FIELD OF THE INVENTION
[0001] The present invention relates to technical field of burners, in particular, relates
to a forced reversal combustion chamber.
BACKGROUNG OF THE INVENTION
[0002] Combustion chambers of conventional burners for fuel oil, gas and powdered coal all
have forward air distribution (moving direction of air is same with that of the flame);
as shown in Fig. 1, when secondary air flowing through outer side of swirl vanes (also
known as, flame plates, or diffusion vanes) at high speed, partial negative pressure
area is formed in front of flame plates that flame is passively reversed and igniting
continually ejected fuel. For achieving effect of flame stabilization, the method
usually has about 20% of primary air that 80% remainder air of secondary air mixes
with fuel at outlet of the combustion chamber and fiercely blazes.
[0003] Conventional burners, as shown in Fig. 1, comprises combustion chamber (e.g. combustion
chamber 3), wherein side wall of the combustion chamber is arcing structure projecting
outward, one end of the combustion chamber is flame outlet for emitting flame, a fuel
nozzle (e.g. fuel nozzle 2) is provided opposite the flame outlet on center of inner
end of the combustion chamber, a pair of swirl vanes (e.g. swirl vanes 5) are disposed
at opposite sides of the fuel nozzle inside the combustion chamber, a horizontally
set air delivery channel is disposed on the other end of the combustion chamber, an
air blower (e.g. air blower 1) for delivering secondary air (e.g. secondary air 4)
into the combustion chamber is provided inside the air delivery channel, air outlet
of which is opposite periphery of fuel nozzle.
[0004] The defects of this forward air distribution are:
- (1) For small combustion chamber or nonflammable fuel with higher ignition point,
since passively reversal of flame is weak because of the partial negative pressure,
and temperatures of both initial phases of air and fuel are low, it is usually hard
to ignite and easily blowing-off that leads to instability of burning;
- (2) Since primary air has small air quantity and slow flow speed, burning of the fuel
mainly happens outside the combustion chamber; when fuel is high viscosity oil or
other nonflammable fuel, burn-off rate would obviously decline that leads to huge
increase of energy consumption and emission pollution;
- (3) For big combustion chamber or flammable fuel, since temperature inside the combustion
chamber is high and temperature of secondary air is already very high before mixing
with fuel, which leads to partial of oxygen reacting with nitrogen, it increases emission
of nitric oxide.
SUMMARY OF THE INVENTION
[0005] Regarding to above problems, the object of the invention is to provide a forced reversal
combustion chamber, to achieve advantages of good flame stabilization, high burn-off
rate of fuel and good environmental protection property.
[0006] To achieve above object, technical solution of the invention is: a forced reversal
combustion chamber comprises a combustion chamber body, configured as a hollow cavity
which is similar to a arcing shape formed by folding fingers towards palm and symmetrically
configured around center of palm; and a plurality of swirl vanes for delivering combustion
air into the combustion chamber, correspondingly provided on interior side of the
end of the combustion chamber; said plurality of swirl vanes comprises a plurality
of secondary air swirl vanes (or air vents) for radially delivering secondary air
into the combustion chamber, provided on interior side of flame outlet of the combustion
chamber.
[0007] Furthermore, said plurality of swirl vanes comprises a plurality of tertiary air
swirl vanes for delivering tertiary air to the combustion chamber, provided on interior
side of the end of the combustion chamber.
[0008] Furthermore, , a fuel nozzle is provided in the middle of the combustion chamber,
which inserts into interior wall of the combustion chamber and outlet of which extends
through interior wall of the combustion chamber; outlet end after mixing the air and
fuel is flame outlet of combustion chamber.
[0009] Furthermore, an air delivery channel is provided on the side of the hollow arcing
cavity of the combustion chamber away from the flame outlet; an air blower for delivering
combustion air into combustion chamber is provided inside said air delivery channel,
air outlet of which is opposite cavity wall of hollow arcing cavity of the combustion
chamber.
[0010] Forced reversal combustion chamber in embodiments of the invention comprises a combustion
chamber body, configured as a hollow cavity which is similar to a arcing shape formed
by folding fingers towards palm and symmetrically configured around center of palm;
a plurality of swirl vanes for delivering secondary air into the combustion chamber,
correspondingly provided on interior side of the end of the combustion chamber; a
fuel nozzle is provided in the middle of the combustion chamber, which inserts into
interior wall of the combustion chamber and outlet of which extends through interior
wall of the combustion chamber; outlet end after mixing the air and fuel is flame
outlet of the combustion chamber. Since air distribution of secondary air forced reversal
is used, flame and high temperature air could be forced to flow to fuel nozzle to
quickly ignite the fuel, which overcomes disadvantages of bad flame stabilization,
low burn-off rate of fuel and poor environmental protection property in the prior
art and achieves advantages of good flame stabilization, high burn-off rate of fuel
and good environmental protection property.
[0011] Other features and advantages of the invention will be illustrated in following description,
and partially be obvious from the description or understood by carrying out the invention.
[0012] There will be described embodiments of this invention, with reference to the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Drawings are used for further understanding of the invention, which is also a part
of the description for explanation of the invention, with reference to embodiments
of the invention, but not for limitation. In the drawings:
Fig. 1 is working schematic diagram of forward air distribution of a conventional
combustion chamber;
Fig. 2 is working schematic diagram of air distribution of forced reversal combustion
chamber of the invention.
[0014] Figure references of embodiments of the invention, with reference of Fig. 1, are
as follow:
1 - air blower ; 2 - fuel nozzle; 3 - combustion chamber; 4 - secondary air; 5 - swirl
vanes; 6 - flame.
[0015] Figure references of embodiments of the invention, with reference of Fig. 2, are
as follow:
1 - air blower ; 2 - fuel nozzle; 3 - combustion chamber; 4 - secondary air swirl
vanes; 5 - tertiary air swirl vanes; 6 - flame.
DETAILED DESCRIPTION OF THE INVENTION
[0016] Preferred embodiments of the invention are further explained as follow; it should
be understood that description herein of preferred embodiments is only used for explanation
and illustration of the invention, not for limitation of the invention.
[0017] According to embodiment of the invention, as shown in Fig. 2, it provides a forced
reversal combustion chamber.
[0018] Forced reversal combustion chamber of the embodiment comprises a combustion chamber
body (e.g. combustion chamber 3), configured as a hollow cavity which is similar to
a arcing shape formed by folding fingers towards palm and symmetrically configured
around center of palm; a plurality of swirl vanes for delivering combustion air into
the combustion chamber, correspondingly provided on interior side of the end of the
combustion chamber, which comprise a plurality of secondary air swirl vanes (e.g.
secondary air swirl vanes 4) for delivering secondary air into the combustion chamber
provided on interior side of flame outlet of the combustion chamber, and comprise
a plurality of tertiary air swirl vanes (e.g. tertiary air swirl vanes 5) for delivering
tertiary air into the combustion chamber, provided on interior side of flame outlet
of the combustion chamber; a fuel nozzle (e.g. fuel nozzle 2) is provided in the middle
of the combustion chamber, which inserts into interior wall of the combustion chamber
and outlet of which extends through interior wall of the combustion chamber; common
outlet end of combustion chamber fuel nozzle is flame (e.g. flame 6) outlet.
[0019] In foresaid embodiment, an air delivery channel is provided on the side of the hollow
arcing cavity of the combustion chamber away from the flame; an air blower (e.g. air
blower 1) for delivering combustion air into the combustion chamber is provided inside
the air delivery channel, air outlet of which is opposite cavity wall of hollow arcing
cavity of the combustion chamber.
[0020] As shown in Fig. 2, the forced reversal combustion chamber of foresaid embodiment
uses air distribution of secondary air forced reversal, cancels primary air swirl
vanes in the back of conventional combustion chamber, and adds swirl vanes of secondary
air and tertiary air on forepart of the combustion chamber. When using the forced
reversal combustion chamber for air distribution, proportion of primary air for providing
oxygen in flame center in the center is very small; proportion of radial forced reversal
secondary air is bigger, it turns back when reaching inner end of the combustion chamber
to form inner spin flow that flows to flame outlet; remainder air tangentially rotatably
emits when flowing through tertiary air swirl vanes, and sufficiently mixes with the
inner spin flow to ensure burning out of the fuel. The air distribution of the forced
reversal combustion chamber could at least achieve following beneficial effects:
- (1) Backwards outer spinning reversal secondary air, wrapping outer flame of the flame,
flows to fuel nozzle; since temperature of the flow is high, it could effectively
ignite continually emitted high ignition point fuel or nonflammable fuel, and form
inner spin flame which turns back at outlet of the combustion chamber so that flame
stabilization effect of nonflammable fuel would be great;
- (2) Air quantity of secondary air is big, its angular kinetic energy could rapidly
break fuel flow and mix with it; since fuel emits in a high temperature and oxygen-enriched
environment, it blazes immediately, which is very important for burn-off rate of high
viscosity or nonflammable fuel;
- (3) Air temperature of outlet of secondary air swirl vanes is low; secondary air is
continuously heated when flowing to fuel nozzle, while temperature of inner spin flame
is declined that is good for reducing generation of high-temperature nitric oxide;
- (4) Coefficient of excess air in combustion chamber is controlled at about 0.7 to
0.8; oxygen-deficient environment is good for reduction of fuel type nitric oxide
and for reducing generation of high-temperature nitric oxide;
- (5) Tertiary air swirl vanes is configured at outlet of combustion chamber, adding
low temperature tertiary air not only ensures burn-off rate of fuel, but also lowers
flame temperature and reduces generation of high-temperature nitric oxide.
[0021] There have been described a preferred embodiment of this invention, of which the
contents of disclosure should be construed illustrative, not restrictive to the invention.
Artisan may perceive a modification to technical solution of foresaid embodiments,
or an equal substitution to partial technical features therein. Without departing
from the spirit and scope of the invention, any modification, equal substitution,
and improvement shall be comprised in protection scope of the invention.
1. A forced reversal combustion chamber (3), wherein the combustion chamber comprising
a combustion chamber body, configured as a hollow cavity which is similar to a arcing
shape formed by folding fingers towards palm and symmetrically configured around center
of palm; and
a plurality of swirl vanes for delivering combustion air into the combustion chamber,
correspondingly provided on interior side of flame outlet end of the combustion chamber;
said plurality of swirl vanes comprises a plurality of secondary air swirl vanes (4),
or air vents, for delivering radial secondary air into the combustion chamber (3),
provided on interior side of flame outlet end of the combustion chamber (3).
2. A forced reversal combustion chamber (3) in accordance with claim 1, wherein in the
middle of inner end of the combustion chamber (3), a fuel nozzle (2) is provided,
which inserts into interior wall of the combustion chamber (3) and outlet of which
extends through the interior wall of the combustion chamber (3); outlet end of the
combustion chamber (3) after mixing air and fuel is flame outlet.
3. A forced reversal combustion chamber (3) in accordance with claim 2, wherein said
plurality of swirl vanes comprises a plurality of tertiary air swirl vanes (6) for
delivering tangential tertiary air to the flame, provided on interior side of the
flame outlet of the combustion chamber (3).
4. A forced reversal combustion chamber (3) in accordance with anyone of claims 1 to
3, wherein an air delivery channel is provided on the side of the hollow arcing cavity
of the combustion chamber (3) away from the flame; an air blower (1) for delivering
combustion air into combustion chamber (3) is provided inside the air delivery channel,
air outlet of which is opposite cavity wall of hollow arcing cavity of the combustion
chamber (3).