OBJECT OF THE INVENTION
[0001] The present invention relates to quickly assembled transport and sales packaging
provided with a window for viewing its contents, and its decoration variants, and
fitted with wedge(s) or other device(s) to immobilise the contents or to compensate
for its variations in thickness.
BACKGROUND OF THE INVENTION
[0002] To avoid having to solve the problem of blocking by the side walls of the closing
lid, numerous types of packaging have been deprived of these side walls, as demonstrated,
for example, in US patent
US 6,676,010 of 13 January 2004, or are limited to four flaps such as those described, for example, in
US patent 2,255,223 of 22 September 1939.
[0003] US patent 2003/0057121 of 27 March 2003 describes a packaging with six flaps, which is among the most successful in this
category. Moreover, it is provided with a window cut out in the base. However, the
side walls of the lid (61) are situated outside those on the base (83) and not on
the inside.
[0004] Very simple stops that need to be pressed in manually or mechanically, i.e. without
automatic assembly simultaneously with the assembly of the base, exist as described
(6, 7, 8) in the French utility model no.
81 15190 of 5 August 1981.
[0005] There are numerous patents, such as
US patent 2,807,404 of 09 June 1955, which describe inner stops or wedges that normally consist of extensions (succession
of panels 51-49-17) or walls extracted from windows (succession of panels 43-45),
but these devices are generally applied to packaging simpler than the six-flap type,
or even less so when combined with the side walls of the lid. This is also the case
with US patent
US 3,682,297 of 20 April 1970, which requires a partial overlapping of walls (11 and 17), which, like the extensions,
requires a higher consumption of material.
[0006] A more elaborate integrated stop-wedge version (30 and 31), taken from a viewing
window, is found in US patent
US 3,347,445 of 01 November 1965. However, these stops only constitute an additional inner wall to prevent lateral
displacements of the contents and not a complete thickness compensating roll with
adjustable height/depth.
[0007] The packaging constituting the object of the invention overcomes the drawbacks of
the above-mentioned patents by combining the existing solutions and by offering more
successful solutions for protection and speed of application.
[0008] Although there are numerous packaging materials that come close in scope to the invention
claimed, none of them ensures, apart from rapid assembly, interior positioning of
the side walls of the closing lid that enables them to slide progressively along the
walls of the base to prevent premature contact with the contents and blocking before
complete closure.
[0009] Nor do any of them provide locking in position of the contents by the inner side
walls of the lid of part of one side of the object contained and by stops or blocking
wedges on the other part of the opposite side of the contained object.
[0010] Nor do any of them simultaneously ensure that at least one of the wedging devices
is in continuity with a printed outer face, e.g. with printing ink or varnish that
retards abrasion, both in contact and in support with the content to ensure temporary
protection from friction.
DESCRIPTION OF THE INVENTION
[0011] The present invention is set forth and claimed in the independent claims, whereas
the dependent claims disclose further features.
[0012] The packaging constituting the object of the invention is designed as a single die-cut
component from a sheet material such as cardboard or corrugated cardboard, folded
on itself and preferably previously partially bonded.
[0013] The packaging consists of a base of a front side (or panel), a rear side, an attached
lid and lateral walls. It is provided with six gussets six to ensure rapid assembly.
From the viewing window cut into one of the larger sides it is possible to remove
a supplementary wedging device.
[0014] After providing protection for the contents which it envelopes during transport from
the place of manufacture to the point of distribution or sale, the packaging is preferably
used for the identification, enhancement and presentation of products in a distribution
warehouse and/or semi-wholesale or retail store for professionals or private individuals.
[0015] The packaging constituting the object of the invention is described below in a non-exhaustive
version of application and use, which includes packing, transport, distribution and
the sale of small electrical appliances, such as a socket and control device of the
switch type.
[0016] The objectives sought are:
- to immobilise the contents inside the packaging,
- to envelop the contents to protect them impacts,
- to keep them in a constant position despite differences in shape or thickness of their
different versions by means of blocking wedges or other thickness compensating devices
such as panels or inner side flaps,
- to allow the identification of their variants or their different decorations (aluminium
or brushed stainless steel, plastic of different colours, "faux-woods", etc.) by cutting
out a viewing window,
- to allow the screening of this window by labelling or the adhesion of partially or
totally transparent plastic film.
DESCRIPTION OF THE DRAWINGS
[0017] The present document is complemented with a set of drawings as an example for illustrating
the preferred embodiment, and which in no way limits the invention.
Figure 1 is a flat view of the packaging constituting the object of the invention,
after die-cutting, as produced by the manufacturer before the bonding and folding
operations and before assembly for it to be used.
Figure 2 is a perspective view of the packaging constituting the object of the invention
being assembled by the packer-packager, after die-cutting, gluing and folding by the
manufacturer.
Figure 3 is a sectional view along A-A of the packaging constituting the object of
the invention, closed on itself, after filling and assembly. This view also integrates
the cutting of a version of the contents in order to view its supports.
Figure 4 is a sectional view along B-B of the packaging constituting the object of
the invention, closed on itself, after filling and assembly. This view also integrates
the cutting of a version of the content to view its supports.
PREFERRED EMBODIMENT OF THE INVENTION
[0018] As shown in Figures 1 and 2, the packaging constituting the object of the invention
consists of a succession of essentially rectangular panels that are interconnected,
namely a base panel (1), a lid panel (2), outer side panels (3) attached and connected
to the base (1) by hinge folds (4), inner side panels (5) attached and connected to
the lid (2 by hinge folds (6), a front panel (7) connected to the base panel by a
hinge fold (8), a rear panel (9) connected to the base panel (1) by a hinge fold (10)
and to the lid panel (2) by a hinge fold (11). The lid panel is extended to the opposite
end of the rear panel by means of a closing device (12) to which it is connected by
a hinge fold (13). The supplement (14) of this closing device extends the front panel
(7) to which it is connected by a hinge fold (15).
[0019] The packing is provided with three sets of flats at various points on the succession
of front - base - rear - lid panels (or sides).
[0020] A first set of flaps (16-16') provides the articulation between the front panel (7)
to which it is connected by hinge folds (17) and outer side panels (3) to which it
is connected by hinge folds (18).
[0021] Whether single or double, the hinge fold (19) dividing these flaps into two parts
(16 and 16') forms an angle essentially equal to 45° to the folds (17, 18) of the
panels which it connects, as is common with this type of flap articulation.
[0022] Similarly, a second set of flaps (20, 20') provides the articulation between the
outer side panels (3) to which it is connected by hinge folds (21) and the rear panel
(9) to which it is connected by hinge folds (22).
[0023] Whether single or double, the hinge fold (23) dividing these flaps into two parts
(20 and 20') forms an angle essentially equal to 45° to the folds (21, 22) of the
panels which it connects, as is common with this type of flap articulation.
[0024] A third set of flaps is different from the previous sets.
[0025] It has parts (20') that are common with the previous set, those which are superimposed
on the rear panel (9) with which they are preferably firmly connected by bonding (27).
The other parties of the set of flaps (24), articulated in part to the common parts
(20') by folds (25), connect these common parts (20') to the inner side flaps (or
panels) (5) attached to the cover (2) by hinge joints (26).
[0026] One of the characteristics of the invention is that the hinge folds (25 and 26) which
delimit the central part (24) of the third set of flaps does not form an angle of
45° and that the point of convergence (C) of these two hinge folds is not located
on the hinge fold (11) which connects the rear panel (9) to the lid panel (2).
[0027] For the application shown the hinge folds (25) between the parts (20') common to
the two sets of flaps and the parts (24) peculiar to the third set of flaps therefore
form an angle preferably between 15° and 25° (according to the thickness compensation
of the material) to the hinge fold (11) connecting the lid panel (2) to the rear panel
(9).
[0028] Similarly, for the application shown, the hinge folds (26) between the parts (24)
peculiar to the third set of flaps and the side panels (or flaps) (5) attached to
the lid panel (2) form an angle preferably between 20° and 30° (according to the thickness
compensation of the material used) with the hinge fold (11) connecting the lid panel
(2) to the rear panel (9).
[0029] These angle peculiarities of the folding hinges (25 and 26) therefore enable the
side panels (5) attached to the lid (2) on the inside to be guided without additional
manipulation or assistance, and, according to the angles applied, they enable the
support on the side panels (3) attached to the base (1) to be varied when closing
the packaging, until the superposition with these side panels (3), if necessary, provided
that the inner side panels (5) attached to the lid also remain in support on the contained
part, as shown in Figure 3.
[0030] During the folding operation carried out by the manufacturer of the packaging, the
flaps (16-16'), the side panels connected to the base (3), the flaps (20, 20', 24)
and the side panels (5) attached to the lid, are folded so that they are superimposed,
after bonding if necessary, on the front (7), base (1), rear (9) and lid panels (2)
respectively.
[0031] The height of the side panels (5) attached to the lid (2) is adapted so that they
come into contact with the content, as shown in Figure 3, thus preventing the displacement
of the contents inside the packaging and separating them, if necessary, from the all
which constitutes the lid panel (2) in order to limit the destructive effect of impacts
or falls.
[0032] The free edge of the part (20) of the second flap connecting the outer side panels
(3) to the rear panel (9) has a curved shape designed to guide in support the third
set of flaps during closing of the packaging.
[0033] For the same reason, in addition to and in combination with the curved shape of the
panel (20) previously described, the panel (24) of the third set of flaps is truncated
and its free edge is delimited by a broken line or curve.
[0034] The base panel (1 is provided by a viewing window (28).
[0035] A thickness compensating blocking wedge, consisting from a succession of panels (29,
30 and 31), is removed from this window.
[0036] A hinge fold (32) connects the first panel (29) of the wedge to the base panel (1)
of the packaging.
[0037] A hinge fold (33) connects the first panel (29) of the wedge to the second panel
(30) of the wedge.
[0038] A reversed hinge joint (34) connects the second panel (30) of the wedge to the first
panel (31) of the wedge which is an adaptor bracket preferably glued (35) to the rear
panel (9) on which it is superimposed as shown in Figures 2 and 4.
[0039] In the application shown the cross-section of the blocking wedge thus constituted
is essentially rectangular. However, depending on the shape of the object to be wedged
or the viewing sought, this cross-section may be essentially square or even trapezoidal,
or may even exhibit several types of cross-section in succession.
[0040] When the packaging is printed on its outside, for example with an ink or varnish
with anti-abrasive properties, the thickness compensating wedge, whose second panel
(30) and adaptor bracket (31) are in contact with the contents, therefore enables
these supported contents to be protected from the friction or abrasiveness of the
packaging.
[0041] Moreover, the viewing window enables them to be covered, with peripheral bonding
of a transparent plastic film or simply the application of an adhesive label whose
part containing information covers one of the front and/or rear panels, and a transparent
part covers the window to prevent access to the product and to protect it.
1. Transport and sales packaging consisting of a base panel (1), a front panel (7), a
rear panel (9), outer (3) and inner panels (5) and an attached lid panel (2), designed
in a single piece cut out from a sheet material, folding onto itself and provided
with six partially bonded flaps, characterised by hinge folds (25 and 26) of the flaps connecting the outer side panels (5) of the
lid (2) to the rear part (9), which form an angle different from 45 degrees, and whose
point of convergence does not lie on the hinge fold (11) which connects the lid panel
(2) to the rear panel (9).
2. The transport and sales packaging according to Claim 1,
characterised by
- an angle of between 20 and 30 degrees, formed by the hinge fold (11) which connects
the lid panel (2) to the rear panel (9) and by the fold (6) connecting the inner side
panel (5) attached to the lid (2) to a first part of the hinge flap (24) with the
rear panel (9),
- an angle of between 15 and 25 degrees, formed by the hinge fold (11) which connects
the lid panel (2) to the rear panel (9), and by the fold (25) connecting the panel
(24) of the third hinge flap to the part (20') common to the two successive flaps,
the second flap being the flap (20 - 20') connecting the outer side panel (3) attached
to the base (1) to the rear panel (9).
3. The transport and sales packaging according to Claims 1 and 2, characterised by the cutting out of a viewing window (28) from which a blocking wedge (29-30-31) attached
to the base (1) is extracted, the wedge being partially bonded (35) and folded for
its superposition on a part of the rear wall (9) to constitute a stop of square, rectangular
or trapezoidal cross-section after assembly.
Amended claims in accordance with Rule 137(2) EPC.
1. Transport and sales packaging consisting of a base panel (1), a front panel (7), a
rear panel (9), outer (3) and inner (5) side panels and an attached lid panel (2),
designed in a single piece cut out from a sheet material, folded onto itself and provided
with six partially glued gussets made of
- a first set (16 - 16') connecting the front panel (7) to the outer side panels (3),
- a second set (20 - 20') connecting the outer side panels (3) to the rear panel (9),
- a third set (20' - 24) connecting the inner side panels (5) attached to the lid
panel (2) to the rear panel (9), characterised by
hinge folds (25 and 26) of the third set of gussets connecting the inner side panels
(5) of the lid panel (2) to the rear panel (9) by the way of a common part (20') of
following second set of gussets,
- which form each an angle different from 45 degrees with the hinge fold (11) which
connect the lid panel (2) to the rear panel (9),
- and whose point of convergence does not lie on the hinge fold (11) which connects
the lid panel (2) to the rear panel (9).
2. The transport and sales packaging according to Claim 1,
characterised by
- an angle of between 20 and 30 degrees, formed by the hinge fold (11) which connects
the lid panel (2) to the rear panel (9) and by the hinge fold (26) connecting the
inner side panel (5) attached to the lid panel (2) to a first part (24) of the third
hinge gusset with the rear panel (9),
- an angle of between 15 and 25 degrees, formed by the hinge fold (11) which connects
the lid panel (2) to the rear panel (9), and by the hinge fold (25) connecting the
first part (24) of the third hinge gusset to the second part (20') common to the two
successive third and second set of gussets connecting the outer side panel (3) attached
to the base panel (1) to the rear panel (9).
3. The transport and sales packaging according to Claims 1 and 2, characterised by the cutting out of a viewing window (28) from which a blocking wedge (29-30-31) attached
to the base panel (1) is coming from, the wedge being partially glued (35) and folded
for its superposition on a part of the rear panel (9) to constitute a stop of square,
rectangular or trapezoidal cross-section after assembly.