BACKGROUND OF THE INVENTION
[0001] The present invention relates to a drafting device for a spinning frame that spins
a strand of yarn while changing the combination ratio of a first roving and a second
roving.
[0002] For example, International Publication No.
WO2015/033811 discloses such type of drafting device. As shown in Figs. 16 and 17, a drafting device
100 includes front rollers 101, middle apron pairs 102, and back apron pairs 103.
The middle apron pairs 102 and the back apron pairs 103 are located at the rear of
the front rollers 101. Each middle apron pair 102 feeds a first roving S11 to the
front rollers 101. Each back apron pair 103 feeds a second roving S12 to the front
rollers 101. The two apron pairs are arranged in two rows at the rear of the front
rollers 101.
[0003] The front rollers 101 include a front bottom roller 101a and front top rollers 101b.
Each middle apron pair 102 includes a middle bottom apron 104 and a middle top apron
105. The middle bottom apron 104 runs around a tensor bar 106, a middle bottom roller
107, and a tensioner 108. The middle top apron 105 runs around a middle top roller
109 and a tensioner 111 of an apron cradle 110.
[0004] Each back apron pair 103 includes a back bottom apron 112 and a back top apron 113.
The back bottom apron 112 runs around the tensor bar 106, a back bottom roller 114,
and the tensioner 108. The back bottom apron 112, which shares the tensor bar 106
and the tensioner 108 with the middle bottom apron 104, runs around the back bottom
roller 114 passing by the circumference of the middle bottom roller 107.
[0005] The back top apron 113 runs around a back top roller 115 and the tensioner 111 of
the apron cradle 110. The back top apron 113, which shares the tensioner 111 with
the middle top apron 105, runs around the back top roller 115 passing by the circumference
of the middle top roller 109.
[0006] The first roving S11 is fed to the middle apron pair 102 and then drafted into a
fleece between the front rollers 101 and the middle apron pair 102. The second roving
S12 is fed to the back apron pair 103 and then drafted into a fleece between the front
rollers 101 and the back apron pair 103. The fleece is discharged from the front rollers
101 and then twisted into a strand of yarn.
[0007] The second roving S12 fed to the back apron pair 103 is formed by fibers. Some of
the fibers are not held by any roller between a position where fibers are held by
the front bottom roller 101 a and the front top roller 101 b and a position where
fibers are held by the back bottom roller 114 and the back top roller 115. Some of
such fibers are tangled with fibers that are held by the front bottom roller 101 a
and the front top roller 101 b and pulled by the fibers held by the front bottom roller
101 a and the front top roller 101 b. This may separate fibers from the second roving
S12 and break the second roving S12 between the holding position of the front bottom
roller 101 a and the front top roller 101b and the holding position of the back bottom
roller 114 and the back top roller 115.
[0008] In this regard, the contact pressure between the back bottom apron 112 and the back
top apron 113 may be increased by reducing the clearance between the tensor bar 106
and the tensioner 111 of the apron cradle 110. This limits the separation of fibers
from the second roving S12 and the breaking of the second roving S12 between the holding
position of the front bottom roller 101a and the front top roller 101b and the holding
position of the back bottom roller 114 and the back top roller 115.
[0009] However, when the clearance is reduced between tensor bar 106 and the tensioner 111
of the apron cradle 110, the contact pressure between the middle bottom apron 104
and the middle top apron 105 is also increased. This hinders the feeding of fibers
that form the first roving S11, which is fed to the middle apron pair 102, and are
held by the front bottom roller 101 a and the front top roller 101 b. Thus, the drafting
of the first roving S11 is hindered between the front rollers 101 and the middle apron
pair 102.
SUMMARY OF THE INVENTION
[0010] It is an object of the present invention to provide a drafting device for a spinning
frame that limits breaking of a second roving fed to a back apron pair while facilitating
drafting of a first roving fed to a middle apron pair.
[0011] To solve the above problem, a first aspect of the present invention is a drafting
device for a spinning frame that spins a strand of yarn while changing a combination
ratio of a first roving and a second roving. The drafting device includes front rollers
including a front bottom roller and a front top roller, middle rollers including a
middle bottom roller and a middle top roller, back rollers including a back bottom
roller and a back top roller, a middle apron pair that feeds the first roving to the
front rollers, and a back apron pair that feeds the second roving to the front rollers.
The middle apron pair includes a middle bottom apron that runs around the middle bottom
roller and a middle top apron that runs around the middle top roller. The middle top
apron is driven by the middle bottom roller while pressed by the middle bottom apron.
The back apron pair includes a back bottom apron that runs around the back bottom
roller and a back top apron that runs around the back top roller. The back top apron
is driven by the back bottom roller while pressed by the back bottom apron. The drafting
device includes a contact pressure adjustment portion that increases a contact pressure
between the back bottom apron and the back top apron in at least a portion of the
back apron pair without changing a contact pressure between the middle bottom apron
and the middle top apron.
[0012] Other aspects and advantages of the invention will become apparent from the following
description, taken in conjunction with the accompanying drawings, illustrating by
way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The invention, together with objects and advantages thereof, may best be understood
by reference to the following description of the presently preferred embodiments together
with the accompanying drawings in which:
Fig. 1 is a schematic perspective view showing one embodiment of a drafting device
according to the present invention;
Fig. 2 is a schematic cross-sectional view of the drafting device;
Fig. 3 is a schematic perspective view of a middle trumpet member;
Fig. 4 is a cross-sectional view of the middle trumpet member;
Fig. 5A is an exploded perspective view showing a modified example of a middle trumpet
member and a pressing member;
Fig. 5B is a schematic perspective view of the middle trumpet member;
Fig. 6 is a cross-sectional view of the middle trumpet member;
Fig. 7 is a schematic perspective view showing a modified example of a tensor bar;
Fig. 8 is a side view of the tensor bar;
Fig. 9 is a schematic perspective view showing a modified example of a tensor bar;
Fig. 10 is a schematic perspective view showing a modified example of a middle top
roller;
Fig. 11A is a schematic diagram showing a state when a pressing member is not coupled
to the middle top roller;
Fig. 11B is a schematic diagram showing a state when the pressing member is coupled
to the middle top roller;
Fig. 12 is a schematic perspective view showing a portion of a modified example of
a drafting device;
Fig. 13 is a cross-sectional view showing a modified example of a middle trumpet member;
Fig. 14 is a cross-sectional view showing a modified example of a middle trumpet member;
Fig. 15A and 15B are cross-sectional views showing modified examples of a middle trumpet
member;
Fig. 16 is a schematic perspective view of a prior art drafting device; and
Fig. 17 is a schematic cross-sectional view of the prior art drafting device.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] One embodiment of a drafting device for a spinning frame will now be described with
reference to Figs. 1 to 4.
[0015] Referring to Figs. 1 and 2, a drafting device 10 includes front rollers 11, middle
rollers 12 located at the rear of the front rollers 11, and back rollers 13 located
at the rear of the middle rollers 12. The drafting device 10 is of a three-roller
configuration. The front rollers 11 include a front bottom roller 11 a and front top
rollers 11 b. Each middle roller 12 includes a middle bottom roller 12a and a middle
top roller 12b. Each back roller 13 includes a back bottom roller 13a and a back top
roller 13b. The drafting device 10 includes middle apron pairs 14, which feed a first
roving S1 to the front rollers 11, and back apron pairs 15, which feed a second roving
S2 to the front rollers 11. The drafting device 10 includes apron pairs in two rows
so that two kinds of roving are fed to the common front rollers 11.
[0016] The front bottom roller 11a is supported by a roller stand (not shown). The front
top rollers 11 b are supported by a weighting arm 16, which is located above the middle
top rollers 12b and the back top rollers 13b, with a support arm 17. The drafting
device 10 is of a two-spindle integrated type and includes top rollers such as the
front top rollers 11 b at opposite sides of the weighting arm 16.
[0017] Each middle apron pair 14 includes a middle bottom apron 14a and a middle top apron
14b. The middle bottom apron 14a runs around the middle bottom roller 12a, a tensor
bar 20, and a tensioner 21. The tensor bar 20 and the tensioner 21 are located between
the front rollers 11 and the middle roller 12. The middle top apron 14b runs around
the middle top roller 12b and an apron cradle 22, which is located between the front
rollers 11 and the middle roller 12. The middle top apron 14b is driven by the middle
bottom roller 12a while pressed by the middle bottom apron 14a.
[0018] Each back apron pair 15 includes a back bottom apron 15a and a back top apron 15b.
The back bottom apron 15a runs around the back bottom roller 13a, the tensor bar 20,
and the tensioner 21. Thus, the middle bottom apron 14a and the back bottom apron
15a both run around the tensor bar 20 and the tensioner 21. The back bottom apron
15a runs around the back bottom roller 13a passing by the circumference of the middle
bottom roller 12a.
[0019] The back top apron 15b runs around the back top roller 13b and the apron cradle 22.
Thus, the middle top apron 14b and the back top apron 15b both run around the apron
cradle 22. The back top apron 15b runs around the back top roller 13b passing by the
circumference of the middle top roller 12b. The back top apron 15b is driven by the
back bottom roller 13a while pressed by the back bottom apron 15a.
[0020] A support bar 18 extends along the middle rollers 12 and the back rollers 13 between
the middle rollers 12 and the back rollers 13. Middle trumpet members 30 are coupled
to the support bar 18. Thus, the middle trumpet members 30 are located between the
middle rollers 12 and the back rollers 13. Additionally, a support bar 19 is located
at the rear of the back rollers 13. Back trumpets 19a are coupled to the support bar
19. Each back trumpet 19a guides the second roving S2 to the corresponding back apron
pair 15.
[0021] As shown in Fig. 3, the middle trumpet member 30 includes an oblong tetragonal coupling
portion 31. The coupling portion 31 includes a rear surface 31 a, which is in contact
with the support bar 18. When the longitudinal direction of the coupling portion 31
conforms to the longitudinal direction of the support bar 18, the coupling portion
31 is coupled to the support bar 18.
[0022] The coupling portion 31 includes an upper edge that is formed integrally with a tetragonal
tubular middle trumpet 32. The middle trumpet 32 guides the first roving S1 to the
corresponding middle apron pair 14. The middle trumpet 32 is located on a first end
of the coupling portion 31. The middle trumpet 32 includes a feed port 32a, to which
the first roving S1 is fed, and a discharge port 32b, which discharges the first roving
S1. The feed port 32a and the discharge port 32b open in directions orthogonal to
each other.
[0023] Additionally, the upper edge of the coupling portion 31 is formed integrally with
a plate-shaped back apron pair guide 33, which guides the back apron pair 15. Thus,
the middle trumpet member 30 includes the middle trumpet 32 and the back apron pair
guide 33. The back apron pair guide 33 is located on a second end of the coupling
portion 31. The back apron pair guide 33 includes a flat guide surface 33a opposed
to the middle trumpet 32. The back apron pair 15 runs between the middle trumpet 32
and the guide surface 33a of the back apron pair guide 33 as guided by the guide surface
33a.
[0024] As shown in Fig. 4, the support bar 18 is provided with a female-threaded hole 18a.
The coupling portion 31 is provided with a screw insertion hole 31 h. When a screw
35 is inserted through the screw insertion hole 31 h and fitted into the female-threaded
hole 18a, the coupling portion 31 is coupled to the support bar 18.
[0025] The upper edge of the coupling portion 31 includes a portion between the middle trumpet
32 and the back apron pair guide 33 defining a pressing portion 31f. The pressing
portion 31f presses the back bottom apron 15a to the back top apron 15b. As indicated
by arrow X1 in Fig. 4, the pressing portion 31f is inclined toward a direction in
which the back apron pair 15 runs relative to the lateral direction of the coupling
portion 31. The pressing portion 31f partially increases the contact pressure between
the back bottom apron 15a and the back top apron 15b by pressing the back bottom apron
15a and the back top apron 15b. However, the contact pressure between the middle bottom
apron 14a and the middle top apron 14b does not change. Thus, the pressing portion
31f functions to increase the contact pressure between the back bottom apron 15a and
the back top apron 15b in at least a portion of the back apron pair 15 without changing
the contact pressure between the middle bottom apron 14a and the middle top apron
14b. The pressing portion 31f, which functions as a contact pressure adjustment portion,
is located between the middle roller 12 and the back roller 13.
[0026] Referring to Fig. 1, the first roving S1 is fed from a first roving winding, which
is suspended from a creel (not shown), through the middle trumpet 32 and to the middle
apron pair 14. Also, the second roving S2 is fed from a second roving winding, which
is suspended from a creel (not shown), through the back trumpet 19a and to the back
apron pair 15.
[0027] The first roving S1 is fed to the middle apron pair 14 and drafted into a fleece
between the front rollers 11 and the middle apron pair 14. Subsequently, the fleece
formed from the first roving S1 is guided to a snail wire (not shown) and a traveler
(not shown) and wound around a bobbin. The second roving S2 is fed to the back apron
pair 15 and drafted into a fleece between the front rollers 11 and the back apron
pair 15. Subsequently, the fleece formed from the second roving S2 is guided to the
snail wire (not shown) and the traveler (not shown) and wound around the bobbin.
[0028] When the first roving S1 and the second roving S2 are simultaneously fed, the three
bottom rollers, namely, the front bottom roller 11 a, the middle bottom roller 12a,
and the back bottom roller 13a are all driven. The first roving S1 is fed from the
middle trumpet 32 and drafted into a first fleece between the front rollers 11 and
the middle apron pair 14. The second roving S2 is fed from the back trumpet 19a and
drafted into a second fleece between the front rollers 11 and the back apron pair
15. The first fleece and the second fleece are fed from the front rollers 11 and then
twisted into a strand of yarn.
[0029] A spinning condition may change from a state in which the first roving S1 and the
second roving S2 are simultaneously fed to a state in which only one of the first
roving S1 and the second roving S2 is fed. In such a case, when stopping the feeding
of a roving, the apron pair corresponding to the roving is deactivated. For example,
when stopping the feeding of the first roving S1, the middle bottom roller 12a is
deactivated. The deactivation of the middle bottom roller 12a deactivates the middle
bottom apron 14a. At the same time, the middle top apron 14b is also deactivated.
This deactivates the middle apron pair 14. When the middle apron pair 14 is deactivated,
the first roving S1 is broken between the middle apron pair 14 and the front rollers
11 during spinning. When starting to feed the first roving S1 again, the middle bottom
roller 12a is activated. This activates the middle apron pair 14. Thus, the first
roving S1 is smoothly drafted between the front rollers 11 and the middle apron pair
14.
[0030] When stopping the feeding of the second roving S2, the back bottom roller 13a is
deactivated. The deactivation of the back bottom roller 13a deactivates the back bottom
apron 15a. At the same time, the back top apron 15b is deactivated. This deactivates
the back apron pair 15. When the back apron pair 15 is deactivated, the second roving
S2 is broken between the back apron pair 15 and the front rollers 11 during spinning.
When starting to feed the second roving S2 again, the back bottom roller 13a is activated.
This activates the back apron pair 15. Thus, the second roving S2 is smoothly drafted
between the front rollers 11 and the back apron pair 15.
[0031] During spinning, the combination ratio of the first roving S1 and the second roving
S2, which form two kinds of rovings, is changed by controlling the activation and
deactivation of the middle apron pair 14 and the back apron pair 15. This continuously
spins a strand of target yarn.
[0032] In one example, when spinning slub yarn, the activation and deactivation of the middle
apron pair 14 and the back apron pair 15 are controlled so that one of the first roving
S1 and the second roving S2 is continuously fed while the other roving is intermittently
fed. In one example, when the first roving S1 and the second roving S2 have different
colors, the activation and deactivation of the middle apron pair 14 and the back apron
pair 15 are controlled so that the first roving S1 and the second roving S2 are alternately
fed. This spins yarn in which portions having different colors continuously alternate.
The slub yarn may be set to have any thickness, any length, any interval, and any
color combination ratio. When the middle bottom roller 12a and the back bottom roller
13a are activated in accordance with the above setting, desired yarn may be spun.
[0033] The operation of the present embodiment will now be described.
[0034] Some of fibers forming the second roving S2, which is fed to the back apron pair
15, are not held by any roller between the holding position of the front bottom roller
11 a and the front top roller 11 b and the holding position of the back bottom roller
13a and the back top roller 13b. Some of such fibers are tangled with fibers that
are held by the front bottom roller 11 a and the front top roller 11 b and pulled
by the fibers held by the front bottom roller 11 a and the front top roller 11 b.
This may separate fibers from the second roving S2 and break the second roving S2
between the holding position of the front bottom roller 11 a and the front top roller
11 b and the holding position of the back bottom roller 13a and the back top roller
13b.
[0035] In this regard, in the present embodiment, the pressing portion 31f increases the
contact pressure between the back bottom apron 15a and the back top apron 15b in at
least a portion of the back apron pair 15 by pressing the back bottom apron 15a to
the back top apron 15b. This limits the separation of fibers from the second roving
S2 and the breaking of the second roving S2 between the holding position of the front
bottom roller 11 a and the front top roller 11 b and the holding position of the back
bottom roller 13a and the back top roller 13b.
[0036] The present embodiment has the advantages described below.
- (1) The drafting device 10 includes the pressing portions 31f. Each pressing portion
31f functions as a contact pressure adjustment portion that increases the contact
pressure between the back bottom apron 15a and the back top apron 15b in at least
a portion of the back apron pair 15 without changing the contact pressure between
the middle bottom apron 14a and the middle top apron 14b. In this configuration, the
contact pressure between the middle bottom apron 14a and the middle top apron 14b
will not be increased in accordance with the contact pressure between the back bottom
apron 15a and the back top apron 15b. Thus, the contact pressure between the middle
bottom apron 14a and the middle top apron 14b does not increase. This does not hinder
the feeding of the fibers of the first roving S1 that are held by the front bottom
roller 11 a and the front top roller 11 b. Additionally, as compared to a configuration
that does not include the pressing portions 31f, the separation of fibers from the
second roving S2 and the breaking of the second roving S2 are limited between the
holding position of the front bottom roller 11 a and the front top roller 11 b and
the holding position of the back bottom roller 13a and the back top roller 13b. Therefore,
the breaking of the second roving S2, which is fed to the back apron pair 15, is controlled
while facilitating the drafting of the first roving S1, which is fed to the middle
apron pair 14.
- (2) The pressing portion 31f is located between the middle roller 12 and the back
roller 13. Thus, the position where the pressing portion 31f increases the contact
pressure between the back bottom apron 15a and the back top apron 15b may be separated
from the front rollers 11 more than when the pressing portion 31f is located between
the front rollers 11 and the middle roller 12. This prevents a situation in which
the feeding of the second roving S2 held by the front bottom roller 11 a and the front
top roller 11 b is hindered due to the contact pressure between the back bottom apron
15a and the back top apron 15b that is increased by the pressing portion 31f.
- (3) The pressing portion 31f is arranged on the middle trumpet member 30. The middle
trumpet member 30 is located between the middle roller 12 and the back roller 13.
Thus, a support member for arranging the pressing portion 31f on the middle trumpet
member 30 does not need to be separately arranged between the middle roller 12 and
the back roller 13. This simplifies the entire structure of the device.
- (4) When the pressing portion 31f and the middle trumpet member 30 are separate members,
a task for coupling the pressing portion 31f to the middle trumpet member 30 is necessary.
In this regard, in the present embodiment, the pressing portion 31f is formed integrally
with the middle trumpet member 30. This configuration eliminates the need of the task
for coupling the pressing portion 31f to the middle trumpet member 30. Thus, the coupling
efficiency is improved. Also, the number of components is reduced.
- (5) The pressing portion 31f is inclined toward the running direction of the back
apron pair 15 relative to the lateral direction of the coupling portion 31. This allows
the back apron pair 15 to be smoothly run compared to when the pressing portion 31f
is inclined toward a side opposite to the running direction of the back apron pair
15 relative to the lateral direction of the coupling portion 31.
[0037] It should be apparent to those skilled in the art that the present invention may
be embodied in many other specific forms without departing from the scope of the invention.
Particularly, it should be understood that the present invention may be embodied in
the following forms.
[0038] As shown in Figs. 5A and 5B, a pressing member 41 that includes a pressing portion
41f may be separated from the middle trumpet member 30. The pressing member 41 is
an oblong tetragonal plate. When the longitudinal direction of the pressing member
41 conforms to the lateral direction of the coupling portion 31, the pressing member
41 is located between the middle trumpet 32 and the back apron pair guide 33. The
pressing member 41 is provided with an oblong hole defining a screw insertion hole
41 h. The screw insertion hole 41 h extends in the longitudinal direction of the pressing
member 41. When a screw 35 is inserted through the screw insertion hole 41 h and the
screw insertion hole 31 h and fitted into the female-threaded hole 18a, the pressing
member 41 and the coupling portion 31 are coupled to the support bar 18.
[0039] As shown in Fig. 6, the pressing member 41 includes an upper end that upwardly projects
beyond a portion of the upper edge of the coupling portion 31 located between the
middle trumpet 32 and the back apron pair guide 33. Additionally, the upper end of
the pressing member 41 defines the pressing portion 41f, which presses the back bottom
apron 15a to the back top apron 15b. When the pressing portion 41f presses the back
bottom apron 15a to the back top apron 15b, the contact pressure between the back
bottom apron 15a and the back top apron 15b is increased in at least a portion of
the back apron pair 15 without changing the contact pressure between the middle bottom
apron 14a and the middle top apron 14b.
[0040] In the above configuration, the pressing member41 is attached to the middle trumpet
member 30 in a removable manner. Thus, the contact pressure between the back bottom
apron 15a and the back top apron 15b may be adjusted. This further limits the breaking
of the second roving S2, which is fed to the back apron pair 15. Additionally, the
screw insertion hole 41 h is an oblong hole. Thus, a projection amount of the pressing
member 41 from the upper edge of the coupling portion 31 may be adjusted by adjusting
the position of the screw 35 relative to the screw insertion hole 41 h. Consequently,
the contact pressure between the back bottom apron 15a and the back top apron 15b
may be easily adjusted.
[0041] As shown in Figs. 7 and 8, the tensor bar 20, around which the middle bottom apron
14a and the back bottom apron 15a both run, may include a pressing portion 51f. The
pressing portion 51f is located on a surface of the tensor bar 20 where the back bottom
apron 15a runs. The surface of the tensor bar 20 where the back bottom apron 15a runs,
that is, the pressing portion 51f, is located above a surface of the tensor bar 20
where the middle bottom apron 14a runs. In this case, the back bottom apron 15a runs
on a position proximate to the back top apron 15b compared to when the pressing portion
51f and the surface of the tensor bar 20 where the middle bottom apron 14a runs are
located at the same height. Thus, the back bottom apron 15a is pressed to the back
top apron 15b by the pressing portion 51f. In this configuration, the tensor bar 20,
which is a conventional member located between the front rollers 11 and the middle
roller 12, includes the pressing portion 51f. Thus, a member that supports the pressing
portion 51f does not need to be separately arranged between the front rollers 11 and
the middle roller 12. This simplifies the entire structure of the device.
[0042] As shown in Fig. 9, a pressing member 61 that includes a pressing portion 61f may
be coupled to the tensor bar 20. More specifically, the pressing portion 61f and the
tensor bar 20 may be separate members.
[0043] As shown in Fig. 10, a pressing member 71 may be located on a circumferential surface
of each middle top roller 12b at a position overlapped with the back top apron 15b.
The pressing member 71, which is tubular, is coupled to a circumferential surface
of the middle top roller 12b and rotationally supported by the middle top roller 12b.
The pressing member 71 increases the contact pressure between the back bottom apron
15a and the back top apron 15b without allowing the back bottom apron 15a to contact
the middle bottom roller 12a. A portion of the middle top roller 12b that is overlapped
with the back top apron 15b has a smaller outer diameter than a portion of the middle
top roller 12b that is overlapped with the middle top apron 14b. The pressing member
71 has a smaller outer diameter than the portion of the middle top roller 12b that
is overlapped with the middle top apron 14b.
[0044] As shown in Fig. 11A, when the pressing member 71 is not coupled to the middle top
roller 12b, the back top apron 15b is not in contact with the middle top roller 12b.
Also, the back bottom apron 15a is not in contact with the middle bottom roller 12a.
As shown in Fig. 11B, when the pressing member 71 is coupled to the middle top roller
12b, the pressing member 71 is in contact with the back top apron 15b and presses
the back top apron 15b to the back bottom apron 15a. This increases the contact pressure
between the back bottom apron 15a and the back top apron 15b in at least a portion
of the back apron pair 15. Even in this state, the back bottom apron 15a is not in
contact with the middle bottom roller 12a. Additionally, the pressing member 71 is
rotational relative to the middle top roller 12b. This reduces friction between the
pressing member 71 and the back top apron 15b. The pressing member 71, which functions
as a contact pressure adjustment portion, may be arranged on the middle top roller
12b, which is a conventional member. The pressing member 71 may be arranged on the
middle top roller 12b so that the pressing member 71 rotates integrally with the middle
top roller 12b instead of rotating relative to the middle top roller 12b.
[0045] As shown in Fig. 12, a pressing member 81 may be located between each middle top
roller 12b and the corresponding back top roller 13b. The pressing member 81 includes
a pressing portion 81f that presses the back top apron 15b to the back bottom apron
15a. The pressing member 81 includes the pressing portion 81f and a support portion
81 a that is continuous with the pressing portion 81f and supported by the middle
top roller 12b. The pressing portion 81f and the support portion 81a are rod-shaped.
The support portion 81 a may pivot about the rotation axis of the middle top roller
12b. When the support portion 81a pivots about the rotation axis of the middle top
roller 12b toward the back bottom apron 15a, the pressing portion 81f presses the
back top apron 15b to the back bottom apron 15a. This increases the contact pressure
between the back bottom apron 15a and the back top apron 15b in at least a portion
of the back apron pair 15.
[0046] As shown in Fig. 13, the upper end of the pressing member 41 may include a rotation
member 41 a. The rotation member 41 a may rotate while contacting the back bottom
apron 15a. The rotation member 41 a presses the back bottom apron 15a to the back
top apron 15b. Thus, the rotation member 41 a functions as a contact pressure adjustment
portion that increases the contact pressure between the back bottom apron 15a and
the back top apron 15b in at least a portion of the back apron pair 15. In this case,
the rotation member 41 a rotates while contacting the back bottom apron 15a. This
allows the back apron pair 15 to smoothly run.
[0047] As shown in Fig. 14, in the embodiment shown in Fig. 13, a rotation member 41 b may
be located opposing the rotation member 41 a. The rotation member 41 b is supported
by the weighting arm 16 so that the rotation member 41 b may rotate while contacting
the back top apron 15b. The rotation member 41 b presses the back top apron 15b to
the back bottom apron 15a. Thus, the back apron pair 15 is held between the two rotation
members 41 a, 41 b. This increases the contact pressure between the back bottom apron
15a and the back top apron 15b. The two rotation members 41 a, 41 b function as contact
pressure adjustment portions that increase the contact pressure between the back bottom
apron 15a and the back top apron 15b in at least a portion of the back apron pair
15. This limits bends of the running path of the back apron pair 15 and allows the
back apron pair 15 to smoothly run.
[0048] As shown in Fig. 15A, the pressing portion 31f may extend in the lateral direction
of the coupling portion 31. Alternatively, as shown in Fig. 15B, the pressing portion
31f may be inclined toward a side opposite to the running direction of the back apron
pair 15 relative to the lateral direction of the coupling portion 31.
[0049] The middle trumpet member 30 does not have to include the middle trumpet 32 and the
back apron pair guide 33. The middle trumpet member 30 only needs to include the middle
trumpet 32. Thus, the middle trumpet member 30 only needs to at least guide the first
roving S1 to the middle apron pair 14.
[0050] The drafting device is not limited to the three-roller configuration and may be of
a four-roller configuration. For example, a second back roller may be arranged at
the rear of the back apron pair 15. Then, the first roving S1 and the second roving
S2 may be drafted between the middle apron pair 14 and the second back roller and
between the back apron pair 15 and the second back roller. In the four-roller configuration,
instead of roving, slivers may be supplied to the drafting device 10 to spin yarn.
[0051] The spinning frame may be a roving frame.
[0052] The present examples and embodiments are to be considered as illustrative and not
restrictive, and the invention is not to be limited to the details given herein, but
may be modified within the scope and equivalence of the appended claims.
[0053] A drafting device includes a pressing portion that increases the contact pressure
between a back bottom apron and a back top apron without changing the contact pressure
between a middle bottom apron and a middle top apron. This does not hinder feeding
of fibers of a first roving that are held by a front bottom roller and a front top
roller. Additionally, separation of fibers from a second roving and breaking of the
second roving may be limited between the holding position of the front bottom roller
and the front top roller and the holding position of the back bottom roller and the
back top roller.
1. A drafting device (10) for a spinning frame that spins a strand of yarn while changing
a combination ratio of a first roving (S1) and a second roving (S2), wherein the drafting
device includes front rollers (11) including a front bottom roller (11 a) and a front
top roller (11b), middle rollers (12) including a middle bottom roller (12a) and a
middle top roller (12b), back rollers (13) including a back bottom roller (13a) and
a back top roller (13b), a middle apron pair (14) that feeds the first roving (S1)
to the front rollers (11), and a back apron pair (15) that feeds the second roving
(S2) to the front rollers (11), wherein the middle apron pair (14) includes a middle
bottom apron (14a) that runs around the middle bottom roller (12a) and a middle top
apron (14b) that runs around the middle top roller (12b), the middle top apron (14b)
is driven by the middle bottom roller (12a) while pressed by the middle bottom apron
(14a), the back apron pair (15) includes a back bottom apron (15a) that runs around
the back bottom roller (13a) and a back top apron (15b) that runs around the back
top roller (13b), the back top apron (15b) is driven by the back bottom roller (13a)
while pressed by the back bottom apron (15a), the drafting device (10) being
characterized by:
a contact pressure adjustment portion (31f, 41f, 51f, 61f, 81f, 71, 41a, 41b) that
increases a contact pressure between the back bottom apron (15a) and the back top
apron (15b) in at least a portion of the back apron pair (15) without changing a contact
pressure between the middle bottom apron (14a) and the middle top apron (14b).
2. The drafting device (10) for a spinning frame according to claim 1, being characterized in that the contact pressure adjustment portion (31f, 41f, 81f, 41a, 41b) is located between
the middle roller (12) and the back roller (13).
3. The drafting device (10) for a spinning frame according to claim 2, being characterized by a middle trumpet member (30) located between the middle roller (12) and the back
roller (13) to guide the first roving (S1) to the middle apron pair (14),
wherein the middle trumpet member (30) includes the contact pressure adjustment portion
(31f, 41f, 41a, 41b).
4. The drafting device (10) for a spinning frame according to claim 3, being characterized in that the contact pressure adjustment portion (31f) is formed integrally with the middle
trumpet member (30).
5. The drafting device (10) for a spinning frame according to claim 3, being characterized in that the contact pressure adjustment portion (41f, 41a, 41 b) and the middle trumpet member
(30) are separate members.
6. The drafting device (10) for a spinning frame according to claim 1, being characterized by a tensor bar (20) located between the front roller (11) and the middle roller (12),
wherein
the middle bottom apron (14a) and the back bottom apron (15a) both run around the
tensor bar (20), and
the contact pressure adjustment portion (51f, 61f) is located on a surface of the
tensor bar (20) where the back bottom apron (15a) runs.
7. The drafting device (10) for a spinning frame according to claim 1, being
characterized in that:
the back top apron (15b) runs around the back top roller (13b) passing by a circumference
of the middle top roller (12b); and
the contact pressure adjustment portion (71) is located on a circumferential surface
of the middle top roller (12b) at a position overlapped with the back top apron (15b).