period Pc3 and a second period
Pc5 as shown in FIG. 10C and control the switching element S1 of the converter 210
at a third switching frequency fsc3 higher than the second switching frequency fsc2
and lower than the first switching frequency fscl in the fifth period Pc2 and the
fifth period Pc4.
[0144] Referring to FIG. 10C, it can be seen that the third switching frequency fsc3 of
FIG. 10C is higher than the second switching frequency fsc2.
[0145] Since the switching frequency in the fourth period Pc2 and the fifth period Pc4 having
relatively high current ripple increases, it is possible to improve switching efficiency.
[0146] Referring to FIG. 10C, it can be seen that the second switching frequency fsc2 of
FIG. 10C is higher than the second switching frequency fsb2 of FIG. 10B.
[0147] The converter controller 215 may control decrease in the widths of the first period
Pc1 and the second period Pc5 as the load 205 of the output terminal of the converter
increases.
[0148] It can be seen that the widths of the first period Pc1 and the second period Pc5
of FIG. 10C are less than those of the first period Pb1 and the second period Pb5
of the FIG. 10B.
[0149] The converter controller 215 may further divide the half-period of the voltage of
the power source 201 into the fourth period Pc2 between the first period Pc1 and the
third period Pc3 and the fifth period Pc4 between the third period Pc3 and the second
period Pc5 and control increase in the widths of the fourth period Pc2 and the fifth
period Pc4 as the load 205 of the output terminal of the converter increases, as shown
in FIG. 10C.
[0150] The converter controller 215 may further divide the half-period of the voltage of
the power source 201 into the fourth period Pc2 between the first period Pc1 and the
third period Pc3 and the fifth period Pc4 between the third period Pc3 and the second
period Pc5 and control increase in the switching frequency of the third to fifth periods
Pc2, Pc3 and Pc4 as the load 205 of the output terminal of the converter increases,
as shown in FIG. 10C.
[0151] That is, as compared to FIG. 10B, the switching frequency of the third to fifth periods
Pc2, Pc3 and Pc4 of FIG. 10C may increase, such that switching efficiency can be improved
in spite of load increase.
[0152] The converter controller 215 may control the switching frequency of the third period
Pc3 of the third to fifth periods Pc2, Pc3 and Pc4 to be higher than that of the fourth
and fifth periods as the load 205 of the output terminal of the converter increases.
[0153] The switching frequency of the third period Pc3 having relatively low current ripple
may increase, thereby improving switching efficiency.
[0154] The converter controller 215 may change the second switching frequency or the widths
of the first period and the second period according to the level of current flowing
in the inductors L1 and L2 of the converter 210.
[0155] More specifically, the converter controller 215 may control decrease in the switching
frequency as the level of current flowing in the inductor L1 of the converter 210
increases. In particular, the second switching frequency may be lower than the first
switching frequency.
[0156] FIG. 11A shows the case in which the switching element operates in the discontinuous
conduction mode during a first period T1 and a second period T5 at both ends of the
half-period of the input AC voltage V
s and operates the continuous conduction mode during a third period T3, a fourth period
T2 and a fifth period T4 between the first period T1 and the second period T5.
[0157] Unlike the figure, the switching element may operate in the continuous conduction
mode in the fourth period P2 between the first period P1 and the third period P3 and
the fifth period P5 between the third period P3 and the second period P2.
[0158] In FIG. 11A, the switching element S1 of the converter 210 may be controlled to be
switched between a waveform i
Liy and a waveform i
Liz.
[0159] FIG. 11B shows the case in which the switching element S1 of the converter 210 is
controlled to operate at a first switching frequency fsd1 in the first period T1 and
the second period T5 of the half-period of the voltage of the power source 201, to
operate at a second switching frequency fsd2 lower than the first switching frequency
fsd1 in the third period T3 between the first period T1 and the second period T5 and
to operate at a third switching frequency fsc3 higher than the second switching frequency
fsc2 and lower than the first switching frequency fscl in the fourth period T2 between
the first period T1and the third period T3 and the fifth period T4 between the third
period T3 and the second period T5.
[0160] The converter controller 415 may change the switching frequency in the first period
T1 and the second period T5 to select a maximum frequency, which is a tradeoff between
conduction loss and switching loss, as an optimal frequency.
[0161] The converter controller 415 may select a minimum frequency satisfying an input current
harmonic criterion because current ripple flowing in the inductor L1 is highest in
the fourth period T2 and the fifth period T4.
[0162] The converter controller 415 may select a low frequency because the current ripple
flowing in the inductor L1 is high and the increment of ripple according to frequency
decrease is lowest as shown in FIG. 9, in the third period T3. However, a frequency
higher than that of those of the fourth period T2 and the fifth period T4 may be selected.
[0163] The converter 210 may include a buck converter, a boost converter, a buck-boost converter,
an interleaved buck converter, an interleaved boost converter or an interleaved buck-boost
converter. The above-described switching frequency change is applicable without change.
[0164] FIG. 12 is a circuit diagram showing another example of the power conversion apparatus
of FIG. 3.
[0165] Referring to the figure, the power conversion apparatus of FIG. 12 may include interleaved
converters 420a and 420b and, more particularly, interleaved boost converters 420a
and 420b.
[0166] That is, the converter 210 includes a rectifier 410a and the interleaved boost converters
420a and 420b.
[0167] The rectifier 410a receives and rectifies a single-phase AC voltage of the power
source 201 and outputs the rectified voltage.
[0168] To this end, the rectifier 410a may include two pairs of upper and lower arm diodes
connected to each other in parallel (Da&Dc, Db&Dd), each pair including an upper arm
diode Da or Db and a lower arm diode Dc or Dd connected in series. That is, the upper
and lower arm diodes may be connected to each other in the form of a bridge.
[0169] The first boost converter 420a and the second boost converter 420b are connected
to each other in parallel and are disposed between the rectifier 410a and the capacitor
C.
[0170] The first boost converter 420a may include a first diode D1 having one end connected
to the capacitor C, a first inductor L1 connected between the first diode D1 and the
rectifier 410, and a first boost switching element S1 connected to the first inductor
L1 and the first diode D1 in parallel.
[0171] The second boost converter 420b may include a second diode D2 having one end connected
to the capacitor C, a second inductor L2 connected between the second diode D2 and
the rectifier 410, and a second boost switching element S2 connected to the second
inductor L2 and the second diode D2 in parallel.
[0172] A first current detector F1 may detect current i
L1 flowing in the first inductor L1 of the first boost converter 420a and a second current
detector F2 may detect current i
L2 flowing in the second inductor L2 of the second boost converter 420b. To this end,
a current transformer (CT), a shunt resistor, etc. may be used as the first and second
current detectors F1 and F2. The detected inductor currents i
L1 and i
L2 may be input to the converter controller 415 in the form of pulse type discrete signals.
[0173] The converter controller 415 may generate and output a first converter switching
control signal S
cc1 for controlling the first boost converter 420a based on the detected current i
L1, the dc link voltage V
dc and the input voltage V
s and generate and output a second converter switching control signal S
cc2 for controlling the second boost converter 420b based on the detected current i
L2, the dc link voltage V
dc and the input voltage V
s.
[0174] FIG. 13 is a block diagram showing the internal configuration of an example of the
inverter controller of FIG. 3.
[0175] Referring to FIG. 13, the inverter controller 230 may include an axis transformation
unit 310, a speed calculator 320, a current command generator 330, a voltage command
generator 340, an axis transformation unit 350 and a switching control signal output
unit 360.
[0176] The axis transformation unit 310 receives and transforms three-phase currents i
a, i
b, i
e detected by the output current detector E into two-phase currents i
α and i
β of a stationary coordinate system.
[0177] The axis transformation unit 310 may transform two-phase currents i
α and i
β of the stationary coordinate system into two-phase currents i
d and i
q of a rotating coordinate system.
[0178] The speed calculator 320 may output a calculated position θ̂
r, and a calculated speed ω̂
r based on the two-phase currents i
α and i
β of the stationary coordinate system transformed by the axis transformation unit 310.
[0179] The current command generator 330 generates a current command value i*
q based on the calculated speed ω
r and a speed command value ω*
r. For example, the current command generator 330 may perform PI control in a PI controller
335 based on a difference between the calculated speed ω̂
r and the speed command value ω*
r and generate the current command value i*
q. Although a q-axis current command value i*
q is shown as the current command value in the figure, a d-axis current command value
i*
d may also be generated unlike the figure. The value of the d-axis current command
value i*
d may be set to 0.
[0180] The current command generator 330 may further include a limiter (not shown) for limiting
the level of the current command value i*
q not to exceed an allowable range.
[0181] Next, the voltage command generator 340 generates d-axis and q-axis voltage command
values v*
d and v*
q based on the d-axis and q-axis currents i
d and i
q transformed into the two-phase rotating coordinate system by the axis transformation
unit and the current command values i*
d and i*
q from the current command generator 330. For example, the voltage command generator
340 may perform PI control in the PI controller 344 based on a difference between
the q-axis current iq and the q-axis current command i*
q and generate a q-axis voltage command value v*
q. In addition, the voltage command generator 340 may perform PI control in the PI
controller 348 based on a difference between the d-axis current i
d and the d-axis current command i*
d and generate a d-axis voltage command value v*
d. The voltage command generator 340 may further include a limiter (not shown) for
limiting the level of the d-axis and q-axis voltage command values v*
d and v*
q not to exceed an allowable range.
[0182] The generated d-axis and q-axis voltage command values v*
d and v*
q are input to the axis transformation unit 350.
[0183] The axis transformation unit 350 receives the position θ̂
r calculated by the speed calculator 320 and the d-axis and q-axis voltage command
values v*
d and v*
q and performs axis transformation.
[0184] First, the axis transformation unit 350 transforms a two-phase rotating coordinate
system into a two-phase stationary coordinate system. At this time, the position θ̂
r calculated by the speed calculator 320 may be used.
[0185] The axis transformation unit 350 transforms a two-phase stationary coordinate system
into a three-phase stationary coordinate system. Through such transformation, the
axis transformation unit 1050 outputs three-phase output voltage command values v*
a, v*
b and V*
c.
[0186] The switching control signal output unit 360 generates and outputs an inverter switching
control signal S
ic according to a pulse width modulation (PWM) method based on the three-phase output
voltage command values v*
a, v*
b and V*
c.
[0187] The output inverter switching control signal S
ic may be converted into a gate drive signal by a gate drive unit (820a or 820b of FIG.
9a or 9b) and input to the gate of each switching element of the inverter 420. Accordingly,
switching operation of the switching elements Sa, S'a, Sb, S'b, Sc and S'c of the
inverter 420 may be performed.
[0188] According to an embodiment of the present invention, the power conversion apparatus
and the air conditioner including the same include a converter including a switching
element and configured to convert an input alternating current (AC) voltage into a
direct current (DC) voltage and to output the DC voltage, and a controller configured
to control the converter. The controller divides a half-period of the input AC voltage
into a plurality of periods according to a level or phase of the input AC voltage
and changes a switching frequency of the switching element in at least some of the
plurality of periods, thereby reducing switching loss and conduction loss of the switching
element of the converter. As a result, it is possible to increase converter efficiency.
[0189] In particular, the converter controller operates the switching element in the discontinuous
conduction mode during the first and second periods at both ends of the half-period
of the input AC voltage V
s and operates the switching element in the continuous conduction mode during the third
period between the first and the second period of the half-period of the input AC
voltage V
s, and sets the switching frequency of the switching element in the first and second
periods at both ends of the half-period of the input AC voltage V
s to be higher than that of the switching element in the third period between the first
and second periods of the half-period of the input AC voltage V
s, thereby reducing current ripple in a frequency changing period due to switching
frequency increase and reducing conduction loss of the switching element and core
loss of the reactor or the inductor. Accordingly, it is possible to increase converter
efficiency.
[0190] In particular, during the first and second periods at both ends of the half-period
of the input AC voltage V
s, in the discontinuous conduction mode, turn-off loss of the diode and turn-on loss
of the switching element are further decreased as compared to the continuous conduction
mode, thereby increasing converter efficiency.
[0191] As the load of the output terminal of the converter increases, the converter controller
may control decrease in the first and second periods of the continuous conduction
mode or increase in the frequency of the switching element in the third period, thereby
decreasing switching element loss and diode loss under low load or rated load. Accordingly,
it is possible to increase converter efficiency.
[0192] The converter controller may divide the half-period of the input voltage into a plurality
of periods and control the switching element of the converter to be differently driven
in the first and second periods having a first switching period and a third period
having a second switching frequency lower than the first switching frequency between
the first and second periods, thereby reducing switching loss and conduction loss
of the switching element of the converter. As a result, it is possible to increase
converter efficiency.
[0193] As the load of the output terminal of the converter increases, the converter controller
may control increase in the second switching frequency or decrease in the widths of
the first period and the second period or control increase in the width of the third
period so as to decrease the amount of current ripple flowing in the converter, thereby
reducing switching and conduction loss of the switching element of the converter.
As a result, it is possible to increase converter efficiency.
[0194] The power conversion apparatus and the air conditioner including the same according
to the present invention should not be limited to configurations and methods of the
above-described embodiments, and all or some of the embodiments may be selectively
combined with one another to achieve various alterations.
[0195] The power conversion apparatus or the air conditioner including the same according
to the present invention may be implemented as code that can be written to a processor-readable
recording medium and can thus be read by a processor. The processor-readable recording
medium may be any type of recording device in which data can be stored in a processor-readable
manner. Examples of the computer-readable recording medium include a ROM, a RAM, a
CD-ROM, a magnetic tape, a floppy disk, optical data storage, and a carrier wave (e.g.,
data transmission over the Internet). The computer-readable recording medium may be
distributed over a plurality of computer systems connected to a network so that computer-readable
code is written thereto and executed therefrom in a decentralized manner. Functional
programs, code, and code segments to realize the embodiments herein can be construed
by one of ordinary skill in the art.
[0196] Although the preferred embodiments of the present invention have been disclosed for
illustrative purposes, those skilled in the art will appreciate that various modifications,
additions and substitutions are possible, without departing from the scope and spirit
of the invention as disclosed in the accompanying claims. Such modifications should
not be individually understood from the technical spirit or prospect of the present
invention.