Background of the invention
[0001] The invention relates to an arrangement comprising a rock drilling machine, which
is mounted on a carriage supportable to a feed beam of a rock drilling rig. The rock
drilling machine comprises a gear module and a percussion module, which are arranged
on a same axial line and are connected to each other by means of connecting means.
[0002] The invention further relates to a method of mounting a rock drilling machine.
[0003] The field of the invention is defined more specifically in the preambles of the independent
claims.
[0004] In mines and at other work sites, rock drilling machines are used for drilling bore
holes into rock surfaces and soil. The rock drilling machine comprises a rotating
device for rotating a drilling tool during drilling around longitudinal axis of the
drilling tool. The rock drilling machine also comprises a percussion device for generating
impact pulses to the drilling tool. The rock drilling machine is typically connected
to a carriage, which is supported to a feed beam of a rock drilling rig. During the
operation of the rock drilling machine axial forces are directed to connecting means
arranged between the rotating device and the percussion device. The present solutions
have shown to contain some problems regarding durability of the connecting means.
Brief description of the invention
[0005] An object of the invention is to provide a novel and improved arrangement and method
for mounting a rock drilling machine.
[0006] The arrangement according to the invention is characterized by the characterized
features of the independent apparatus claim.
[0007] The method according to the invention is characterized by the characterized features
of the independent method claim.
[0008] An idea of the disclosed solution is that the rock drilling machine comprises a gear
module and a percussion module. The gear module comprises transmission elements, such
as gear wheels, for transmitting rotation, and the percussion module comprises an
impact element, such as a percussion piston, for generating impact pulses. The gear
module and the percussion module are arranged on a same axial line, and they are pressed
axially towards each other by means of first connecting means, which generate a first
connecting force. In addition to the first connecting means and the generated first
connecting force, the gear module and the percussion module are pressed towards each
other by means of second connecting means, which generate a second connecting force.
The second connecting means also have another purpose, namely to provide fastening
of the rock drilling machine to a support surface of a carriage. In other words, the
gear module and the percussion module may be coupled to each other before mounting
to the carriage, and the connection to the carriage generates additional connecting
forces ensuring that joint surfaces, which are located between the gear module and
the percussion module, are properly fastened despite of separating forces directed
to the modules during the operation of the rock drilling machine. Thus, in the disclosed
solution the first connecting means and the second connecting means together ensure
that the axial joint surfaces are pressed towards each other despite of operational
forces pulling the joint surfaces away from each other. In other words, the axial
forces directed to the connections of the modules are thereby shared with two connecting
systems.
[0009] An advantage of the disclosed solution is that one or more joints between the gear
module and the percussion module are more secure since two connecting systems are
utilized. The operational forces that are pulling apart the gear module and the percussion
module are received by the first connecting means and the second connecting means,
whereby the stresses are shared with two different connecting systems, instead of
one. Thanks to this, service life of the connecting means may be longer and failures
may be decreased. This has a positive impact to productivity of the rock drilling
machine. A further advantage is that wear and deformations of joint surfaces of the
modules may be decreased because the modules are firmly mounted by means of the disclosed
double-connecting system. Since the joint surfaces locating between the gear module
and the percussion module are pressed continuously and firmly against each other,
no relative movement occurs between opposing joint surfaces and wearing is decreased.
Also, since the gear module and the percussion module are pre-coupled to each other
by means of the first connecting system, the rock drilling machine may be easily dismounted
for service and repair.
[0010] According to an embodiment, the carriage is provided with one or more axial first
support surfaces, which are facing towards the front end portion of the rock drilling
machine. The percussion module comprises one or more axial second support surfaces,
which are facing towards the rear end portion of the rock drilling machine. The axial
first support surfaces of the carriage and the axial second support surfaces of the
percussion module are arranged against each other when the pre-assembled rock drilling
machine is mounted to the carriage. The second connecting force presses the support
surfaces against each other and keeps the rock drilling machine firmly connected to
the carriage. The front directed axial first support surface of the carriage is advantageous
since it provides a firm axial element for transmitting front directed feed forces
from the carriage to the body of the rock drilling machine. The front directed axial
first support surface of the carriage may also provide support against rearward directed
forces caused by stress pulses reflecting backwards from the drilled material along
the drilling tool. Thus, the feed forces and the reflecting stress pulses do not cause
extra loadings to the second connecting means. In this embodiment the second connecting
means are configured to transmit backward directed forces from the carriage to the
body of the rock drilling machine when the rock drilling machine is reversed on the
feed beam.
[0011] According to an embodiment, the connection between the carriage and the percussion
module comprises axial support surfaces, which are directed in an opposing manner
compared to the previous embodiment disclosed above. Thereby, the carriage is provided
with one or more axial first support surfaces facing rearward, and the percussion
module comprises one or more axial second support surfaces facing forward. The support
surfaces facing in opposing directions are arranged against each other and are secured
by means of the second connecting force. In this solution the second connecting means
are not subjected to extra loading when the rock drilling machine is reversed on the
feed beam and the drilling equipment is retracted from the drill hole. This solution
may be advantageous when long drill holes are drilled vertically and weight of the
supported drilling equipment is great, or when the retracting of the drilling equipment
is problematic because of any other reason.
[0012] According to an embodiment, the first and second connecting means comprise several
axially directed connecting bolts. The use of connecting bolts and screw-fastening
is advantageous since they tolerate well fatigue loadings, and also because they are
simple and inexpensive.
[0013] According to an embodiment, the first and second connecting means comprise several
axially directed connecting bolts. Furthermore, the first connecting means, i.e. first
connecting bolts and the second connecting means, i.e. second connecting bolts are
located at different distances from a center line of the rock drilling machine. Thereby,
a transverse first distance between longitudinal axis of the first connecting bolts
and a central line is minor than a second distance between longitudinal axis of the
second connecting bolts and the central line. Thanks to this embodiment, there is
more space for placing the connecting bolts, whereby number of the first and second
connecting bolts needs not to be restricted, and further, easy access is ensured whereby
the mounting and dismounting of the connecting bolts are facilitated.
[0014] According to an embodiment, the first and second connecting means comprise several
axially directed connecting bolts. The first connecting means comprise several pin
bolts and the second connecting means comprise several through bolts. The pin bolts,
or side bolts, are tightened to threaded blind holes, which are located at the rear
directed first axial joint surface of the gear module. The front directed second axial
joint surface of the percussion module comprises several through holes matching the
positions of the pin bolts, whereby free ends of the pin bolts may pass through the
through holes. The free ends of the pin bolts are provided with threads allowing screwing
of tightening nuts to the pin bolts for generating the first connecting force. The
pin bolts facilitate mounting of the percussion module since they may guide the percussion
module during the mounting measures. Since the pin bolts are tightened to the blind
holes, there is no need to reserve space for any bolt heads at the gear module side.
A further advantage is that the pin bolts may be placed close to the central line
of the rock drilling machine, where they provide better support for the joint surfaces
compared to situations where the support is directed at a longer distance from the
central line. Furthermore, the arrangement comprises several through holes for the
second connecting bolts. The second connecting bolts pass through first through holes
of the first connecting surface of the gear module, through second through holes of
the second connecting surface of the percussion module, and further through third
through holes of the support surface of the carriage. The first, second and third
through holes are parallel, so that the second connecting bolts may pass through them.
The second connecting bolts have screw heads at their first end and the second ends
are provided with screw threads for receiving tightening nuts. The second connecting
force is generated by tightening the second bolts by means of the tightening nuts.
[0015] According to an embodiment, the rear directed first axial joint surface of the gear
module and the front directed second axial joint surface of the percussion module
are arranged directly against to each other. The opposing joint surfaces are pressed
against each other by means of the two fastening systems, whereby the first connecting
forces and second connecting forces keep the joint surfaces firmly against each other.
Thus, in this embodiment, no other machine elements, devices or body parts are arranged
between the first and second joint surfaces of the modules.
[0016] According to an embodiment, the rear directed first axial joint surface of the gear
module and the front directed second axial joint surface of the percussion module
are not arranged directly against to each other. Instead of the direct contact between
the modules, the arrangement comprises at least one intermediate element arranged
between them. The intermediate element may be a machine component or a body part,
for example. The intermediate element comprises front directed third axial joint surfaces
facing towards the gear module and rear directed fourth axial joint surfaces facing
towards the percussion module. Since the intermediate element is arranged between
the gear module and the percussion module, the rear directed first joint surfaces
of the gear module and the front directed third joint surfaces of the intermediate
element are arranged against each other. Correspondingly, the front directed second
joint surfaces of the percussion module and the rear directed fourth joint surfaces
of the intermediate element are arranged against each other. The mentioned opposing
joint surfaces are pressed against each other by means of the first and second connecting
means. The intermediate element may be an auxiliary device or module, such as an axial
bearing module. Alternatively, the intermediate element may be a support flange, which
is mountable to the carriage.
[0017] According to an embodiment, the gear module and the percussion module both comprise
flanges provided with axial joint surfaces. Then, the rear end portion of the gear
module comprises a first connecting flange provided with the first axial joint surfaces,
and the front end portion of a cylindrical main body of the percussion module comprises
a second connecting flange provided with the second axial joint surfaces. Thanks to
the flanges, sufficient joint surface areas are provided for the main body parts of
the modules. The use of the flanges is also beneficial regarding placement of the
connecting bolts and the openings needed for them. The flanges allow the main body
of the percussion module to be a relatively thin walled cylindrical element, for example.
The second connecting bolts are located at the flanges so that they are at a transverse
distance from an outer line passing along an outer surface of the cylindrical-shaped
body part.
[0018] According to an embodiment, the carriage comprises a body part, which is an elongated
base element arranged longitudinally relative to the rock drilling machine. The body
part is intended to be arranged below the rock drilling machine and is provided with
bearings for mounting it on a feed beam. The carriage further comprises two transverse
fastenings lugs extending upwardly from the body part, and which lugs are located
at a transverse distance from each other. Thereby, a free space exists at a central
line of the carriage between the fastening lugs. The fastening lugs are provided with
front directed axial support surfaces, and further, they also comprise through holes
for receiving the second connecting bolts. The rock drilling machine is mounted at
the longitudinal central line of the carriage, whereby the percussion module is located
between the fastening lugs. The rear directed axial support surfaces of the percussion
module are fastened against the front directed support surfaces of the fastening lugs,
and the connection is secured by means of the second connecting bolts. Thanks to the
disclosed fastening lugs, the joint between the gear module and the percussion module
may be without supporting elements belonging to the structure of the carriage.
[0019] According to an embodiment, the front end portion of the gear module is supported
to the carriage by means of a front support, and correspondingly the rear end portion
of the percussion module is supported to the carriage by means of a rear support.
Distal end portions of the bodies of the gear module and the percussion module may
comprise support flanges. The front and rear support of the carriage may comprise
upwardly directed surfaces, against which the support flanges may be supported and
fastened by using transversal mounting bolts. The disclosed end supports have primary
purpose for receiving vertical loads, since the axial forces are received by the axial
support surfaces of the carriage.
[0020] According to an embodiment, the rock drilling machine comprises a flushing housing
at the front of the gear module. The flushing housing may comprise a rear flange connected
against a frontal flange of the gear module by means of axial fastening screws. The
flushing housing further comprises at least one feed port for feeding flushing fluid
inside the flushing housing and further via a drilling tool to a bottom of a drill
hole. The flushing housing may serve as a kind of a front cover for the rock drilling
machine. The flushing housing may already be assembled on its place when the rock
drilling machine is mounted on the carrier.
[0021] According to an embodiment, at the front end portion of the rock drilling machine
is an axial shank, which is rotated by means of axial splines or corresponding rotation
transmitting elements being in engagement with a gear system of the gear module. A
rearmost end of the shank comprises an impact surface for receiving impact pulses
from the percussion module. The shank is allowed to be moved axially during the drilling.
In order to influence to the axial position of the shank and the impact surface, the
rock drilling machine is provided with an axial bearing module. The axial bearing
module comprises one or more axial pistons, which are axially movable and are arranged
to affect to axial position of the shank. The axial pistons may be sleeve-like objects
arranged around the percussion piston and they may be moved hydraulically. Alternatively,
several axial shaft-like pistons may be placed around the percussion piston. The axial
bearing module is located at the front end portion of the percussion module, whereby
the axial piston of the bearing module reaches to the shank directly or by means of
one or more axial transmitting elements. When the axial piston of the axial bearing
module pushes the shank in the front direction, then the axial bearing module generates
forces which endeavor to push the gear module away from the percussion module. The
forces generated by the operation of the axial bearing module are received by the
first and second connecting bolts.
[0022] According to an embodiment, the rock drilling rig comprises an axial bearing, which
differs from the abo disclosed embodiment in that it is not located inside the percussion
module. Instead, the arrangement comprises an intermediate element arranged between
the gear module and the percussion module, and the intermediate module comprises the
axial bearing. Thus, intermediate element provided with the axial bearing may be easily
removed and substituted as one complete element. Since the intermediate element is
between the opposing joint surfaces of the gear module and the percussion module,
the axial forces derived from the operation of the axial bearing are received by the
two connecting means disclosed in this patent application. The intermediate element
may be a flange-like element.
[0023] According to an embodiment, the body of the percussion module is an elongated cylindrically
shaped piece comprising a transversal connecting flange at the front end portion of
the percussion module, and the connecting flange is provided with the axial second
joint surfaces. Further, the rear end of the body of the percussion module is provided
with a rear cover.
[0024] According to an embodiment, the percussion module comprises a pressure medium operated
percussion device. Then, pressure medium under high pressure is fed to the percussion
module in order to generate impact pulses by means of percussion piston, or utilizing
any other type of impact element. The fed high pressurized hydraulic oil, or any other
fluid, causes inside the rock drilling machine axial forces, which push the gear module
and the percussion module towards opposing directions from each other. The generated
internal pressure-based forces are received by the first and second connecting means.
Thus, the double connecting system provides counterforces against the generated pressure-based
internal forces.
[0025] According to an embodiment, the percussion module comprises a percussion piston supported
inside the body of the percussion module, and the percussion piston being arranged
to move axially in an impact direction towards the front end portion of the rock drilling
machine and correspondingly in a return direction towards the rear end portion. Inside
the gear module is a shank supported to the body of the gear module rotatable and
axially movably. The gear module further comprises a gear transmission for transmitting
rotation torque to the shank in order to rotate the shank around it's longitudinal
axis. The shank comprises connecting threads at a front end portion of the shank for
connecting a drilling tool to the shank by means of a screw-mounting. In this embodiment
the operation of the percussion module is based on reciprocating percussion piston,
which strikes an impact surface of the shank at the end of the movement towards the
impact direction and which moves in a reverse direction after the impact until the
direction of movement again changes from the return movement to impact direction movement.
The reciprocating movement of the percussion piston causes axial forces which may
be received by means of the disclosed double connecting means. Accelerations and decelerations
of the percussion piston cause axial forces, whereby the axial connecting means are
subjected to axial stresses and fatigue. These loadings are shared with two connecting
systems, whereby long service life may be ensured.
[0026] According to an embodiment, the percussion module comprises an impact element, which
is not moving in reciprocating manner. Instead length of the impact element may be
shortened, and when being suddenly released to the original length, an impact pulse
is generated. Thereby, other type of percussion modules, than disclosed in more detailed
in this patent application, may also be utilized in the disclosed arrangement.
[0027] According to an embodiment, the rotation device comprises a rotating motor, which
is located above the axial connection arrangement of the gear module, fastening lugs
and the percussion module. The rotating motor may extend from the rear end of the
gear module towards a rear end of the rock drilling machine. Thanks to this embodiment,
the rotating motor does not increase sideward dimensions of the rock drilling machine.
[0028] According to an embodiment, the rotation device comprises a rotating motor, which
is located on a side of the axial connection arrangement of the gear module, fastening
lugs and the percussion module. Thanks to this embodiment, the rotating motor does
not increase height dimensions of the rock drilling machine.
[0029] According to an embodiment, the disclosed arrangement is applied in a rock drilling
rig, comprising a movable carrier, at least one drilling boom and a feed beam in the
at least one drilling boom.
[0030] The above-disclosed embodiments may be combined to form suitable solutions provided
with necessary features disclosed.
Brief description of the figures
[0031] Some embodiments are described in more detail in the accompanying drawings, in which
Figure 1 is a side view showing a rock drilling machine arranged on a feed beam,
Figures 2a - 2c are top views showing the basic principles of the present solution
for assembling modules of a rock drilling machine and mounting the rock drilling machine
to a carriage,
Figure 3 is a schematic side view showing a rock drilling machine comprising a gear
module and a percussion module and being provided with a double connecting system
between the modules,
Figure 4 is schematic top view of the rock drilling machine shown in Figure 3,
Figure 5 is a schematic and partly sectional side view showing a rock drilling machine
provided with the disclosed fastening systems and an axial bearing at a front end
portion of a percussion module,
Figure 6 is a schematic top view showing an alternative connection arrangement, wherein
the rock drilling machine is fastened against rear directed support surfaces of fastening
lugs of a carriage,
Figure 7 is a schematic side view of a rock drilling machine comprising an intermediate
module between a gear module and a percussion module, and
Figure 8 is a schematic top view of the rock drilling machine shown in Figure 7 and
it further illustrates that the intermediate module or element may be provided with
an axial bearing for influencing axial position of a shank.
[0032] For the sake of clarity, the figures show some embodiments of the disclosed solution
in a simplified manner. In the figures, like reference numerals identify like elements.
Detailed description of some embodiments
[0033] Figure 1 shows a feasible rock drilling unit 1 which may be connected by means of
a boom 2 to a movable carrier of a rock drilling rig, which is not shown. The drilling
unit 1 may comprise a feed beam 3 and a rock drilling machine 4 supported on it by
means of a carriage 5. The rock drilling machine 4 may be moved in a drilling direction
A and reversing direction B on the feed beam 3 by means of a feed device 6, which
is connected to the carriage 5. The rock drilling machine 4 comprises a shank 7 at
a front end portion of the rock drilling machine 4 for connecting a drilling tool
8. The drilling tool 8 may comprise one or more drill rods and a drill bit 9 located
at a distal end of the drilling tool 8. The rock drilling machine 4 further comprises
a rotating device 10 for rotating R the shank 7 and the drilling tool 8 connected
to the shank 7. The rock drilling machine 4 is also provided with a percussion device
11 comprising an impact element, such as a reciprocating percussion piston for generating
impact pulses P to the drilling tool 8.
[0034] Figure 1 further discloses that the rotating device 10 comprises a rotation motor
12, which may be a hydraulic motor, for example. Torque generated by the rotation
motor 12 is transmitted via a gear module 13 to the shank 7. The gear module 13 comprises
a gear system inside a body of the gear module 13. The front end of the gear module
may comprises a flushing housing 14, and a rear end of the gear module 13 is connected
to a percussion module 15 inside which the percussion piston 16 of corresponding impact
element for producing impact pulses P is located. Thus, the percussion device 11 may
be pressure fluid operated, typically hydraulically operated, whereby the percussion
module 15 is connected to hydraulic circuit of the rock drilling rig. The rock drilling
machine 4 may be pre-assembled before mounting it to the carriage 5, or at least the
gear module 13 and the percussion module 15 are connected to each other, either directly,
or via one or more intermediate elements. As can be seen, the gear module 13 and the
percussion module 15 are arranged successively on a same axial line 17. The carriage
5 may comprise one or more fastening lugs 18 against which the rock drilling machine
4 may supported axially. Joint 19 between the modules 13 and 15 is subjected to forces
that are pulling the modules away from each other. These forces are generated when
high pressurized fluid is fed to the percussion module, when the reciprocating percussion
piston is accelerated and decelerated, and also when impact pulses P are reflecting
back from the drilled material and are received as reflecting impact pulses RP. Axial
forces are directed to the axial connection 20 between the rock drilling machine 4
and the fastening lugs or surfaces of the carriage 5 when forward directed feed force
FA is generated during the drilling and when a rearward directed feed force FB is
generated for retracting the rock drilling machine 4. Thus, the joint 19 and the axial
connection 20 are subjected to axial forces wherefore the double fastening system
disclosed in this patent application is beneficial.
[0035] Let it be mentioned that the drilling direction A also indicates the front direction
and the reversing direction B indicates the rear direction.
[0036] At a drilling site, one or more drill holes are drilled with the drilling unit 1.
The drill holes may be drilled in a horizontal direction, as shown in Figure 1, or
in a vertical direction. The disclosed solution is known as top-hammer drilling. The
features disclosed in this application may be applied in such drilling machines.
[0037] Figures 2a - 2c illustrate in a simplified manner phases of assembly of the rock
drilling machine 4 to a carriage 5. Figure 2a shows a gear module 13 provided with
a rear directed first joint surface 21 and a percussion module 15 provided with a
front directed second joint surface 22. The gear module 13 comprises a main body 23
a rear end of which may be provided with a flange 24, and correspondingly a main body
25 of the percussion module 15 may also comprise a flange 26. In Figure 2b the joint
surfaces 21, 22 facing towards each other are arranged against each other and are
connected by means of first connecting means 27, which generate first connecting forces
F1. Thus, in Figure 2b a joint 19 is made between the modules 13 and 15. This means
that, the rock drilling machine 4 may be pre-assembled, or at least partly pre-assembled
before mounting it to the carriage 5. Figure 2b further shows that the fastening lugs
18 comprise front directed first axial support surfaces 28 against which rear directed
second axial support surfaces 29 of the percussion module 15 may be fastened by means
of second connecting means 30, which are shown in Figure 2c. Thereby an axial connection
20 is formed between the rock drilling machine 4 and the carrier 5.
[0038] In Figures 3 - 5, 7 and 8 small arrows are disclosed in connection with the connecting
bolts for indicating connection forces generated.
[0039] Figure 3 and 4 disclose an arrangement wherein the above disclosed mounting principles
are applied in the joint 19 and the axial connection 20. The axial joint surfaces
of the gear module 13 and the percussion module 15 are pressed against each other
by means of the first connecting forces F1 and the second connecting forces F2. The
first connecting forces F1 are generated by means of first connecting bolts 31, which
may be pin bolts screwed to threaded blind holes 32 of the gear module 13. The opposite
ends of the pin bolts may be provided with tightening nuts 33. The second fastening
forces F2 may be generated by means of second connecting bolts 34, which may pass
through holes made to the flanges 24, 26 and to the fastening lugs 18.
[0040] Figures 3 and 4 further disclose that the main body 25 of the percussion module 15
may be substantially cylinder-shaped and that a rear end of the body may be provided
with an end cover 35. Between a rear portion of the body 25 of the percussion module
and the carriage 5 may be a vertical rear support 36, and correspondingly between
a front portion of a main body 23 of the gear module 13 and the carriage 5 may be
a vertical front support 37. The vertical supports 36 and 37 may comprise vertical
support surfaces and screw-fastening means.
[0041] Figure 5 shows a rock drilling machine provided with an axial bearing module 38 at
a front end of the percussion module 15. The axial bearing module 38 may comprise
a sleeve like axial piston 39 which may influence to axial position of the shank 7.
The force generated by the axial piston 39 may be transmitted to the shank directly
or via a transmitting element 40. The operation of the axial bearing module 38 causes
axial support forces to the modules and these forces are received by the first connection
bolts 31 and the second connection bolts 34. The disclosed embodiment of Figure 5
comprises substantially similar other features as disclosed in previous Figures 1
- 4.
[0042] Figure 6 discloses an alternative arrangement, wherein the gear module 13 comprises
front directed support surfaces 41 arranged against rear directed support surfaces
of the fastening lugs 18. All the other features may be in accordance with above disclosed
embodiments.
[0043] Figures 7 and 8 show an arrangement, wherein between the gear module 13 and the percussion
module 15 is an intermediate module 42. The intermediate module 42 may comprise a
space 43 for an axial bearing module. Then the percussion module is without any axial
bearing module. The bearing module may correspond to the one disclosed in Figure 5.
A rear end of the intermediate module 42 may comprise a rearward protruding part and
the front end of the percussion module may comprise a recess for receiving it. The
intermediate element 42 comprises third axial joint surfaces 44 facing towards the
gear module 13 and fourth axial joint surfaces 45 facing towards the percussion module
15. The first joint surfaces 21 of the gear module and the third joint surfaces 44
of the intermediate module 42 are arranged against each other, and correspondingly
the second joint surfaces 22 of the percussion module and the fourth joint surfaces
45 of the intermediate module 42 are arranged against each other. First connecting
bolts 31 and the second connecting bolts 34 press the mentioned axial joint surfaces
against each other and keep them locked by means of axial connecting forces F1 and
F2 generated by the double connecting system.
[0044] In Figures 5 and 8 an impact element, such as a reciprocating percussion piston 16
is shown in broken lines and highly simplified.
[0045] The drawings and the related description are only intended to illustrate the idea
of the invention. In its details, the invention may vary within the scope of the claims.
1. An arrangement in a rock drilling machine, which arrangement comprises:
a rock drilling machine (4) comprising a gear module (13), which is located at a front
end portion of the rock drilling machine and a percussion module (15), which is located
at a rear end portion of the rock drilling machine, and the gear module (13) and the
percussion module (15) are on a same axial line (17) and wherein a body (23) of the
gear module (13) comprises a first axial joint surface (21) facing towards the rear
end portion of the rock drilling machine, and whereby a body (25) of the percussion
module (15) comprises a second axial joint surface (22) facing towards the front end
portion of the rock drilling machine;
connecting means (31, 34) for connecting the gear module (13) and the percussion module
(15); and
a carriage (5) supportable movably to a feed beam and comprising axial first support
surfaces (28) for connecting the rock drilling machine (4);
characterized in that
the connecting means comprise a plurality of first connecting means (27) and a plurality
of second connecting means (30);
the first connecting means (27) generate a first connecting force (F1) for pressing
the first axial joint surface (21) of the gear module (13) and the second axial joint
surface (22) of the percussion module (15) towards each other; and
the second connecting means (30) generate a second connecting force (F2) for pressing
the first axial joint surface (21) of the gear module (13) and the second axial joint
surface (22) of the percussion module (15) towards each other, and which second connecting
force (F2) is configured to fasten the gear module (13) and the percussion module
(15) to the axial first support surfaces (28) of the carriage (5).
2. The arrangement as claimed in claim 1, characterized in that
the axial first support surfaces (28) of the carriage (5) are facing towards the front
end portion of the rock drilling machine (4);
the percussion module (15) comprises axial second support surfaces (29), which are
facing towards the rear end portion of the rock drilling machine; and
the axial first support surfaces (28) and the axial second support surfaces (29) are
pressed towards each other under influence of the second connecting force (F2).
3. The arrangement as claimed in claim 1 or 2, characterized in that
the first connecting means (27) are axially directed first connecting bolts (31) and
the second connecting means (30) are axially directed second connecting bolts (34);
and
the first connecting bolts (31) are located at a shorter distance from a central line
(17) of the rock drilling machine (4) compared to the second connecting bolts (34),
whereby the first connecting bolts (31) and the second connecting bolts (34) are located
at different positions relative to each other.
4. The arrangement as claimed in any one of the preceding claims 1 to 3, characterized in that
the first connecting means (27) are axially directed first connecting bolts (31) and
the second connecting means (30) are axially directed second connecting bolts (34);
the first axial joint surface (21) of the gear module (13) comprises several blind
holes (32) provided with connection threads;
the first connecting bolts (31) are pin bolts connected to the blind holes (32);
the second axial joint surface (22) of the percussion module (15) comprises several
through holes through which the pin bolts are passing;
outer ends of the pin bolts are provided with tightening nuts (33) for generating
the first connecting force (F1);
the arrangement further comprises several axial through holes passing through the
first connecting surface (21) of the gear module (13), the second connecting surface
(22) of the percussion module (15) and the first support surfaces (28) of the carriage
(5); and
the second connecting bolts (34) are configured to pass through the axial through
holes and to generate the second connecting force (F2).
5. The arrangement as claimed in any one of the preceding claims 1 to 4, characterized in that
the opposing first axial joint surface (21) of the gear module (13) and the second
axial joint surface (22) of the percussion module (15) are arranged directly against
to each other; and
the opposing joint surfaces (21, 22) are pressed against each other by means of the
first connecting forces (F1) and second connecting forces (F2).
6. The arrangement as claimed in any one of the preceding claims 1 to 4, characterized in that
the arrangement comprises at least one intermediate element (42) arranged between
the gear module (13) and the percussion module (15), which intermediate element (42)
comprises third axial joint surfaces (44) facing towards the gear module (13) and
fourth axial joint surfaces (45) facing towards the percussion module (15); and
the first joint surfaces (21) and the third joint surfaces (44) are arranged against
each other, and correspondingly the second joint surfaces (22) and the fourth joint
surfaces (45) are arranged against each other, and are pressed against each other
by means of the first and second connecting forces (F1, F2).
7. The arrangement as claimed in any one of the preceding claims 1 to 6, characterized in that
the rear end portion of the gear module (13) comprises a first connecting flange (24)
provided with the first axial joint surfaces (21);
the body (25) of the percussion module (15) is cylinder-shaped and the front end port
of the body comprises a second connecting flange (26) provided with the second axial
joint surfaces (22); and
the second connecting means (30) are connecting bolts (34) which are located at a
transverse distance from an outer line passing along an outer surface of the cylindrical-shaped
body part.
8. The arrangement as claimed in any one of the preceding claims 1 to 7, characterized in that
the carriage (5) comprises a body part, which is an elongated element arranged longitudinally
relative to the rock drilling machine (4);
the carriage (5) comprise two transverse fastenings lugs (18) which are located at
a transverse distance from each other;
the fastening lugs (18) are provided with axial support surfaces (28) facing towards
the front end portion of the rock drilling machine; and
the percussion module (15) is located between the fastening lugs (18) at a longitudinal
central line (17) of the carriage (5).
9. The arrangement as claimed in any one of the preceding claims 1 to 8, characterized in that
the gear module (13) comprises an axial shank (7);
the rock drilling machine (4) comprises an axial bearing module (38) comprising at
least one axial piston (39), which is axially movable and is configured to affect
to axial position of the shank (7);
the axial bearing module (38) is located at the front end portion of the percussion
module (15), and the operation of the axial bearing module (38) is configured to generate
an axial force directed towards the front end of the rock drilling machine (4), whereby
the force endeavors to push the gear module (13) away from the percussion module (15);
and wherein the first connecting means (27) and the second connecting means (30) are
configured to receive the axial forces caused by the operational forces of the axial
bearing module (38).
10. The arrangement as claimed in any one of the preceding claims 1 to 8, characterized in that
the arrangement comprises at least one intermediate element (42) arranged between
the gear module (13) and the percussion module (15);
the gear module (13) comprises an axial shank (7);
the rock drilling machine (4) comprises an axial bearing module (38) comprising at
least one axial piston (39), which is axially movable and is configured to affect
to axial position of the shank (7);
the axial bearing module (38) is located inside the intermediate element (42), and
the operation of the axial bearing module (38) is configured to generate an axial
force directed towards the front end of the rock drilling machine (4), the force endeavors
to push the gear module (38) away from the intermediate element (42);
and wherein the first connecting force (F1) and the second connecting force (F2) are
configured to receive the operational forces of the axial bearing module (38) and
to prevent the axial joint surfaces (21, 22, 44, 45) from being separated.
11. The arrangement as claimed in any one of the preceding claims 1 to 10, characterized in that
the body (25) of the percussion module (15) is an elongated cylindrically shaped piece
comprising a transversal connecting flange (26) at the front end portion of the percussion
module (15), and the connecting flange (26) is provided with the axial second joint
surfaces (22); and
the rear end of the body of the percussion module (15) is provided with a rear cover
(35).
12. The arrangement as claimed in any one of the preceding claims 1 to 11, characterized in that
the percussion module (15) comprises a percussion piston (16) supported inside the
body (25) of the percussion module (15), and the percussion piston (16) being arranged
to move axially in an impact direction (A) towards the front end portion of the rock
drilling machine (4) and correspondingly in a return direction (B) towards the rear
end portion; and
inside the gear module (13) is a shank (7) supported to a body (23) of the gear module
(13) rotatable and axially movably;
the gear module (13) further comprises a gear transmission for transmitting rotation
torque to the shank (7) in order to rotate (R) the shank (7) around longitudinal axis
of the shank; and
wherein the shank (7) comprises connecting threads at a front end portion of the shank
for connecting a drilling tool (8) to the shank (7) by means of a screw-mounting.
13. The arrangement as claimed in any one of the preceding claims 1 to 12, characterized in that
the disclosed arrangement is applied in a rock drilling rig, comprising a movable
carrier, at least one drilling boom and a feed beam in the at least one drilling boom.
14. A method of mounting a rock drilling machine, wherein the method comprises:
assembling the rock drilling machine (4) by connecting a gear module (13) and a percussion
module (15) axially successively to each other by means of connecting elements;
mounting the pre-assembled rock drilling machine (4) to a carriage (5) by means of
fastening lugs (18), whereby the rock drilling machine (4) is supportable to a feed
beam (3) of a rock drilling unit by means of the carriage (5);
characterized by
generating during the assembly of the rock drilling machine a first connecting force
(F1) by means of several first connecting means (27) in order to press the gear module
(13) and the percussion module (15) axially towards each other;
mounting the rock drilling machine to the fastening lugs (18) of the carriage (5)
by means of several second connecting means (30) and simultaneously generating a second
connecting force (F2) for pressing the gear module (13) and the percussion module
(15) axially towards each other; and
keeping during the operation of the rock drilling machine (4) axial joint surfaces
(21, 22, 44, 45) between the gear module (13) and the percussion module (15) pressed
against each other under influence of the first connecting forces (F1) and the second
connecting forces (F2).