TECHNICAL FIELD
[0001] The present invention disclosed herein relates to sports gloves, winter gloves, waterproof
gloves, or working safety gloves, and more particularly, to a glove intermediate membrane
having moisture permeability and a waterproof function and simultaneously coupled
to an outer shell and an inner liner, gloves using the same, and a manufacturing method
therefor.
BACKGROUND ART
[0002] Winter gloves or waterproof gloves need a waterproof function that prevents the gloves
from being wet from winter rain or water generated from melting snow from being introduced
into hands of a user to warm the hands and, at the same time, a moisture permeable
function that discharges sweat generated from the user's hands to the outside to give
comfortable feeling.
[0003] The gloves are manufactured by using mainly a woven fabric or a knitting fabric.
Hereinafter, the waterproof function and the moisture permeable function of the related
art will be mainly described.
- (1) Since the woven fabric does not have a contraction and expansion property, a process
of manufacturing gloves requires a complex cutting and sewing process to match a three-dimensional
structure of fingers. A membrane made of a synthetic resin represented by Goretex
is used as a membrane for giving the waterproof function and the moisture permeable
function to the gloves made of the woven fabric. Unlike clothing, the gloves using
the membrane include finger portions that are too narrow not to directly seal a sewing
line with an adhesion tape or the like.
FIG. 1 illustrates the waterproof function and the moisture permeable function of
conventional gloves in which the above-described intermediate membrane is coupled
between an outer shell and an inner liner. According to FIG. 1, an intermediate membrane
20 is spaced apart from and coupled between an outer shell 30 and an inner liner 20.
The gloves discharge sweat 3 generated from a skin 1 through the inner liner 10, the
intermediate membrane 20, and the outer shell 30. However, when water 2 is introduced
through the outer shell 30, although the intermediate membrane 20 blocks the water
2 to prevent the skin 1 from being wet, a heat-retaining function is sharply reduced
when the water is filled between the outer shell 30 and the intermediate membrane
20 to generate ice-formation 4.
FIG. 2 illustrates the waterproof function and the moisture permeable function of
another conventional glove in which a coating layer is applied to an inner surface
of the outer shell. A limitation regarding the waterproof function in FIG. 1 is resolved
by applying a coating layer 32 to the inner surface of the outer shell 30. However,
although the sweat 3 generated from the skin 1 is discharged through the intermediate
membrane 20, the discharging of the sweat 3 to the outside is blocked by the coating
layer 12 to generate a limitation in the moisture permeable function. That is, the
coating layer 32 generates the limitation that is mutual conflict between the waterproof
and moisture permeable functions, and thus it is required to resolve this limitation.
In particular, when the conventional gloves in FIGS. 1 and 2 are used for racing gloves
that are used for downhill ski runs, a motorcycle, or the like, which require an accurate
grip feeling, a gap is generated between the outer shell 30, the intermediate membrane
20, and the inner liner 10, which acts as one of factors that decrease athletic performance.
- (2) Unlike the gloves made of the woven fabric, since the gloves made of the knitting
fabric have an excellent contraction and expansion property, the gloves may be manufactured
without a cutting or sewing process. Also, when the user wears the gloves, the hands
are free to bend and extend due to the contraction and expansion property of the woven
fabric. Thus, unlike the knitting fabric, the woven fabric is widely used for safety
gloves or working gloves that are mass-produced at low costs or require a working
property. However, the gloves have a fatal limitation that is non-waterproof.
[0004] Although all or a portion of a surface of the gloves is dipped into a synthetic rubber
solution such as latex to improve the waterproof property of the gloves made of the
woven fabric, there is still a limitation in which sweat is not discharged.
[0005] Meanwhile, special gloves used for an oil drilling work for producing petroleum or
a shale gas production work on the sea need to prevent introduction of seawater or
oil and simultaneously require the moisture permeable property and the excellent grip
feeling. In particular, the special gloves are not waterproofed when rains. The conventional
gloves do not meet the requirements.
[0006] The conventional gloves disclosed in Korean Patent Laid-Open Application No.
10-2013-0142042 are constituted by the inner liner and outer shell, which are manufactured by sewing,
and a polymer film having a waterproof and windproof property and the moisture permeable
property. Also, adhesion members for respectively coupling between ends of the finger
portions of the inner liner and the intermediate membrane and between ends of finger
portions of the intermediate membrane and the outer shell are provided. Here, each
of the adhesion members includes a substrate, a hotmelt adhesion layer disposed on
a top surface of the substrate, and an adhesion layer and a hotmelt adhesion layer,
which are disposed on a bottom surface of the substrate while disposed on the same
plane as each other. Each of the adhesion layers has a bottom surface that is disposed
on an outer surface of the end of the finger portion of the inner liner and an outer
surface of the end of the finger portion of the intermediate membrane.
[0007] In the conventional gloves constituted as above-described, the adhesion member is
temporarily fixed to the outer surface of the inner liner, and then the intermediate
membrane is disposed and permanently adhesion-fixed to the outer surface of the inner
liner by hot pressing. Next, the adhesion member is temporarily fixed to the outer
surface of the intermediate membrane, and then the outer shell is disposed and permanently
adhesion-fixed to the outer surface of the intermediate membrane.
[0008] Accordingly, since two processes of temporarily fixing the adhesion member and two
processes of hot pressing are required, the manufacturing process is complex and the
manufacturing time increases. Also, as the adhesion member is temporarily fixed to
one area of the inner liner and the intermediate membrane, a mutual adhesion force
between the inner liner and the intermediate membrane is weak in an area to which
the adhesion member is not fixed.
[0009] Thus, new gloves having the moisture permeable and waterproof properties and the
excellent grip feeling need to be developed and a new method of easily manufacturing
the gloves with low costs is required.
DISCLOSURE OF THE INVENTION
TECHNICAL PROBLEM
[0010] The present invention provides a glove intermediate membrane that is capable of simply
and quickly being joined to an inner liner and/or an outer shell of a glove at low
costs and a manufacturing method therefor to solve above-described problems in the
background art
[0011] The present invention also provides a glove having moisture permeability and a waterproof
function and simultaneously excellent grip feeling using the above-described glove
intermediate membrane and a manufacturing method therefor.
TECHNICAL SOLUTION
[0012] In accordance with an embodiment of the present invention, a glove intermediate membrane,
which is inserted between an inner liner and an outer shell of a glove, includes:
a first intermediate membrane having a glove shape and made of a first material having
moisture permeability and a waterproof function; and a second intermediate membrane
disposed on one of an inner surface and an outer surface of the first intermediate
membrane and having a melting point lower than that of the first material so that
the first intermediate membrane is joined to one of the inner liner and the outer
shell by heat supply.
[0013] In accordance with another embodiment of the present invention, a method for manufacturing
a glove intermediate membrane, which is inserted between an inner liner and an outer
shell, includes: a sheet arrangement process in which two first intermediate membrane
sheets, each of which is made of a first material having moisture permeability and
a waterproof function and two second intermediate membrane sheets, each of which is
made of a second material having a melting point lower than that of the first material
and disposed on one of an inside and an outside of each of the two first intermediate
membrane sheets are overlapped; a sheet cutting process in which the overlapped first
and second intermediate membrane sheets are cut in the plane shape of the glove; and
an edge joining process in which heat is supplied to an edge part of each of the cut
first and second intermediate membrane sheets excluding a wrist portion to join the
first and second intermediate membrane sheets to each other.
[0014] In accordance with another embodiment of the present invention, a glove includes:
an inner liner having a glove shape; an outer shell surrounding the inner liner; a
first intermediate membrane disposed between the inner liner and the outer shell and
made of a first material having moisture permeability and a waterproof function; and
a first joining part in which a second intermediate membrane disposed on one of an
inner surface and an outer surface of the first intermediate membrane and made of
a second material having a melting point lower than that of the first material allows
the first intermediate membrane to join to one of the inner liner and the outer shell
by heat supply.
[0015] In accordance with another embodiment of the present invention, a method for manufacturing
a glove includes: an inner liner coupling process in which an inner liner is put onto
a glove shaped mold; an intermediate membrane coupling process in which a glove intermediate
membrane including a first intermediate membrane made of a first material having moisture
permeability and a waterproof function and a second intermediate membrane disposed
one of an inner surface and an outer surface of the first intermediate membrane and
made of a second material having a melting point lower than that of the first material
is put onto the inner liner; an outer shell coupling process in which the outer shell
is put onto the glove intermediate membrane; and a thermal bonding process in which
the inner liner, the first and second intermediate membranes, and the outer shell
are stacked and joined by one of a method for supplying heat from the outside of the
outer shell and a method for supplying heat from the mold.
ADVANTAGEOUS EFFECTS
[0016] In accordance with the glove intermediate membrane, the first intermediate membrane
made of the material having the moisture permeability and the waterproof function
may be joined to the inner liner or the outer shell by heat supply to provide the
moisture permeability and the waterproof functions to various kinds and sizes of gloves.
[0017] In accordance with the manufacturing method for the glove intermediate membrane,
the sheets constituting the glove intermediate membrane are overlapped and cut, and
then the edge part excluding the wrist portion is heat-supplied to be uniformly joined
at one time, thereby simplifying the manufacturing process.
[0018] In the glove in accordance with the present invention, as the glove intermediate
membrane is uniformly joined to the entire inner liner and outer shell, the glove
has the excellent moisture permeability and the waterproof function and simultaneously
has the excellent grip feeling.
[0019] In the manufacturing method for the glove in accordance with the present invention,
the inner liner, the glove intermediate membrane, and the outer shell may be sequentially
put thereon and then the intermediate membrane may be joined to the inner liner and
the outer shell at the same time to remarkably reduce the glove manufacturing time
and manufacturing costs.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
FIG. 1 is a cross-sectional configuration view of a conventional glove in which an
intermediate membrane is coupled between an outer shell and an inner liner.
FIG. 2 is a cross-sectional configuration view of another conventional glove in which
a coating layer is disposed on an inner surface of an outer shell.
FIG. 3 is a perspective view of a glove intermediate membrane in accordance with a
first embodiment.
FIGS. 4 to 6 are cross-sectional views of a glove intermediate membrane in accordance
with first to third embodiments.
FIG. 7 is a flowchart of a manufacturing method for the glove intermediate membrane.
FIG. 8 is a cross-sectional configuration view of a glove in accordance with a fourth
embodiment.
FIGS. 8 to 10 are cross-sectional views illustrating moisture permeability and waterproof
functions while wearing a glove in accordance with fourth to sixth embodiments.
FIG. 11 is a flowchart of a manufacturing method for a glove in accordance with a
seventh embodiment.
FIG. 12 is a view illustrating a stacking order of an inner liner, an intermediate
membrane, and an outer shell in accordance with the seventh embodiment.
FIG. 13 is a flowchart of a manufacturing method for a glove in accordance with an
eighth embodiment.
FIG. 14 is a view illustrating a stacking order of an inner liner, an intermediate
membrane, and an outer shell in accordance with the eighth embodiment.
MODE FOR CARRYING OUT THE INVENTION
[0021] Categories of the present invention are classified into a glove intermediate membrane,
a manufacturing method for the glove intermediate membrane, and gloves and a manufacturing
method therefor. Since all of the invention of each of the categories include the
new glove intermediate membrane in common, which is inserted between an inner liner
and an outer shell, the overall present invention corresponds to one kind of invention.
[0022] Hereinafter, a basic constitution in accordance with the invention corresponding
to each of the categories will be described, and then an embodiment of each of the
inventions will be described in detail.
1. Glove intermediate membrane
[0023] A basic constitution of the glove intermediate membrane in accordance with the present
invention includes first and second intermediate membranes that are inserted between
the inner liner and the outer shell.
[0024] The first intermediate membrane has a glove shape made of a first material having
moisture permeability and waterproof functions. Here, the 'moisture permeability'
represents a function that discharges sweat generated from hands to the outside, and
the 'waterproof functions' represent a function that prevents water or rainwater from
being introduced into the inner liner. The first intermediate membrane may be made
of a polyurethane-based material.
[0025] The second intermediate membrane is disposed on one of an inner surface and an outer
surface of the first intermediate membrane and made of a second material having a
melting point lower than that of the first material so that the first intermediate
membrane is joined to one of the inner liner and the outer shell by heat supply. The
second intermediate membrane has a glove shape. Here, the second intermediate membrane
is constituted by a sheet shaped fiber assembly made of a thermal bonding material
and have a plurality of voids disposed over an entire surface thereof. Here, as a
gap between the voids is wider under a condition in which an adhesion force is sufficiently
maintained, it is more desirable to secure the permeability. The second intermediate
membrane may be made of modified polyester and manufactured by using a non-woven fabric
manufactured in the form of a web.
[0026] The above-described first intermediate membrane is constituted by one pair of sheets,
each of which has a plane shape of a glove, a second intermediate membrane is constituted
by one pair of sheets overlapping the inside or outside of the first intermediate
membrane, and an edge part of each of the first and second intermediate membranes
excluding a wrist portion includes an edge joining part that is joined by heat supply.
Accordingly, the first and second intermediate membranes are integrated with each
other.
[0027] Hereinafter, first to third embodiments of the glove intermediate membrane in accordance
with the present invention will be described in detail with reference to the drawings.
A basic constitution of each of the embodiments is the same as described above. Hereinafter,
a specific constitution of each of the embodiments will be mainly described.
[0028] As in FIGS. 3 and 4, a glove intermediate membrane 200 in accordance with the first
embodiment further includes a third intermediate membrane 230 disposed on one of an
inner surface and an outer surface of the first intermediate membrane 210 besides
the above-described the first and second intermediate membranes 210 and 220. The third
intermediate membrane 230 is made of a third material having a melting point lower
than that of the first material of the first intermediate membrane 210 so that the
first intermediate membrane 210 is joined to the other of the inner liner and the
outer shell of the first intermediate membrane 210. Here, the third intermediate membrane
230 may be made of the same material as that of the second intermediate membrane 220.
[0029] In detail, the first intermediate membrane 210 is constituted by one pair of sheets
211 and 212, each of which has a plane shape of a glove, the second intermediate membrane
220 is constituted by one pair of sheets 221 and 222 overlapping one of the inside
and outside of the first intermediate membrane 210, and the third intermediate membrane
230 is constituted by one pair of sheets 231 and 232 overlapping the other of the
inside and outside of the first intermediate membrane 210. Also, edge parts of the
first, second and third intermediate membranes 210, 220, and 230 excluding wrist portions
are joined by heat supply and integrated into an edge joining part 260.
[0030] As in FIG. 5, a glove intermediate membrane in accordance with the second embodiment
includes a plurality of thermal joining materials 240 disposed over the entire inner
surface of the first intermediate membrane 210 and made of a fourth material having
a melting point lower than that of the first material of the first intermediate membrane
210 so that the first intermediate membrane 210 is joined to the inner liner by heat
supply.
[0031] In detail, the first intermediate membrane 210 is constituted by one pair of sheets,
each of which has the plane shape of the glove, and the second intermediate membrane
220 is constituted by one pair of sheets overlapping the outside of the first intermediate
membrane 210. Also, the thermal joining materials 240 are distributed in the inner
surface of the first intermediate membrane 210.
[0032] Also, the edge part of each of the first and second intermediate membranes 210 and
220 excluding the wrist portion are joined by heat supply and integrated into the
edge joining part 260.
[0033] The thermal joining materials 240 are uniformly spaced at a predetermined space over
the entire inner surface of the first intermediate membrane 210 and firmly joined
to the inner liner. For example, the thermal joining materials 240 may be respectively
disposed on consecutive vertices of a rectangle or a hexagon through a printing method.
Alternatively, the thermal joining materials 240 may be uniformly applied to the surface
of the first intermediate membrane 210 through a spray method. These thermal joining
materials 240 may use the same kind of material as the first material of the first
intermediate membrane 210, which has a relatively low melting point. For example,
when the first intermediate membrane 210 is made of a polyurethane-based material,
each of the thermal joining materials 240 is also made of the same polyurethane-based
material which has a relatively low melting point.
[0034] Meanwhile, although not shown in the drawings, unlike in FIG. 5, the first and second
intermediate membranes 210 and 220 may replace their positions with each other, and
the thermal joining material 240 may be disposed on the outer surface of the first
intermediate membrane 210.
[0035] Alternatively, the glove intermediate membrane in FIG. 5 may be turned inside out
to be used. Accordingly, the edge joining part 260 may be moved to the inside to make
a clean outer surface and uniformly join the first intermediate membrane 210 to the
outer shell.
[0036] Although a glove intermediate membrane in accordance with the third embodiment has
a basic constitution that is the same as that of the second embodiment, each of a
plurality of thermal joining tapes 250 having a viscosity is disposed on a position
in which the thermal joining materials 240 is disposed. In detail, a bottom surface
of the thermal joining tape 250 has a viscous material and is made of a fifth material
having a melting point lower than that of the first material of the first intermediate
membrane 210.
2. Manufacturing method for glove intermediate membrane
[0037] As in FIG. 7, a manufacturing method for a glove intermediate membrane in accordance
with the present invention includes a sheet arrangement process of overlapping the
first and second intermediate membrane sheets that basically constitute a raw material,
a sheet cutting process of cutting the overlappingly arranged sheets in the plane
shape of the glove, and an edge joining process of joining the edge part excluding
the wrist portion of the cut sheet.
[0038] In detail, the raw material in the sheet arrangement process includes two first intermediate
membrane sheets made of the first material having moisture permeability and waterproof
functions and two second intermediate membrane sheets made of the second material
having a melting point lower than that of the first material and disposed one of the
inside and outside of each of the two first intermediate membrane sheets.
[0039] When the manufacturing method for the glove intermediate membrane in accordance with
the first embodiment is described with reference to FIG. 4, in the sheet arrangement
process, the two third intermediate membrane sheets 231 and 232 made of the third
material having a melting point lower than that of the first material are further
overlappingly disposed on the inside of each of the two first intermediate membrane
sheets 211 and 212.
[0040] When the manufacturing method for the glove intermediate membrane in accordance with
the second embodiment is described with reference to FIG. 5, in the sheet arrangement
process, a plurality of thermal joining materials made of the fourth material having
a melting point lower than that of the first material are disposed over the entire
inner surface of each of the two first intermediate membrane sheets that are used
in the sheet arrangement process.
[0041] When the manufacturing method for the glove intermediate membrane in accordance with
the third embodiment is described with reference to FIG. 6, a plurality of thermal
joining tapes made of the fifth material having a melting point lower than that of
the first material are attached to the entire inner surface of each of the two first
intermediate membrane sheets that are used in the sheet arrangement process.
[0042] Since the above-described glove intermediate membrane may be applied to various kinds
of gloves, an independent product sales market may be formed. Also, although the glove
intermediate membrane is greater in size than the gloves, since it is joined while
firmly contacting the inner liner or the outer shell of the glove, it may be used
regardless of the size of gloves.
3. Gloves
[0043] A glove in accordance with the present invention has a basic constitution including
an inner liner having a glove shape; an outer shell surrounding the inner liner; a
first intermediate membrane disposed between the inner liner and the outer shell and
made of a first material having moisture permeability and waterproof functions; and
a first joining part in which a second intermediate membrane made of a second material
having a melting point lower than that of the first material and disposed on one of
an inner surface and an outer surface of the first intermediate membrane allows the
first intermediate membrane to join to one of the inner liner and the outer shell
by heat supply.
[0044] Hereinafter, fourth to sixth embodiments of the glove in accordance with the present
invention will be described in detail. A basic constitution of each of the embodiments
will be the same as described above. Hereinafter, a specific constitution of each
of the embodiments will be mainly described. Attached FIGS. 8 to 10 are cross-sectional
views illustrating moisture permeability and waterproof functions while wearing the
glove.
[0045] As in FIG. 8, a glove in accordance with the fourth embodiment includes a first joining
part 261 in which a second intermediate membrane sheet disposed on the outer surface
of the first intermediate membrane sheet 211 and made of the second material having
a melting point lower than that of the first material allows the first intermediate
membrane sheet to join to an outer shell 300 by heat supply. Also, a second joining
part 262 in which a third intermediate membrane disposed on an inner surface of the
first intermediate membrane sheet 211 and made of a third material having a melting
point lower than that of the first material allows the first intermediate membrane
sheet 211 to join to an inner liner 100 by heat supply is provided.
[0046] Accordingly, sweat 3 generated from a skin 1 is discharged to the outside sequentially
through the inner liner 100, the second joining part 262, the first intermediate membrane
sheet 211, the first joining part 261, and the outer shell 300. Also, although water
2 provided from the outside passes through the outer shell 300 and the first joining
part 262, the water 2 may not pass through the first intermediate membrane sheet 211
having moisture permeability and waterproof functions and discharged to the outside
again (refer to an arrow of a solid line). Here, since the first and second joining
parts 261 and 262 are formed of the second and third intermediate sheets 221 and 231
having a plurality of voids by heat supply, the sweat 3 is smoothly discharged because
the first and second joining parts 261 and 262 have enough voids (refer to an arrow
of a dotted line).
[0047] Also, since the inner liner 100, the glove intermediate membrane 200, and the outer
shell 300 are firmly joined while closely contacting each other, excellent grip feeling
is provided.
[0048] As in FIG. 9, a glove in accordance with the fifth embodiment includes a first joining
part 261 having the same constitution as that in the fourth embodiment and a third
joining part 263 in which a plurality of thermal joining materials, which are disposed
over the entire inner surface of the first intermediate membrane sheet 211 and made
of a fourth material having a melting point lower than that of the first material,
allows the first intermediate membrane sheet 211 to joint to the inner liner 100 by
heat supply.
[0049] Accordingly, the sweat 3 generated from the skin 1 is discharged to a gap disposed
in the third joining part 263. That is, the sweat 3 is discharged through a space
disposed between portions in which the plurality of thermal joining materials 240
illustrated in FIG. 5 are thermally bonded.
[0050] As in FIG. 10, a glove in accordance with the sixth embodiment includes a first joining
part 261 having the same constitution as that in the fourth embodiment and a fourth
joining part 264 in which a plurality of thermal joining tapes, which are attached
to the inner surface of the first intermediate membrane sheet 211 and made of a fifth
material having a melting point lower than that of the first material, allows the
first intermediate membrane sheet 211 to joint to the inner liner 100 by heat supply.
[0051] Accordingly, the sweat 3 generated from the skin 1 is discharged to a gap disposed
in the fourth joining part 264. That is, the sweat 3 is discharged through a space
disposed between portions in which a plurality of thermal joining tapes 250 illustrated
in FIG. 6 are thermally bonded.
4. Manufacturing method for glove
[0052] A manufacturing method for the glove in accordance with the present invention includes
sequentially stacking the inner liner disposed on the mold, the glove intermediate
membrane in accordance with one of the first to third embodiments, and the outer shell,
joining by heat-supply, and then separating the glove from the mold.
[0053] As in FIGS. 11 and 12, a manufacturing method in accordance with a seventh embodiment
includes an inner liner coupling process in which the inner liner 100 is put onto
a mold M having a glove shape; an intermediate membrane coupling process in which
the above-described glove intermediate membrane 200 is put onto the inner liner 100;
an outer shell coupling process in which the outer shell 300 is put onto the glove
intermediate membrane 200; and a thermal bonding process in which the inner liner
100, the glove intermediate membrane 200, and the outer shell 300 are stacked and
joined through at least one of a method for supplying heat from the outside of the
outer shell 300 and a method for supplying heat from the mold M. After these series
of processes are completed, the gloves are separated from the mold M to complete the
glove manufacturing.
[0054] As in FIG. 12, the mold M used for manufacturing the glove has the glove shape in
which fingers are sufficiently spaced and is made of a metallic material. It is desired
that the mold M maintains a shape in which a thumb to a little finger have vertically
standing shape so that the inner liner 100, the glove intermediate membrane 200, and
the outer shell 300 are easily put thereon. Also, finger portions of the mold M, especially
root portions of the fingers, are sufficiently spaced so that all of the inner liner
100, the glove intermediate membrane 200, and the outer shell 300 are uniformly joined.
[0055] In the inner liner or outer shell coupling process, the inner liner 100 and the outer
shell 300 are made of a knitting fabric, and the inner liner 100 and the outer shell
300 are expanded to be put onto the mold M in each of the processes. When the glove
intermediate membrane 200 is thermally joined while put onto the inner liner 100 or
the outer shell 300, although a user excessively moves hands while wearing the glove,
the glove intermediate membrane 200 may be prevented from being separated from the
inner liner 100 or the outer shell 300 and damaged.
[0056] In the thermal bonding process, heat is supplied from the outside or the mold M to
a surface of the outer shell to form the first to fourth joining parts 261 to 264
between each of the inner liner 100, the glove intermediate membrane 200, and the
outer shell 300 as in FIGS. 8 to 10.
[0057] Here, an oven or an air-heating furnace providing hot air may be used as a heating
device, and the surface of the outer shell 300 is pressurized in the heating process
to uniformly thermal-bond and simultaneously decrease process time. Especially, when
the outer shell 300 is made of a woven fabric, since a gap may be generated between
the sewing line portion and the intermediate membrane 200, it is desired to pressurize
the sewing line portion.
[0058] It is desired that power is supplied in the thermal bonding process and the previous
process thereof to maintain the mold M at a predetermined temperature or more. Accordingly,
the thermal bonding time may decrease, and also the glove intermediate membrane 200
is uniformly thermal-bonded to the entire inner surface of the outer shell 300.
[0059] As in FIGS. 13 and 14, a manufacturing method for a glove in accordance with an eighth
embodiment, although it is basically the same as that of the seventh embodiment, is
different in that, after the inner liner coupling process, a plurality of thermal
bonding tapes 250 are attached to the outer surface of the inner liner 100, and then
the glove intermediate membrane excluding the thermal bonding tape 250 from the constitution
of the glove intermediate membrane in accordance with the third embodiment in FIG.
6 is used. That is, the second intermediate membrane 220 constituting the glove intermediate
membrane is disposed to the outer surface of the first intermediate membrane 210.
Here, the thermal bonding tape 250 is made of a fifth material having a melting point
lower than that of the first material of the first intermediate membrane.
[0060] The above-disclosed subject matter is to be considered illustrative, and not restrictive,
and the appended claims are intended to cover all such modifications, enhancements,
and other embodiments, which fall within the true spirit and scope of the present
invention. Thus, to the maximum extent allowed by law, the scope of the present invention
is to be determined by the broadest permissible interpretation of the following claims
and their equivalents, and shall not be restricted or limited by the foregoing detailed
description.
1. A glove intermediate membrane, which is inserted between an inner liner and an outer
shell of a glove, the glove intermediate membrane comprising:
a first intermediate membrane having a glove shape and made of a first material having
moisture permeability and a waterproof function; and
a second intermediate membrane disposed on one of an inner surface and an outer surface
of the first intermediate membrane and having a melting point lower than that of the
first material so that the first intermediate membrane is joined to one of the inner
liner and the outer shell by heat supply.
2. The glove intermediate membrane of claim 1, wherein the second glove intermediate
membrane is made of a fiber assembly made of the second material in a sheet shape.
3. The glove intermediate membrane of claim 2, wherein the sheet comprises a plurality
of voids disposed over an entire area thereof
4. The glove intermediate membrane of claim 1, wherein the first intermediate membrane
comprises one pair of sheets, each of which has a plane shape of a glove;
the second intermediate membrane comprises one pair of sheets overlapping an inside
or an outside of the first intermediate membrane, and
an edge part of each of the first and second intermediate membranes excluding a wrist
portion comprises an edge joining part that is joined by heat supply.
5. The glove intermediate membrane of claim 1, further comprising a third intermediate
membrane disposed on the other of the inner surface and the outer surface of the first
intermediate membrane and made of a third material having a melting point lower than
that of the first material so that the first intermediate membrane is joined to the
other of the inner liner and the outer shell.
6. The glove intermediate membrane of claim 5, wherein the third material is made of
the same material as that of the second material.
7. The glove intermediate membrane of claim 5, wherein the first intermediate membrane
comprises one pair of sheets, which of each having the plane shape of the glove,
the second intermediate membrane comprises one pair of sheets overlapping one of an
inside and an outside of the first intermediate membrane,
the third intermediate membrane comprises one pair of sheets overlapping the other
side of the first intermediate membrane, and
an edge part of each of the first, second, and third intermediate membranes excluding
a wrist portion comprises an edge joining part that is joined by heat supply.
8. The glove intermediate membrane of claim 1, wherein a plurality of thermal joining
materials made of a fourth material having a melting point lower than that of the
first material are distributed over an entire area of the other of the inner surface
and the outer surface of the first intermediate membrane so that the first intermediate
membrane is joined to the other of the inner liner and the outer shell by heat supply.
9. The glove intermediate membrane of claim 8, wherein the thermal joining materials
are spaced at a predetermined distance and uniformly distributed.
10. The glove intermediate membrane of claim 8, wherein the first intermediate membrane
comprises one pair of sheets, each of which has the plane shape of the glove,
the second intermediate membrane comprises one pair of sheets overlapping one of an
inside and an outside of the first intermediate membrane,
the thermal joining materials are distributed on the entire area of the other surface
of the first intermediate membrane, and
an edge part of each of the first and second third intermediate membranes excluding
a wrist portion comprises an edge joining part that is joined by heat supply.
11. A method for manufacturing a glove intermediate membrane, which is inserted between
an inner liner and an outer shell, the method comprising:
a sheet arrangement process in which two first intermediate membrane sheets, each
of which is made of a first material having moisture permeability and a waterproof
function and two second intermediate membrane sheets, each of which is made of a second
material having a melting point lower than that of the first material and disposed
on one of an inside and an outside of each of the two first intermediate membrane
sheets are overlapped;
a sheet cutting process in which the overlapped first and second intermediate membrane
sheets are cut in the plane shape of the glove; and
an edge joining process in which heat is supplied to an edge part of each of the cut
first and second intermediate membrane sheets excluding a wrist portion to join the
first and second intermediate membrane sheets to each other.
12. The method of claim 11, wherein, in the sheet arrangement process, two third intermediate
membrane sheets, each of which is made of a third material having a melting point
lower than that of the first material, further overlap the other of the inside and
the outside of each of the two first intermediate membrane sheets ,
in the sheet cutting process, the overlapped first, second, and third intermediate
membrane sheets are cut into the plane shape of the glove, and,
in the edge joining process, heat is supplied to the edge part of each of the cut
first, second, and third intermediate membrane sheets excluding the wrist portion
to join the first, second, and third intermediate membrane sheets.
13. The method of claim 11, wherein, in the sheet arrangement process, a plurality of
thermal joining materials made of a fourth material having a melting point lower than
that of the first material are distributed over an entire area of the other of the
inside and the outside of the two first intermediate membrane sheets.
14. A glove comprising:
an inner liner having a glove shape;
an outer shell surrounding the inner liner;
a first intermediate membrane disposed between the inner liner and the outer shell
and made of a first material having moisture permeability and a waterproof function;
and
a first joining part in which a second intermediate membrane disposed on one of an
inner surface and an outer surface of the first intermediate membrane and made of
a second material having a melting point lower than that of the first material allows
the first intermediate membrane to join to one of the inner liner and the outer shell
by heat supply.
15. The glove of claim 14, further comprising a second joining part in which a third intermediate
membrane disposed on the other of the inner surface and the outer surface of the first
intermediate membrane and made of a third material having a melting point lower than
that of the first material allows the first intermediate membrane to join to the other
of the inner liner and the outer shell by the heat supply.
16. The glove of claim 14, further comprising a third joining part in which a plurality
of thermal joining materials disposed over an entire area of the other of the inner
surface and the outer surface of the first intermediate membrane and made of a fourth
material having a melting point lower than that of the first material allows the first
intermediate membrane to be joined to the other of the inner liner and the outer shell
by the heat supply.
17. The glove of claim 14, further comprising a fourth joining part in which a plurality
of thermal joining tapes disposed on the other of the inner surface and the outer
surface of the first intermediate membrane and made of a fifth material having a melting
point lower than that of the first material allows the first intermediate membrane
to be joined to the other of the inner liner and the outer shell by the heat supply.
18. A method for manufacturing a glove, the method comprising:
an inner liner coupling process in which an inner liner is put onto a glove shaped
mold;
an intermediate membrane coupling process in which a glove intermediate membrane comprising
a first intermediate membrane made of a first material having moisture permeability
and a waterproof function and a second intermediate membrane disposed one of an inner
surface and an outer surface of the first intermediate membrane and made of a second
material having a melting point lower than that of the first material is put onto
the inner liner;
an outer shell coupling process in which the outer shell is put onto the glove intermediate
membrane; and
a thermal bonding process in which the inner liner, the first and second intermediate
membranes, and the outer shell are stacked and joined by one of a method for supplying
heat from the outside of the outer shell and a method for supplying heat from the
mold.
19. The method of claim 18, wherein the inner liner is made of a knitting fabric, and,
in the inner liner coupling process, the inner liner is expanded to be put onto the
mold.
20. The method of claim 18, wherein the outer shell is made of a knitting fabric, and,
in the outer shell coupling process, the outer shell is expanded to be put onto the
mold.
21. The method of claim 18, wherein, before the inner liner coupling process, the mold
maintains a heated state.
22. The method of claim 18, wherein, in the thermal bonding process, a surface of the
outer shell is pressurized and heated.
23. The method of claim 18, wherein the glove intermediate membrane further comprises
a third intermediate membrane disposed on the other of an inner surface and an outer
surface of the first intermediate membrane and made of a third material having a melting
point lower than that of the first material, and,
in the thermal bonding process, the inner liner, the first, second, and third intermediate
membranes and the outer shell are stacked and joined.
24. The method of claim 18, wherein the glove intermediate membrane comprises a plurality
of thermal joining materials made of a fourth material having a melting point lower
than that of the first material are distributed on an entire area of the other of
the inner surface and the outer surface of the first intermediate membrane, and,
in the thermal bonding process, the inner liner, the first, second, and third intermediate
membrane, and the outer shell are stacked and joined.
25. The method of claim 18, wherein, in the glove intermediate membrane of the intermediate
membrane coupling process, a plurality of thermal joining tapes made of a fifth material
having a melting point lower than that of the first material are attached to the other
of the inner surface and the outer surface of the first intermediate membrane
26. The method of claim 18, further comprising a thermal joining tape attachment process
in which, after the inner liner coupling process, a thermal joining tape made of a
fifth material having a melting point lower than that of the first material is attached
to an outer surface of the inner liner, and,
in the glove intermediate membrane of the intermediate membrane coupling process,
the second intermediate membrane is disposed on an outer surface of the first intermediate
membrane.