Field
[0001] The present disclosure relates to a scroll fluid machine.
Background
[0002] In a scroll compressor, which is a scroll fluid machine, a fixed scroll, an orbiting
scroll, a rotating shaft, and a drive unit are mainly provided inside a closed housing.
Fluid is compressed by the rotating shaft being rotated by the drive unit and by the
orbiting scroll to which this rotation is transmitted engaging and orbiting with the
fixed scroll.
[0003] Conventionally, for example, in Patent Literature 1, a slide bush which is for adjusting
an orbiting radius of an orbiting scroll according to a spiral shape thereof is disclosed
in a scroll fluid machine. Each of spirally shaped laps of the orbiting scroll and
a fixed scroll is designed based on a predetermined optimum orbiting radius. However,
there is a problem that when a gap is generated between the engaged laps due to dimensional
tolerance thereof, fluid leaks out from the gap. The slide bush is formed of a bush
which is inserted in a cylindrical boss of the orbiting scroll and in which an eccentric
pin of a rotating shaft is inserted, a connected portion connected to a side portion
of the bush, and a balance weight integrally formed with the connected portion. Since
the bush is configured to be able to slidingly move in a radial direction of the rotating
shaft with respect to the eccentric pin, the respective laps of the orbiting scroll
and fixed scroll are caused to contact with each other to prevent generation of a
gap between the laps by the slide bush which slidingly moves in the radial direction
due to action of gas pressure in a scroll compression chamber, centrifugal force on
the orbiting scroll, and centrifugal force on the balance weight and causes the orbiting
radius of the boss, in which the bush is inserted, to be changed.
Citation List
Patent Literature
Summary
[0005] In recent years, improvement in performance of scroll fluid machines has been demanded
and use of a scroll fluid machine with higher rotation speed of the rotating shaft
than the present rotation speed has been desired. However, when the rotation speed
of the rotating shaft becomes higher, action of centrifugal force on the balance weight
becomes excessive, and thus the connected portion (balance weight) may be removed
from the bush, or the connected portion (balance weight) may be positionally displaced
from the bush. Therefore, higher rigidity of a joining portion of the bush and the
connected portion (balance weight) has been desired.
[0006] The present disclosure solves the above described problems, and an object thereof
is to provide a scroll fluid machine that enables rigidity of a joining portion of
a bush and a connected portion in a bush assembly to be obtained.
[0007] According to the present disclosure, there is provided a scroll fluid machine (1,
101), comprising a fixed scroll fixed to a housing, an orbiting scroll configured
to engage with the fixed scroll and to be provided to be orbitally movable, a rotating
shaft configured to be supported rotatably with respect to the housing and to have
an eccentric pin eccentric with respect to a shaft center, and a bush assembly configured
to be interposed between the eccentric pin and the orbiting scroll and to transmit
rotational movement of the eccentric pin to the orbiting scroll as orbital movement,
wherein the bush assembly comprises a bush configured to have a contact end surface
that comes into contact with an end surface of the rotating shaft when the eccentric
pin is inserted therein, and inserted into a boss that is cylindrically shaped and
provided at a bottom surface of the orbiting scroll, a balance weight configured to
have a connected portion arranged in an outer peripheral portion of the bush near
the contact end surface and a weight provided in a cantilevered shape in a portion
of an outer periphery of the connected portion so as to stick out in a direction away
from the contact end surface, a stepped portion configured to be provided between
the connected portion and the contact end surface of the bush, and at least one joining
portion configured to be provided in the stepped portion and to join the bush and
the connected portion.
[0008] According to this scroll fluid machine, the moment with the base point at the connected
portion due to the action of the centrifugal force of the weight which is provided
in the cantilevered shape in the portion of the outer periphery of the connected portion
so as to stick out in the direction away from the contact end surface acts to cause
the weight to rotate in a direction of the contact end surface 41b, and in the stepped
portion, this moment also acts to cause the connected portion to approach the bush.
Therefore, excessive load is not applied on the joining portion provided in the stepped
portion, rigidity of the joining portion of the bush and the connected portion is
increased, and removal of the connected portion from the bush, or positional displacement
of the connected portion with respect to the bush is prevented.
[0009] What is more, in the scroll fluid machine, since the joining portion joining the
connected portion to the bush 41 is provided in the stepped portion, the joining portion
is prevented from protruding to the contact end surface of the bush coming into contact
with the end surface of the rotating shaft. Thus the joining portion is prevented
from interfering with the end surface of the rotating shaft and processing of the
joining portion for preventing the interference is omitted. Further, since the weight
is provided in the cantilevered shape in the direction away from the contact end surface
so as to stick out from the connected portion, and in the stepped portion, the joining
portion 49 is provided between the connected portion and the contact end surface at
the side opposite to the side to which the weight sticks out, the joining portion
is provided easily regardless of presence of the weight.
Brief Description of Drawings
[0010]
FIG. 1 is an overall cross sectional view of a scroll fluid machine according to an
embodiment of the present disclosure.
FIG. 2 is a plan view of a rotating shaft in the scroll fluid machine according to
the embodiment of the present disclosure.
FIG. 3 is a sectional side view of a combination of the rotating shaft and a bush
assembly in the scroll fluid machine according to the embodiment of the present disclosure.
FIG. 4 is a plan view of the bush assembly in the scroll fluid machine according to
the embodiment of the present disclosure.
FIG. 5 is a bottom view of the bush assembly in the scroll fluid machine according
to the embodiment of the present disclosure.
FIG. 6 is a plan view of a rotating shaft of another example of the scroll fluid machine
according to the embodiment of the present disclosure.
FIG. 7 is an overall cross sectional view of another example of the scroll fluid machine
according to the embodiment of the present disclosure.
FIG. 8 is a sectional side view of a combination of a rotating shaft and a bush assembly
of another example of the scroll fluid machine according to the embodiment of the
present disclosure.
FIG. 9 is a bottom view of the bush assembly of another example of the scroll fluid
machine according to the embodiment of the present disclosure.
Description of Embodiments
[0011] Hereinafter, an embodiment according to the present disclosure will be described
in detail, based on the drawings. The disclosure is not limited by this embodiment.
Further, elements in the embodiment described below include any element easily substitutable
by those skilled in the art or any element substantially identical thereto.
[0012] FIG. 1 is an overall cross sectional view of a scroll fluid machine according to
this embodiment.
[0013] In FIG. 1, as the scroll fluid machine, a scroll compressor 1 which compresses and
discharges sucked fluid is illustrated. Further, the scroll compressor 1 of this embodiment
is interposed in a refrigerant flow channel through which a refrigerant is circulated
in an air conditioner, a freezer, or the like.
[0014] As illustrated in FIG. 1, the scroll compressor 1 includes a motor 5 which is a driving
means and a scroll compression mechanism 7 which is driven by the motor 5 inside a
housing 3.
[0015] The housing 3 includes a housing main body 3a which extends vertically and is cylindrical,
a bottom portion 3b which closes a lower end of the housing main body 3a, and a lid
portion 3c which closes an upper end of the housing main body 3a, and forms a pressure
vessel, the whole of which is sealed. At a side portion of the housing main body 3a,
an inlet pipe 9, through which the refrigerant is introduced into the housing 3, is
provided. At an upper portion of the lid portion 3c, a discharge pipe 11, through
which the refrigerant compressed by the scroll compression mechanism 7 is discharged,
is provided. Between the housing main body 3a and the lid portion 3c, in the housing
3, a discharge cover 13 is provided, and the interior of the housing 3 is partitioned
into a low pressure chamber 3A under the discharge cover 13, and a high pressure chamber
3B over the discharge cover 13. In the discharge cover 13, an opening hole 13a, which
communicates the low pressure chamber 3A with the high pressure chamber 3B, is formed,
and a discharge reed valve 13b, which opens and closes the opening hole 13a, is provided.
Further, a bottom in the housing 3 is formed as an oil sump where lubricating oil
is stored.
[0016] The motor 5 includes a stator 15, a rotor 17, and a rotating shaft 19. The stator
15 is fixed to an inner wall surface substantially at a vertical direction center
of the housing main body 3a. The rotor 17 is provided rotatably with respect to the
stator 15. A longitudinal direction of the rotating shaft 19 is arranged vertically,
with respect to the rotor 17. The motor 5 rotates the rotor 17 by supply of power
from outside of the housing 3, and the rotating shaft 19 is rotated with the rotor
17.
[0017] The rotating shaft 19 is provided such that its end portions protrude upward and
downward from the rotor 17, and the upper end portion is supported by an upper bearing
21 and the lower end portion is supported by a lower bearing 23 rotatably around a
shaft center CE extending in the vertical direction with respect to the housing main
body 3a. At an upper end of the rotating shaft 19, an eccentric pin 25 which protrudes
upward along an eccentric center LE eccentric with respect to the shaft center CE
is formed. The scroll compression mechanism 7 is connected to the upper end of the
rotating shaft 19 having this eccentric pin 25. A detailed configuration of this eccentric
pin 25 will be described later. Further, inside the rotating shaft 19 and the eccentric
pin 25, an oil feeding hole 27 penetrating vertically therethrough is formed. Furthermore,
a lower end of the rotating shaft 19 is provided to reach the oil sump, and an oil
feeding pump 29 is provided at that lower end. The oil feeding pump 29 feeds the lubricating
oil stored in the oil sump to the oil feeding hole 27 of the rotating shaft 19 along
with the rotation of the rotating shaft 19.
[0018] The upper bearing 21 rotatably supports the rotating shaft 19 with the upper end
portion of the rotating shaft 19 penetrating therethrough. On an upper surface of
the upper bearing 21, a recessed portion 21a is formed to surround the upper end portion
of the rotating shaft 19 penetrating through the upper bearing 21. The recessed portion
21a accommodates therein a bush assembly 37, which will be described later, and stores
therein the lubricating oil fed by the oil feeding pump 29 through the oil feeding
hole 27. The stored lubricating oil is supplied to the scroll compression mechanism
7.
[0019] Further, at a portion of an outer periphery of the upper bearing 21, a notch 21b
is formed such that a gap is provided between an inner wall surface of the housing
main body 3a of the housing 3 and the upper bearing 21, and an oil discharging hole
21c that communicates the notch 21b with the recessed portion 21a is formed in the
upper bearing 21. Furthermore, below the notch 21b of the upper bearing 21, a cover
plate 31 is provided. The cover plate 31 is provided to extend in the vertical direction.
The cover plate 31 is formed such that both side ends of the cover plate 31 face the
inner wall surface of the housing main body 3a to cover a periphery of the notch 21b,
and is formed such that a lower end of the cover plate 31 is bent to gradually approach
the inner wall surface of the housing main body 3a. The oil discharging hole 21c discharges
the lubricating oil stored excessively in the recessed portion 21a to an outer periphery
of the upper bearing 21 from the notch 21b. The cover plate 31 receives the lubricating
oil discharged from the notch 21b and guides the received lubricating oil towards
the inner wall surface of the housing main body 3a. The lubricating oil guided towards
the inner wall surface by the cover plate 31 goes along the inner wall surface and
returns to the oil sump at the bottom inside the housing 3 by the cover plate 31.
[0020] The scroll compression mechanism 7 is arranged below the discharge cover 13 and above
the upper bearing 21 in the low pressure chamber 3A inside the housing 3, and includes
a fixed scroll 33, an orbiting scroll 35, and the bush assembly 37.
[0021] In the fixed scroll 33, on an inner surface (lower surface in FIG. 1) of a fixed
end plate 33a fixed inside the housing 3, a fixed lap 33b which is spiral is formed.
At a central portion of the fixed end plate 33a, a discharge hole 33c is formed.
[0022] On an inner surface (upper surface in FIG. 1) of a movable end plate 35a of the orbiting
scroll 35 facing the inner surface of the fixed end plate 33a of the fixed scroll
33, a movable lap 35b which is spiral is formed. By the movable lap 35b of the orbiting
scroll 35 engaging with the fixed lap 33b of the fixed scroll 33 with their phases
shifted from each other, a compression chamber partitioned by the fixed end plates
33a, the movable end plate 35a, the fixed lap 33b, and the movable lap 35b is formed.
Further, in the orbiting scroll 35, on an outer surface (lower surface in FIG. 1)
of the movable end plate 35a, a boss 35c, to which the eccentric pin 25 of the rotating
shaft 19 is inserted, to which eccentric rotation of the eccentric pin 25 is transmitted,
and which is cylindrically shaped, is formed. Furthermore, the orbiting scroll 35
is caused to orbit based on the eccentric rotation of the eccentric pin 25 while its
rotation is prevented by a rotation preventing mechanism 39 such as a known Oldham
link, which is arranged between the outer surface of the movable end plate 35a and
the upper bearing 21.
[0023] The bush assembly 37 is accommodated in the above described recessed portion 21a
of the upper bearing 21, is interposed between the eccentric pin 25 of the rotating
shaft 19 and the boss 35c of the orbiting scroll 35, and transmits the rotational
movement of the eccentric pin 25 as orbital movement of the orbiting scroll 35. Further,
the bush assembly 37 is provided to be slidingly movable in a radial direction of
the eccentric pin 25 in order to maintain the engagement between the movable lap 35b
of the orbiting scroll 35 and the fixed lap 33b of the fixed scroll 33. A detailed
configuration of this bush assembly 37 will be described later.
[0024] In this scroll compression mechanism 7, a low pressure refrigerant introduced into
the low pressure chamber 3A in the housing 3 via the inlet pipe 9 is compressed while
being sucked into the compression chamber between the fixed scroll 33 and orbiting
scroll 35 by orbiting the orbiting scroll 35. The compressed high pressure refrigerant
is discharged to an outer surface side of the fixed end plate 33a from the discharge
hole 33c of the fixed scroll 33, opens the discharge reed valve 13b of the discharge
cover 13 by its own pressure, reaches the high pressure chamber 3B through the opening
hole 13a, and is discharged outside the housing 3 via the discharge pipe 11.
[0025] FIG. 2 is a plan view of the rotating shaft in the scroll fluid machine according
to this embodiment. FIG. 3 is a sectional side view of a combination of the rotating
shaft and the bush assembly in the scroll fluid machine according to this embodiment.
[0026] As illustrated in FIG. 2, in the rotating shaft 19, the eccentric pin 25 which has
the eccentric center LE eccentric with respect to the shaft center CE is formed, as
described above. The eccentric pin 25 is formed so as to protrude upward from an upper
end surface 19a of the rotating shaft 19. The outer shape of this eccentric pin 25
projected in an extending direction of the shaft center CE (or the eccentric center
LE) is mainly composed of a first circular arc 25a, a second circular arc 25b, and
a pin side slide surface 25c.
[0027] The first circular arc 25a has a first radius Ra around the eccentric center LE with
a length which exceeds a part of an outer edge 19b of the rotating shaft 19, and is
formed within the outer edge 19b of the rotating shaft 19 which corresponds to a range
of P1 to P2 in FIG. 2.
[0028] The second circular arc 25b has a second radius Rb around the shaft center CE with
a length equal to or less than a radius R of the outer edge 19b of the rotating shaft
19, and is formed within the outer edge 19b of the rotating shaft 19 within a range
in which the first radius Ra exceeds the outer edge 19b of the rotating shaft 19 which
corresponds to a range of P2 to P3 in FIG. 2.
[0029] That is, in the scroll compressor 1 of this embodiment, the outer shape of the eccentric
pin 25 of the rotating shaft 19 is composed of the first circular arc 25a formed within
the outer edge 19b of the rotating shaft 19, having the first radius Ra with the length
which exceeds the part of the outer edge 19b of the rotating shaft 19 around the eccentric
center LE, and the second circular arc 25b formed within the outer edge 19b of the
rotating shaft 19 within the range in which the first radius Ra exceeds the outer
edge 19b of the rotating shaft 19, having the second radius Rb with the length equal
to or less than the radius R forming the outer edge 19b of the rotating shaft 19 around
the shaft center CE.
[0030] According to this scroll compressor 1, since the outer shape of the eccentric pin
25 has the first circular arc 25a formed within the outer edge 19b of the rotating
shaft 19 with the first radius Ra having the length which exceeds the part of the
outer edge 19b of the rotating shaft 19 around the eccentric center LE, the outer
shape of the eccentric pin 25 is formed to have a large diameter which exceeds the
part of the outer edge 19b of the rotating shaft 19 to improve rigidity of the eccentric
pin 25. As a result, bending of the eccentric pin 25 is prevented.
[0031] What is more, since the outer shape of the eccentric pin 25 has the second circular
arc 25b formed within the outer edge 19b of the rotating shaft 19 within the range
in which the first radius Ra exceeds the outer edge 19b of the rotating shaft 19,
having the second radius Rb with the length equal to or less than the radius R forming
the outer edge 19b of the rotating shaft 19 around the shaft center CE, the outer
shape of the eccentric pin 25 is prevented from going over the outer edge 19b of the
rotating shaft 19. When the outer shape of the eccentric pin 25 goes over the outer
edge 19b of the rotating shaft 19, it may take a time and effort due to the disturbing
shape of the eccentric pin 25 to process the rotating shaft 19 and/or to insert the
rotating shaft 19 into the bearings 21 and 23. According to the shape of the eccentric
pin 25 described above, such inconvenience is eliminated.
[0032] Further, in the scroll compressor 1 of this embodiment, the first radius Ra, the
second radius Rb, the radius R, and a distance p between a position of the shaft center
CE and a position of the eccentric center LE preferably satisfy a relation of (Ra
2 + ρ
2)
1/2 ≤ Rb ≤ R.
[0033] The second circular arc 25b is formed with the second radius Rb having the length
equal to or less than the radius R forming the outer edge 19b of the rotating shaft
19 around the shaft center CE. However, when the second radius Rb becomes too much
less than the radius R, the diameter of the outer shape of the eccentric pin 25 becomes
too small. According to this scroll compressor 1, by setting a lower limit of the
second radius Rb with the relation (Ra
2 + ρ
2)
1/2 ≤ Rb ≤ R, the diameter of the outer shape of the eccentric pin 25 is prevented from
becoming too small. As a result, the effect of improving the rigidity of the eccentric
pin 25 and the effect of suppressing the bending of the eccentric pin 25 are achieved.
[0034] FIG. 4 is a plan view of a bush assembly in the scroll fluid machine according to
this embodiment.
[0035] As illustrated in FIG. 3 and FIG. 4, the bush assembly 37 includes a bush 41 and
a balance weight 43.
[0036] As illustrated in FIG. 3 and FIG. 4, the eccentric pin 25 is inserted in a hole portion
41a cylindrically formed in the bush 41. The bush 41 has a contact end surface 41b,
which comes into contact with the upper end surface 19a of the rotating shaft 19 by
insertion of the hole portion 41a into the eccentric pin 25. Further, the bush 41
is inserted into the boss 35c of the orbiting scroll 35, as illustrated in FIG. 3.
Therefore, an outer shape of the bush 41 is circularly formed according to the cylindrical
shape of the boss 35c. An orbiting bearing 45, which is cylindrical, is interposed
between an outer peripheral surface of the bush 41 and an inner peripheral surface
of the boss 35c, in order to smoothly transmit eccentric rotation of the bush 41 to
the orbiting motion of the orbiting scroll 35.
[0037] Further, a bush side slide surface 41c facing the pin side slide surface 25c of the
eccentric pin 25 is provided in an internal shape of the hole portion 41a of the bush
41. Furthermore, in the bush 41, a diameter of the internal shape of the hole portion
41a is formed more largely than that of the outer shape of the eccentric pin 25 in
a direction of the radial direction of the eccentric center LE along the pin side
slide surface 25c. Therefore, the bush 41 is provided to be able to slidingly move
along the pin side slide surface 25c with the hole portion 41a having the diameter
larger than that of the outer shape of the eccentric pin 25, and the bush side slide
surface 41c slides along the pin side slide surface 25c.
[0038] The balance weight 43 includes a connected portion 43A and a weight 43B.
[0039] The connected portion 43A is formed in a ring shape, and a hole portion 43Aa thereof
is joined to an outer peripheral portion of the bush 41. As described above, since
the bush 41 is inserted in the boss 35c of the orbiting scroll 35, the connected portion
43A is joined to the bush 41 at a position near the rotating shaft 19 (contact end
surface 41b) in order to prevent interference between the connected portion 43A and
the boss 35c of the orbiting scroll 35.
[0040] The weight 43B is provided in a part of an outer periphery of the connected portion
43A, so as to stick out in a direction away from the contact end surface 41b of the
bush 41 (upward in FIG. 3) in a cantilevered shape. As illustrated in FIG. 3 and FIG.
4, the weight 43B is arranged in a direction reverse to a direction in which the eccentric
pin 25 is eccentric with respect to the rotating shaft 19, in a state where the bush
assembly 37 is inserted in and attached to the eccentric pin 25 of the rotating shaft
19. Positioning upon this arrangement of the weight 43B is performed by causing the
bush side slide surface 41c of the hole portion 41a of the bush 41 to face the pin
side slide surface 25c of the eccentric pin 25. That is, the bush assembly 37 is attached
in a state of being able to slidingly move with respect to the eccentric pin 25 and
being prevented from rotating.
[0041] Further, as described above, since the bush 41 is inserted in the boss 35c of the
orbiting scroll 35, the weight 43B is provided with a gap from the bush 41, the gap
allowing the boss 35c (and the orbiting bearing 45) to be inserted therethrough, and
is arranged in a circular arc shape (or a fan shape) along an outer shape of the bush
41.
[0042] By the bush assembly 37 configured as described above, the rotational movement of
the eccentric pin 25 is transmitted as the orbiting movement of the orbiting scroll
35. Upon this transmission, in the bush assembly 37, since the weight 43B arranged
at a side opposite to the eccentricity of the eccentric pin 25 with respect to the
shaft center CE rotationally moves with the eccentric pin 25, dynamic unbalance generated
with orbiting motion of the orbiting scroll 35 due to unbalanced weights of the orbiting
scroll 35, the boss 35c, the orbiting bearing 45, the bush assembly 37, and the like,
is balanced by centrifugal force acting on the weight 43B. What is more, since the
bush assembly 37 is able to slidingly move with respect to the eccentric pin 25. Thereby
orbiting radius of the boss 35c, in which the bush 41 has been inserted, is changed
(that is, the orbiting scroll 35 is slidingly moved) to be adjusted such that the
respective laps 33b and 35b are caused to come into contact with each other for eliminating
a gap due to dimensional tolerance between the fixed lap 33b of the fixed scroll 33
and the movable lap 35b of the orbiting scroll 35. Thus generation of the gap therebetween
is prevented and leakage of the fluid from the gap is prevented.
[0043] In the bush assembly 37, a moment acts in a direction in which the whole balance
weight 43 goes away from the bush 41 due to the centrifugal force acting on the weight
43B, with the connected portion 43A being the base point. Since this moment acts on
a joint portion of the bush 41 and the connected portion 43A, there is a problem that
the connected portion 43A may be removed from the bush 41 or the connected portion
43A may be positionally displaced with respect to the bush 41.
[0044] Thus, in this embodiment, the joint portion of the bush 41 and the balance weight
43 in the bush assembly 37 has been improved.
[0045] As illustrated in FIG. 3, in the scroll compressor 1 of this embodiment, the connected
portion 43A is arranged to be displaced with respect to the bush 41 in a lengthwise
direction (upward in FIG. 3) of the bush 41, and a stepped portion 47 is formed between
the contact end surface 41b of the bush 41, which faces the upper end surface 19a
of the rotating shaft 19, and a lower surface 43Ab of the connected portion 43A. In
the stepped portion 47, the connected portion 43A is formed to be attached to the
bush 41 such that the lower surface 43Ab of the connected portion 43A is a little
separate from the upper end surface 19a of the rotating shaft 19 more than the contact
end surface 41b of the bush 41. In this stepped portion 47, a joining portion 49 which
joins the bush 41 to the connected portion 43A is provided. The joining portion 49
is formed on the lower surface 43Ab of the connected portion 43A and on a side surface
of the bush 41 in the stepped portion 47, and is formed such that the joining portion
49 does not protrude towards the upper end surface 19a of the rotating shaft 19 more
than the contact end surface 41b of the bush 41. The joining portion 49 is formed
by laser welding. However, the joining portion 49 may be formed by other welding,
not being limited to the laser welding.
[0046] As described above, in the scroll compressor 1 of this embodiment, the bush assembly
37 includes the bush 41, into which the eccentric pin 25 is inserted, which has the
contact end surface 41b that comes into contact with the end surface 19a of the rotating
shaft 19, and which is inserted in the cylindrically shaped boss 35c provided at the
bottom surface of the orbiting scroll 35, the balance weight 43 having the connected
portion 43A and the weight 43B, the connected portion 43A being arranged in the outer
peripheral portion of the bush 41 and near the contact end surface 41b, the weight
43B being provided in the cantilevered shape in a part of the outer periphery of the
connected portion 43A so as to stick out in the direction away from the contact end
surface 41b; the stepped portion 47 provided between the connected portion 43A and
the contact end surface 41b of the bush 41; and the joining portion 49 which is provided
in the stepped portion 47 and joins the bush 41 to the connected portion 43A.
[0047] According to this scroll compressor 1, the moment with the base point at the connected
portion 43A due to the action of the centrifugal force of the weight 43B which is
provided in the cantilevered shape in the portion of the outer periphery of the connected
portion 43A so as to stick out in the direction away from the contact end surface
41b acts to cause the weight 43B to rotate in a direction of the contact end surface
41b, and in the stepped portion 47, this moment also acts to cause the connected portion
43A to approach the bush 41. Therefore, excessive load is not applied on the joining
portion 49 provided in the stepped portion 47, rigidity of the joining portion of
the bush 41 and the connected portion 43A is increased, and removal of the connected
portion 43A from the bush 41, or positional displacement of the connected portion
43A with respect to the bush 41 is prevented.
[0048] What is more, since the joining portion 49 joining the connected portion 43A to the
bush 41 is provided in the stepped portion 47, the joining portion 49 is prevented
from protruding to the contact end surface 41b of the bush 41 coming into contact
with the end surface 19a of the rotating shaft 19. Thus the joining portion 49 is
prevented from interfering with the end surface 19a of the rotating shaft 19 and processing
of the joining portion 49 for preventing the interference is omitted. Further, since
the weight 43B is provided in the cantilevered shape in the direction away from the
contact end surface 41b so as to stick out from the connected portion 43A, and in
the stepped portion 47, the joining portion 49 is provided between the connected portion
43A and the contact end surface 41b at the side opposite to the side to which the
weight 43B sticks out, the joining portion 49 is provided easily regardless of presence
of the weight 43B.
[0049] FIG. 5 is a bottom view of the bush assembly in the scroll fluid machine according
to this embodiment.
[0050] In the bush assembly 37 in the scroll compressor 1 of this embodiment, the joining
portion 49 may be provided on the whole circumference in a circumferential direction
of the bush 41, but as illustrated in FIG. 5, the joining portions 49 are preferably
provided at plural positions (three positions in FIG. 5) in the circumferential direction
of the bush 41. The circumferential direction of the bush 41 refers to a circumferential
direction with reference to the position of the eccentric center LE of the eccentric
pin 25.
[0051] According to this scroll compressor 1, when the joining portion 49 is formed by welding,
thermal deformation of the bush 41 and the connected portion 43A due to the welding
heat is reduced in a case where the joining portions 49 are provided at plural positions
in the circumferential direction of the bush 41 rather than in a case where the joining
portion 49 is provided on the whole circumference in the circumferential direction
of the bush 41.
[0052] Further, in the bush assembly 37 in the scroll compressor 1 of this embodiment, when
the joining portions 49 are provided at plural positions in the circumferential direction
of the bush 41, each of the joining portions 49 is preferably arranged evenly in the
circumferential direction of the bush 41. In FIG. 5, the joining portions 49 are provided
at three positions in the circumferential direction of the bush 41, and each of the
joining portions 49 is evenly arranged at 120° intervals with reference to the eccentric
center LE of the eccentric pin 25.
[0053] According to this scroll compressor 1, when the joining portion 49 is formed by welding,
even if thermal deformation of the bush 41 or the connected portion 43A due to the
welding heat occurs, the thermal deformation is equalized and local deformation is
prevented by the joining portions 49 being arranged evenly in the circumferential
direction of the bush 41.
[0054] Further, in the bush assembly 37 in the scroll compressor 1 of this embodiment, when
the joining portions 49 are provided at plural positions in the circumferential direction
of the bush 41, more joining portions 49 are preferably provided near the weight 43B.
When the joining portions 49 are evenly arranged in the circumferential direction
of the bush 41, as illustrated in FIG. 5, in a configuration where the joining portions
49 are provided at an odd number of positions in the circumferential direction of
the bush 41, more joining portions 49 are provided near the weight 43B.
[0055] According to this scroll compressor 1, since the moment with the base point at the
connected portion 43A due to the action of the centrifugal force of the weight 43B
acts near the position where the weight 43B is provided, when the joining portions
49 are provided at plural positions in the circumferential direction of the bush 41,
the effect of increasing the rigidity of the joining of the bush 41 and the connected
portion 43A is achieved by providing a plurality of the joining portions 49 near the
position where the weight 43B is provided.
[0056] Further, in the bush assembly 37 in the scroll compressor 1 of this embodiment, as
illustrated in FIG. 4 and FIG. 5, an oil feeding groove 51 is preferably provided
in the outer peripheral portion of the bush 41 along the extending direction of the
cylindrical shape, and the joining portion 49 is arranged to be separate from the
radial direction range of the oil feeding groove 51.
[0057] According to this scroll compressor 1, the oil feeding groove 51 is provided for
feeding the lubricating oil to the scroll compression mechanism 7. When the joining
portion 49 formed by welding is arranged separately from the radial direction range
of the oil feeding groove 51, thermal deformation of the oil feeding groove 51 due
to the welding heat is reduced, and the lubricating oil is fed smoothly by the oil
feeding groove 51.
[0058] Further, in the bush assembly 37 in the scroll compressor 1 of this embodiment, the
bush 41 is preferably formed of a sintered material, and the balance weight 43 is
preferably formed of a cast iron material.
[0059] According to this scroll compressor 1, since the bush 41 is a sliding member connected
to the eccentric pin 25 and the boss 35c of the orbiting scroll 35, the bush 41 is
preferably formed of a sintered material with comparatively high hardness. Further,
since the balance weight 43 has the weight 43B which balances the dynamic unbalance
generated with the orbiting motion of the orbiting scroll 35 due to the unbalanced
weights of the orbiting scroll 35, the boss 35c, the orbiting bearing 45, the bush
assembly 37, and the like, the balance weight 43 is preferably formed of a cast iron
material with comparatively high density.
[0060] Further, in the bush assembly 37 in the scroll compressor 1 of this embodiment, the
bush 41 and the connected portion 43A of the balance weight 43 are preferably fixed
by shrinkage fitting or interference fitting.
[0061] According to this scroll compressor 1, since the bush 41 and the connected portion
43A of the balance weight 43 are fixed by shrinkage fitting or interference fitting,
the effect of increasing the rigidity of the joining portion of the bush 41 and the
connected portion 43A is achieved synergistically with providing the joining portion
49. When the bush 41 and the connected portion 43A are joined together (when the joining
portion 49 is provided), an inner diameter of the hole portion 43Aa of the connected
portion 43A is formed smaller than the outer diameter of the bush 41, the bush 41
and the connected portion 43A are fitted to each other by shrinkage fitting or interference
fitting, and thereafter, the joining portion 49 is formed by welding. As described
above, by fitting the connected portion 43A into the bush 41 in advance by shrinkage
fitting or interference fitting, the joining portion 49 is formed by welding without
any displacement between the bush 41 and the connected portion 43A being caused.
[0062] Further, in the bush assembly 37 in the scroll compressor 1 of this embodiment, when
the joining portions 49 are provided at plural positions in the circumferential direction
of the bush 41, as illustrated in FIG. 5, the joining portions 49 are preferably arranged
separately from the radial direction range of the bush side slide surface 41c.
[0063] According to this scroll compressor 1, the bush side slide surface 41c is a portion
supporting sliding movement of the bush assembly 37. When the joining portion 49 is
formed by welding, thermal deformation of the bush side slide surface 41c due to the
welding heat is reduced by the joining portion 49 being arranged separately from the
radial direction range of the bush side slide surface 41c, and the sliding movement
of the bush assembly 37 is performed smoothly.
[0064] Further, in the scroll compressor 1 of this embodiment, the maximum rotation speed
of the rotating shaft 19 exceeds 145 rps.
[0065] According to this scroll compressor 1, bending of the eccentric pin 25 is reduced
by the above described configuration and the rigidity of the joining portion of the
bush 41 and the connected portion 43A in the bush assembly 37 is increased. Thus the
scroll compressor 1 having the maximum rotation speed of the rotating shaft 19 exceeding
145 rps is realized.
[0066] FIG. 7 is an overall cross sectional view of another example of the scroll fluid
machine according to this embodiment. FIG. 8 is a sectional side view of a combination
of a rotating shaft and a bush assembly of another example of the scroll fluid machine
according to this embodiment. FIG. 9 is a bottom view of a bush assembly of another
example in the scroll fluid machine according to this embodiment.
[0067] In FIG. 7, as the scroll fluid machine, a scroll compressor 101 which compresses
and discharges sucked fluid is illustrated. Further, the scroll compressor 101 is
interposed in a refrigerant flow channel through which a refrigerant is circulated
in an air conditioner, a freezer, or the like, and is used in particular in an air
conditioner for a vehicle.
[0068] As illustrated in FIG. 7, in the scroll compressor 101, a housing 103, an inverter
motor 105, a fixed scroll 133 and an orbiting scroll 135 that compress the refrigerant,
a rotating shaft 119 that drives the orbiting scroll 135, and a bush assembly 137,
are provided. As illustrated in FIG. 8, the fixed scroll 133, the orbiting scroll
135, and the bush assembly 137 form a scroll compression mechanism 107 driven by the
inverter motor 105.
[0069] The housing 103 is a case accommodating therein the fixed scroll 133, the orbiting
scroll 135, the rotating shaft 119, the inverter motor 105, and the like, and a first
housing 103a, a second housing 103b, and a motor case 103c, are provided therein.
[0070] The first housing 103a is a member formed in a bottomed cylindrical shape, and the
fixed scroll 133 is fixed to a bottom surface thereof. Between the fixed scroll 133
and the first housing 103a, a discharge chamber 103A into which the refrigerant compressed
by the fixed scroll 133 and the orbiting scroll 135 flows is formed.
[0071] In the first housing 103a, a discharge portion (not illustrated) that guides the
refrigerant in the discharge chamber 103A to outside and a first flange portion 103aa
are provided. The first flange portion 103aa is used when the first housing 103a,
the second housing 103b, and the motor case 103c are integrally fixed by use of a
housing bolt 104, and is a member extending outward in a radial direction, at an end
portion at an opening side of the first housing 103a.
[0072] The second housing 103b is, as illustrated in FIG. 7, a member, in which a first
bearing 121 cylindrically formed and a flange portion 103ba extending outward in the
radial direction from an end portion at the first housing 103a side are provided.
The flange portion 103ba of the second housing 103b is arranged to be sandwiched between
the first housing 103a and the motor case 103c.
[0073] In the first bearing 121 of the second housing 103b, a radial bearing 122 rotatably
supporting the rotating shaft 119 is provided. An inlet flow channel 124 extending
along the shaft center CE of the rotating shaft 119 is provided in a wall surface
of the first bearing 121. Further, in the flange portion 103ba of the second housing
103b, a second flange portion 103bb, which is used when the first housing 103a, the
second housing 103b, and the motor case 103c are integrally fixed by use of the housing
bolt 104, is provided. The second flange portion 103bb is a member extending outward
in a radial direction from the flange portion 103ba.
[0074] The motor case 103c is, as illustrated in FIG. 7, a member formed in a bottomed cylindrical
shape, and a stator 115 of the inverter motor 105 is fixed therein. In the motor case
103c: an inlet portion (not illustrated), into which the refrigerant flows from outside,
a box 103ca, and a case flange portion 103cb are provided.
[0075] The box 103ca opens outward in a radial direction of the motor case 103c, and an
inverter unit 179 of the inverter motor 105 is accommodated therein. The case flange
portion 103cb is used when the first housing 103a, the second housing 103b, and the
motor case 103c are integrally fixed by use of the housing bolt 104, and is a member
extending outward in a radial direction from an end portion at the opening side of
the motor case 103c.
[0076] The inverter motor 105 is a motor rotationally driven by alternating electric current
subjected to frequency control, and is an electrically powered unit that orbitally
drives the orbiting scroll 135. In the inverter motor 105, as illustrated in FIG.
7, a rotor 117 and the stator 115 which cause the orbiting scroll 135 to orbit via
the rotating shaft 119 and the bush assembly 137, and the inverter unit 179 which
controls alternating electric current supplied to the stator 115 are provided.
[0077] The rotor 117 generates rotational drive power with an alternating magnetic field
formed by the stator 115, and is a permanent magnet formed cylindrically. The rotating
shaft 119 is fixed to the rotor 117. The stator 115 rotates the rotor 117 by generating
the alternating magnetic field, based on the alternating electric current supplied
from the inverter unit 179. The stator 115 is fixed to an inner peripheral surface
of the motor case 103c by a fixing method such as shrinkage fitting.
[0078] The inverter unit 179 controls the alternating electric current supplied to the stator
115, and is arranged inside the box 103ca. In the inverter unit 179, a capacitor (condenser)
181, plural substrates 185 including electronic elements such as power transistors
183, and a terminal 187 are provided.
[0079] The capacitor 181 temporarily stores therein electric current. The electronic elements
such as the power transistors 183 included in the substrates 185 control frequency
of alternating electric current supplied from outside. The terminal 187 supplies the
alternating electric current to the stator 115. The substrate 185 including the power
transistors 183 is configured to be fixed in contacting with the motor case 103c in
the box 103ca, and to release heat generated from the power transistors 183 to the
motor case 103c. The other substrates 185 are fixed at positions separate from the
motor case 103c. In other words, the substrates 185 are fixed in a state of being
layered over one another. The terminal 187 supplies the alternating electric current
controlled by the power transistors 183 and the like to the stator 115.
[0080] The inverter motor 105 may be used as the electrically powered unit as described
above, but not being particularly limited thereto, any other known motor may be used
as the electrically powered unit.
[0081] As illustrated in FIG. 7, the fixed scroll 133 and the orbiting scroll 135 compress
the refrigerant by forming a closed compression chamber C. In the fixed scroll 133,
a fixed end plate 133a, and a fixed lap 133b which is spiral and extends towards the
orbiting scroll 135 from the fixed end plate 133a are provided. The fixed scroll 133
is fixed to a bottom surface of the first housing 103a. At a central portion of the
fixed end plate 133a, a discharge hole 133c is provided. The refrigerant compressed
in the compression chamber C is discharged to the discharge chamber 103A via the discharge
hole 133c.
[0082] In the orbiting scroll 135, a movable end plate 135a, and a movable lap 135b which
is spiral and extends toward the fixed scroll 133 from the movable end plate 135a
are provided. The orbiting scroll 135 is orbitably supported by the rotating shaft
119 and a rotation preventing portion 139. In the orbiting scroll 135, a boss 135c
which is cylindrical and extends toward the rotating shaft 119 is provided on a surface
(also referred to as "bottom surface") of the movable end plate 135a which faces the
rotating shaft 119. Orbital drive power by the rotating shaft 119 is transmitted to
the boss 135c via the bush assembly 137.
[0083] The rotating shaft 119 is, as illustrated in FIG. 7, a member which is cylindrical
and extends toward the orbiting scroll 135 from the inverter motor 105. With respect
to the housing 103, one end portion of the rotating shaft 119 is rotatably supported
by the first bearing 121, and the other end portion thereof is rotatably supported
by the second bearing 123 around the shaft center CE thereof extending in a horizontal
direction (left-right direction in FIG. 7). The rotating shaft 119 has, as illustrated
in FIG. 8, a disk portion 119A, an eccentric pin 125, and a limit hole 126.
[0084] The disk portion 119A is provided at one end of the rotating shaft 119, and has a
diameter formed more largely than that of the rotating shaft 119, with the shaft center
CE centered therein. This disk portion 119A is arranged inside a penetrating portion
121a formed in the first bearing 121, a peripheral surface of the disk portion 119A
is supported by the bearing 122 which is fixed in the penetrating portion 121a, and
the disk portion 119A is rotatably provided with respect to the first bearing 121
around the shaft center CE. The eccentric pin 125 is formed in a cylindrical shape
extending along the eccentric center LE eccentric with respect to the shaft center
CE from an end surface 119Aa of the disk portion 119A. The limit hole 126 is a hole
recessed from the end surface 119Aa of the disk portion 119A, and is formed along
another eccentric center LE' eccentric with respect to the shaft center CE.
[0085] As illustrated in FIG. 8, the bush assembly 137 is accommodated in the penetrating
portion 121a of the first bearing 121, is interposed between the eccentric pin 125
of the rotating shaft 119 and the boss 135c of the orbiting scroll 135, and transmits
rotational movement of the eccentric pin 125 as orbital movement of the orbiting scroll
135. The bush assembly 137 includes a bush 141, a limit pin 142, and a balance weight
143.
[0086] The eccentric pin 125 is inserted into a circular hole portion 141a cylindrically
formed in the bush 141.
The bush 141 has a contact end surface 141b which comes into contact with the end
surface 119Aa of the disk portion 119A of the rotating shaft 119 by the eccentric
pin 125 being inserted into the circular hole portion 141a. Further, the bush 141
is inserted in the boss 135c of the orbiting scroll 135. Therefore, an outer shape
of the bush 141 is circularly formed according to the cylindrical shape of the boss
135c. An orbiting bearing 145, which is cylindrical, is interposed between an outer
peripheral surface of the bush 141 and an inner peripheral surface of the boss 135c,
in order to smoothly transmit eccentric rotation of the bush 141 to the orbiting of
the orbiting scroll 135.
[0087] The limit pin 142 is arranged between the bush 141 and the disk portion 119A, and
is a member which is cylindrical and adjusts orbiting radius of the orbiting scroll
135 together with the limit hole 126. As illustrated in FIG. 8, the limit pin 142
is provided by being fitted in a fitting hole 141c formed in the bush 141, and is
provided so as to protrude from the contact end surface 141b along the eccentric center
LE' to be inserted in the limit hole 126 when the eccentric pin 125 is inserted in
the circular hole portion 141a of the bush 141. A gap is formed between peripheral
surfaces of the limit pin 142 and the limit hole 126 in a state where the limit pin
142 is inserted in the limit hole 126. Further, a fitting groove 142a, which is recessed,
is formed over a circumferential surface of a side portion of a portion of the limit
pin 142 which is inserted into the limit hole 126. An elastic portion 142b is fitted
in the fitting groove 142a. The limit pin 142 is not particularly limited thereto,
and may be formed as a cylindrical member, or may be formed as a columnar member having
another cross sectional shape.
[0088] The elastic portion 142b is a substantially cylindrical elastic member that is arranged
in contact with an outer peripheral surface of the limit pin 142 and an inner peripheral
surface of the limit hole 126 in a state where the limit pin 142 is inserted in the
limit hole 126 with the elastic portion 142b being fitted thereto. A material forming
the elastic portion 142b is desirably rubber, which has suitability to the refrigerant
and lubricating oil of the scroll compressor 101 and does not swell. Specifically,
hydrogenated nitrile butadiene rubber (HNBR) is an example, but correspondingly to
the refrigerant and lubricating oil used, any suitable rubber may be used.
[0089] The elastic portion 142b is formed such that a diameter of an outer peripheral surface
thereof is equal to or greater than a diameter of the limit hole 126, and a diameter
of an inner peripheral surface thereof is equal to or less than a diameter of the
limit pin 142. Over an inner peripheral surface of the elastic portion 142b, a ridge
shaped convex portion, which fits in the fitting groove 142a, is provided. The elastic
portion 142b at least has rigidity to support the own weight of the orbiting scroll
135 and to hold the limit pin 142 separately from the inner peripheral surface of
the limit hole 126, when the orbiting scroll 135 is not orbitally driven. However,
the rigidity of the elastic portion 142b is limited to an extent where the elastic
portion 142b is squashed and the limit pin 142 directly contacts the inner peripheral
surface of the limit hole 126, when the orbiting scroll 135 is orbitally driven and
the centrifugal force and reaction force due to the compression of the refrigerant
are acting thereon.
[0090] An example of a relative positional relation between the circular hole portion 141a
and the limit pin 142 is, as illustrated in FIG. 9, a case where the limit pin 142
is arranged in an eight o'clock direction when the circular hole portion 141a is arranged
in a two o'clock direction, when the bush assembly 137 is viewed from the disk portion
119A side (left side in FIG. 7 and FIG. 8).
[0091] The balance weight 143 is a member that adjusts and balances pressing force of the
orbiting scroll 135 against the fixed scroll 133. As illustrated in FIG. 8 and FIG.
9, the balance weight 143 is a brim shaped member which extends semi-circularly outward
in a radial direction from a circumferential surface of the bush 141 at the disk portion
119A side. A range in which the balance weight 143 extends is, as illustrated in FIG.
9, a range between a three o'clock direction and a nine o'clock direction when the
circular hole portion 141a is arranged in the two o'clock direction, and the balance
weight 143 is provided to be offset in a six o'clock direction from a line passing
the center of the bush 141.
[0092] The balance weight 143 includes a connected portion 143A and a weight 143B. The connected
portion 143A is formed in a ring shape, and a hole portion 143Aa thereof is joined
to an outer peripheral portion of the bush 141. As described above, since the bush
141 is inserted in the boss 135c of the orbiting scroll 135, the connected portion
143A is joined to the bush 141 at a position near the rotating shaft 119 (contact
end surface 141b) in order to prevent interference between the connected portion 143A
and the boss 135c of the orbiting scroll 135. The weight 143B is provided in a cantilevered
shape at a portion of an outer periphery of the connected portion 143A so as to increase
in thickness to stick out in a direction away from the contact end surface 141b.
[0093] As illustrated in FIG. 8, the rotating shaft 119 and the bush assembly 137 are combined
together such that the eccentric pin 125 is inserted in the circular hole portion
141a and the limit pin 142 is inserted in the limit hole 126. The elastic portion
142b of the limit pin 142 is inserted together with the limit pin 142 inside the limit
hole 126, and contacts the inner peripheral surface of the limit hole 126. Because
of such combination, the bush assembly 137 is able to rotate in a range limited by
the limit pin 142 and the limit hole 126, with the eccentric pin 125 being the center
of rotation.
[0094] When the orbiting scroll 135 is orbitally driven, the compression chamber C formed
between the orbiting scroll 135 and the fixed scroll 133 takes in and compresses the
refrigerant that has flown into the scroll compressor 101 from the motor case 103c.
Specifically, the compression chamber C takes in the refrigerant at an outer peripheral
end of the fixed scroll 133 and orbiting scroll 135. By the orbiting motion of the
orbiting scroll 135, the refrigerant taken in is compressed with volume of the compression
chamber C becoming smaller towards the center from the outer peripheral edge along
the fixed lap 133b and movable lap 135b. The refrigerant compressed by the compression
chamber C is discharged to the discharge chamber 103A via the discharge hole 133c
of the fixed scroll 133, and is discharged outside the first housing 103a from inside
the discharge chamber 103A.
[0095] A centrifugal force due to the orbiting and a compression reaction force of the refrigerant
compressed by the compression chamber C act on the orbiting scroll 135 in a direction
of enlarging the orbiting radius. By these forces, the orbiting scroll 135 and the
bush assembly 137 rotate around the eccentric pin 125 to enlarge the orbiting radius.
The limit pin 142 and the limit hole 126 then approach and contact with each other
while squashing the elastic portion 142b. By contacting with each other, the limit
pin 142 and the limit hole 126 limit the rotational range of the bush assembly 137
and the orbiting scroll 135 around the eccentric pin 125. The centrifugal force and
compression reaction force acting on the orbiting scroll 135 are sufficiently large
to squash the elastic portion 142b, and, for example, are forces of magnitude of about
several thousand N.
[0096] In such operation, if, for example, a refrigerant of liquid (hereinafter, referred
to as "liquid refrigerant") is present in the compression chamber C, or if foreign
matter is stuck in between the orbiting scroll 135 and the fixed scroll 133, the orbiting
radius of the orbiting scroll 135 is decreased and an escape passage for the liquid
refrigerant or foreign matter is formed. That is, by the liquid compression reaction
force generated when the liquid refrigerant is compressed or the resistance force
generated when foreign matter is stuck, the bush assembly 137, together with the orbiting
scroll 135, squashes the elastic portion 142b and rotates in a direction of decreasing
the orbiting radius around the eccentric pin 125. By this rotation, the escape passage
between the orbiting scroll 135 and the fixed scroll 133 is formed.
[0097] When the operation of the scroll compressor 101 is stopped and the orbiting motion
of the orbiting scroll 135 is stopped, the centrifugal force and the compression reaction
force that have been acting on the orbiting scroll 135 disappear, and the force increasing
the orbiting radius of the orbiting scroll 135 also disappears. The orbiting scroll
135 rotationally moves around the eccentric pin 125 due to a gravitational force acting
downward in a vertical direction, and the limit pin 142 and the limit hole 126 separate
from each other. The elastic portion 142b, which has been squashed between the limit
pin 142 and the limit hole 126 due to the centrifugal force and the like upon the
operation of the scroll compressor 101, separates the limit pin 142 and the limit
hole 126 from each other by a force of returning to the original form from the squashed
form. Further, the elastic portion 142b holds the limit pin 142 in a state separated
from the limit hole 126. Although a squashing force works on the elastic portion 142b
due to the gravitational force acting on the orbiting scroll 135 and the bush assembly
137, since magnitude of that force is about several N and is comparatively smaller
than the centrifugal force or compression reaction force, the elastic portion 142b
is able to hold the limit pin 142 in the state separated from the limit hole 126.
Therefore, clacking noise which is generated by the contact between the limit pin
142 and the limit hole 126 when the operation of the scroll compressor 101 is stopped
is reduced.
[0098] Further, when the operation of the scroll compressor 101 is stopped and the liquid
refrigerant is present in the compression chamber C, the orbiting radius of the orbiting
scroll 135 is decreased as described above. That is, the limit pin 142 and the limit
hole 126 separate from each other and the orbiting radius of the orbiting scroll 135
is decreased. When the limit pin 142 separates from a predetermined region on the
inner peripheral surface of the limit hole 126 and contacts (collides) with a region
at an opposite side, the shape of the elastic portion 142b is deformed and power upon
the contact between the limit pin 142 and the limit hole 126 is reduced. Thus, clacking
noise which is generated by the contact between the limit pin 142 and the limit hole
126 when the liquid refrigerant is present in the compression chamber C is reduced.
[0099] Further, clacking noise in a case where the orbiting radius of the orbiting scroll
135 has not been stabilized or in a case where foreign matter has been stuck in between
the orbiting scroll 135 and the fixed scroll 133 is similarly reduced due to the above
described effect of the elastic portion 142b.
[0100] The present disclosure is not limited to the configuration in which the escape passage
is formed between the orbiting scroll 135 and the fixed scroll 133 by the limit pin
142 and the limit hole 126. For example, although not specifically illustrated in
the drawings, the bush assembly 137 may be made movable in a radial direction of the
eccentric pin 125 by providing a gap between the eccentric pin 125 and the circular
hole portion 141a of the bush 141 in the bush assembly 137, and thereby, an escape
passage may be formed between the orbiting scroll 135 and the fixed scroll 133.
[0101] FIG. 6 is a plan view of a rotating shaft of another example of the scroll fluid
machine according to this embodiment. As illustrated in FIG. 6, in the configuration
where the gap is provided between the eccentric pin 125 and the circular hole portion
141a in the bush assembly 137, an outer shape of the eccentric pin 125 is mainly formed
of a first circular arc 125a and a second circular arc 125b when the outer shape is
projected in the extending direction of the shaft center CE (or eccentric center LE).
[0102] The first circular arc 125a has a first radius Ra around the eccentric center LE
with a length which exceeds a part of an outer edge 119Ab of the disk portion 119A
of the rotating shaft 119, and is formed within the outer edge 119Ab of the rotating
shaft 119 (the disk portion 119A) which corresponds to a range of P11 to P12 in FIG.
6.
[0103] The second circular arc 125b has a second radius Rb around the shaft center CE with
a length equal to or less than a radius R of the outer edge 119Ab of the rotating
shaft 119, and is formed within the outer edge 119Ab of the rotating shaft 119 within
a range in which the first radius Ra exceeds the outer edge 119Ab of the rotating
shaft 119 which corresponds to a range of P12 to P11 in FIG. 6.
[0104] That is, in the scroll compressor 1 of this embodiment, the outer shape of the eccentric
pin 125 of the rotating shaft 119 is composed of the first circular arc 125a formed
within the outer edge 119Ab of the rotating shaft 119, having the first radius Ra
with the length which exceeds the part of the outer edge 119Ab of the rotating shaft
119 (the disk portion 119A) around the eccentric center LE, and the second circular
arc 125b formed within the outer edge 119Ab of the rotating shaft 119 within the range
in which the first radius Ra exceeds the outer edge 119Ab of the rotating shaft 119,
having the second radius Rb with the length equal to or less than the radius R forming
the outer edge 119Ab of the rotating shaft 119 around the shaft center CE.
[0105] According to this scroll compressor 1, since the outer shape of the eccentric pin
125 has the first circular arc 125a formed within the outer edge 119Ab of the rotating
shaft 119 with the first radius Ra having the length which exceeds the part of the
outer edge 119Ab of the rotating shaft 119 (the disk portion 119A) around the eccentric
center LE, the outer shape of the eccentric pin 125 is formed to have a large diameter
which exceeds the part of the outer edge 119Ab of the rotating shaft 119 to improve
rigidity of the eccentric pin 125. As a result, bending of the eccentric pin 125 is
prevented.
[0106] What is more, since the outer shape of the eccentric pin 125 has the second circular
arc 125b formed within the outer edge 119Ab of the rotating shaft 119 within the range
in which the first radius Ra exceeds the outer edge 119Ab of the rotating shaft 119,
having the second radius Rb with the length equal to or less than the radius R forming
the outer edge 119Ab of the rotating shaft 119 around the shaft center CE, the outer
shape of the eccentric pin 125 is prevented from going over the outer edge 119Ab of
the rotating shaft 119. When the outer shape of the eccentric pin 125 goes over the
outer edge 119Ab of the rotating shaft 119 (the disk portion 119A), it may take a
time and effort due to the disturbing shape of the eccentric pin 125 to process the
rotating shaft 119 and/or to insert the rotating shaft 119 into in the bearings 121
and 123. According to the shape of eccentric pin 125 described above, such inconvenience
is eliminated.
[0107] Further, in the scroll compressor 101 of this embodiment, the first radius Ra, the
second radius Rb, the radius R, and the distance p between the position of the shaft
center CE and the position of the eccentric center LE preferably satisfy the relation
of (Ra
2 + ρ
2)
1/2 ≤ Rb ≤ R.
[0108] The second circular arc 125b is formed with the second radius Rb having the length
equal to or less than the radius R forming the outer edge 119Ab of the rotating shaft
119 around the shaft center CE. However, when the second radius Rb becomes too much
less than the radius R, the diameter of the outer shape of the eccentric pin 125 becomes
too small. According to this scroll compressor 101, by setting a lower limit of the
second radius Rb with the relation (Ra
2 + ρ
2)
1/2 ≤ Rb ≤ R, the diameter of the outer shape of the eccentric pin 125 is prevented from
becoming too small. As a result, the effect of improving the rigidity of the eccentric
pin 225 and the effect of suppressing the bending of the eccentric pin 225 are achieved.
[0109] In the bush assembly 37 configured as described above, a moment acts in a direction
in which the whole balance weight 143 goes away from the bush 141 due to the centrifugal
force acting on the weight 143B, with the connected portion 43A being the base point.
Since this moment acts on a joint portion of the bush 141 and the connected portion
143A, there is a problem that the connected portion 143A may be removed from the bush
141 or the connected portion 143A may be positionally displaced with respect to the
bush 141.
[0110] Thus, in this embodiment, the joint portion of the bush 141 and the balance weight
143 in the bush assembly 137 has been improved.
[0111] As illustrated in FIG. 8, in the scroll compressor 1011 of this embodiment, the connected
portion 143A is arranged to be displaced with respect to the bush 141 in a lengthwise
direction (right in FIG. 8) of the bush 41, and a stepped portion 147 is formed between
the contact end surface 141b of the bush 41, which faces the end surface 119Aa of
the disk portion 119A of the rotating shaft 119, and an end surface 143Ab of the connected
portion 143A. In the stepped portion 147, the connected portion 143A is formed to
be attached to the bush 141 such that the end surface 143Ab of the connected portion
143A is a little separate from the end surface 119Aa of the disk portion 119A of the
rotating shaft 119 more than the contact end surface 141b of the bush 141. In this
stepped portion 147, a joining portion 149 which joins the bush 141 to the connected
portion 143A is provided. The joining portion 149 is formed on the end surface 143Ab
of the connected portion 143A and on a side surface of the bush 141 in the stepped
portion 147, and is formed such that the joining portion 149 does not protrude towards
the end surface 119Aa of the disk portion 119A of the rotating shaft 119 more than
the contact end surface 141b of the bush 141. The joining portion 149 is formed by
laser welding. However, the joining portion 149 may be formed by other welding, not
being limited to the laser welding.
[0112] As described above, in the scroll compressor 101 of this embodiment, the bush assembly
137 includes the bush 141, into which the eccentric pin 125 is inserted, which has
the contact end surface 141b that comes into contact with the end surface 119Aa (of
the disk portion 119A) of the rotating shaft 119, and which is inserted in the cylindrically
shaped boss 135c provided at the bottom surface of the orbiting scroll 135, the balance
weight 143 having the connected portion 143A and the weight 143B, the connected portion
143A being arranged in the outer peripheral portion of the bush 141 and near the contact
end surface 141b, the weight 143B being provided in the cantilevered shape in a part
of the outer periphery of the connected portion 143A so as to stick out in the direction
away from the contact end surface 141b; the stepped portion 147 provided between the
connected portion 143A and the contact end surface 141b of the bush 141; and the joining
portion 149 which is provided in the stepped portion 147 and joins the bush 141 to
the connected portion 143A.
[0113] According to this scroll compressor 101, the moment with the base point at the connected
portion 143A due to the action of the centrifugal force of the weight 143B which is
provided in the cantilevered shape in the portion of the outer periphery of the connected
portion 143A so as to stick out in the direction away from the contact end surface
141b acts to cause the weight 143B to rotate in a direction of the contact end surface
41b, and in the stepped portion 147, this moment also acts to cause the connected
portion 143A to approach the bush 141. Therefore, excessive load is not applied on
the joining portion 149 provided in the stepped portion 147, rigidity of the joining
portion of the bush 141 and the connected portion 143A is increased, and removal of
the connected portion 143A from the bush 141, or positional displacement of the connected
portion 143A with respect to the bush 141 is prevented.
[0114] What is more, since the joining portion 149 joining the connected portion 143A to
the bush 141 is provided in the stepped portion 147, the joining portion 149 is prevented
from protruding to the contact end surface 141b of the bush 141 coming into contact
with the end surface 119a of the rotating shaft 119. Thus the joining portion 149
is prevented from interfering with the end surface 119a of the rotating shaft 119
and processing of the joining portion 149 for preventing the interference is omitted.
Further, since the weight 143B is provided in the cantilevered shape in the direction
away from the contact end surface 141b so as to stick out from the connected portion
143A, and in the stepped portion 147, the joining portion 149 is provided between
the connected portion 143A and the contact end surface 141b at the side opposite to
the side to which the weight 143B sticks out, the joining portion 149 is provided
easily regardless of presence of the weight 143B.
[0115] Further, in the bush assembly 137 in the scroll compressor 101 of this embodiment,
the joining portion 149 may be provided on the whole circumference in a circumferential
direction of the bush 141, but as illustrated in FIG. 9, the joining portions 149
are preferably provided at plural positions (three positions in FIG. 9) in the circumferential
direction of the bush 141. The circumferential direction of the bush 141 refers to
a direction along a peripheral surface of the bush 141, with reference to a center
O of the bush 141.
[0116] According to this scroll compressor 101, when the joining portion 149 is formed by
welding, thermal deformation of the bush 141 and the connected portion 143A due to
the welding heat is reduced in a case where the joining portions 149 are provided
at plural positions in the circumferential direction of the bush 141
rather than in a case where the joining portion 149 is provided on the whole circumference
in the circumferential direction of the bush 141.
[0117] Further, in the bush assembly 137 in the scroll compressor 101 of this embodiment,
when the joining portions 149 are provided at plural positions in the circumferential
direction of the bush 141, each of the joining portions 149 is preferably arranged
evenly in the circumferential direction of the bush 141. In FIG. 9, the joining portions
149 are provided at three positions in the circumferential direction of the bush 141,
and each of the joining portions 149 is evenly arranged at 120° intervals with reference
to the center O of the bush 141.
[0118] According to this scroll compressor 101, when the joining portion 149 is formed by
welding, even if thermal deformation of the bush 141 or the connected portion 143A
due to the welding heat occurs, the thermal deformation is equalized and local deformation
is prevented by the joining portions 149 being arranged evenly in the circumferential
direction of the bush 141.
[0119] Further, in the bush assembly 137 in the scroll compressor 101 of this embodiment,
when the joining portions 149 are provided at plural positions in the circumferential
direction of the bush 141, more joining portions 149 are preferably provided near
the weight 143B. When the joining portions 149 are evenly arranged in the circumferential
direction of the bush 141, as illustrated in FIG. 9, in a configuration where the
joining portions 149 are provided at an odd number of positions in the circumferential
direction of the bush 141, more joining portions 149 are provided near the weight
143B.
[0120] According to this scroll compressor 101, since the moment with the base point at
the connected portion 143A due to the action of the centrifugal force of the weight
143B acts near the position where the weight 143B is provided, when the joining portions
49 are provided at plural positions in the circumferential direction of the bush 41,
the effect of obtaining the rigidity of the joining of the bush 141 and the connected
portion 143A is achieved by providing a plurality of the joining portions 149 near
the position where the weight 143B is provided.
[0121] Further, in the bush assembly 137 in the scroll compressor 101 of this embodiment,
as illustrated in FIG. 9, an oil feeding groove 151 is preferably provided in the
outer peripheral portion of the bush 141 along the extending direction of the cylindrical
shape, and the joining portion 149 is arranged to be separate from the radial direction
range of the oil feeding groove 151.
[0122] According to this scroll compressor 101, the oil feeding groove 151 is provided for
feeding the lubricating oil to the scroll compression mechanism 107. When the joining
portion 149 formed by welding is arranged separately from the radial direction range
of the oil feeding groove 151, thermal deformation of the oil feeding groove 151 due
to the welding heat is reduced, and the lubricating oil is fed smoothly by the oil
feeding groove 151.
[0123] Further, in the bush assembly 137 in the scroll compressor 101 of this embodiment,
the bush 141 is preferably formed of a sintered material, and the balance weight 143
is preferably formed of a cast iron material.
[0124] According to this scroll compressor 101, since the bush 141 is a sliding member connected
to the eccentric pin 125 and the boss 135c of the orbiting scroll 135, the bush 141
is preferably formed of a sintered material with comparatively high hardness. Further,
since the balance weight 143 has the weight 143B which balances the dynamic unbalance
generated with the orbiting motion of the orbiting scroll 135 due to the unbalanced
weights of the orbiting scroll 135, the boss 135c, the orbiting bearing 145, the bush
assembly 137, and the like, the balance weight 143 is preferably formed of a cast
iron material with comparatively high density.
[0125] Further, in the bush assembly 137 in the scroll compressor 101 of this embodiment,
the bush 141 and the connected portion 143A of the balance weight 143 are preferably
fixed by shrinkage fitting or interference fitting.
[0126] According to this scroll compressor 101, since the bush 141 and the connected portion
143A of the balance weight 143 are fixed by shrinkage fitting or interference fitting,
the effect of obtaining the rigidity of the joining portion of the bush 141 and the
connected portion 143A is increased synergistically with providing the joining portion
149. When the bush 141 and the connected portion 143A are joined together (when the
joining portion 149 is provided), an inner diameter of the hole portion 143Aa of the
connected portion 143A is formed smaller than the outer diameter of the bush 141,
the bush 141 and the connected portion 143A are fitted to each other by shrinkage
fitting or interference fitting, and thereafter, the joining portion 149 is formed
by welding. As described above, by fitting the connected portion 143A into the bush
141 in advance by shrinkage fitting or interference fitting, the joining portion 149
is formed by welding without any displacement between the bush 141 and the connected
portion 143A being caused.
[0127] Further, in the bush assembly 137 in the scroll compressor 101 of this embodiment,
the bush 141 is preferably provided rotatably with respect to the eccentric pin 125,
the limit pin 142 which is inserted in the limit hole 126 formed on the end surface
119Aa of the rotating shaft 119 and limits the rotational range is provided, and the
joining portion 149 is arranged separately from the radial direction range of the
part where the limit pin 142 is attached (the fitting hole 141c in which the limit
pin 142 is fitted).
[0128] According to this scroll compressor 101, when the joining portion 149 is formed by
welding, since the joining portion 149 is arranged separately from the radial direction
range of the part where the limit pin 142 is attached, thermal deformation of the
part where the limit pin 142 is attached due to the welding heat is reduced, and the
attachment of the limit pin 142 is prevented from being hindered.
[0129] In the above described scroll compressor 101, the configuration in which the limit
hole 126 is formed on the end surface 119Aa of the rotating shaft 119 and the limit
pin 142 is attached to the bush 141 is adopted, but limitation is not made thereto.
Although not illustrated specifically in the drawings, the limit pin 142 may be attached
to the end surface 119Aa of the rotating shaft 119 and the limit hole 126 may be formed
in the bush 141.
[0130] In this case, in the bush assembly 137 in the scroll compressor 101 of this embodiment,
the bush 141 is provided rotatably with respect to the eccentric pin 125, the limit
hole 126 in which the limit pin 142 fixed to the end surface 119Aa of the rotating
shaft 119 is inserted and which limits the rotational range is provided in the bush
141, and the joining portion 149 is arranged separately from the radial direction
range of a part where the limit hole 126 is formed.
[0131] According to this scroll compressor 101, when the joining portion 149 is formed by
welding, since the joining portion 149 is arranged separately from the radial direction
range of the part where the limit hole 126 is formed, thermal deformation of the part
where the limit hole 126 is formed due to the welding heat is reduced, and accuracy
of the rotational range limited by the limit hole 126 is prevented from being reduced.
[0132] Further, in the scroll compressor 101 of this embodiment, the maximum rotation speed
of the rotating shaft 119 exceeds 145 rps.
[0133] According to this scroll compressor 101, bending of the eccentric pin 125 is reduced
by the above described configuration and the rigidity of the joining portion of the
bush 141 and the connected portion 143A in the bush assembly 137 is obtained. Thus
the scroll compressor 101 having the maximum rotation speed of the rotating shaft
119 exceeding 145 rps is realized.
[0134] The scroll fluid machine is not limited to the scroll compressor 1 or 101, and may
be a scroll expander. Although not illustrated specifically in the drawings, in a
scroll expander, which is a scroll fluid machine, an orbiting scroll engaging with
a fixed scroll is caused to orbit by compressed fluid to cause the fluid to expand,
causing rotational drive power to be generated in a rotating shaft. That is, the above
described configurations of the rotating shaft 19 or 119 and the eccentric pin 25
or 125 and configuration of the bush assembly 37 or 137 of the scroll compression
mechanism 7 or 107 are also applicable to the scroll expander.
[0135] As described above, according to the present disclosure, in the bush assembly, a
plurality of the joining portions is configured to be provided at plural positions
in a circumferential direction of the bush.
[0136] According to this scroll fluid machine, when the joining portion is formed by welding,
thermal deformation of the bush and the connected portion due to the welding heat
is reduced in a case where the joining portions are provided at plural positions in
the circumferential direction of the bush rather than in a case where the joining
portion is provided on the whole circumference in the circumferential direction of
the bush.
[0137] As described above, according to the present disclosure, in the bush assembly, the
joining portions are configured to be evenly arranged in the circumferential direction
of the bush.
[0138] According to this scroll fluid machine, when the joining portion is formed by welding,
even if thermal deformation of the bush or the connected portion due to the welding
heat occurs, the thermal deformation is equalized and local deformation is prevented
by the joining portions being arranged evenly in the circumferential direction of
the bush.
[0139] As described above, according to the present disclosure, in the bush assembly, the
joining portions are configured to be much more provided near where the weight is
provided.
[0140] According to this scroll fluid machine, since the moment with the base point at the
connected portion due to the action of the centrifugal force of the weight acts near
the position where the weight is provided, when the joining portions are provided
at plural positions in the circumferential direction of the bush, the effect of increasing
the rigidity of the joining of the bush and the connected portion is achieved by providing
a plurality of the joining portions near the position where the weight is provided.
[0141] As described above, according to the present disclosure, in the bush assembly, an
oil feeding groove is configured to be provided on an outer peripheral portion of
the bush along an extending direction of the cylindrically shape of the bush, and
the joining portion is configured to be arranged separately from a radial direction
range of the oil feeding groove.
[0142] According to this scroll fluid machine, the oil feeding groove is provided for feeding
the lubricating oil to the scroll compression mechanism. When the joining portion
formed by welding is arranged separately from the radial direction range of the oil
feeding groove, thermal deformation of the oil feeding groove due to the welding heat
is reduced, and the lubricating oil is fed smoothly by the oil feeding groove.
[0143] As described above, according to the present disclosure, in the bush assembly, the
bush is configured to be formed of a sintered material, and the balance weight is
configured to be formed of a cast iron material.
[0144] According to this scroll fluid machine, since the bush is a sliding member connected
to the eccentric pin and the boss of the orbiting scroll, the bush is preferably formed
of a sintered material with comparatively high hardness. Further, since the balance
weight has the weight which balances the dynamic unbalance generated with the orbiting
motion of the orbiting scroll due to the unbalanced weights, the balance weight is
preferably formed of a cast iron material with comparatively high density.
[0145] As described above, according to the present disclosure, in the bush assembly, the
bush and the connected portion of the balance weight are configured to be fixed by
shrinkage fitting or interference fitting.
[0146] According to this scroll fluid machine, since the bush and the connected portion
of the balance weight are fixed by shrinkage fitting or interference fitting, synergistically
with the inclusion of the joining portion, the effect of increasing the rigidity of
the joining portion of the bush and the connected portion is achieved.
[0147] As described above, according to the present disclosure, the bush assembly is configured
to have a bush side slide surface which is provided on an inner peripheral portion
of the bush and to come into contact with a pin side slide surface provided on an
outer side portion of the eccentric pin to be able to slidingly move with respect
to the eccentric pin, and the joining portion is configured to be arranged separately
from a radial direction range of the bush side slide surface.
[0148] According to this scroll fluid machine, the bush side slide surface is a portion
supporting sliding movement of the bush assembly. When the joining portion is formed
by welding, thermal deformation of the bush side slide surface due to the welding
heat is reduced by the joining portion being arranged separately from the radial direction
range of the bush side slide surface, and the sliding movement of the bush assembly
is performed smoothly.
[0149] As described above, according to the present disclosure, in the bush assembly, the
bush is configured to be provided rotatably with respect to the eccentric pin, a limit
pin configured to be inserted in a limit hole formed on the end surface of the rotating
shaft to limit rotational range is provided, and the joining portion is configured
to be arranged separately from a radial direction range of a part where the limit
pin is attached.
[0150] According to this scroll fluid machine, when the joining portion is formed by welding,
since the joining portion is arranged separately from the radial direction range of
the part where the limit pin is attached, thermal deformation of the part where the
limit pin is attached due to the welding heat is reduced, and the attachment of the
limit pin is prevented from being hindered.
[0151] As described above, according to the present disclosure, in the bush assembly, the
bush is configured to be provided rotatably with respect to the eccentric pin, a limit
hole configured to be inserted by a limit pin fixed to the end surface of the rotating
shaft to limit rotational range is provided, and the joining portion is configured
to be arranged separately from a radial direction range of a part where the limit
hole is formed.
[0152] According to this scroll fluid machine, when the joining portion is formed by welding,
since the joining portion is arranged separately from the radial direction range of
the part where the limit hole is formed, thermal deformation of the part where the
limit hole is formed due to the welding heat is reduced, and accuracy of the rotational
range limited by the limit hole is prevented from being reduced.
[0153] As described above, according to the present disclosure, maximum rotation speed of
the rotating shaft exceeds 145 rps.
[0154] According to this scroll fluid machine, by the above described configuration, the
rigidity of the joining portion of the bush and the connected portion in the bush
assembly is increased. Thus the scroll fluid machine having the maximum rotation speed
of the rotating shaft exceeding 145 rps is realized.
[0155] As described above, according to the present disclosure, rigidity of a joining portion
of a bush and a connected portion in a bush assembly is increased.