Field of application
[0001] The present invention relates to a paper material comprising cellulose fibers and
leather fibers. The invention also relates to a process for the production of the
above-mentioned paper material.
Known art
[0002] In the field of cellulose materials, in particular in the paper production industry,
the problem of preserving the environment and reducing costs, is always relevant.
For this reason considerable attention is paid to recycling techniques of paper materials,
thus trying to limit the use of virgin cellulose material. The products obtained starting
from recycled cellulose materials, however, have different physical properties from
those obtained from virgin cellulose materials.
[0003] The Applicant has considered the problem of providing a paper material having a fibrous
component comprising alternative fibrous materials to virgin cellulose, preferably
deriving from recycled materials, without jeopardizing the mechanical properties of
the final paper product, such as, for example, rigidity, thickness, burst strength,
rupture length. A further objective of the present invention is to provide this type
of paper material which also has a high electric conductivity and high volume or "bulk"
values.
[0004] The above objectives have been achieved by the Applicant through a paper material,
wherein the cellulose fibers of the fibrous component are partially substituted by
leather fibers, in particular leather fibers obtained from waste of the tanning industry
and leather transformation.
Summary of the invention
[0005] According to a first aspect, the present invention relates to a paper material wherein
the fibrous component comprises leather fibers in a percentage within the range of
5-80% dry weight and cellulose fibers in a percentage within the range of 95-20% dry
weight, wherein said dry weight percentages refer to the total dry weight of the fibrous
component.
[0006] The fibrous component of the paper material according to the invention preferably
consists of cellulose fibers and leather fibers.
[0007] The paper material according to the present invention advantageously has a high electric
conductivity and a high "bulk".
[0008] Another advantage relates to the fact that the use of leather fibers in substitution
of cellulose fibers allows a considerably reduced quantity of virgin cellulose material,
up to 80% less, to be used in the production of the paper material according to the
invention.
[0009] A further advantage provided by the present invention is the possibility of effectively
recycling the tanning industry and leather transformation residues.
[0010] Another advantage lies in the fact that the paper material of the invention is biodegradable
or compostable, reducible to pulp and can therefore be recycled in the paper production
chain.
[0011] Yet another advantage is represented by the fact that the paper material according
to the present invention can be coupled with non-paper materials, in particular biodegradable
plastic films such as PHA (polyhydroxyalcanoate), Mater-Bi
®, PLA (polylactic acid) to obtain compostable end-products, which can be used, for
example, in the packaging industry.
[0012] For the purposes of the present invention, a material is considered "biodegradable"
if it meets the biodegradability requirements established by the standard EN 13432.
[0013] For the purposes of the present invention, a material is considered "compostable"
if it meets the compostability requirements established by the standard EN 13432.
[0014] For the purposes of the present description and enclosed claims, the verb "to comprise"
and all terms deriving therefrom also include the meaning of the verb "to consist
of" and all terms deriving therefrom.
[0015] The limits and numerical ranges expressed in the present description and enclosed
claims also comprise the numerical value(s) mentioned. Furthermore, all the values
and sub-ranges of a limit or numerical range should be considered as being specifically
included as if explicitly mentioned.
[0016] Further features and advantages of the present invention will appear evident from
the following detailed description.
Detailed description
[0017] According to a preferred aspect of the present invention, the leather fibers have
a length comprised within the range of 0.1-30 mm, preferably within the range of 1
- 20 mm, more preferably 4 - 15 mm.
[0018] Preferably, the leather fibers are obtained by the defibration of leather, more preferably
leather obtained from wastes of the tanning industry and leather transformation industry,
such as, for example, residues of shaving and splitting phases of tanning processes
or trimming scraps of the leather transformation industry.
[0019] For the purposes of the present invention, the above-mentioned waste products are
reduced to the state of fibers using processes and techniques known in the field of
leather scrap recovery, in particular in the field of so-called "bonded leather" production.
[0020] In particular, the defibration can be obtained mechanically, by grinding the scraps
in synchronized hammer and/or knife mills and/or defibration mills, preferably Pallmann
defibration mills.
[0021] Preferably, the defibration process in mills is continued for a period of time that
avoids the complete separation of the single fibers, but for a duration that is such
as to obtain leather fibers in bundles, which is preferably a maximum of 30 minutes.
It has in fact been observed that defibration times longer than those indicated above,
damage the collagen fibers forming the leather, in addition to causing excessive energy
consumptions.
[0022] The leather fibers are preferably partially defibrated.
[0023] The leather fibers are preferably in the form of bundles of fibers, more preferably
similar to a tangle.
[0024] The fibers obtained from the defibration processes described above, have a morphology
and dimensions similar to those of cellulose fibers. This makes the above leather
fibers compatible with cellulose fibers, and they can therefore be used as part of
the fibrous component of a paper material.
[0025] The use of leather fibers according to the present invention gives the paper material
a characteristic aspect, as these fibers are at least partially visible also to the
naked eye in the end-product, as pointed out in the enclosed figure 1 which shows
a paper material according to the invention.
[0026] The presence of leather fibers in bundles can also be noticed in the enclosed figures
2 and 3 which show electron microscope images of a sample of leather fibers according
to the invention. The presence of bundles of leather fibers offers the advantage of
increasing the bulk value of the paper material obtainable, without substantially
deteriorating the other properties.
[0027] The leather fibers are preferably obtained from leather tanned through tanning processes
of the type that do not use chromium, more preferably vegetable tanning (for example,
using tannin as tanning agent) or "wet white" tanning (e.g. using aldehydes as tanning
agent). Vegetable and "wet white" tanning, in fact, do not use chromium. The use of
fibers deriving from these tanned leathers in the production of paper material according
to the present invention, therefore avoids all problems of an environmental nature
relating to the use of this heavy metal.
[0028] The paper material of the present invention is preferably one or more selected from
printing paper or cardboard; paper for the lining of boxes; paper for packaging; corrugated
paper and cardboard; paper for shoppers and bags; paper for labels; and security paper.
[0029] The paper material is preferably coated, embossed, die-cut and/or laminated.
[0030] The paper material according to the present invention can be in various forms, for
example in the form of a sheet having variable dimensions, in the form of a reel,
etc.
[0031] According another preferred aspect, the paper material of the present invention has
an electric conductivity within the range of 1x10
-7 - 1x10
-10 S/m, more preferably 1x10
-8 - 1x10
-9. This conductivity value makes the paper material according to the present invention
particularly suitable for use as a support for digital printing, photostat printing
and similar. For this kind of application, the fibrous component of the paper material
preferably comprises leather fibers in a percentage within the range of 5 - 20%, more
preferably 5 - 10% dry weight and cellulose fibers in a percentage within the range
of 95 - 80%, more preferably 95 - 90% dry weight, wherein said dry weight percentages
refer to the total dry weight of the fibrous component.
[0032] For comparative purposes, the typical electric conductivity of the paper produced
with cellulose fibers alone is normally comprised within the range of 1x10
-12 - 1x10
-14 S/m.
[0033] The paper material preferably has an absolute humidity within the range of 4-12%,
more preferably 5-10%. The paper material preferably has a
bulk value (thickness (µm) /grammage (g/m
2) ratio) within the range of 1.2-1.8, more preferably within the range of 1.4-1.7.
These values are on an average about 25% higher than the bulk values obtainable for
conventional paper materials, without leather fibers.
[0034] High bulk values are desirable for blotting paper, for example. Low bulk values are
desirable for printing paper, for example. With the present invention a paper material
can be obtained, having a desired bulk value, using a lower amount of cellulose fibers
with respect to a conventional paper not containing leather fibers.
[0035] The paper material preferably has an organic nitrogen content within the range of
1-12%, more preferably 3-6% (Kjendahl method). This nitrogen content makes the paper
material easily compostable.
[0036] The paper material preferably has a grammage within the range of 80-1,100 g/m
2, more preferably 100-600 g/m
2.
[0037] The paper material according to the present invention advantageously does not cause
skin irritation. This evaluation can be effected by carrying out, for example, a patch
test of the occlusive type.
[0038] The paper material according to the invention preferably has, on the surface, occlusions
deriving from partially defibrated leather fibers. These occlusions give the material
a characteristic or immediately recognizable appearance.
[0039] A second aspect of the present invention relates to a process for the production
of a paper material as defined above and comprises the following steps:
- a) preparing a water-based mixture comprising cellulose fibers and leather fibers,
wherein the leather fibers are in a percentage comprised within the range of 5 - 80%
dry weight and the cellulose fibers in a percentage within the range of 95 - 20% dry
weight, wherein said dry weight percentages are based on the total dry weight of the
sum of the cellulose fibers and the leather fibers;
- b) forming a layer of said mixture on a draining screen and draining the water contained
in said mixture; and
- c) drying said drained mixture so as to obtain said paper material.
[0040] Preferably, a tanning agent is added to the water-based mixture of step a).
[0041] In the present description and enclosed claims, the term tanning agent refers to
a compound of the type generally used in the tanning processes of animal hides, that
stabilizes the collagen.
[0042] For the purposes of the present invention, the addition of the tanning agent in step
a) favours the formation of a homogeneous mixture of the leather fibers and cellulose
fibers.
[0043] Preferably, the tanning agent is within the group which is selected from: mineral
tanning agents (e.g. zirconium or aluminium salts), tannins, more preferably vegetable
tannins, aldehydes (e.g. glutaraldehyde), tanning oils, or combinations thereof.
[0044] Preferably, the tanning agent is added in step a) in a dry weight percentage within
the range of 0.1-2.0%, more preferably 0.2-0.8%, wherein said percentage refers to
the total dry weight of the leather fiber.
[0045] One or more additives of the type commonly used in the paper industry, such as optical
brightener agents, dyes, sizing agents, fillers (e.g. calcium carbonate and kaolin)
silica, cationic starch, wet-strength agents, etc., are preferably added to the water-based
mixture of step a), according to the characteristics desired for the final paper material.
[0046] Preferably, the dyes are present in a quantity within the range of 0.05 - 10.00%
dry weight, wherein said percentage refers to the total dry weight of the mixture.
[0047] Preferably, step b) is preceded by a refining step of the mixture of step a), more
preferably with the use of conical or disc refiners.
[0048] The process according to the present invention can be carried out with equipment
known to skilled person in the paper industry field. Steps b) and c), in particular,
can be effected with a continuous machine for the production of paper.
[0049] The paper material obtained at the end of step c) is preferably subjected to one
or more finishing steps selected from the group comprising calendering, embossing,
corrugation, coupling and coating.
[0050] In particular, the coating can be effected using techniques and equipment known to
skilled person in the field, such as air knife coating, curtain coating, stiff blade,
bent blade, metering and film press.
[0051] According to a third aspect, the present invention relates to the paper material
obtained according to the above-mentioned production process.
[0052] According to a fourth aspect, the present invention relates to the use of the above-mentioned
paper material for producing a biodegradable multilayer composite material together
with one or more non-paper materials, in particular biodegradable plastic films, i.e.
films comprising biodegradable polymers, such as cellulose acetate, PBS (polybutylenesuccinate),
PHA (polyhydroxyalcanoate), Mater-Bi®, PLA (polylactic acid), etc.
[0053] According to a fifth aspect, the present invention relates to a biodegradable multilayer
composite material comprising at least one layer of the paper material described above,
laminated with at least one biodegradable film.
[0054] Such composite material can be advantageously used for preparing biodegradable or
compostable end-products, which can be used, for example, in the packaging and agricultural
fields.
[0055] The biodegradable films that can be used for the purposes of the present invention
are known to skilled persons in the field and can be found on the market. These films
comprise biodegradable polymers such as, for example, polymers and copolymers of hydroxy
acids (so-called poly(hydroxy acids)) - in particular polymers and copolymers of lactic
acid and glycolic acid -, cellulose polymers, hydroxyalkanoate polymers (e.g. polyhydroxybutyrate-co-valerate
(PHBV), biodegradable copolyesters (e.g. polybutylenesuccinate adipate (PBSA), polybutylene
adipate-co-terephthalate), polycaprolactones (PCLs) and starch-based polymers.
[0056] The multilayer composite materials according to the present invention can be prepared
by means of processes known to skilled persons in the field.
Short description of the figures
[0057]
Figure 1 shows a sample of paper material according to the invention;
Figure 2 is an electronic microscope image of a leather fiber sample according to
the present invention;
Figure 3 is another electronic microscope image of a leather fiber sample according
to the present invention;
Examples
[0058] The present invention will now be further illustrated by means of some embodiment
examples as described hereunder.
Example 1: Paper material with 60% of leather fibers and 40% of cellulose fibers (cellulose soft wood NBSK).
[0059] Composition 1:
- 300 kg of shaved leather tanned by means of the "wet white" technique (leather previously
defibrated using a blade mill and for 10 minutes with a Pallmann defibrator mill);
- 300 kg of leather residues tanned by means of the "wet white" technique (residues
previously chopped with a blade mill and defibrated for 20 minutes with a Pallmann
defibrator mill);
- 400 kg of bleached chemical cellulose ASPA (NBSK);
- 20 kg of cold-soluble cationic starch;
- 50 kg of calcium carbonate;
- 20 kg of natural tanning agent, 50% of dry product (Chimotan OPS of Chimotan Group).
[0060] The materials of composition 1 were introduced into a vat and refined for 10 minutes,
by means of conical refiners, in order to obtain the homogenization of the fibrous
component. The mixture obtained, equal to 1,090 kg was added to a Fourdrinier continuous
machine for the production of paper, with a production of 1,000 kg/h and a rate of
22 m/min, obtaining a reel of paper material. The final grammage of the paper material
obtained was about 700 g/m
2, whereas the thickness was 1,100 microns. The final absolute humidity of the paper
material was equal to 12%.
[0061] The paper material is biodegradable, recyclable and reducible to pulp. This latter
feature makes the material suitable for further transformations of the paper process.
Table 1 hereunder, item A, shows the characteristics of the paper material obtained.
Example 2: paper material with 15% of leather fibers and optical bleacher for printing.
[0062] Composition 2:
- 750 kg of paper material of example 1 cut into sheets;
- 2,000 kg of bleached chemical cellulose, of which: 500 kg of soft wood cellulose (NBSK)
and 1,500 kg of hardwood cellulose (eucalyptus, beech, poplar, aspen);
- 200 kg of calcium carbonate;
- 25 kg of optical bleacher (Leucophor® ACK of Archroma);
- 5 kg of natural tanning agent, 50% of dry product (Chimotan OPS of Chimotan Group).
[0063] The materials of composition 2 were dosed and the following products were added:
cationic starch 15 kg dry, aluminium polychloride 30 kg as such, colloidal silica
4.5 kg dry and 30 kg of sizing agent based on AKD for the sizing of the paper. The
latter materials are useful for retention.
[0064] The mixture was homogenized with a pulper, stored in a vat and dosed on a Fourdrinier
continuous paper machine. The rate of the machine was 120 m/min, with an hourly production
of 1,200 kg/h. A final smoothing was effected to make the paper suitable for printing.
The final absolute humidity of the paper material was 7.0%. The production yield was
equal to 2,700 kg as reels which were subsequently cut into sheets. The grammage of
the paper was 120 g/m
2. During production, a solution of starch was applied to the surface by means of a
size-press machine, in order to improve the surface characteristics of the paper and
make it suitable for printing.
[0065] As resulting product, a paper material was obtained, that is recyclable, reducible
to pulp, biodegradable, compostable and sized. The presence of the optical brightener
agents makes the paper whiter, favouring its use as printing and writing paper. The
presence of bundles of leather fibers gives the paper a characteristic appearance.
Table 1 hereunder, item B, shows the characteristics of the paper material obtained.
Example 3: paper material in reel of printing paper with 30% of leather fibers having
a natural colour.
[0066] Composition 3:
- 2,200 kg of the material obtained according to example 1 cut into sheets;
- 2,000 kg of bleached chemical cellulose, of which: 500 kg of soft wood cellulose (NBSK)
and 1,500 kg of hardwood cellulose (eucalyptus, beech, poplar, aspen);
- 200 kg of calcium carbonate;
- 10 kg of natural tanning agent, 50% of dry product (Chimotan OPS of Chimotan Group).
[0067] The following products were added to the materials of composition 3: cationic starch
15 kg dry, aluminium polychloride 30 kg as such, colloidal silica 4.5 kg dry, and
30 kg of size agent based on AKD for sizing the paper. These latter materials are
useful for retention.
[0068] The mixture was homogenized with a pulper, stored in a vat and subsequently dosed
on a Fourdrinier continuous paper machine. The rate of the machine was equal to 70
m/min, with an hourly production of 1,400 kg/h. The absolute humidity of the final
paper material was equal to 7.5%. The production yield was equal to 4,200 kg. The
paper grammage was 250 g/m
2. During the production, a starch solution was applied to the surface with a film-press
machine in order to improve the surface characteristics of the paper, thus making
the same suitable for printing. As resulting product, a paper material was obtained,
which is recyclable, reducible to pulp, biodegradable, compostable and sized. The
presence of bundles of leather fibers gives the paper a characteristic appearance.
[0069] Table 1 hereunder, item C, indicates the characteristics of the paper material obtained.
Due to the presence of animal fibers, a test was carried out for assessing skin irritability
(patch test of the occlusive type) which gave a negative result.
Example 4: black paper material, with 30% of leather fibers, coloured with direct
dyes.
[0070] Composition 4:
- 2,200 kg of the paper material obtained according to example 1 cut into sheets;
- 2,000 kg of bleached chemical cellulose, of which: 500 kg of softwood cellulose (NBSK)
and 1,500 kg of hardwood cellulose (eucalyptus, beech, poplar, aspen);
- 200 kg of calcium carbonate;
- 40 kg of Cartacrom 2T Black in powder form (CI: Direct Black 80);
- 40 kg of Cartacrom N Black in powder form (CI: Direct Black 168);
- 10 kg Cartacrom GTN Red 150% in powder form (CI: Direct Red 239).
[0071] The following products were added to the materials of composition 4: cationic starch
20 kg dry, aluminium polychloride 40 kg as such, colloidal silica 5.5 kg dry, and
30 kg of sizing agent on AKD for sizing the paper. These latter materials are useful
for retention.
[0072] The mixture was homogenized with a pulper, stored in a vat for dyeing and then dosed
on a Fourdrinier continuous paper machine. The rate of the machine was 120 m/min,
with an hourly production of 1,200 kg/h in a reel. A final smoothing was effected
to make the paper suitable for main paper transformations, in particular lamination.
The final absolute humidity of the paper material was 7.0%. The production yield was
equal to 4,250 kg. The paper grammage was 250 g/m
2. During production, a solution of starch and direct black dye was applied to the
surface with a size-press machine, in order to improve the surface characteristics
of the paper and increase the colour intensity of the paper.
[0073] As resulting product, a paper material was obtained, that is recyclable, reducible
to pulp, biodegradable, compostable and sized, black in colour (L=26.5; a=0.7 b=-1.4)
and characterized by whitish inclusions due to the presence of leather fibers that
do not absorb direct dyes.
[0074] Table 1, item D, indicates the characteristics of the material obtained.
Example 5: Coated paper with 30% of leather fibers.
[0075] A paper reel produced according to example 3, of 250 g/m
2 was coated with an air knife coating machine applying a coating equal to 10 g/m
2. The dry product of the coating was 35% and the pH was adjusted to a value of 8.5
with NaOH.
[0076] Composition of the dry coating:
polymethyl urea |
100 kg |
precipitated calcium carbonate |
200 kg |
kaolin |
100 kg |
styrene-butadiene latex |
300 kg |
Insolubilizing agents |
15 kg |
Dispersing and wetting agents |
5 kg |
Thickening agents |
6 kg |
NaOH |
1 kg |
Optical bleacher |
4 kg. |
[0077] As resulting product a paper material was obtained, which is recyclable, reducible
to pulp, biodegradable, compostable, sized and coated, characterized by whitish inclusions
due to the presence of collagen which absorbed the coating in a different way.
[0078] Table 1, item E, indicates the characteristics of the material obtained.
Example 6: Embossing of the paper material according to the present invention
[0079] A paper reel produced according to example 2 (15% of leather fibers and optical brightener
agents) of 120 g/m
2 was embossed with a UNIMATEC embosser at a rate of 100 m/min, a temperature of 75°C
and a pressure of 80 bar. The steel marking cylinder was characterized by a width
of 150 cm and a diameter of 25.34 cm. The absolute humidity of the final marked paper
was 7.0%.
[0080] As resulting product, a paper material was obtained with a surface marking similar
to canvas. The paper material thus obtained can be used for example in the coating
of boxes.
Example 7: biodegradable multilayer composite material
[0081] A paper reel produced according to example 3 (30% of leather fibers and a natural
colour) of 250 g/m
2 was cut by means of a Jagemberg SYNCHRO cutter into a format of 72x102 cm and was
coupled on a PAPERPLAST WD coupling machine with a cellulose acetate film ACE BLUE
of CLARIFOIL of 32 g/m
2 using 4 g/m
2 of a biodegradable adhesive (aqueous dispersion based on polyester-polyurethane elastomers
- EPOTAL P100 Eco of BASF). The absolute humidity of the final laminated paper was
7.0%, whereas the final grammage was 286 g/m
2.
[0082] As resulting product, a biodegradable multilayer composite material was obtained,
which can be used for example in the production of compostable flower pots.
TABLE 1: physico-mechanical characteristics of the paper materials obtained
|
|
|
A |
B |
C |
D |
E |
Type of paper |
|
|
Ex. 1 |
Ex. 2 |
Ex. 3 |
Ex. 4 |
Ex. 5 |
leather fibers |
% |
|
60 |
15 |
30 |
30 |
30 |
grammage |
g/m2 |
ISO 536 |
700 |
120 |
250 |
250 |
260 |
Thickness |
micron |
ISO 534 |
1100 |
192 |
430 |
430 |
430 |
bulk |
|
|
1.57 |
1.60 |
1.72 |
1.72 |
1.63 |
L* |
|
|
77.8 |
88.9 |
80.2 |
26.5 |
82.0 |
a* |
|
|
2.5 |
3.8 |
4.0 |
0.7 |
3.0 |
b* |
|
|
16.5 |
1.8 |
18.7 |
-1.4 |
12.0 |
Bendtsen smoothness |
ml/min |
ISO 8791 |
>2000 |
1000 |
1500 |
1300 |
800 |
|
>2000 |
900 |
1400 |
1000 |
1000 |
Cobb 60s Felt side |
g/m2 |
ISO 535 |
50 |
25 |
35 |
40 |
35 |
Cobb 60s Wire side |
g/m2 |
ISO 535 |
40 |
25 |
35 |
40 |
40 |
Dennison waxes |
N. |
|
10/10 |
16/18 |
16/18 |
16-18 |
18-18 |
Absolute humidity |
% |
|
12.0 |
7.0 |
7.5 |
7.0 |
7.0 |
Occlusive Patch Test |
|
|
|
|
Not irritating |
|
|
Electric conductivity |
S/m |
|
|
2x10-9 |
5x10-8 |
1x10-8 |
|
1. Paper material wherein the fibrous component comprises leather fibers in a percentage
comprised within the range 5 - 80% dry weight and cellulose fibers in a percentage
comprised in the range 95 - 20% in dry weight, wherein said percentages in dry weight
are based on the total dry weight of the fibrous component.
2. Paper material according to claim 1, wherein said leather fibers have a length comprised
within the range 0.1 - 30 mm, preferably 1 - 20 mm, more preferably 4 - 15 mm.
3. Paper material according to claim 1 or 2, wherein the leather fibers are obtained
through leather defibration, preferably leather obtained from scraps of the leather
tanning and transformation industry.
4. Paper material according to any one of the preceding claims, wherein the leather fibers
are obtained from leather tanned through tanning processes of the type that do not
use chrome, preferably vegetal tanning or wet white tanning.
5. Paper material according to any one of the preceding claims, wherein said paper material
has an electric conductivity in the range 1x10-7 - 1x10-10 S/m, more preferably 1x10-8 - 1x10-9 S/m.
6. Paper material according to any one of the preceding claims, wherein said material
has an absolute humidity within the range 4 - 12%, preferably 5 - 10%.
7. Paper material according to any one of the preceding claims, wherein said material
has a bulk value in the range 1.2 - 1.8, preferably in the range 1.4 - 1.7.
8. Paper material according to any one of the preceding claims having an organic nitrogen
content comprised within the range 1 - 12%, preferably 3 - 6%.
9. Paper material according to any one of the preceding claims, having occlusions on
the surface deriving from partially defibrated fibers.
10. Process for the manufacture of a paper material as defined in the preceding claims
1-9, comprising the steps of:
a) preparing a water-based mixture comprising cellulose fibers and leather fibers,
wherein the leather fibers are present in a percentage comprised within the range
5 - 80% dry weight and the cellulose fibers in a percentage comprised within the range
95 - 20% dry weight, wherein said dry weight percentages are based on the total dry
weight of the sum of the cellulose fibers and the leather fibers;
b) forming a layer of said mixture on a draining screen and draining the water contained
in said mixture; and
c) drying said drained mixture so as to form said paper material.
11. Process according to claim 10, wherein a tanning agent is further added to the water-based
mixture of step a), preferably in a dry weight percentage within the range 0.1 - 2.0%,
preferably 0.2 - 0.8%, wherein said percentage is based on the total dry weight of
the leather fibers.
12. Process according to any one of claims 10 or 11 wherein said step b) is preceded by
a refining step of the mixture of step a), more preferably by using conical or disc
refiners.
13. Process according to any one of claims 10 - 12 wherein, at the end of step c), said
paper material is subjected to one or more refining steps selected from the group
comprising calendering, embossing, corrugation, coupling and coating.
14. Use of the paper material according to any one of claims 1 - 9 for manufacturing a
biodegradable multilayer composite material together with one or more non-paper materials,
particularly biodegradable plastic films, such as PHA (polihydroxyalcanoates), materBi®, PLA (polylactic acid).
15. A biodegradable multilayer composite material comprising at least one layer of a paper
material according to claim 1 laminated with at least one biodegradable film.