FIELD OF THE INVENTION
[0001] The present invention generally relates to a hydrocarbon heating system and more
specifically a hydrocarbon production and/or transportation heating system and, particularly,
but not exclusively, a hydrocarbon production and/or transportation heating system
for raising the temperature of hydrocarbons, such as oil and gas, above undesirable
temperatures, such as the waxing temperature.
BACKGROUND TO THE INVENTION
[0002] Hydrocarbon production from a reservoir or transportation can be affected by the
flow rate at which the hydrocarbons can be extracted or moved. Some oil reservoirs
contain high viscosity oil and/or hydrocarbons which form wax under certain conditions.
Wax deposits are, primarily, from long chain (more than 18 carbon atoms) paraffin
hydrocarbons and appear when the temperature of the fluid is below the "cloud" point
or waxing temperature. Similarly, gas and gas/condensate production can suffer from
hydrate formation at high pressures and low temperatures.
[0003] That is, hydrocarbon flow from a production system, such as a well, or through a
transportation system, such as a pipeline, can be affected by, amongst other things,
both the viscosity of the oil and the build up of wax deposits. It is known to heat
the fluids being extracted through the well to increase the flow rate of the fluids.
In many cases, the fluids are hot in the reservoir but it is also known to heat the
production tubing in the well casing. In many wells, the temperature of the fluids
drops, as they approach the wellhead. A natural geothermal heat profile typically
gradually reduces in temperature from the bottom of the well towards the wellhead.
That is, the temperature of the fluid in the reservoir at the point of extraction
(at the perforations) is greater than at the wellhead. In some cases, the decrease
in temperature along the length of the well borehole causes the fluids being extracted
to be colder than the cloud point and, therefore, wax crystals begin to occur. In
addition, the viscosity of the oil in the fluids will also increase. Heating the production
pipes helps to maintain the flow rate by minimising wax crystallisation and maintaining
a lower viscosity as the reservoir fluids are extracted. Heating of production tubing
may also be required after a shut-in period where the static hydrocarbons maybe inclined
to form wax depending on their nature. The energy required to re-start the well may
be considerable and take a long time, if feasible.
[0004] Prior art solutions for heating the fluids being extracted in a well borehole typically
rely on resistive heating of heating elements.
[0005] GB 2 084 284 discloses a method of transporting crude oil consisting of an outer protective pipe
and an inner oil-conveying pipe, said pipes being of a ferromagnetic material and
connected to a source of alternating current (AC).
[0006] US 2013/0086803 discloses a method of forming a tubular around one or more insulated conductors which
may be used for resistive heating of hydrocarbons when supplied with electrical current.
[0007] WO 2007/084763 discloses a system for heating hydrocarbons comprising inner and outer coaxial conductors
with AC power source connected to at least one of the conductors to produce heat.
[0008] US 2013/153230 discloses a system for mitigating formation of an undesired accumulation of a substance
in a well, including an electrical heater that comprises one or more conductors.
[0009] The inventor of the present invention has noted that an improved method and system
for heating a well can be provided.
SUMMARY OF THE INVENTION
[0010] An object of the present invention is to mitigate problems with the prior art, and,
preferably, to improve hydrocarbon production and/or transportation.
[0011] According to a first aspect of the present invention there is provided a heating
system for a hydrocarbon production and/or transportation system as claimed in claim
1.
[0012] The at least one electrical conductor may be referred to as a heating conductor.
[0013] Preferably, the desired profile of heating along the length of the at least one conductor
is controlled by variation of: magnitude of AC voltage of the AC power source; frequency
of the AC voltage of the AC power source; or a combination of AC voltage and frequency.
[0014] Further preferably, multiple AC frequency excitations are used, having different
combinations of AC voltage and frequency.
[0015] More preferably, parameters of the hydrocarbon production and/or transportation system
are collected and the AC voltage and frequency selected based on those parameters
according to a pre-defined algorithm. The parameters preferably include: thermal parameters
(conductivity, specific heat capacity, etc.) of the solids and fluids in the production
system (production tubing, production casing, filler material between tubing and casing,
brine, etc.); the waxing temperature(s) of the relevant hydrocarbons; the length of
the production system; the temperature profile of the production system; and the temperature
of the relevant hydrocarbons.
[0016] At least one electrical conductor can be deployed in the production system in the
form of a "heat trace cable". That is, an electrical cable containing the conductors
and separated by a form of insulation, such as a form of plastic. Preferably, the
heat trace cable is positioned, or further preferably attached, to production tubing
(tubing carrying the extracted hydrocarbons), such that heat emanating from the heat
trace cable is most efficiently distributed to the extracted hydrocarbons, such as
crude oil.
[0017] Alternatively, the at least two electrical conductors use existing infrastructure
in the production system. Preferably, if present, an existing electrical cable, such
as a pump power cable, is used as the heat trace cable.
[0018] Further alternatively, the production system includes production tubing co-axially
positioned in production casing and separated by a filler material or materials, such
as brine, the production tubing and casing being electrically insulated and the at
least two electrical conductors are the production tubing and the production casing.
[0019] In one embodiment, the insulating material is an insulated coating on one or both
of the production tubing or casing. Alternatively, the insulating material is an insulating
gas, such as Nitrogen.
[0020] According to a second aspect of the present invention, there is provided a method
as claimed in claim 10.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] An embodiment of the present invention will now be described, by way of example only,
and with reference to the accompanying figures in which:
Fig. 1 is a schematic diagram of current flow in a hydrocarbon production heating
system according to one embodiment of the present invention;
Fig. 2 is a sectional diagram of a well borehole according to one embodiment of the
present invention;
Fig. 3(a), 3(b) and 3(c) are graphs relating depth of a well to power and temperature
according to an example of one embodiment of the present invention;
Fig. 4 is a schematic flow diagram of a method of determining the AC voltage and frequency
to apply to a hydrocarbon production heating system according to one embodiment of
the present invention;
Fig. 5 is a graph of well depth to power required to heat according to one example
of the present invention;
Fig. 6 is a graph representing changes in frequencies against changes in well depth
for the example of Fig. 5;
Fig. 7 is a graph of well depth to power required to heat according to one example
of the present invention;
Fig. 8 is a graph representing changes in frequencies against changes in well depth
for the example of Fig. 7;
Fig. 9 is a graph of well depth to power required to heat according to one example
of the present invention;
Fig. 10 is a graph representing changes in frequencies against changes in well depth
for the example of Fig. 9;
Fig. 11 is a graph of well depth to power required to heat (showing the applied voltage
and frequency) according to one example of the present invention;
Fig. 12 is a graph of well depth to power required to heat using multiple frequencies,
to compare to that of Fig. 11, according to one example of the present invention;
Fig. 13(a) and (b) are cross-sectional diagrams of a well borehole according to one
embodiment of the present invention;
Fig. 14(a) and (b) are electric circuit models of an insulated well borehole according
to one embodiment of the present invention;
Fig. 15 is a graph representing power dissipation against length of electrical conductors
with no insulation in a well borehole; and
Fig. 16 is a graph representing power dissipation against length of electrical conductors
with insulation in a well borehole.
DETAILED DESCRIPTION
[0022] Resistive heating of well boreholes, as is known in the prior art, usually consists
of providing a resistive heating element in contact with the production tubing containing
the fluids extracted from the reservoir. Disadvantages of this method include:
- No ability to target different areas which require heating (once a resistive element
is installed);
- Uniform heating of the production tubing in contact with a resistive element; and
- A specialist resistive heating element requires to be installed in the well borehole
in contact with the production tubing.
[0023] The present invention does not use resistive heating but, instead reactance heating,
also referred to as transmission line heating, through the use of at least one insulated
conductor and the application of an alternating current power source. In this manner,
the present invention is able to provide specific heating profiles along hydrocarbon
tubing to minimise the power required to ensure the temperature of the fluids being
extracted remain above the cloud point, waxing temperature or hydrate formation.
[0024] As is known, reactance can be positive imaginary (i.e. inductive) or negative imaginary
(i.e. capacitive) and under most circumstances these reactances are frequency dependent.
A capacitor exhibits a reactance the magnitude of which decreases with frequency and
an inductance has a reactance magnitude which increases with frequency. The sign and
magnitude of a reactance can thus be modified by manipulation of the AC frequency
and at a particular frequency the current induced can be manipulated by modifying
the amplitude of the AC voltage.
[0025] Furthermore, whilst the remaining description refers to the application of a hydrocarbon
production heating system to wells and well boreholes, it should be understood that
the invention may be applied to any hydrocarbon transportation conduit such as a well,
riser, flowline or pipeline.
[0026] Referring to Fig. 1, the present invention, according to one embodiment, uses the
fact that a cable 10 (shown schematically), or other conductors separated by an insulator,
having more than one electrical conductor 12, 14 contain an intrinsic capacitance
16 between the conductors 12, 14 which must be repeatedly charged and discharged when
the cable 10 is excited with AC (Alternating Current) voltages 18. This (dis)charging
current I
1, I
2, I
3 heats the cable. If the cable is put in thermal contact with suitable hydrocarbon
tubing, the hydrocarbons are, consequently, heated. The charging current decreases
as a function of distance on the cable 10 at a specific frequency, meaning that the
heating effect on the sections of the cable 10 closest to the power supply 18 is greater
than the heating effect at the far end of the cable 10. This is shown in Fig. 1: the
current I
1 at the end of the cable 10 nearest to the AC source 18 is larger than the current
I
3 at the far end of the cable 10 because more capacitance charging current flows in
that end. As a result, the end of cable 10 nearest to the AC source 18 becomes hotter
than the end of the cable 10 furthest from the AC source 18.
[0027] The temperature and/or heat profile of the cable 10 is typically complex. The temperature
and/or heat profile of the cable 10 is normally one or more of user selectable, tuneable
and non-linear. More than one frequency of AC power can be supplied to the cable 10,
typically the more than one frequency or frequencies are provided successively, that
is one after the other. The AC power on the cable is then an average of the more than
one frequency or frequencies.
[0028] Whilst two conductors are described in the example above, it is also possible to
create an AC system using a single wire conductor. In this case, the return path can
be provided by "earth", or a body of water for that matter. The same effect as described
above can be achieved using a single conductor.
[0029] In addition, heating provided by the or each conductor can be more evenly distributed
to the hydrocarbon tubing through selection of the arrangement of the or each conductor
and the hydrocarbon tubing. For example, the or each conductor can be helically wrapped
around the hydrocarbon tubing. Helically wrapped hydrocarbon tubing is preferably
used in marine riser systems (from the seabed to a surface facility), although other
applications may also be applicable.
[0030] The amount of heating provided by a cable and the heating profile shape, that is
how much of the cable is heated and the relative difference between the near end and
the far end (with respect to the AC source) can be controlled by modifying at least
three parameters:
- voltage magnitude of AC source;
- frequency of AC source (which alters the skin effect and cable reactance)
- termination at end of cable - this could be open circuit, short circuit, inductive,
capacitive or resistive.
[0031] In this manner, two conductors, separated by an insulator, which may be in the form
of cable, can be deployed in a well borehole to provide heating by connecting the
conductors to an AC power source. The depth of the heating can be controlled using
the parameters mentioned above such that the amount of power used to heat the well
to the required temperature is minimised. Minimising the amount of power increases
profitability of the well by reducing operating expenditure (OPEX).
[0032] Optimal (i.e. minimum energy) well heating can be determined using the following
steps:
- 1. Identify the temperature requirement of a particular section of a well heating
system to achieve the desired heating of the crude oil inside the tubing (initially
assuming no oil flow). This determines a target temperature.
- 2. Determine the relation between power dissipated and temperature in the section
of the well heating system to give the target power dissipation in that section.
- 3. Compute frequency and voltage of the AC excitation to induce the required dissipated
power profile along the conductors of the well heating system.
[0033] For example, Fig. 2 shows a section of a well borehole 20. The borehole 20 includes
a steel/chrome production tube 22 containing crude oil 24, surrounded by brine 26
and encased in a concrete production casing 28. Heating is achieved by running a single
heat-trace cable 30 (the cable having two conductors separated by an insulator) down
the side of the production tube 22 which makes good thermal contact with the brine
26 and hence with the production tubing 22 through the brine 26.
[0034] The thermal parameters (including conductivity and specific heat capacity) of each
material (steel/chrome tube, concrete casing, brine and crude oil) are known. Therefore,
calculations of the thermal system of the borehole 20 can be calculated.
Well Specific Power (WSP)
[0035] The thermal system described above is linear and hence it is useful to introduce
the notion of Well Specific Power, or WSP. The WSP is the power required to heat a
1m (meter) section of well by 1°K in steady state (i.e. no oil flowing and with the
boundary condition set such that the earth surrounding the production casing is at
constant temperature). Due to the linearity of the thermal model, it is possible to
write the power requirement, P
R, of a 1m section of well in terms of the WSP as:

where ΔT is the difference between the steady state temperature without heating applied
and the minimum required temperature to heat the system to, for example, the waxing
temperature. Simulations and experiments show that the WSP was around 6.25W for a
well with a 3-½" production tubing and a 9-5/8" production casing.
Ideal Power Profile (IPP)
[0036] The ideal power profile is the minimum power dissipation required per metre of well
to prevent waxing plotted as a function of position down the well. That is, it is
the required power, P
R, plotted as a function of distance down the well. Fig. 3 shows an example of a typical
Kasamene well with a depth of 700m and a thermal gradient (Fig. 3(a)) of around 5.5°C/100m,
with a waxing temperature of 55°C. Fig. 3(b) shows the required temperature increase
in the well borehole to prevent waxing, based on the thermal gradient of Fig. 3(a).
As can be seen, no temperature increase is needed below 500m.
[0037] The ideal power profile is then given by multiplying the graph of Fig. 3(b) by the
WSP value, to give the plot of Fig. 3(c).
Ideal Required Power (IRP)
[0038] Once the analysis above has been performed to evaluate the WSP and plot the IPP,
the ideal required power, P
ID, can be found. This is the minimum power required to heat the well to maintain the
crude temperature above the waxing temperature and is therefore found by integrating
the IPP along the length of the well, giving:

where T
grad is the wells thermal gradient in K/100m, L is the well length to the reservoir at
a temperature T
res and T
wax is the waxing temperature. This ideal required power is a useful quantity, as this
power level is the minimum required to heat the well in steady state and is independent
of the method used to heat the cable.
[0039] The total heating power required for a well will then be close to the IRP, but may
be more due to losses. Any heating solution which uses uniform heating methods, such
as using resistive heating, will require significantly higher power than a method,
such as disclosed herein, which uses a profiled approach.
[0040] Having found the ideal power profile (IPP), the next step is to determine the best
excitation method for the well heating system which achieves, as closely as possible,
the IPP. To generate the required tapered heating profiles along the length of the
electrical conductors, an open circuit down-well termination is preferred. This has
the advantage of automatically causing a zero current at the deepest part of the electrical
conductors of the well heating system, meaning that power is not wasted heating oil
that is already well above waxing temperature and means that the down-hole part of
the system is as simple and robust as possible.
[0041] Now that the above system is understood, simulations are performed which determine
the achievable heating profiles in varying lengths of electrical conductors of a well
heating system using different excitation frequencies for a standard 100V excitation.
For each frequency, the power dissipated is recorded at a sampling distance, such
as every 100m along the cable and a look-up table constructed. As the power is proportional
to the square of the excitation voltage, simulations do not need to be run or a look
up table constructed for varying input voltages, as the effect of voltage change can
be directly calculated.
Calculation of Optimal Frequency and Voltage
[0042] Overall, the method for picking the optimum frequency and voltage is performed in
two steps. This is illustrated graphically in Fig. 4. S1, or stage 1, of the method
is the system described above. The WSP is calculated and, knowing the temperature
profile of the well (T
res, T
grad) and the waxing temperature (T
wax), the length of the well L and the required power, P
R, at several sampling points, S, is calculated. These points are then fed into S2,
or stage 2, where a least-square algorithm is used to choose the profile in the lookup
table that most closely matches the calculated points.
[0043] A number of examples of the above method will now be described.
Example 1:
[0044]
- T reservoir: 66°C
- T gradient: 5.5°C/100m
- T waxing: 55°C
- Length: 700m
- Sample Step: 100m
[0045] The optimal voltage is found to be just over 800V and the optimum frequency of operation
to be around 63kHz. A comparison between the ideal power profile and the realisable
power profile is shown in Fig. 5. As can be seen, the actual realised heating power,
P
ACT, is greater than the ideal required power, P
IR, by around 20%. As the heating profile achieved depends on knowing the length of
the electrical conductors of the well heating system, a robustness analysis has been
performed to verify the heating profile against changes in length, as shown in Fig.
6. As can be seen, the profile varies by around 10% for a little over a 1% change
in length, meaning that it is advisable for length to be known to within 1% using
this method.
Example 2:
[0046]
- T reservoir: 62°C
- T gradient: 5.5°C/100m
- T waxing: 60°C
- Length: 700m
- Step: 100m
[0047] In this example, shown in Fig. 7 and Fig. 8, the achieved heating power is only around
2% higher than the ideal required power.
Example 3:
[0048]
- T reservoir: 73°C
- T gradient: 5.5°C/100m
- T waxing: 47°C
- Length: 700m
- Step: 100m
[0049] In this example, shown in Fig. 9 and 10, the well is overheated by over 100% (required
power level of 8.9kW and heated by 23kW). However, the well heating system only needs
to reach 300m deep, rather than the complete 700m depth of the well. If this is known
a priori, it is possible to insert a cable just to the required depth, rather than
the full depth of the well, as was done in the example.
Static Oil Versus Flowing Oil Analysis
[0050] The examples above are based on simulations of steady state thermal properties of
a well assuming there is no oil flow. This is equivalent to the start-up condition
of a well which has been idle for a significant time. When a producing well is in
operation, hot oil flowing up the production tubing tends to heat the system and consequently
the static analysis gives a worst-case heating condition (less power will actually
be required).
[0051] There is also an intrinsic feedback in operation in a heated well because of the
change in viscosity of the oil with temperature:
- if the oil is sufficiently hot, it flows faster but it is already at the desired temperature;
- if the oil is cooling, it slows down and thus spends more time being heated.
[0052] Therefore, it is possible to reduce the power applied to the well heating system
to achieve desirable steady state conditions with flowing hydrocarbons.
Multi Frequency Excitation
[0053] A further embodiment of the invention that improves the control of the heating profile
of the system described above is to use multi-frequency excitation of the electrical
conductors.
[0054] Calculating the power dissipated in the cable in this case is non-trivial. Normally,
to calculate power loss, the current due to each individual excitation would be calculated
(with all other frequency sources set to zero) and the resulting currents added. The
resulting current could normally be used to calculate the resulting power loss. However,
in this case, the resistance value seen by the different currents is different due
to the resistance being dominated by the skin effect. The skin effect is the variation
seen in resistance of a conductor at higher frequency. That is, at higher frequencies,
current tends to travel closer to the outside of a circular cross-section conductor
and, therefore, is known as the skin effect, because the current is travelling in
the skin of the conductor. This means that (for dual frequency excitation) the power
can be written as:

[0055] Where P
1 and P
2 are the individual powers under independent excitation by frequencies 1 and 2, and
R
1 and R
2 are the cable resistances at frequencies 1 and 2.
[0056] If we write R
1= αR
2 then we can write the above as:

where the term involving α is always greater than 2, but in reality, as the frequencies
required to create a good heating profile are close together, so the term will be
close to 2.
[0057] Fig. 11 and Fig. 12 shows the effect of multi-frequency excitation obtained by varying
the weight associated to the overall employed voltage in the minimization problem:
if the frequency is increased (Fig. 12) in a multi-frequency excitation, with very
similar frequencies, the sum of the two voltages is less than that needed by a single
frequency excitation and the overall power is reduced.
Heating Using Existing Well Infrastructure
[0058] Rather than adding dedicated electrical conductors, such as a heat trace cable, it
is possible to use existing well infrastructure for heating purposes. For example,
a pump power cable is typically present in a well borehole in contact with the production
tubing. It is, therefore, possible to use the pump power cable as long as AC blocking
filters can be installed at either end of the cable to isolate the heating excitation
from the pump and 3-phase source (i.e. isolate the original use of the cable from
the additional heating use). Simulations have been performed using two of the three
cores of a pump cable (as the heating effect in this example is described using single
phase, making one of the pump cable cores redundant). The equivalent transmission
line modelled as a parallel line conductor is characterized by the following values:
capacitance C = 2.82x10-10 [F/m], inductance L = 8.22x10-8 [H/m], conductance G =
1.52x10-23 [S/m]. Comparing the above values with those obtained with a coaxial cable
used as the two electrical conductors of a well heating system, namely C = 1.56x10-10
[F/m], L = 2.01x10-7 [H/m], G = 6.23x10-24 [S/m], it can be seen that the pump cable
and coaxial cable have very similar electrical quantities. Simulations have shown
that the electrical behaviour of a pump cable and coaxial cable are very similar.
From the thermal point of view, the only factor preventing the use of a pump power
cable may be the maximum achievable temperature, given the pump power cable is not
designed for this purpose. A dedicated heat trace coaxial cable would be able to operate
at higher temperatures.
Cableless Heating
[0059] A further embodiment of the present invention is to heat well boreholes without the
need for any form of specifically deployed electrical conductors, such as a heat trace
cable or pump cable. In this embodiment, as shown in Fig. 13(a), a production tubing
40 and production case 42 can be used to form a large coaxial "cable", with the production
tube 40 acting as an inner electrical conductor and the production casing 42 acting
as an outer electrical conductor.
[0060] In a normal well, brine 44 is used as a filling material between the case 42 and
tube 40. The brine 44 acts as a conductor between the inner and outer electrical conductors
(40, 42), whereas the desired material between the inner and outer conductors is a
dielectric (an insulator). The lack of good insulation between the electrical conductors
40, 42 causes a problem in that the brine acts to short circuit, conducting all the
current between tube 40 and case 42 at the top of the well borehole and preventing
propagation of the current deep into the well. One solution to this problem, as shown
in Fig. 13(b), is to insulate the inner 40 and/or outer 42 electrical conductor with
an insulator 46, such as Teflon. This allows the production tube 40 and case 42 to
act in the intended manner.
[0061] With respect to Fig. 13(b) and Fig. 14(a), the presence of brine 44 in the insulated
pipe can be modelled 50 as a capacitor C
i (the dielectric being the insulator 46) in series with a resistance R
b, the resistance set as the conductance of the brine 44. However, to model a transmission,
an alternative model 52 is required in which the shunt branch has the resistance R
b and the capacitance C
i are in parallel. Thus, an equivalent parallel circuit can be defined as detailed
in Fig. 14(b).
[0062] The power dissipation as a function of cable length in an example scenario with input
voltage set to 1kV at 70kHz, is shown in Fig. 15 in un-insulated form and Fig. 16
in insulated form. As can be seen, in the un-insulated case, the heating effect is
constrained to the first few metres of the well, as the electrical conductors are
shorted out by the brine. However, when the tubing is insulated, the current can flow
in the entire cable length giving the required heating profile.
[0063] In the insulated case, power is dissipated mainly in the production tubing, rather
than the casing, due to the tubing having a lower surface area (this corresponds to
the usual case in a coaxial cable where the bulk of the thermal dissipation occurs
in the centre conductor). This is advantageous because the heating occurs closest
to the crude, or other fluid flowing in the inner tubing. An additional advantage
of using the production case and tube as the coaxial element is that the heating of
the crude is more even than in the case in which a cable runs down the side of the
production tubing. This even heating reduces the power required to heat 1 m of the
well by 1 K (Well Specific Power) from 6.25W to 4.5W from simulations: 30% less power
is required.
Replacement of Brine with Nitrogen
[0064] In existing wells, brine is used as a filler material between the production case
and production tube. As discussed above, this causes a problem if the production tube
and case are used as the heat trace element if the tube and case are not coated with
an insulator. However, even if the case and tube are insulated, or if a dedicated
heat trace cable is used, the presence of the brine causes increased thermal mass
that must be heated to raise the oil above waxing temperature and, in addition, causes
increased thermal conductivity between the production tube and case, causing undesirable
cooling of the production tubing from the case and surrounding earth. A potential
improvement, in terms of power consumption, is to replace the brine with an alternative
insulating material or fluid. One preferable example is an inert gas, such as nitrogen,
which is a significantly better thermal insulator than brine.
[0065] By replacing brine, or other material between the production tubing and casing, with
an improved insulating material or fluid, the power required to maintain the well
borehole at a temperature above the waxing temperature is decreased even further.
[0066] As mentioned above, although the embodiments above are described in relation to a
well heating system, the invention can be applied to any hydrocarbon transportation
and/or production system via a conductive material. For example, hydrocarbons may
also require heating in a pipeline, well production tubing, well casing, flowlines,
jumpers, or marine risers (from the seabed to the surface) and the invention is equally
applicable to other hydrocarbon production and/or transportation systems, such as
these.
1. A hydrocarbon heating system for a hydrocarbon production and/or transportation system
comprising:
a cable (10, 30) comprising at least two electrical conductors (12, 14) separated
by an insulator (46); and
an alternating current (AC) power source (18) connected to the at least two electrical
conductors (12, 14), wherein:
the AC power source (18) generates heat in the cable (10, 30) by providing alternating
current power to the cable (10, 30);
the at least two electrical conductors (12, 14) are terminated by an open circuit;
the at least two electrical conductors (12, 14) are arranged as a transmission line;
and
the hydrocarbon heating system is arranged to use multiple AC frequency excitations,
having different combinations of AC voltage and frequency, thereby to generate a specific
heating profile of the cable.
2. The hydrocarbon heating system as claimed in claim 1, wherein the hydrocarbon heating
system is arranged to generate a tapered heating profile.
3. The hydrocarbon heating system as claimed in claim 1, wherein parameters of the hydrocarbon
production/transportation system are collected and the AC voltage and frequency selected
based on those parameters according to a pre-defined algorithm.
4. The hydrocarbon heating system as claimed in claim 3, wherein the parameters include:
thermal parameters of the solids and fluids in the hydrocarbon production/transportation
system; the waxing temperature(s) of the relevant hydrocarbons; the length of the
hydrocarbon production/transportation system; the temperature profile of the hydrocarbon
production/transportation system; and the temperature of the relevant hydrocarbons.
5. The hydrocarbon heating system as claimed in any preceding claim, wherein the at least
two electrical conductors (12, 14) are positioned, or further attached, to a tube
(22, 40) for carrying the hydrocarbons, such that heat emanating from the at least
two electrical conductors is distributed to the hydrocarbons.
6. The hydrocarbon heating system as claimed in any preceding claim, wherein the at least
two electrical conductors (12, 14) are arranged as a capacitor.
7. The hydrocarbon heating system as claimed in any preceding claims, wherein the heating
along the length of the at least two conductors (12, 14) is controlled by variation
of: magnitude of AC voltage of the AC power source (18); frequency of the AC voltage
of the AC power source (18); or a combination of AC voltage and frequency.
8. The hydrocarbon heating system as claimed in any preceding claim, wherein the at least
two electrical conductors (12, 14) are packaged in the form a heat trace cable.
9. A hydrocarbon heating system as claimed in any preceding claim, wherein the at least
two electrical conductors (12, 14) comprise existing infrastructure in the hydrocarbon
production system.
10. A method of heating a hydrocarbon production and /or transportation system including:
providing a cable comprising at least two electrical conductors (12, 14) separated
by an insulator (46); and
providing an alternating current (AC) power source (18) connected to the at least
two electrical conductors (12, 14), wherein;
the AC power source (18) generates heat in cable (10, 30) by providing alternating
current power to the cable (10, 30);
the at least two electrical conductors (12, 14) are terminated by an open circuit
(18);
the at least two electrical conductors (12, 14) are arranged as a transmission line;
and
multiple AC frequency excitations are used, having different combinations of AC voltage
and frequency, thereby to generate a specific heating profile of the cable (10, 30).
11. The method as claimed in claim 10, wherein the at least two electrical conductors
(12, 14) are provided adjacent to a tube carrying the hydrocarbons (22, 40), to encourage
more even heat distribution.
12. The method as claimed in any one of claims 10 to 11, wherein a tapered heating profile
is generated along the length of the at least two electrical conductors (12, 14).
13. A well comprising a hydrocarbon heating system as claimed in any of claims 1 to 9.
14. A marine riser comprising a hydrocarbon heating system as claimed in any of claims
1 to 9.
1. Kohlenwasserstoffheizsystem für ein Kohlenwasserstoff-Erzeugungs- und/oder -Transportsystem,
aufweisend:
ein Kabel (10, 30), das mindestens zwei elektrische Leiter (12, 14) aufweist, die
durch einen Isolator (46) getrennt sind; und
eine Wechselstrom- (AC) Stromquelle (18), die mit den mindestens zwei elektrischen
Leitern (12, 14) verbunden ist, wobei:
die AC-Stromquelle (18) Wärme in dem Kabel (10, 30) erzeugt, indem für das Kabel (10,
30) Wechselstromenergie bereitgestellt wird;
die mindestens zwei elektrischen Leiter (12, 14) in einer offenen Schaltung enden;
die mindestens zwei elektrischen Leiter (12, 14) als eine Übertragungsleitung angeordnet
sind; und
das Kohlenwasserstoffheizsystem angeordnet ist, um mehrere AC-frequente Anregungen
mit verschiedenen Kombinationen von AC-Spannung und -Frequenz zu verwenden, um dadurch
ein spezielles Heizprofil des Kabels zu erzeugen.
2. Kohlenwasserstoffheizsystem nach Anspruch 1, wobei das Kohlenwasserstoffheizsystem
angeordnet ist, um ein konisches Heizprofil zu erzeugen.
3. Kohlenwasserstoffheizsystem nach Anspruch 1, wobei Parameter des Kohlenwasserstofferzeugungs-/-transportsystems
gesammelt und AC-Spannung und -Frequenz auf Grundlage dieser Parameter gemäß einem
vordefinierten Algorithmus ausgewählt werden.
4. Kohlenwasserstoffheizsystem nach Anspruch 3, wobei die Parameter enthalten: thermische
Parameter der Feststoffe und Fluide in dem Kohlenwasserstofferzeugungs-/-transportsystem;
Wachstemperatur(en) der relevanten Kohlenwasserstoffe; die Länge des Kohlenwasserstofferzeugungs-/-transportsystems;
das Temperaturprofil des Kohlenwasserstofferzeugungs-/-transportsystems ; und die
Temperatur der relevanten Kohlenwasserstoffe.
5. Kohlenwasserstoffheizsystem nach einem der vorhergehenden Ansprüche, wobei die mindestens
zwei elektrischen Leiter (12, 14) an
einem Rohr (22, 40) zum Befördern der Kohlenwasserstoffe positioniert oder des Weiteren
befestigt sind, sodass die von den mindestens zwei elektrischen Leitern abgegebene
Wärme an die Kohlenwasserstoffe verteilt wird.
6. Kohlenwasserstoffheizsystem nach einem der vorhergehenden Ansprüche, wobei die mindestens
zwei elektrischen Leiter (12, 14) als ein Kondensator angeordnet sind.
7. Kohlenwasserstoffheizsystem nach einem der vorhergehenden Ansprüche, wobei die Erwärmung
entlang der Länge der mindestens zwei Leiter (12, 14) geregelt wird durch Variation
von: Magnitude der AC-Spannung der AC-Stromquelle (18); Frequenz der AC-Spannung der
AC-Stromquelle (18); oder eine Kombination den AC-Spannung und -Frequenz.
8. Kohlenwasserstoffheizsystem nach einem der vorhergehenden Ansprüche, wobei die mindestens
zwei elektrischen Leiter (12, 14) in der Form eines Kabels für Begleitheizung gebündelt
sind.
9. Kohlenwasserstoffheizsystem nach einem der vorhergehenden Ansprüche, wobei die mindestens
zwei elektrischen Leiter (12, 14) eine vorhandene Infrastruktur in dem Kohlenwasserstofferzeugungssystem
aufweisen.
10. Verfahren zum Heizen eines Kohlenwasserstoff-Erzeugungs- und/oder -Transportsystems,
enthaltend:
ein Bereitstellen eines Kabels, das mindestens zwei elektrische Leiter (12, 14) aufweist,
die durch einen Isolator (46) getrennt sind; und
ein Bereitstellen einer Wechselstrom- (AC) Stromquelle (18), die mit den mindestens
zwei elektrischen Leitern (12, 14) verbunden ist; wobei die AC-Stromquelle (18) Wärme
in dem Kabel (10, 30) erzeugt, indem Wechselstromenergie für das Kabel (10, 30) bereitgestellt
wird;
die mindestens zwei elektrischen Leiter (12, 14) in einer offenen Schaltung (18) enden;
die mindestens zwei elektrischen Leiter (12, 14) als eine Übertragungsleitung angeordnet
sind; und
mehrere AC-frequente Anregungen mit verschiedenen Kombinationen von AC-Spannung und
-Frequenz verwendet werden, um dadurch ein spezielles Heizprofil des Kabels (10, 30)
zu erzeugen.
11. Verfahren nach Anspruch 10, wobei die mindestens zwei elektrischen Leiter (12, 14)
benachbart zu einem Rohr bereitgestellt werden, das die Kohlenwasserstoff (22, 40)
befördert, um eine gleichmäßigere Wärmeverteilung zu unterstützen.
12. Verfahren nach einem der Ansprüche 10 bis 11, wobei ein konisches Heizprofil entlang
der Länge der mindestens zwei elektrischen Leiter (12, 14) erzeugt wird.
13. Bohrloch, aufweisend ein Kohlenwasserstoffheizsystem nach einem der Ansprüche 1 bis
9.
14. Meeressteigleitung, aufweisend ein Kohlenwasserstoffheizsystem nach einem der Ansprüche
1 bis 9.
1. Système de chauffage d'hydrocarbures pour un système de production et/ou transport
d'hydrocarbures, comprenant :
un câble (10, 30) comprenant au moins deux conducteurs électriques (12, 14) séparés
par un isolant (46) ; et
une source d'alimentation électrique à courant alternatif (CA) (18) raccordée aux
au moins deux conducteurs électriques (12, 14), dans laquelle :
la source d'alimentation électrique CA (18) génère de la chaleur dans le câble (10,
30) en soumettant le câble (10, 30) à une tension à courant alternatif ;
les au moins deux conducteurs électriques (12, 14) se terminant par un circuit ouvert
;
les au moins deux conducteurs électriques (12, 14) étant agencés comme une ligne de
transmission ; et
le système de chauffage d'hydrocarbures étant agencé pour utiliser de multiples excitations
de fréquence CA, présentant différentes combinaisons de tension CA et fréquence, afin
de générer un profil de chauffage spécifique du câble.
2. Système de chauffage d'hydrocarbures selon la revendication 1, le système de chauffage
d'hydrocarbures étant agencé de façon à générer un profil de chauffage conique.
3. Système de chauffage d'hydrocarbures selon la revendication 1, des paramètres du système
de production et/ou transport d'hydrocarbures étant collectés, et la tension CA et
la fréquence sélectionnées étant basées sur ces paramètres, conformément à un algorithme
prédéfini.
4. Système de chauffage d'hydrocarbures selon la revendication 3, les paramètres comprenant
:
des paramètres thermiques des solides et fluides dans le système de production et/ou
transport d'hydrocarbures ;
les températures de paraffinage des hydrocarbures concernés ;
la longueur du système de production et/ou transport d'hydrocarbures ;
le profil de température du système de production et/ou transport d'hydrocarbures
; et
la température des hydrocarbures concernés.
5. Système de chauffage d'hydrocarbures selon une quelconque des revendications précédentes,
les au moins deux conducteurs électriques (12, 14) étant positionnés, ou encore fixés,
à un tube (22, 40) pour le transport des hydrocarbures, de sorte que toute chaleur
émanant des au moins deux conducteurs électriques soit distribuée aux hydrocarbures.
6. Système de chauffage d'hydrocarbures selon une quelconque des revendications précédentes,
les au moins deux conducteurs électriques (12, 14) étant agencés comme un condensateur.
7. Système de chauffage d'hydrocarbures selon une quelconque des revendications précédentes,
le chauffage le long de la longueur des au moins deux conducteurs électriques (12,
14) étant régulé par une variation : de la magnitude de la tension CA de la source
d'alimentation électrique CA (18) ; de la fréquence de la tension CA de la source
d'alimentation électrique CA (18) ; ou d'une combinaison de la tension CA et de la
fréquence.
8. Système de chauffage d'hydrocarbures selon une quelconque des revendications précédentes,
les au moins deux conducteurs électriques (12, 14) étant conditionnés sous forme d'un
traceur électrique.
9. Système de chauffage d'hydrocarbures selon une quelconque des revendications précédentes,
les au moins deux conducteurs électriques (12, 14) comprenant une infrastructure existante
dans le système de production d'hydrocarbures.
10. Méthode de chauffage d'un système de production et/ou transport d'hydrocarbures, comprenant
:
la fourniture d'un câble comprenant au moins deux conducteurs électriques (12, 14)
séparés par un isolant (46) ; et
la fourniture d'une source d'alimentation électrique à courant alternatif (CA) (18)
raccordée aux au moins deux conducteurs électriques (12, 14), dans laquelle la source
d'alimentation électrique CA (18) génère de la chaleur dans le câble (10, 30) en soumettant
le câble (10, 30) à une tension à courant alternatif ;
les au moins deux conducteurs électriques (12, 14) se terminant par un circuit ouvert
(18);
les au moins deux conducteurs électriques (12, 14) étant agencés comme une ligne de
transmission ; and et
de multiples excitations de fréquence CA, présentant différentes combinaisons de tension
CA et fréquence, sont utilisées afin de générer un profil de chauffage spécifique
du câble (10, 30).
11. Méthode selon la revendication 10, les au moins deux conducteurs électriques (12,
14) étant agencés adjacents à un tube transportant les hydrocarbures (22, 40), afin
d'encourager une distribution plus régulière de la chaleur.
12. Méthode selon une quelconque des revendications 10 à 11, un profil de chauffage conique
étant généré le long de la longueur des au moins deux conducteurs électriques (12,
14).
13. Un puis comprenant un système de chauffage d'hydrocarbures selon une quelconque des
revendications 1 à 9.
14. Colonne montante marine comprenant un système de chauffage d'hydrocarbures selon une
quelconque des revendications 1 à 9.