BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a variable valve lift actuator of an engine, and
more particularly to a variable valve lift actuator of an engine, capable of controlling
a lift amount of a valve according to driving conditions of a vehicle.
2. Description of the Related Art
[0002] A valve mechanism applied to a vehicle engine supplies fuel-air mixture to a combustion
chamber and discharges combustion gas according to strokes of the vehicle engine.
[0003] Recently, variable valve mechanisms have been developed to optimize an inflow of
the fuel-air mixture and a discharge efficiency of the combustion gas by varying an
opening rate or an opening phase of a valve depending on operating areas of an engine
which are divided according to operating conditions of the engine, that is, the rotation
speed and the load of the engine, and applied to the engine.
[0004] Accordingly, the variable valve mechanisms for the vehicle engine can enhance the
performance of the engine, such as the fuel efficiency, the torque, or the power of
the engine, and reduce an amount of discharged gas.
[0005] The variable valve mechanism for the vehicle engine includes a variable valve timing
unit to change an opening/closing time of a valve, a variable valve lift unit to change
an open degree of the valve, and a variable valve actuation angle unit to change an
actuation angle of the valve.
[0006] Among them, the variable valve lift unit is used to enhance the power and the fuel
efficiency of the vehicle at middle and low-speed modes, and classified into rock
arm, pivot, tappet, and bucket-type variable valve lift units.
[0007] Applicant of the present invention has multiple disclosures including patent documents
(Korean Patent Registration Nos.
10-1084739 and
10-1084741 (issued on Nov. 22, 2011) and Korean Unexamined Patent Publication No.
10-2012-0088363 (filed on Aug. 8, 2012) related to the variable valve lift unit.
[0008] However, according to the variable valve lift mechanism of the related art, the displacement
of an intake valve is always constant regardless of the load of the vehicle, so that
an engine speed has a limitation in representing the optimal efficiency.
[0009] Meanwhile, conventionally, although hydraulic pressure is used to deactivate a valve,
the structure of the variable valve lift unit becomes complicated, so that the workability
may be degraded.
[0010] In addition, when the hydraulic pressure is used, the viscosity of hydraulic oil
reacts sensitively to the temperature, so that the hydraulic pressure may be changed.
Accordingly, the variable valve lift unit erroneously operates so that the precision
may be degraded when controlling the lift amount of the valve.
[0011] In order to solve the above problem, the applicant of the present invention has disclosed
a variable valve lift technology of an engine, capable of improving the efficiency
of the engine by performing a deactivation control operation and a variable two-stage
control operation of high and low speed modes in which some cylinders are deactivated
at a low-speed and low-load state of the engine and whole cylinders are activated
at high-speed and high-load state through following patent documents 4 and 5 (Korean
Patent Publication No.
10-2012-0088363 (published on Aug. 08, 2012) and Korean Patent Registration No.
10-1465635 (issued on Nov. 27, 2014).
[0012] However, according to patent documents 4 and 5, as a compressive spring is provided
to return the rotation motion of the first body, an additional head machining work
is required in the first body.
[0013] Therefore, according to patent documents 4 and 5, the workability of the manufacturing
work is degraded due to the additional head machining work, and the variable valve
lift unit may be not applied to an engine of an actual vehicle.
[0014] In addition, according to the patent documents 4 and 5, as the rotation motion of
the cam is transferred to a sliding type of first body to control the lift amount
of the valve, power loss may be caused due to the friction between the first body
and the cam, thereby degrading the fuel efficiency of a vehicle.
[0015] Further, according to the patent documents 4 and 5, as a pivot point serving as the
rotation center of the first body is provided at a driving module side, the weight
and the inertial are increased, so that dynamic characteristics may be degraded.
[0016] In addition, according to the patent documents 4 and 5, as an additional latching
spring is mounted to provide the resilience to the latching pin, the number of components
is increased, the workability is degraded, and the manufacturing cost is increased.
SUMMARY OF THE INVENTION
[0017] The present invention is made in order to solve the problems occurring in the related
art, and an object of the present invention is to provide a variable valve lift actuator
of an engine, capable of controlling a lift amount of a valve according to driving
conditions of a vehicle.
[0018] Another object of the present invention is to provide a variable valve lift actuator
of an engine, capable of deactivating some cylinders at a low-speed and low-load state
of a vehicle.
[0019] Still another object of the present invention is to provide a variable valve lift
actuator of an engine, capable of improving workability in a manufacturing work, and
improving dynamic characteristics by decreasing weight and inertia.
[0020] In order to accomplish the above objects of the present invention, there is provided
a variable valve lift actuator including a first body to rotate at an angle within
a preset angle range through rotation motion of a high speed cam coupled to a camshaft,
a second body coupled to the first body or decoupled from the first body to rotate
at an angle within a preset angle range such that a valve is open or closed through
the rotation motion of the high speed cam when the second body is coupled to the first
body, a latching pin provided retractably forward the first body through the second
body such that the first body is coupled to the second body or decoupled from the
second body, a driving module to retractably actuate the latching pin, a rotation
shaft provided on the valve while traversing both sidewalls of the first and second
bodies such that the first body is rotatable, and a return spring fitted around the
rotation shaft to provide restoring force for the first body such that the first body
rotated by the high speed cam returns to an original position thereof. A deactivation
control operation of the valve is performed to deactivate a cylinder by operating
the latching pin to decouple the first body from the second body at a low-speed and
low-load state of an engine.
[0021] In addition, there is provided a variable valve lift actuator including a first body
to rotate at an angle within a preset angle range through rotation motion of a high
speed cam coupled to a camshaft, a second body coupled to the first body or decoupled
from the first body to rotate through the rotation motion of a high speed cam when
being coupled to the first body, and to rotate through rotation motion of low speed
cams provided at both sides of the high speed cam when being decoupled from the first
body such that a lift amount of a valve is controlled, a latching pin provided retractably
forward the first body through the second body such that the first body is coupled
to the second body or decoupled from the second body, a driving module to retractably
actuate the latching pin, a rotation shaft provided on the valve while traversing
both sidewalls of the first and second bodies such that the first body is rotatable,
and a return spring fitted around the rotation shaft to provide restoring force for
the first body such that the first body rotated by the cam returns to an original
position thereof. The lift amount of the valve is variably controlled in two stages
of high and low speed modes of the valve based on operating conditions of the engine.
[0022] As described above, according to the variable valve lift actuator of the engine of
the present invention, the deactivation control operation of the valve to deactivate
some cylinders and the variable two-stage control operation at the high-speed mode
and low-speed mode can be performed according to the operating conditions of the engine.
[0023] In other words, according to the present invention, the first and second bodies are
coupled to or decoupled from each other using the latching pin to realize the opening
and closing operation and the deactivation control operation of the valve, so that
some cylinders can be deactivated at the low-speed and low-load state of the engine.
[0024] Therefore, according to the present invention, the fuel consumption can be minimized
at the low-speed and low-load state of the engine to improve the efficiency of the
engine and maximize the fuel efficiency of the vehicle.
[0025] In addition, according to the present invention, since the return spring is mounted
at both sides of the first body to return the first body to the original position
thereof, the head machining work of the first body, which is required when the compressive
spring is mounted in contact with a lower portion of the first body according to the
related art, can be omitted.
[0026] Therefore, according to the present invention, as the head machining work of the
first body, which is required as the compressive spring is employed in the related
art, is omitted, the workability can be improved, and the configuration of the variable
valve lift actuator can be simplified, so that the variable valve lift actuator can
be easily applied to the engine of an actual vehicle.
[0027] Further, according to the present invention, as a pivot point serving as the rotation
center of the first body is provided at the side of the valve, the weight and the
inertial are decreased, so that dynamic characteristics may be improved.
[0028] According to the present invention, the first and second bodies have respective rollers
thereof to receive rotational force in contact with the cam, thereby minimizing power
loss resulting from the friction with the cam, so that the fuel efficiency of the
vehicle can be improved.
[0029] Further, according to the present invention, the latching spring to provide the restoring
force for the latching pin is omitted, and the latching pin is integrally coupled
to the T-shaped front end portion of the solenoid to move forward and backward the
latching pin. Accordingly, the operability of the latching pin can be improved in
a latching operation, and the number of components can be reduced, so that the manufacturing
cost can be saved.
[0030] In addition, according to the patent documents 4 and 5, as an additional latching
spring is mounted to provide the resilience to the latching pin, the number of components
is increased, the workability is degraded, and the manufacturing cost is increased.
BRIEF DESCRIPTION OF THE DRAWINGS
[0031]
FIG. 1 is a perspective view showing a variable valve lift actuator of an engine according
to a first embodiment of the present invention.
FIG. 2 is an exploded perspective view showing the variable valve lift actuator of
the engine shown in FIG. 1.
FIG. 3 is a partially exploded sectional surface view showing a carrier in which the
variable valve lift actuator of the engine shown in FIG. 1 is mounted.
FIGS. 4 and 5 are views showing the operating state of a variable valve lift actuator
of an engine according to the first embodiment of the present invention.
FIG. 6 is a perspective view showing a variable valve lift actuator of an engine according
to the second embodiment of the present invention.
FIG. 7 is an exploded perspective view showing the variable valve lift actuator of
the engine shown in FIG. 6.
FIGS. 8 and 9 are views showing the operating state of the variable valve lift actuator
of the engine according to the second embodiment of the present invention.
FIG. 10 is a perspective view showing the variable valve lift actuator of an engine
according to the third embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0032] Hereinafter, a variable valve lift actuator of an engine according to an exemplary
embodiment of the present invention will be described in detail with reference to
accompanying drawings.
[0033] The variable valve lift actuator of the engine according to the present invention
is configured to perform a deactivation control operation of activating or deactivating
a cylinder according to driving conditions of a vehicle and a variable two-stage control
operation of controlling a lift amount of a valve in two stages of high and low speeds.
[0034] Hereinafter, according to the present invention, the configuration of realizing the
deactivation control operation of the valve will be described according to a first
embodiment, and the configuration of realizing the variable two-stage control operation
of variably controlling the valve in two stages will be described according to a second
embodiment based on the configuration of the first embodiment.
[0035] To this end, it is noted that one cam may be mounted on a camshaft of the engine
in the case that the deactivation control operation is realized, and a high speed
cam and low-speed cams provided at both sides of the high speed cam may be mounted
on the camshaft of the engine in the case that the variable two-stage control operation
is realized.
[0036] Hereinafter, terms indicating directions, such as leftward, rightward, forward, rearward,
upward, and downward, are defined based on drawings.
[Embodiment 1]
[0037] FIG. 1 is a perspective view showing the variable valve lift actuator of an engine
according to a first embodiment of the present invention, and FIG. 2 is an exploded
perspective view showing the variable valve lift actuator of the engine shown in FIG.
1. FIG. 3 is a partially exploded sectional surface view showing a carrier in which
the variable valve lift actuator of the engine shown in FIG. 1 is mounted.
[0038] As shown in FIGS. 1 and 2, the variable valve lift actuator of the engine according
to the first embodiment of the present invention includes a first body 20 rotated
at an angle within a preset angle range by rotating a cam coupled to a camshaft, a
second body 30 to maintain a valve 14 in an opening state or closing state based on
the coupling state of the first body 20, a latching pin 40 provided retractably forward
of the first body 20 so that the first body 20 is coupled to or decoupled from the
second body 30, and a driving module 50 to retractably actuate the latching pin 40.
[0039] In addition, in the variable valve lift actuator of the engine according to the first
embodiment of the present invention, the first body 20 is mounted on a rotation shaft
21 that performs rotation motion, and a return spring 15 may be further provided to
provide restoring force to return the first body 20 rotated by the cam 11 to the original
position of the first body 20.
[0040] The return spring 15 may include a torsion spring having the center protruding forward.
[0041] For example, the central portion of the return spring 15 protrudes forward to be
supported by a front wall 31 of a second body 30 to be described below, and both ends
of the return spring 15 may be supported by support steps 26 formed at both sidewalls
of the first body 20 to be described below.
[0042] As described above, as the return spring to return the first body according to the
present invention to the original position thereof is mounted on the rotation shaft
of the first body, a head machining process of the first body, which is required when
the compressive spring is mounted under the first body in contact with the first body
according to the related art, may be omitted.
[0043] Therefore, according to the present invention, as the conventional compressive spring
is applied, the head machining work of the first body is omitted, so that the workability
can be improved. In addition, the variable valve lift actuator of the engine has a
simple configuration, so that the variable valve lift actuator can be easily applied
to the engine of an actual vehicle.
[0044] The first body 20 may have both sidewalls and a rear wall so that the sectional surface
of the first body 20 has a substantially U shape having an open front portion when
viewed from the top.
[0045] In addition, a rotation roller 22 may be mounted in the first body 20 to rotate according
to the rotation of the cam 11 in order to minimize friction when the rotation roller
22 makes contact with the cam 11.
[0046] According to the present embodiment, a latching spring, which provides restoring
force to the latching pin 40, is not provided in the first body 20.
[0047] Coupling holes 23 coupled to the rotation shaft 21 may be formed in front ends of
both sidewalls of the first body 20, and mounting holes 25, into which a roller shaft
24 of the rotation roller 22 is inserted, may be formed at centers of the both sidewalls
of the first body 20.
[0048] The rotation shaft 21 may be coupled to the both sidewalls of the first body 20 and
both sidewalls of the second body 30 while passing through the both sidewalls of the
first and second bodies 20 and 30, and the return spring 15 may be fitted around an
outer circumference of the central portion of the rotation shaft 21.
[0049] Accordingly, the first body 20 may be rotated about the rotation shaft 21.
[0050] The roller shaft 24 is coupled to a pair of mounting holes 25 formed in both sidewalls
of the first body 20 while passing through the mounting holes 25, and a bearing may
be interposed between the roller shaft 24 and the rotation roller 22 so that the rotation
roller 22 may be smoothly rotated.
[0051] Meanwhile, the support steps 26 may be formed on inner surfaces of the both sidewalls
of the first body 20 to support both ends of the return spring 15, respectively.
[0052] In addition, the first body 20 may be provided at a rear wall thereof with a locking
step 27, to which the latching pin 40 is locked, so that the first and second bodies
20 and 30 are integrally rotated according to the rotation of the cam 11 when the
latching pin 40 is moved forward.
[0053] The second body 30 may include the front wall 31, both sidewalls, and a rear surface
that is open, to have a U shape when viewed from the top and to be arranged corresponding
to a front surface and both lateral sides of the first body 20, respectively.
[0054] Each sidewall of the second body 30 may include an inner sidewall 32 and an outer
sidewall 33.
[0055] A pressing plate 34 may be mounted at each of both sides of the front wall 31 of
the second body 30 and interposed between the inner sidewall 32 and the outer sidewall
33 to press an upper end of the valve 14.
[0056] The pressing plates 34 may be mounted in a horizontal direction, and press the upper
end of the valve 14 when the second body 20 is rotated to move up or down the upper
end of the valve 14, thereby opening or closing the valve 14.
[0057] A rear end portion of the second body 30 may be supported by pivot support members
16.
[0058] According to the present embodiment, the pivot support member 16 may include a hydraulic
lash adjuster to automatically adjust an opening of the valve 14 using hydraulic pressure.
[0059] For example, the hydraulic lash adjuster extends or contracts depending on the variation
in the pressure of oil in the state that the hydraulic lash adjuster is constantly
supplied with oil therein, thereby finely adjusting the opening of the valve 14.
[0060] In other words, if the pressure of the oil is lower than preset pressure, the hydraulic
lash adjuster is maintained in a contacting state as a check valve provided in the
hydraulic lash adjuster is maintained in a closing state.
[0061] On the contrary, if the pressure of the oil is equal to or more than the preset pressure,
as the check valve is opened to open the moving path of the oil, the hydraulic lash
adjuster extends to move up the rear end of the second body 30, so that the opening
of the valve 14 can be adjusted.
[0062] To this end, support plates 35 may be formed outside a pair of inner sidewalls 32
of the second body 30 to be supported in contact with upper ends of the pivot support
members.
[0063] Accordingly, the second body 30 may rotate about the pivot support member 16.
[0064] Meanwhile, the second body 30 is provided at a lower end portion thereof with a mounting
part 36 allowing the latching pin 40 to slidably move forward, and a moving space
37 (see FIG. 4) may be formed at the central portion of the mounting part 36 in a
forward-backward direction.
[0065] The mounting part 36 may be interposed between rear end portions of a pair of inner
sidewalls 32 of the second body 30.
[0066] The latching pin 40 is integrally coupled to a solenoid pin 51 of the driving module
50, and may move forward or backward as the solenoid pin 51 moves forward or backward.
[0067] To this end, the latching pin 40 may be formed in the shape of a cylinder having
a substantially circular or oval-shaped sectional surface, and formed therein with
a mounting space 41 corresponding to a front end of the solenoid pin 51 formed in
a substantially T shape.
[0068] The driving module 50 may be provided in the form of a solenoid to move forward and
backward the solenoid pin 51 according to a control signal of an electronic control
unit (not shown) to control the operation of the engine.
[0069] For example, if power is applied to the solenoid by the control signal in the state
that a front end portion of the solenoid pin 51 is mounted in the latching pin 40,
the solenoid generates a magnetic field from an internal winding coil to move forward
the solenoid pin 51 and to press the latching pin 40 so that the latching pin 40 is
moved.
[0070] On the contrary, if power is cut off by the control signal, as the magnetic field
generated from the inner part of the solenoid is disappeared, the solenoid moves backward
the solenoid pin 51 to return the latching pin 40 the original position thereof.
[0071] FIG. 3 is a partially enlarged sectional surface showing a carrier in which the variable
valve lift actuator of the engine shown in FIG. 1 is mounted.
[0072] As shown in FIG. 3, variable valve lift actuators of the engine may be provided in
number corresponding to that of cylinders of the engine, and mounted to be inclined
at a preset angle with respect to the upper portion of a carrier 60.
[0073] Hereinafter, the operating method of the variable valve lift actuator of the engine
according to the first embodiment of the present invention will be described in detail
with reference to FIGS. 4 and 5.
[0074] FIGS. 4 and 5 are views showing the operating state of the variable valve lift actuator
of the engine according to the first embodiment of the present invention.
[0075] FIG. 4 is a view showing the operation state of opening or closing the valve through
the rotation motion of the cam in the variable valve lift actuator of the engine.
FIG. 5 shows the operating state of controlling the deactivation of the valve.
[0076] The variable valve lift actuator of the engine according to the first embodiment
of the present invention operates the driving module 50 to move forward the latching
pin 40 as shown in FIG. 4 when opening or closing the valve 14 through the rotation
motion of the cam 11.
[0077] Then, as the front end portion of the first latching pin 40 protrudes forward through
the mounting part 36 of the second body 30 while being locked to the locking step
27 formed on the rear wall of the first body 20, so that the first body 20 is coupled
to the second body 30.
[0078] Accordingly, the variable valve lift actuator of the engine according to the first
embodiment of the present invention may open or close the valve 14 by moving up or
down the valve 14 as the first and second bodies 20 and 30 are rotated at an angle
within a preset angle range through the rotation motion of the cam 11.
[0079] In this case, the central portion of the return spring 15 fitted around the rotation
shaft 21 is supported to the lower end of the front wall 31 of the second body 31,
and both ends of the return spring 15 are supported to the support steps 26 formed
at both sidewalls of the first body 20.
[0080] Accordingly, the return spring 15 provides the restoring force to the first body
20 so that the first and second bodies 20 and 30 rotated by the cam 11 may be returned
to the original positions thereof.
[0081] On the contrary, in the variable valve lift actuator according to the first embodiment
of the present invention, the power applied to the driving module 50 is cut off by
the control signal of the electronic control unit in the case that the deactivation
control operation of the valve 14 is realized to deactivate a portion of the cylinders.
[0082] Accordingly, the latching pin 40 is returned to the original position thereof as
the solenoid pin 51 of the driving module 50 is moved backward as shown in FIG. 5.
[0083] In this case, as the latching pin 40 is moved backward to be received in the mounting
part 36 of the second body 30, the first body 20 is decoupled from the second body
30.
[0084] Then, the front and rear end portions of the second body 30 are fixed in contact
with the upper ends of the valve 14 and the pivot support member 16, respectively.
[0085] Therefore, in the variable valve lift actuator of the engine according to the first
embodiment of the present invention, even if the cam 11 is rotated, since the second
body 30 is fixed in contact with the upper end of the valve 14, the deactivation control
operation of the valve 14 can be realized.
[0086] As described above, according to the present invention, the opening or closing operation
of the valve and the deactivation control operation can be realized by selectively
coupling or decoupling the first body to or from the second body using the latching
pin, so that a portion of the cylinders can be deactivated in the low-speed and low-load
state of the engine.
[0087] Therefore, according to the present invention, the fuel consumption can be minimized
at the low-speed and low-load state to improve the efficiency of the engine and maximize
the fuel efficiency of the vehicle.
[0088] Through the above procedure, according to the present invention, the deactivation
control operation of the valve may be performed to deactivate some cylinders according
to the operating conditions of the engine.
[Embodiment 2]
[0089] Hereinafter, the structure of a variable valve lift actuator of an engine according
to the second embodiment of the present invention will be described in detail with
reference to FIGS. 6 and 7.
[0090] FIG. 6 is a perspective view showing the variable valve lift actuator of the engine
according to the second embodiment of the present invention. FIG. 7 is an exploded
perspective view showing the variable valve lift actuator of the engine shown in FIG.
6.
[0091] The variable valve lift actuator of the engine according to the second embodiment
of the present invention has the configuration similar to that of the first embodiment
as shown in FIGS. 6 and 7 except that additional components may be further provided
to perform the variable two-stage control operation for the lift amount of the valve
according to the operating conditions of the engine at a high-speed or low-speed mode.
[0092] In other words, a high speed cam 12, which is used to control the lift amount of
the valve 14 to a maximum value at a high-speed and high-load state of the engine,
and a low-speed cam 13, which is used to control the lift amount of the valve 14 to
a minimum value at the low-speed and low-load state of the engine, may be mounted
on the camshaft 10.
[0093] The high speed cam 12 may be manufactured in a shape corresponding to that of the
cam 11 according to the first embodiment.
[0094] A pair of low-speed cams 13 may be provided so that the low-speed cams 13 make contact
with both sides of the second body 30, and may be mounted at both sides of the second
body 30.
[0095] Each low-speed cam 13 has a diameter less than the maximum diameter of the high speed
cam 12.
[0096] First and second rollers 38 and 39 may be mounted at both sides of the second body
30 to perform rotation motion in contact with the low-speed cams 13 at the low-speed
and low-load state of the engine.
[0097] To this end, the outer sidewalls 33 of the second body 30 may extend with lengths
corresponding to the lengths of the inner sidewalls 32, and the pressing plate 34
and the support plate 35 may be formed between the outer sidewall 33 and the inner
sidewall 32.
[0098] In addition, the roller shaft 24 may extend with a length corresponding to the distance
between a pair of outer sidewalls 33 of the second body 30.
[0099] The first and second rollers 38 and 39 may be rotatably mounted on a roller shaft
24 through-coupled to the inner sidewalls 32 and the outer sidewalls 33 at both sides
of the second body 30, respectively.
[0100] Hereinafter, the operating method of the variable valve lift actuator of the engine
according to the second embodiment of the present invention will be described in detail
with reference to FIGS. 8 and 9.
[0101] FIGS. 8 and 9 show the operating state of the variable valve lift actuator of the
engine according to the second embodiment of the present invention.
[0102] FIG. 8 shows the operating state of the variable valve lift actuator of the engine,
which operates at the high-speed mode when the engine is at the high-speed and high-load
state. FIG. 9 shows the operating state of the variable valve lift actuator of the
engine, which operates at the low-speed mode when the engine is at the low-speed and
low-load state.
[0103] Meanwhile, the variable valve lift actuator of the engine according to the second
embodiment of the present invention operates the driving module 50 to move forward
the latching pin 40 as shown in FIG. 8 when the engine is at the high-speed and high-load
state of the engine.
[0104] Then, the front end portion of the latching pin 40 protrudes forward through the
mounting part 36 of the second body 30 while be locked to the locking step 27 formed
on the rear wall of the first body 20 to couple the first body 20 to the second body
30.
[0105] In this case, the first body 20 makes contact with the high speed cam 12 mounted
on the camshaft 10 to perform rotation motion together with the second body 30.
[0106] Therefore, the variable valve lift actuator of the engine according to the second
embodiment of the present invention rotates the first and second bodies 20 and 30
at an angle within a present angle range through the rotation motion of the high speed
cam 12 while moving up or down the valve 14 to open or close the valve 14.
[0107] In this case, as the lift amount (H) of the valve 14 by the high speed cam 12 becomes
greater than a lift amount (h) of the valve 14 by the low-speed cam 13, the flux of
air supplied to the cylinder of the engine is increased (see FIG. 9).
[0108] Meanwhile, the variable valve lift actuator of the engine according to the second
embodiment of the present invention operates in the state that the mounting part 36
of the body 30 is received therein and the first and second bodies 20 and 30 are decoupled
from each other as shown in FIG. 9 at the low-speed and low-load state of the engine.
[0109] In this case, the first and second rollers 38 and 39 mounted in the second body 30
perform rotation motion in contact with a pair of low speed cams 13 mounted on the
camshaft 10.
[0110] Then, the second body 30 rotates about the pivot support member 16 to open or close
the valve 14 as the low speed cam 13 rotates.
[0111] In this case, as the lift amount (h) of the valve 14 by the low speed cam 13 becomes
smaller than the lift amount H (see FIG. 3) of the valve 14 by the high speed cam
12, a flow amount of air to be supplied to the cylinder of the engine is reduced.
[0112] As described above, according to the present invention, the first and second bodies
are coupled to or decoupled from each other using the latching pin so that the lift
amount of the valve can be controlled in two stages of high and low speed modes through
the rotation motion of the high speed cam and the low speed cam.
[0113] Meanwhile, although the deactivation control operation of the valve and an operation
of controlling the lift amount of the valve in two stages of the high and low speed
modes have been described using components of each of the first and second embodiment,
the present invention is not limited thereto.
[0114] For example, when the components of the second embodiment of the present invention
are applied to the camshaft having only the high speed cam, the deactivation control
operation of the valve may be realized.
[0115] In other words, the two-stage control operation and the deactivation control operation
of the valve may be realized according to the configuration of the cam by changing
only the components of the cam and using the configuration of the second embodiment.
[Embodiment 3]
[0116] FIG. 10 is a perspective view showing a variable valve lift actuator of an engine
according to the third embodiment of the present invention.
[0117] The variable valve lift actuator according to the third embodiment of the present
invention has a configuration similar to that of the second embodiment as shown in
FIG. 10 except that the front wall is provided at the central portion thereof with
a mounting hole to fix upper and lower ends of the central portion of the return spring
to improve latching performance.
[0118] In other words, the front wall may include a first fixing bar, which fixes the upper
end of the central portion of the return spring, a second fixing bar, which fixes
the lower end of the central portion of the return spring, while interposing the mounting
hole between the first and second fixing bars.
[0119] Accordingly, the central portion of the return spring may be fixedly mounted in the
mounting hole between the first and second fixing bars constituting the front wall
of the second body, and both ends of the return spring may be supported to the support
steps formed on both sidewalls of the first body.
[0120] Accordingly, the return spring may provide the restoring force to return the first
body rotated by the cam to the original position thereof, and may facilitate a latching
function of the latching pin based on the retractable motion of the latching pin.
[0121] According to the present invention, through the above procedure, the deactivation
control operation of the valve to deactivate a portion of the cylinders and the variable
two-stage control operation at the high-speed mode and low-speed mode can be performed
according to the operating conditions of the engine.
[0122] The present invention is applied to a variable valve lift actuator technology of
an engine to perform the deactivation control operation of the valve to deactivate
a portion of the cylinders and the variable two-stage control operation at the high-speed
mode and low-speed mode.
[0123] Although a preferred embodiment of the present invention has been described for illustrative
purposes, those skilled in the art will appreciate that various modifications, additions
and substitutions are possible, without departing from the scope and spirit of the
invention as disclosed in the accompanying claims.
1. A variable valve lift actuator comprising:
a first body to rotate at an angle within a preset angle range through rotation motion
of a high speed cam coupled to a camshaft;
a second body coupled to the first body or decoupled from the first body to rotate
at an angle within a preset angle range such that a valve is open or closed through
the rotation motion of the high speed cam when the second body is coupled to the first
body;
a latching pin provided retractably forward the first body through the second body
such that the first body is coupled to the second body or decoupled from the second
body;
a driving module to retractably actuate the latching pin;
a rotation shaft provided on the valve while traversing both sidewalls of the first
and second bodies such that the first body is rotatable; and
a return spring fitted around the rotation shaft to provide restoring force for the
first body such that the first body rotated by the high speed cam returns to an original
position thereof,
wherein a deactivation control operation of the valve is performed to deactivate a
cylinder by operating the latching pin to decouple the first body from the second
body at a low-speed and low-load state of an engine.
2. The variable valve lift actuator of claim 1, wherein the second body comprises a front
wall, inner sidewalls, and outer sidewalls provided at a front surface and both sides
of the second body, respectively, to be arranged corresponding to a front surface
and both sides of the first body;
a pressing plate mounted at each of both sides of the front wall of the second body
to press an upper end of the valve through rotation motion of the second body; and
a support plate provided at a rear end portion of the inner sidewall to be supported
in contact with an upper end of a pivot support member, and
wherein the return spring has a central portion protruding to be supported to the
front surface of the second body, and both ends supported to support steps formed
at the both sidewalls of the first body.
3. A variable valve lift actuator comprising:
a first body to rotate at an angle within a preset angle range through rotation motion
of a high speed cam coupled to a camshaft;
a second body coupled to the first body or decoupled from the first body to rotate
through the rotation motion of a high speed cam when being coupled to the first body,
and to rotate through rotation motion of low speed cams provided at both sides of
the high speed cam when being decoupled from the first body such that a lift amount
of a valve is controlled;
a latching pin provided retractably forward the first body through the second body
such that the first body is coupled to the second body or decoupled from the second
body;
a driving module to retractably actuate the latching pin;
a rotation shaft provided on the valve while traversing both sidewalls of the first
and second bodies such that the first body is rotatable; and
a return spring fitted around the rotation shaft to provide restoring force for the
first body such that the first body rotated by the cam returns to an original position
thereof,
wherein the lift amount of the valve is variably controlled in two stages of high
and low speed modes of the valve based on operating conditions of the engine.
4. The variable valve lift actuator of claim 3, wherein the second body comprises a front
wall, inner sidewalls, and outer sidewalls provided at a front surface and both sides
of the second body, respectively, to be arranged corresponding to a front surface
and both sides of the first body;
a pressing plate mounted at each of both sides of the front wall of the second body
to press an upper end of the valve through rotation motion of the second body; and
a support plate interposed between a rear end portion of the inner sidewall and a
rear end portion of the outer sidewall to be supported in contact with an upper end
of a pivot support member, and
wherein the return spring has a central portion protruding to be supported to the
front surface of the second body, and both ends supported to support steps formed
at both sidewalls of the first body.
5. The variable valve lift actuator of claim 4, wherein the front wall of the second
body is provided therein with a mounting hole allowing the central portion of the
return spring to protrude, and
wherein the front wall comprises a first fixing bar mounted in a horizontal direction
over the mounting hole to fix an upper end of the return spring and a second fixing
bar mounted in the horizontal direction under the mounting hole to fix a lower end
of the return spring, such that upper and lower ends of the central portion of the
return spring are fixed.
6. The variable valve lift actuator of claim 4, further comprising first and second rollers
interposed between the inner sidewall and the outer sidewall and rotating by the low-speed
cam to reduce friction when making contact with the low speed cam.
7. The variable valve lift actuator of one of claims 1 to 5, further comprising a rotation
roller mounted in the first body and rotating by the high speed cam to reduce friction
when making contact with the high speed cam,
wherein the first body is provided at a rear end portion thereof with a locking step,
to which the latching pin is locked, such that the first and second bodies integrally
rotate as the high cam rotates when the latching pin is moved forward.
8. The variable valve lift actuator of claim 7, wherein the second body has a mounting
part through which the latching pin slidably passes, and the mounting part has a moving
space along which the latching pin moves.
9. The variable valve lift actuator of claim 7, wherein the latching pin is integrally
coupled to a solenoid pin of the driving module, and a front end portion of the solenoid
pin is formed in a T shape.
10. The variable valve lift actuator of claim 3, wherein, when only the high speed cam
is mounted on the camshaft, a deactivation control operation of the valve is performed
to deactivate a cylinder by operating the latching pin to decouple the first body
from the second body at a low-speed and low-load state of an engine.