Technical Field
[0001] The present invention relates to the structure of a discharge valve of a high-pressure
fuel supply pump for an internal-combustion engine of a vehicle.
Background Art
[0002] A plunger high-pressure fuel supply pump to increase the pressure of the fuel is
often used in a direct-injection internal-combustion engine in which the fuel is directly
injected to the inside of the combustion chamber among internal-combustion engines,
for example, of vehicles.
[0003] JP 2011-80391 A describes a discharge valve unit in which a valve body, a seat, and a spring are
formed and embedded. The surface of the seat of the discharge valve is flat. The contact
part in which the valve body has contact with the seat is accurately ground. This
can provide an oil-tight performance (see PTL 1).
[0004] JP 394413 B1 describes that a ball is used as a valve body.
The ball receives a back pressure and has contact with the surface of the seat by
Hertzian contact. This can provide an oil-tight performance.
Citation List
Patent Literature
[0006] In
EP 1 857 667 A1 a high-pressure fuel pump is provided with a pump housing, a fuel delivery duct and
a delivery valve. The delivery valve has a valve seat directly machined in the pump
housing and a shutter movable between a closed and an open position in the valve seat.
[0007] In
JP 2002 266 726 A a high pressure pump is provided with a delivery valve. The delivery valve has a
conical valve seat.
Summary of Invention
Technical Problem
[0008] However, in the technique in PTL 1, when the pump operates at a notably high pressure,
the valve body receives a high back pressure. This deforms the flat seat part and
sometimes decreases the oil-tight performance.
[0009] On the other hand, in the technique in PTL 2, the ball shape of the valve body enhances
the Hertzian contact between the valve body and the seat part even when the valve
body receives a high back pressure. This can provide high oil-tightness. However,
the ball-shaped valve body geometrically causes the seat part to be smaller than the
diameter of the ball (for example, provided that the seat angle is 90 degrees, the
diameter of the seat is 1/√2 times as large as the diameter of the ball). This reduces
the space for placing a flow path. When the diameter of the ball is increased in order
to widen the flow path, the increase in diameter leads to the increase in mass of
the valve body. This makes it inevitable to impair the responsiveness of the valve
body. Additionally, this increases the size of a part to hold the ball, and thus increases
the entire size of the discharge valve.
[0010] An objective of the present invention is to provide a high-pressure fuel supply pump
that maintains the oil-tight performance even when the fuel pressure is high, and
includes a small and lightweight discharge valve structure.
Solution to Problem
[0011] To solve the problem, a high-pressure fuel supply pump according to the present invention
includes: a cylinder provided to a pump; a plunger slidably provided in the cylinder
and reciprocating in accordance with the rotation of a cam; a fluid pressurizing chamber
formed between the plunger and the cylinder; an electromagnetic valve provided to
the space between the pressurizing chamber and a fluid intake path; and a discharge
valve provided to a space formed between the pressurizing chamber and a fluid discharge
path. The discharge valve includes: a seat member having a conical seat surface of
which diameter gradually decreases toward the pressurizing chamber; a valve member
that comes into contact with the seat member; a guide mechanism that holds the valve
member so that the valve member can axially slide; a curved surface part formed on
the contact surface on which the valve member has contact with the seat; and a spring
that biases the valve member toward the seat.
[0012] More preferably, the guide mechanism includes a support part integrally formed with
the valve body.
[0013] More preferably, the guide mechanism is formed closer to the seat than the valve
body.
[0014] More preferably, the diameter of the spring is smaller than the seat diameter.
[0015] More preferably, the seat member is provided with a guide hole that guides the support
part.
[0016] More preferably, the seat member is provided with a plurality of communication paths
that communicate the pressurizing chamber with the discharge path. The communication
paths are arranged around the guide hole.
Advantageous Effects of Invention
[0017] According to the structure of the high-pressure fuel supply pump described above,
the valve body of the discharge valve includes a curved contact surface. Thus, when
a high back pressure is applied to the valve body, Hertzian contact slightly deforms
the seat part and forms a seal surface. This exerts high oil-tightness. Additionally,
only the contact surface of the valve body needs to have a curved shape. The part
of the valve body outside the contact surface with the seat part can be omitted. This
makes the valve body smaller and lighter than a merely ball-shaped valve body. In
order to cause the curved surface part to surely come into contact with the seat,
a guide mechanism that prevents the inclination of the valve body is required. A guide
mechanism that holds the valve body so that the valve body can axially slide can implement
the guide mechanism described above.
[0018] Furthermore, the guide mechanism is formed closer to the seat than the valve body.
This formation can decrease the entire length of the discharge valve.
[0019] Furthermore, the diameter of the spring is decreased to a length shorter than the
diameter of the seat. This decrease can keep the outer diameter of the discharge valve
small.
[0020] Furthermore, the guide hole for the support part of the valve body is provided to
the seat member. This makes the guide mechanism small and simple.
[0021] Furthermore, a plurality of communication paths is provided around the guide hole.
This can decrease the circumferential deviation of fluid force acting on the valve
body.
[0022] The effects described above can provide a high-pressure fuel supply pump that maintains
the oil-tight performance even when the fuel pressure is high, and includes a small
and lightweight discharge valve structure.
Brief Description of Drawings
[0023]
[FIG. 1] FIG. 1 is a vertical cross-sectional view of the whole of a high-pressure
fuel supply pump of a first embodiment in which the present invention is implemented.
[FIG. 2] FIG. 2 is a cross-sectional view of the high-pressure fuel supply pump of
the first embodiment, viewed from another angle.
[FIG. 3] FIG. 3 is a horizontal cross-sectional view of the high-pressure fuel supply
pump of the first embodiment.
[FIG. 4] FIG. 4 is a view of the whole of a system including the high-pressure fuel
pump.
[FIG. 5] FIG. 5 is a cross-sectional view of a discharge valve mechanism of the first
embodiment in which the present invention is implemented.
[FIG. 6] FIG. 6 is an exploded view of the discharge valve mechanism in which the
present invention is implemented.
[FIG. 7] FIG. 7 is a projection view of a discharge valve seat member.
[FIG. 8] FIG. 8 is a cross-sectional view of a discharge valve member.
[FIG. 9] FIG. 9 is a cross-sectional view of a discharge valve member of a second
embodiment.
[FIG. 10] FIG. 10 is a cross-sectional view of a discharge valve member of a third
embodiment.
[FIG. 11] FIG. 11 illustrates another embodiment.
Description of Embodiments
[0024] Hereinafter, an embodiment according to the present invention will be described.
First Embodiment
[0025] The configuration and operation of a system will be described with reference to the
view of the whole configuration of the system illustrated in FIG. 4.
[0026] A part surrounded by a dashed line is the body of a high-pressure fuel supply pump
(hereinafter, referred to as a high-pressure pump). The mechanism and parts in the
dashed line are integrally embedded in a high-pressure pump body 1. The fuel in a
fuel tank 20 is pumped up by a feed pump 21, and fed via an intake pipe 28 to an intake
joint 10a of the pump body 1.
[0027] After passing through the intake joint 10a, the fuel passes through a pressure pulsation
reducing mechanism 9, and an intake path 10b, and reaches an intake port 30a of an
electromagnetic inlet valve 30 included in a flow rate control mechanism. The pulsation
preventing mechanism 9 will be described below.
[0028] The electromagnetic inlet valve 30 includes an electromagnetic coil 308. When the
electromagnetic coil 308 does not conduct electricity, the difference between the
biasing force of an anchor spring 303 and the biasing force of a valve spring 304
biases an inlet valve body 301 in a valve-opening direction in which the inlet valve
body 301 is opened, and this opens the intake opening 30d. Note that the biasing force
of the anchor spring 303 and the biasing force of the valve spring 304 are set so
that
the biasing force of the anchor spring 303 > the biasing force of the valve spring
304
holds.
[0029] When the electromagnetic coil 308 conducts electricity, a state in which an anchor
305 is moved to the left side of FIG. 4 and the anchor spring 303 is compressed is
maintained. An inlet valve body 301 with which the tip of an electromagnetic plunger
305 coaxially has contact seals the intake opening 30d connected to a pressurizing
chamber 11 of the high-pressure pump using the biasing force of the valve spring 304.
[0030] The operation of the high-pressure pump will be described hereinafter.
[0031] When the rotation of a cam described below displaces a plunger 2 downward in FIG.
4 and the plunger 2 is in an intake process, the volume of the pressurizing chamber
11 is increased and the fuel pressure in the pressurizing chamber 11 is decreased.
In the intake process, when the fuel pressure in the pressurizing chamber 11 is reduced
to a pressure lower than the pressure in the intake path 10b (the intake port 30a),
the fuel passes through the opened intake opening 30d and flows into the pressurizing
chamber 11. When the plunger 2 completes the intake process and moves to a compression
process, the plunger 2 moves to the compression process (a state in which the plunger
2 moves upward in FIG. 1). At that time, a state in which the electromagnetic coil
308 does not conduct electricity is maintained, and thus magnetic biasing force does
not act. Thus, the inlet valve body 301 is still opened by the biasing force of the
anchor spring 303. The volume of the pressurizing chamber 11 decreases with the compressing
motion of the plunger 2. In such a state, the fuel sucked in the pressurizing chamber
11 is returned through the opened inlet valve body 301 to the intake path 10b (the
intake port 30a). Thus, the pressure in the pressurizing chamber is not increased.
This process is referred to as a return process.
[0032] When a control signal from an engine control unit 27 (hereinafter, referred to as
ECU) is applied to the electromagnetic inlet valve 30 in the return process, a current
flows through the electromagnetic coil 308 of the electromagnetic inlet valve 30.
The magnetic biasing force moves the electromagnetic plunger 305 to the left side
of FIG. 4 and a state in which the anchor spring 303 is compressed is maintained.
As a result, the biasing force of the anchor spring 303 does not act on the inlet
valve body 301. The fluid force due to the biasing force of the valve spring 304 and
the flow of the fuel into the intake path 10b (the intake port 30a) acts. This closes
the inlet valve 301 and thus closes the intake opening 30d. When the intake opening
30d is closed, the fuel pressure in the pressurizing chamber 11 starts increasing
with the upward motion of the plunger 2. When the fuel pressure is larger than or
equal to the pressure in the fuel outlet 12, the fuel remaining in the pressurizing
chamber 11 is discharged at high pressure through the discharge valve mechanism 8,
and fed to the common rail 23. This process is referred to as a discharge process.
[0033] In other words, the compression process of the plunger 2 (a process in which the
plunger 2 rises from a lower starting point to an upper starting point) includes the
return process and the discharge process. Controlling the timing at which the electromagnetic
coil 308 of the electromagnetic inlet valve 30 conducts electricity can control the
amount of the high-pressure fuel to be discharged. When the timing at which the electromagnetic
coil 308 conducts electricity is hastened, the proportion of the return process is
low and the proportion of the discharge process is high to the compression process.
In other words, the amount of fuel to be returned to the intake path 10b (the intake
port 30a) is decreased and the amount of fuel to be discharged at high pressure is
increased. On the other hand, when the timing at which the electromagnetic coil 308
conducts electricity is delayed, the proportion of the return process is high and
the proportion of the discharge process is low to the compression process. In other
words, the amount of fuel to be returned to the intake path 10b is increased and the
amount of fuel to be discharged at high pressure is decreased. The timing at which
the electromagnetic coil 308 conducts electricity is controlled by the instructions
from the ECU.
[0034] The configuration described above controls the timing at which the electromagnetic
coil 308 conducts electricity. This can control the amount of fuel to be discharged
at high pressure in accordance with the amount of fuel that the internal-combustion
engine requires.
[0035] The outlet of the pressurizing chamber 11 is provided with a discharge valve mechanism
8. The discharge valve mechanism 8 includes a discharge valve seat 8a, a discharge
valve 8b, and a discharge valve spring 8c. When there is no fuel differential pressure
between the pressurizing chamber 11 and the fuel outlet 12, the discharge valve 8b
is pressed and fixed to the discharge valve seat 8a and closed by the biasing force
of the discharge valve spring 8c. When the fuel pressure in the pressurizing chamber
11 exceeds the fuel pressure in the fuel outlet 12, the discharge valve 8b is opened
against the discharge valve spring 8c and the fuel in the pressurizing chamber 11
is discharged at high pressure through the fuel outlet 12 to the common rail 23.
[0036] As described above, the fuel guided to the intake joint 10a is pressurized at high
pressure by the reciprocation of the plunger 2 in the pressurizing chamber 11 of the
pump body 1 as much as necessary, and fed from the fuel outlet 12 to the common rail
23 by the pressure.
[0037] Injectors 24 for direct injection (namely, a direct-injection injectors) and a pressure
sensor 26 are attached to the common rail 23. The number of the attached direct-injection
injectors 24 corresponds to the number of cylinder engines of the internal-combustion
engine. The direct-injection injectors 24 open and close in accordance with the control
signal from the engine control unit (ECU) 27 so as to inject the fuel in the cylinder.
[0038] Hereinafter, the configuration and operation of the high-pressure fuel pump will
be described in more detail with reference to FIGS. 1 to 3.
[0039] A high-pressure pump is typically adhered and fixed to a cylinder head 41 of an internal-combustion
engine. An O-ring 61 is fitted to the pump body 1 so that the airtightness between
the cylinder head and the pump body is retained.
[0040] A cylinder 6 is attached to the pump body 1. The cylinder 6 is formed in a cylinder
with a bottom on an end so that the cylinder 6 guides the back-and-forth movement
of the plunger 2 and the pressurizing chamber 11 is formed in the cylinder 6. The
pressurizing chamber 11 is provided with a plurality of communication holes 11a so
that the pressurizing chamber 11 communicates with the electromagnetic inlet valve
30 configured to feed the fuel and the discharge valve mechanism 8 configured to discharge
the fuel from the pressurizing chamber 11 to the discharge path.
[0041] A cylinder 6 includes a large-diameter part and a small-diameter part on its outer
diameter. The small-diameter part is press and inserted into the pump body 1, and
the surface of a width difference 6a between the large-diameter part and the small-diameter
part is press-fitted to the pump body 1. This seals the pressurizing chamber 11 so
as to prevent the fuel pressurized in the pressurizing chamber 11 from leaking to
a lower pressure side.
[0042] The lower end of the plunger 2 is provided with a tappet 3 that converts the rotation
movement of a cam 5 attached to a camshaft of the internal-combustion engine into
up-and-down movement, and transmits the up-and-down movement to the plunger 2. The
plunger 2 is pressed and fixed to the tappet 3 through a retainer 15 with a spring
4. This can move (reciprocate) the plunger 2 up and down with the rotation movement
of the cam 5.
[0043] A plunger seal 13 held on the lower end of the inner periphery of the seal holder
7 has slidably contact with the outer periphery of the plunger 2 on the lower end
of the cylinder 6 in the drawing. This seals the blow-by gap between the plunger 2
and the cylinder 6 and prevents the fuel from leaking to the outside of the pump.
Meanwhile, this prevents the lubricant (including engine oil) that smoothly moves
a sliding part of the internal-combustion engine from leaking through the blow-by
gap into the pump body 1.
[0044] The fuel sucked by the feed pump 21 is fed through the intake joint 10a coupled with
the intake pipe 28 to the pump body 1.
[0045] A damper cover 14 is coupled with the pump body 1 and forms a low-pressure fuel chamber
10. The fuel passing through the inlet joint 10a flows into the low-pressure fuel
chamber 10. In order to remove an obstacle such as a metal powder in the fuel, a fuel
filter 102 is attached to the upstream part of the low-pressure fuel chamber 10, for
example, while being pressed and inserted in the pump body 1.
[0046] A pressure pulsation reducing mechanism 9 is installed in the low-pressure fuel chamber
10 so that the pressure pulsation reducing mechanism 9 reduces the spread of the pressure
pulsation generated in the high-pressure pump to a fuel pipe 28. When the fuel sucked
in the pressurizing chamber 11 is returned through the opened inlet valve body 301
to the intake path 10b (the intake port 30a) under a state in which the flow rate
of the fuel is controlled, the fuel returned to the intake path 10b (the intake port
30a) generates the pressure pulsation in the low-pressure fuel chamber 10. However,
the pressure pulsation is absorbed and reduced by the expansion and contraction of
a metal damper 9a forming the pressure pulsation reducing mechanism 9 provided to
the low-pressure fuel chamber 10. The metal damper 9a is formed of two corrugated
metal disks of which outer peripheries are bonded together. Inert gas such as argon
is injected in the metal damper 9a. Mounting hardware 9b is configured to fix the
metal damper 9a on the inner periphery of the pump body 1.
[0047] The electromagnetic inlet valve 30 is a variable control mechanism that includes
the electromagnetic coil 308. The electromagnetic inlet valve 30 is connected to the
ECU through the terminal 307 and repeats conduction and non-conduction of electricity
so as to open and close the inlet valve and control the flow rate of the fuel.
[0048] When the electromagnetic coil 308 does not conduct electricity, the biasing force
of the anchor spring 303 is transmitted to the inlet valve body 301 through the anchor
305 and the anchor rod 302 integrally formed with the anchor 305. The biasing force
of the valve spring 304 installed in the inlet valve body is set so that
the biasing force of the anchor spring 303 > the biasing force of the valve spring
304
holds. As a result, the inlet valve body 301 is biased in a valve-opening direction
in which the inlet valve body 301 is opened. The intake opening 30d is opened. Meanwhile,
the anchor rod 302 has contact with the inlet valve body 301 at a part 302b (in a
state illustrated FIG. 1).
[0049] The setting for the magnetic biasing force generated by the electricity conduction
through the coil 308 is configured to enable the anchor 305 to overcome the biasing
force of the anchor spring 303 and be sucked into a stator 306. When the coil 308
conducts electricity, the anchor 303 moves toward the stator 306 (the left side of
the drawing) and a stopper 302a formed on an end of the anchor rod 302 has contact
with an anchor rod bearing 309 and is seized. At that time, the clearance is set so
that the travel distance of the anchor 301 > the travel distance of the inlet valve
body 301
holds. The contact part 302b opens between the anchor rod 302 and the inlet valve
body 301. As a result, the inlet valve body 301 is biased by the valve spring 304
and the intake opening 30d is closed.
[0050] The electromagnetic inlet valve 30 is fixed to the pump body 1 while an inlet valve
seat 310 is hermetically inserted in a tubular boss 1b so that the inlet valve body
301 can seal the intake opening 30d to the pressurizing chamber. When the electromagnetic
inlet valve 30 is attached to the pump body 1, the intake port 30a is connected to
the intake path 10b.
[0051] The discharge valve mechanism 8 of the present embodiment will be described with
reference to FIGS. 5 and 6. The discharge valve mechanism 8 includes the discharge
valve seat member 8a provided with a bearing 8d that can sustain the sliding reciprocation
of the discharge valve body 8b at the center of the discharge valve seat member 8a,
and the discharge valve member 8b provided with a central shaft 8e that can slide
along the bearing of the discharge valve seat member 8a. A circular contact surface
8f is formed on the discharge valve member 8b. The circular contact surface 8f can
maintain oil-tightness by having contact with the discharge valve seat member 8a.
The discharge valve spring 8c is provided so as to bias the discharge valve member
8b in a valve-closing direction in which the discharge valve member 8b is closed.
The discharge valve seat member 8a is provided with a plurality of communication paths
8g concentrically drilled around the bearing 8d. The discharge valve seat member 8a
is held in the pump body 1, for example, by press-insertion. The discharge valve member
8b and the discharge valve spring 8c are further inserted in the pump body 1. Then,
a sealing plug 17 seals the pump body 1. This forms the discharge valve mechanism
8. The discharge valve mechanism 8 functions as a check valve that controls the direction
in which the fuel flows. In the present embodiment, after passing through the discharge
valve seat member 8a, the fuel passes through the discharge path 110 and the fuel
outlet 12 and flows downstream. The position of the discharge path varies depending
on the design. For example, the discharge path is directly provided to the sealing
plug 17. This can also implement the discharge valve mechanism intended in the present
invention.
[0052] With reference to FIG. 7, the discharge valve seat member 8a will be described. Three
communication paths 8g are concentrically arranged around the bearing 8d as described
above. The number of communication paths 8g is three in the present embodiment. However,
the number and size of communication paths 8g are designed in consideration, for example,
of the necessary flow rate, the pressure loss, and the balance. In other words, the
number and size of communication paths 8g can vary depending on the design to form
the discharge valve intended in the present invention. The seat surface 8i having
contact with the discharge valve member 8b is formed in a conical shape. The cross-sectional
surface of the seat surface 8i has a tapered shape.
[0053] With reference to FIG. 8, the discharge valve member 8b will be described. The discharge
valve member 8b is provided with a curved surface 8h. The position provided with the
curved surface 8h comes into contact with the discharge valve seat member 8a. This
contact forms the circular contact surface 8f. The curved surface 8h of the present
embodiment has a radius curvature R.
[0054] When the curved surface 8h of the discharge valve member 8b is pressed to the seat
surface 8i of the discharge valve seat member 8a, the curved surface 8h is slightly
deformed and is formed into the circular contact surface 8f that can maintain the
oil-tightness. The entire circumference of the contact part of the curved surface
8h has the even radius curvature R. Thus, the circular contact surface 8f can form
an even seat surface on the entire circumference. The curved surface 8h is pressed
and deformed. This deformation forms the seat surface. Thus, the higher the pressure
(back pressure) acting on the valve body is, the wider the seat surface is and the
smaller the gap between the seat part and the seat surface 8i is. The mechanism of
the slight deformation of the curved surface and the seat part can be explained as
the deformation with publicly known Hertzian contact.
[0055] Furthermore, the curved surface 8h includes not only the part that is the circular
contact surface 8f but also parts with the same radius curvature R extending on both
sides of the circular contact surface 8f (on the peripheries inside and outside the
circular contact surface 8f). Thus, the curved surface 8i pressed to the discharge
valve seat member 8a has the even radius curvature and can form the circular contact
surface 8f that can maintain the oil-tightness even when the guide part is inclined
to some extent. Only the seat part and the parts on both sides of the seat part have
the even radius curvature. This makes the valve body smaller and lighter than a spherical
valve body. The weight reduction of the valve body is preferable in order to increase
the responsiveness of the discharge valve. Furthermore, the discharge valve spring
8c is provided to the side of the central shaft. This can decrease the diameter of
the entire discharge valve mechanism 8. In the present embodiment, the discharge valve
spring 8c is provided inside the circular contact surface 8f. However, the discharge
valve spring 8c can be provided outside the circular contact surface 8f. This can
also implement the discharge valve mechanism according to claims 1 and 2.
Second Embodiment
[0056] With reference to FIGS. 9 and 10, another embodiment will be described.
[0057] A discharge valve mechanism 8' includes a discharge valve seat member 8a', a discharge
valve member 8b', and a discharge valve spring 8c'. A sealing plug 17' that seals
the discharge valve mechanism 8' is provided to the downstream part of the discharge
valve mechanism 8'. The sealing plug 17' is provided with a discharge path 110'.
[0058] The discharge valve member 8b' includes a curved surface 8h'. A guide part 8e' is
provided to the outer periphery of the valve body. The maximum diameter of the discharge
valve member is almost the same as the maximum diameter of the curved surface 8h'.
Thus, the maximum diameter of the discharge valve member can be kept smaller than
the maximum diameter of a perfectly spherical valve body. The spring 8c is embedded
in the inner peripheral wall of the guide part 8e'. In the structure of the present
embodiment, the guide part of the discharge valve member and a spring storage part
are arranged in parallel. This arrangement can reduce the entire length of the discharge
valve member. The reasons described above can make the discharge valve member relatively
small and light.
Third Embodiment
[0059] With reference to FIG. 11, another embodiment will be described. A discharge valve
member in the present embodiment includes a tapered part 8j and is provided with a
short curved surface 8h" on an end of the tapered part 8j. The curved surface 8" is
the part that comes into contact with a discharge valve seat member and forms a circular
contact surface that can maintain the oil-tightness. The guide mechanism is accurately
designed so that the range of the inclination of the discharge valve member is narrowed.
This enables the short curved surface 8" to surely have contact with a seat surface.
Also in the present embodiment, basically, the curved surface comes into contact with
the seat and this contact forms the circular contact surface. This can implement the
discharge valve intended in the present invention. In the present embodiment, the
flexibility of the radius curvature R is increased. A more appropriate radius curvature
can be selected depending on the usage environment. Similarly to the second embodiment,
the size reduction and weight reduction of the discharge valve member can also be
achieved.
Reference Signs List
[0060]
- 1
- pump body
- 2
- plunger
- 6
- cylinder
- 8
- discharge valve mechanism
- 9
- pressure pulsation reducing mechanism
- 30
- electromagnetic inlet valve
- 100
- pressure relief valve mechanism
1. A high-pressure fuel pump that is a plunger high-pressure fuel pump, comprising:
a cylinder (6) provided to a pump;
a plunger (2) that is slidably provided in the cylinder (6) and reciprocates in accordance
with rotation of a cam (5) ;
a fluid pressurizing chamber (11) formed between the plunger (2) and the cylinder
(6);
an electromagnetic valve provided to a space formed between the pressurizing chamber
(11) and a fluid intake path; and
a discharge valve (8) provided to a space formed between the pressurizing chamber
(11) and a fluid discharge path (110),
wherein the discharge valve (8) includes:
a seat member (8a) including a seat surface (8i) formed in a conical shape having
a diameter gradually decreasing toward the pressurizing chamber (11);
a valve member (8b) that comes into contact with the seat member (8a);
a spring (8c) that biases the valve member (8b) toward the seat;
the high pressure pump being characterised in that, the discharge valve further comprises:
a guide mechanism that holds the valve member (8b) so that the valve member (8b) can
axially slide;
a curved surface part formed on a contact surface on which the valve member (8b) has
contact with the seat.
2. The high-pressure fuel pump according to claim 1, wherein the guide mechanism includes
a support part integrally formed with the valve body.
3. The high-pressure fuel pump according to claims 1 and 2, wherein the guide mechanism
is formed closer to the seat than the valve body.
4. The high-pressure fuel pump according to claims 1 to 3, wherein a diameter of the
spring (8c) is smaller than a diameter of the seat.
5. The high-pressure fuel pump according to claims 2 to 4, wherein the seat member (8a)
is provided with a guide hole that guides the support part.
6. The high-pressure fuel pump according to claim 5, wherein the seat member (8a) is
provided with a plurality of communication paths (8g) that communicate the pressurizing
chamber (11) with the discharge path, and the communication paths (8g) are arranged
around the guide hole.
1. Hochdruckkraftstoffpumpe, die eine Kolbenhochdruckkraftstoffpumpe ist, die Folgendes
enthält:
einen Zylinder (6), der für eine Pumpe vorgesehen ist;
einen Kolben (2) der verschiebbar im Zylinder (6) vorgesehen ist und sich gemäß der
Drehung eines Nocken (5) hin- und herbewegt;
eine Fluiddruckbeaufschlagungskammer (11), die zwischen dem Kolben (2) und dem Zylinder
(6) gebildet ist;
ein elektromagnetisches Ventil, das in einem Raum, der zwischen der Druckbeaufschlagungskammer
(11) und einem Fluideinlasspfad gebildet ist, vorgesehen ist; und
ein Auslassventil (8), das in einem Raum, der zwischen der Druckbeaufschlagungskammer
(11) und einem Fluidauslasspfad (110) gebildet ist, vorgesehen ist, wobei
das Auslassventil (8) Folgendes enthält:
ein Sitzelement (8a), das eine Sitzfläche (8i) enthält, die in einer konischen Form
gebildet ist, die einen Durchmesser besitzt, der zur Druckbeaufschlagungskammer (11)
allmählich abnimmt;
ein Ventilelement (8b), das in Kontakt mit dem Sitzelement (8a) gelangt; und
eine Feder (8c), die das Ventilelement (8b) zum Sitz vorbelastet; und die Hochdruckpumpe
dadurch gekennzeichnet ist, dass das Auslassventil ferner Folgendes umfasst:
einen Führungsmechanismus, der das Ventilelement (8b) enthält, derart, dass das Ventilelement
(8b) axial gleiten kann; und
einen gekrümmten Oberflächenteil, der an einer Kontaktfläche, an der das Ventilelement
(8b) Kontakt mit dem Sitz hat, gebildet ist.
2. Hochdruckkraftstoffpumpe nach Anspruch 1, wobei der Führungsmechanismus einen Trägerteil,
der einteilig mit dem Ventilkörper gebildet ist, umfasst.
3. Hochdruckkraftstoffpumpe nach den Ansprüchen 1 und 2, wobei der Führungsmechanismus
näher am Sitz als der Ventilkörper gebildet ist.
4. Hochdruckkraftstoffpumpe nach den Ansprüchen 1 bis 3, wobei ein Durchmesser der Feder
(8c) kleiner als ein Durchmesser des Sitzes ist.
5. Hochdruckkraftstoffpumpe nach den Ansprüchen 2 bis 4, wobei das Sitzelement (8a) mit
einem Führungsloch, das den Trägerteil führt, versehen ist.
6. Hochdruckkraftstoffpumpe nach Anspruch 5, wobei das Sitzelement (8a) mit mehreren
Kommunikationspfaden (8g) versehen ist, die die Druckbeaufschlagungskammer (11) mit
dem Auslasspfad verbinden, und die Kommunikationspfade (8g) um das Führungsloch angeordnet
sind.
1. Pompe de carburant à haute pression qui est une pompe de carburant à haute pression
du type à plongeur, comprenant :
un cylindre (6) prévu dans la pompe ;
un plongeur (2) qui est prévu en coulissement dans le cylindre (6) et se déplace en
va-et-vient en accord avec la rotation d'une came (5) ;
une chambre de pressurisation de fluide (11) formée entre le plongeur (2) et le cylindre
(6) ;
une valve électromagnétique prévue vers un espace formé entre la chambre de pressurisation
(11) et un trajet d'admission de fluide ; et
une valve de refoulement (8) prévue vers un espace formé entre la chambre de pressurisation
(11) et un trajet de refoulement de fluide (110),
dans laquelle la valve de refoulement (8) inclut :
un élément formant siège (8a) incluant une surface de siège (8i) formée sous une conformation
conique ayant un diamètre diminuant progressivement vers la chambre de pressurisation
(11) ;
un opercule de valve (8b) qui vient en contact avec l'élément formant siège (8a) ;
un ressort (8c) qui sollicite l'opercule de valve (8b) vers le siège ;
la pompe à haute pression étant caractérisée en ce que la valve de refoulement comprend en outre :
un mécanisme de guidage qui maintient l'opercule de valve (8b) de telle façon que
l'opercule de valve (8b) peut coulisser axialement ;
une partie à surface incurvée formée sur une surface de contact sur laquelle l'opercule
de valve (8b) est en contact avec le siège.
2. Pompe de carburant à haute pression selon la revendication 1, dans laquelle le mécanisme
de guidage inclut une partie de support formée intégralement avec le corps de valve.
3. Pompe de carburant à haute pression selon les revendications 1 et 2, dans laquelle
le mécanisme de guidage est formé plus proche du siège que du corps de valve.
4. Pompe de carburant à haute pression selon les revendications 1 à 3, dans laquelle
un diamètre du ressort (8c) est plus petit qu'un diamètre du siège.
5. Pompe de carburant à haute pression selon les revendications 2 à 4, dans laquelle
l'élément formant siège (8a) est doté d'un trou de guidage qui guide la partie de
support.
6. Pompe de carburant à haute pression selon la revendication 5, dans laquelle l'élément
formant siège (8a) est doté d'une pluralité de trajets de communication (8g) qui font
communiquer la chambre de pressurisation (11) avec le trajet de refoulement, et les
trajets de communication (8g) sont agencés autour du trou de guidage.