TECHNICAL FIELD
[0001] The present invention relates to laundry drying machines, particularly to laundry
dryers as such and with washing machines comprising drying functions.
PRIOR ART
[0002] A laundry dryer is a machine that has become indispensable in most households in
recent years, so much so that the functions of a laundry dryer have also been incorporated
in a conventional washing machine.
[0003] In general, a laundry dryer consists of passing a hot airflow through the drum to
extract moisture from the clothes contained in said drum. There are generally two
types of laundry dryers depending on the treatment performed on the air leaving the
drum. In this sense there are, for example, condensation laundry dryers, also referred
to as heat pump dryers, comprising a heat exchanger in which moisture contained in
the airflow leaving the drum is condensed and extracted, and it is heated again to
reintroduce said airflow into the drum. On the other hand, there are clothes dryers
comprising a heating element for heating the airflow intended for circulating through
the drum. The airflow at the outlet of the drum is discharged to the outside, although
there are variants in which part of said leaving airflow is used, being reintroduced
into the circuit.
[0004] US2012246962A1 describes a laundry dryer of the type comprising a heat pump. Said dryer comprises
a cabinet inside which a rotating drum, containing the clothes to be dried, is arranged.
A main airflow is circulated through the drum in a closed circuit going through the
heat pump. The main airflow is cooled in an evaporator in said heat pump to condense
and extract moisture from the air leaving the drum, and said main airflow is again
heated in a compressor before redirect said airflow to the drum again. The dryer of
US2012246962A1 also comprises an inlet port arranged on the surface of the cabinet allowing the
entry of an additional airflow which is discharged through the lower part of the dryer.
Said airflow discharges the heat generated in the inner devices of the dryer, such
as in the heat pump, for example.
DISCLOSURE OF THE INVENTION
[0005] The object of the invention is to provide a laundry drying machine as defined in
the claims.
[0006] The laundry drying machine of the invention comprises a cabinet inside which a rotating
drum is arranged. The machine also comprises a main air circuit through which a main
airflow coming from the outside circulates and is conditioned by a heating element
before being directed to the drum so that it dries the clothes contained in the drum,
and at least one additional air circuit through which an additional airflow also coming
from the outside circulates. Said additional airflow is directed to the drum after
circulating through the inside of the machine, so that said additional airflow is
mixed with the main airflow in the drum.
[0007] In the machine of the invention, by means of the additional airflow the residual
heat generated by the machine itself is used, on one hand, for drying the clothes
contained in the drum, thereby contributing to energy savings of the machine, and
the inside of the machine is cooled, on the other hand, preventing the outer walls
of the drying machine from reaching high temperatures, being able to dispense with
thermal insulators or, where appropriate, being able to use thermal insulators that
are less thick and/or have lower insulation properties.
[0008] These and other advantages and features of the invention will become evident in view
of the drawings and the detailed description of the invention.
DESCRIPTION OF THE DRAWINGS
[0009]
Figure 1 shows a first sectioned side view of a schematic depiction of the laundry
drying machine according to one embodiment of the invention.
Figure 1A shows a first detail of the machine of Figure 1.
Figure 1B shows a second detail of the machine of Figure 1.
Figure 2 shows a first sectioned front view according to section B-B of the machine
of Figure 1.
Figure 3 shows a second sectioned front view according to section A-A of the machine
of Figure 1.
Figure 4 shows a sectioned side view according to section C-C of the machine of Figure
3.
DETAILED DISCLOSURE OF THE INVENTION
[0010] The laundry drying machine 1 according to one embodiment of the invention comprises
a cabinet 2 inside which a rotating drum 3 containing the clothes to be dried is arranged.
The machine 1 also comprises a main air circuit through which a main airflow F coming
from the outside circulates and is conditioned by a heating element 4 which increases
the temperature of said airflow F before being directed to the drum 3 for drying the
clothes. The heating element 4 can comprise at least one resistor, a gas burner or
a battery powered by vapor or thermal oil.
[0011] The machine 1 also comprises at least one additional air circuit through which an
additional airflow f' also coming from the outside circulates. Said additional airflow
f' is directed to the drum 3 after circulating through the inside of the machine 1,
so that said additional airflow f' is mixed with the main airflow F in the drum 3,
as shown in the schematic depiction of Figure 1.
[0012] The additional airflow f' is conditioned, i.e., heated, by the heat accumulated inside
the machine 1, and not by the heating element 4 directly.
[0013] In the drying machines known in the state of the art, heat accumulated inside the
machine is transported either by conduction or convection to the outer walls of the
machine, said walls reaching a high temperature, i.e., a temperature that can cause
burns on or discomfort for the user. To prevent the user from getting burned or to
prevent the surrounding apparatus from heating up, it is common to introduce a thermal
insulator in the cabinet, which naturally increases the cost of the drying machine.
[0014] In the machine 1 of the invention, however, by means of the additional airflow f'
coming from the outside, the inside of the machine 1 is cooled, on one hand, preventing
the outer walls of the machine 1 from reaching high temperatures without having to
use the thermal insulators used in the drying machines of the state of the art, and
the residual heat generated by the machine 1 itself is used, on the other hand, for
drying the clothes contained in the drum 3, thereby contributing to the energy savings
of the machine 1.
[0015] The additional airflow f' coming from the outside, i.e., airflow at room temperature,
absorbs at least part of the heat accumulated inside the cabin 2, whereby preventing
the outer walls of the machine 1 from heating up, and is directed to the drum 3 for
being mixed with the main airflow F, increasing the efficiency of the machine 1.
[0016] In the preferred embodiment of the invention, the machine 1 also comprises a recirculation
circuit through which a recirculated airflow f, i.e., at least part of the main airflow
F leaving the drum 3 and returning again to the drum 3, circulates, said recirculated
airflow f also being mixed with the main airflow F in the drum 3, as schematically
shown in Figure 1.
[0017] A gate 14 arranged at the outlet of the drum 3 in a discharge conduit 15 manages
the amount of air f to be recirculated, allowing the passage of more, less or zero
amount of air f, depending on the moisture and/or other parameters of the airflow
leaving the drum 3.
[0018] The machine 1 according to the preferred embodiment of the invention also comprises
a housing 5 surrounding the drum 3 and inside which said drum 3 is housed. In a washing
machine, said housing 5 would resemble a tub, which is preferably cylindrical, but
which in a laundry dryer as such does not have to be cylindrical.
[0019] The additional air circuit of the invention comprises at least one chamber 6 which
is delimited by at least part of the outer wall 5a of the housing 5 and a surrounding
wall 7 surrounding at least part of said outer wall 5a, as seen in Figure 1 and in
more detail in Figure 1A.
[0020] In the embodiment of the invention shown in the drawings, said chamber 6 comprises
at least one inlet conduit E arranged in the surrounding wall 7, as shown in Figure
1A, to allow the entry of the additional airflow f' from the outside, and at least
one outlet conduit S arranged in the outer wall 5a of the housing 5 to allow the passage
of said additional airflow f' to the drum 3. In the preferred embodiment of the invention,
the chamber 6 comprises an inlet conduit E and an outlet conduit S although the chamber
6 being able to comprise several inlet conduits and several outlet conduits, or the
inlet conduit E having an elongated shape, extending along said outer wall 5a or transversely
thereto, is not ruled out.
[0021] In the preferred embodiment of the invention, the chamber 6 is arranged in the upper
part of the drum 3, preferably close to the heating element 4, and extends along the
drum 3, as seen in Figure 1. The additional airflow f' coming from the outside at
room temperature is considered "cold air" and absorbs during the passage thereof the
heat accumulated inside the machine 1, mainly due to the heat given off by the heating
element 4 and by the passage of the conditioned main airflow F, and it is directed
to the drum 3 through the outlet conduit S for being mixed with the main airflow F.
The side walls of the machine 1 are thereby prevented from heating up, since the additional
airflow f' acts as a thermal insulator. However, said residual heat is used at the
same time for drying the clothes contained in the drum 3 such that the performance
of the machine 1 is optimized, contributing to energy savings.
[0022] In the preferred embodiment of the invention, as indicated, one of the walls of the
chamber 6 is formed by the outer wall 5a of the housing 5, and the other wall is the
surrounding wall 7 which surrounds at least part of said outer wall 5a, as seen in
Figure 1A.
[0023] The walls of the drum 3 comprise a plurality of holes (not shown in the drawings)
to allow air to circulate through the inside thereof.
[0024] In the preferred embodiment of the invention, the additional air circuit also comprises
two lateral chambers 8 and 8'. Each chamber 8 and 8' is arranged on one side of the
drum 3, as seen in Figure 2, and like in the first chamber 6 described, they also
extend along the drum 3. In this case, the outlet conduit S also extends along the
drum 3, as seen in Figure 4.
[0025] In the preferred embodiment of the invention, the first chamber 6 described is arranged
in the upper part of the drum 3, preferably between the two lateral chambers 8 and
8', as shown in Figure 2.
[0026] According to the preferred embodiment of the invention, the additional air circuit
also comprises a rear chamber 9 arranged in the rear part of the drum 3, as shown
in the drawings 1 and 4. In the preferred embodiment of the invention, said rear chamber
9 is rectangular although it could also be circular or the like.
[0027] Like in the first chamber 6 that has been described, all the chambers described up
until now are delimited by a wall coinciding with at least part of the outer wall
5a of the housing 5 and a surrounding wall 7 surrounding said part of the outer wall
5a, as shown in the drawings. The dimensions of said chambers are such that they cover
the largest possible part of outer wall 5a of the housing 5.
[0028] The inlet conduits E of the lateral chambers 8 and 8' and/or of the rear chamber
9 are arranged close to the lower part of the drum 3 and the corresponding outlet
conduits S are arranged close to the upper part of the drum 3, as seen in Figures
1, 2 and 4. The corresponding additional airflow f' entering at room temperature through
the lower part thereby absorbs the residual heat from inside the machine 1 as it moves
upward and enters the drum 3 through the upper part, being mixed with the main airflow
F, as schematically shown in Figures 1, 2 and 4. The corresponding additional airflow
f' is thereby prevented from mixing with the airflow leaving the drum 3, preventing
the corresponding additional flow f' from being able to be discharged without the
residual heat from inside the machine 1 having been absorbed.
[0029] So in the preferred embodiment of the invention the chamber 6 arranged in the upper
part of the drum 3 prevents the upper wall of the cabinet 2 from reaching high temperature
values, the lateral chambers 8 and 8' prevent the side walls of the cabinet 2 from
reaching high temperature values and the rear chamber 9 prevents the rear wall of
the cabinet 2 from reaching high temperature values.
[0030] To prevent the front wall of the machine 1 from reaching high temperature values,
the additional air conduit of the preferred embodiment of the invention comprises
a front chamber 10 arranged in the front part of the cabinet 2, as shown in Figures
1, 1 Band 4.
[0031] Said front chamber 10 is delimited by at least part of the outer wall 12 of the front
part of the cabinet 2 and a surrounding wall 12' which surrounds at least part of
said outer wall 12 and which is arranged inside the machine 1, as seen in Figure 1B.
[0032] The door 11 for accessing the drum 3 is arranged in the front part of the machine
1, as seen in Figures 1, 1B and 4. In the preferred embodiment of the invention, said
door 11 is of the type comprising a porthole and at least one hinge on one side (not
shown in the drawings) which allows opening and closing the door 11 by pivoting about
said hinge. The door 11 comprises a protuberance, i.e., the porthole, preferably cylindrical,
which projects towards the inside of the drum 3 and which is housed in an opening
16, preferably cylindrical-shaped, arranged in the front part of the cabinet 2 when
the door 11 is closed. The door 11 also comprises an area having a larger diameter
than the protuberance, cooperating with the outer wall 12 of the front part of the
cabinet 2, providing a closure area 11 a, as shown in Figure 1B.
[0033] The front chamber 10 of the invention comprises at least one inlet conduit E' arranged
in the outer wall 12 of the front part of the cabinet 2 but located outside said closure
area 11 a to allow the entry of the corresponding additional airflow f', and at least
one outlet conduit S' arranged also in said outer wall 12 but inside the closure area
11a. In the preferred embodiment of the invention as shown in Figure 3, the outlet
conduit S' is ring-shaped and surrounds the opening 16 in which the protuberance of
the door 11 is housed, said additional airflow f' entering through the gap existing
between the protuberance of the door 11 and the opening 16 of the front wall 12. In
another embodiment of the invention not shown in the drawings, said additional airflow
f' could be directly directed to the drum 3 if the outlet conduit S' were comprised
in the surrounding wall 12'.
[0034] In the preferred embodiment of the invention, the front chamber 10 comprises two
inlet conduits E', one arranged above the drum 3 and another below same, as shown
in Figures 1 and 1B. Said inlet conduits E' are in the form of a groove and each conduit
E' preferably extends along said front wall 12, as shown in Figure 3. To enhance understanding,
said Figure 3 shows by means of arrows the flow direction of the air f' entering through
the inlet conduits E' and leaving through the ring-shaped outlet conduit S'.
[0035] In the preferred embodiment of the invention, at least two of the chambers that have
been described are communicated, i.e., the additional flows f' circulating through
said chambers are mixed before entering the drum 3. Therefore, both lateral chambers
8 and 8', or even just one of them, for example, are communicated with the rear chamber
9, as seen in Figures 2 and 43, such that lateral flows f' can be mixed with flow
f' coming from the rear chamber 9 before being directed to the drum 3.
[0036] However, in a variant of the invention all the chambers that have been described,
i.e., chamber 6, lateral chambers 8 and 8', rear chamber 9 and front chamber 10, are
independent from one another, i.e., the additional flows f' circulating through said
chambers are not mixed outside the drum 3.
[0037] The machine 1 according to the invention also comprises at least one fan 13 arranged
in the lower area of the cabinet 2, preferably at the outlet of the drum 3, to force
the main airflow F.
[0038] In the preferred embodiment of the invention said fan 13 also forces the corresponding
additional airflows f', and is even suitable for forcing the recirculated airflow
f. Therefore, one fan 13 alone is capable of forcing all the airflows which must be
circulated through the inside of the machine 1, i.e., the main airflow F, the recirculated
airflow f and the corresponding additional airflows f'.
[0039] Although what has been described up until now refers to a laundry drying machine
as such, it is also valid for washing machines comprising drying functions, or any
other machine comprising drying functions.
1. Laundry drying machine comprising a cabinet (2) inside which a rotating drum (3) is
arranged, a main air circuit through which circulates a main airflow (F) coming from
the outside, which after being conditioned by a heating element (4) is directed to
the drum (3) for drying the clothes, and at least one additional air circuit through
which an additional airflow (f') also coming from the outside circulates, characterized in that said additional airflow (f') is directed to the drum (3) after circulating through
the inside of the machine (1), said additional airflow (f') being mixed with the main
airflow (F) in the drum (3).
2. Laundry drying machine according to claim 1, also comprising a recirculation circuit
through which a recirculated airflow (f) circulates wherein at least part of the main
airflow (F) leaving the drum (3) returns again to the drum (3) also mixing with the
main airflow (F).
3. Laundry drying machine according to claim 1 or 2, comprising a housing (5) inside
which the drum (3) is housed, the additional air circuit comprising at least one chamber
(6) delimited by at least part of the outer wall (5a) of said housing (5) and a surrounding
wall (7) surrounding at least part of said outer wall (5a).
4. Laundry drying machine according to claim 3, wherein the chamber (6) comprises at
least one inlet conduit (E) arranged in the surrounding wall (7) to allow the entry
of the airflow (f') coming from the outside, and at least one outlet conduit (S) arranged
in the outer wall (5a) of the housing (5) to allow the passage of said airflow (f')
to the drum (3), said chamber (6) being arranged in the upper part of the drum (3).
5. Laundry drying machine according to claim 4, wherein the additional air circuit comprises
two additional lateral chambers (8, 8'), each chamber (8, 8') being arranged on one
side of the drum (3) such that they extend along the lateral contour of said drum
(3), the other chamber (6) being arranged between said two lateral chambers (8, 8').
6. Laundry drying machine according to claim 5, wherein the additional air circuit also
comprises a rear chamber (9) arranged in the rear part of the drum (3).
7. Laundry drying machine according to claim 6, wherein the inlet conduits (E) of the
lateral chambers (8, 8') and/or of the rear chamber (9) are arranged close to the
lower part of the drum (3), and the corresponding outlet conduits (S) are arranged
close to the upper part of the drum (3).
8. Laundry drying machine according to any of claims 3 to 7, wherein the additional air
circuit also comprises a front chamber (10) arranged in the front part of the drum
(3).
9. Laundry drying machine according to claim 8, wherein the front chamber (10) comprises
at least one inlet conduit (E') arranged outside the closure area (11 a) of the door
(11) to allow the entry of the corresponding additional airflow (f') coming from the
outside.
10. Laundry drying machine according to claim 9, wherein the front chamber (10) comprises
at least one outlet conduit (S') arranged inside the closure area (11 a) of the door
(11) to allow the passage of said airflow (f') to the drum (3).
11. Laundry drying machine according to any of claims 3 to 10, wherein all the chambers
of the additional air circuit are independent.
12. Laundry drying machine according to any of claims 3 to 10, wherein at least two chambers
of the additional air circuit are communicated with one another.
13. Laundry drying machine according to any of the preceding claims, comprising at least
one fan (13) to force the main airflow (F) and the corresponding additional airflow
(f').
14. Laundry drying machine according to claim 13, wherein said fan (13) is also suitable
for forcing the recirculated airflow (f).
15. Laundry drying machine according to claim 13 or 14, wherein said fan (13) is arranged
in the lower area of the cabinet (2), preferably at the outlet of the drum (3).