(19)
(11) EP 3 173 679 A1

(12) EUROPEAN PATENT APPLICATION
published in accordance with Art. 153(4) EPC

(43) Date of publication:
31.05.2017 Bulletin 2017/22

(21) Application number: 15876392.0

(22) Date of filing: 30.09.2015
(51) International Patent Classification (IPC): 
F21S 2/00(2016.01)
F21V 17/10(2006.01)
F21V 15/02(2006.01)
F21V 23/00(2015.01)
(86) International application number:
PCT/CN2015/091291
(87) International publication number:
WO 2017/020416 (09.02.2017 Gazette 2017/06)
(84) Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR
Designated Extension States:
BA ME
Designated Validation States:
MA

(30) Priority: 03.08.2015 CN 201520588944 U

(71) Applicant: HANGZHOU TIGER ELECTRON & ELECTRIC CO., LTD
Xingqiao Town, Yuhang District Hangzhou Zhejiang 311100 (CN)

(72) Inventor:
  • WANG, Peicheng
    Hangzhou Zhejiang 311100 (CN)

(74) Representative: ProI European Patent Attorneys 
Postfach 2123
90711 Fürth
90711 Fürth (DE)

   


(54) PLASTIC CLAD ALUMINUM LED LIGHT BULB


(57) The present invention relates to a plastic-coated aluminum lamp. The LED lamp panel is provided with a small separator, two ends above the small separator being each provided with a rib, the rib being provided with a slot for accommodating a PCB of the drive power supply, two barbs each having an open slot being provided beneath the small separator and being inserted in jacks on the LED lamp panel; and the small separator located in the middle of the open slot is provided with wiring holes, and the drive power supply is connected to the LED lamp panel by two pins of an electrolytic capacitor on the PCB of the drive power through the wiring hole. The LED lamp according to the present invention has simple and reliable structure, is conveniently to assemble, has high efficiency, and is suitable for automation and large-scale production. Therefore, the costs of materials and production may be greatly reduced, and large-scale application of energy-saving and environmentally-friendly illumination is greatly promoted.




Description

TECHNICAL FIELD



[0001] The present invention relates to a plastic-coated aluminum lamp.

BACKGROUND



[0002] With respect to drive power supplies for the conventional LED lamps, the mounting thereof is complicated and the stability is poor. Generally, power wires are fixed by using glues or adhesive tapes or screws, or welded for connection. In this case, the mounting is very complicated and subjected to some safety latent risks.

SUMMARY



[0003] In view of the problem existent in the related art, the present invention is intended to provide a plastic-coated aluminum LED lamp.

[0004] The plastic-coated aluminum LED lamp comprises: a lamp holder, an upper cap, a bulb shell, an LED lamp panel and a drive power supply, the lamp holder being thread-connected to the upper cap, wherein the LED lamp panel is provided with a small separator, two ends above the small separator being each provided with a rib, the rib being provided with a slot for accommodating a PCB of the drive power supply, two barbs each having an open slot being provided beneath the small separator and being inserted in jacks on the LED lamp panel; and the small separator located in the middle of the open slot is provided with wiring holes, and the drive power supply is connected to the LED lamp panel by two pins of an electrolytic capacitor on the PCB of the drive power through the wiring hole.

[0005] In the plastic-coated aluminum LED lamp, the upper cap is a plastic-coated aluminum shell, an outer layer of the shell being a plastic element, an inner layer thereof being an aluminum cup, and an inner side of an outer edge of the aluminum cup being provided with an L-shaped step for accommodating the LED lamp panel.

[0006] In the plastic-coated aluminum LED lamp, the LED lamp panel and the aluminum cup are connected by interference fit.

[0007] In the plastic-coated aluminum LED lamp, a joint between the LED lamp panel and the aluminum cup is provided with glue.

[0008] In the plastic-coated aluminum LED lamp, the LED lamp panel comprises an aluminum substrate and LED beads adhered on the aluminum substrate.

[0009] In the plastic-coated aluminum LED lamp, the bulb shell is clamped on the plastic element of the upper cap.

[0010] In the plastic-coated aluminum LED lamp, the bulb shell is adhered on the plastic element of the upper cap.

[0011] The LED lamp according to the present invention has simple and reliable structure, is conveniently to assemble, has high efficiency, and is suitable for automation and large-scale production. Therefore, the costs of materials and production may be greatly reduced, and large-scale application of energy-saving and environmentally-friendly illumination is greatly promoted.

BRIEF DESCRIPTION OF THE DRAWINGS



[0012] 

FIG. 1 is a schematic view of an LED lamp;

FIG. 2 is a schematic structural view of an LED lamp according to the present invention;

FIG. 3 is a schematic structural view of a small separator according to the present invention;

FIG. 4 is a bottom view of FIG. 3; and

FIG. 5 is a right view of FIG. 3.



[0013] In the drawings, 1 denotes a lamp holder, 2 denotes an upper cap, 3 denotes a bulb, 4 denotes a plastic member, 5 denotes an aluminum cup, 6 denotes an LED lamp panel, 7 denotes a small separator, 8 denotes a drive power supply, 9 denotes an electrolytic capacitor, 10 denotes a PCB, 11 denotes pins of the electrolytic capacitor, 12 denotes glue, 13 denotes a rib, 14 denotes a slot, 15 denotes a wiring hole, 16 denotes a barb, and 17 denotes an open slot.

DETAILED DESCRIPTION



[0014] The present invention is further described with reference to the accompanying drawings.

[0015] A plastic-coated aluminum LED lamp comprises: a lamp holder 1, an upper cap 2, a bulb shell 3, an LED lamp panel 6 and a drive power supply 8, the lamp holder 1 being thread-connected to the upper cap 2, wherein the LED lamp panel 6 is provided with a small separator 7, two ends above the small separator 7 being each provided with a rib 13, the rib 13 being provided with a slot 14 for accommodating a PCB of the drive power supply, two barbs 16 each having an open slot 17 being provided beneath the small separator 7 and being inserted in jacks on the LED lamp panel, thereby fixing the drive power supply; and the small separator located in the middle of the open slot 17 is provided with wiring holes 15, and for reduce the processes, and the drive power supply is connected to the LED lamp panel by two pins (pins 11 of the electrolytic capacitor) of an electrolytic capacitor 9 on the PCB of the drive power through the wiring hole.

[0016] The upper cap 2 according to the present invention is a plastic-coated aluminum shell, an outer layer of the shell being a plastic member 4, and an inner layer thereof being an aluminum cup 5. The LED lamp panel and the aluminum cup are connected by interference fit through an L-shaped step arranged on an inner side of an outer edge of the aluminum cup, and a joint between the LED lamp panel 6 and the aluminum cup may be provided with glue 12 to enhance the stability thereof; wherein the bulb shell is clamped or adhered on the plastic element of the upper cap.

[0017] The LED lamp panel according to the present invention comprises an aluminum substrate and LED beads adhered on the aluminum substrate.

[0018] During assembly, the small separator is clamped on the LED lamp panel through the barbs, the PCB of the drive power supply is inserted into the slot on the small separator, two pins of the electrolytic capacitor are made pass through the wiring holes in the barbs of the small separator, the two pins are afterwards tipped over and then welded on the LED lamp panel, and then the LED lamp panel is tightly pressed into the aluminum cup of the upper cap and then glue is applied thereto. Finally, the lamp holder is assembled and the bulb shell is clamped thereto. In this case, the assembly of the entire lamp is complete.


Claims

1. A plastic-coated aluminum LED lamp, comprising a lamp holder, an upper cap, a bulb shell, an LED lamp panel and a drive power supply, the lamp holder being thread-connected to the upper cap, wherein the LED lamp panel is provided with a small separator, two ends above the small separator being each provided with a rib, the rib being provided with a slot for accommodating a PCB of the drive power supply, two barbs each having an open slot being provided beneath the small separator and being inserted in jacks on the LED lamp panel; and the small separator located in the middle of the open slot is provided with wiring holes, and the drive power supply is connected to the LED lamp panel by two pins of an electrolytic capacitor on the PCB of the drive power through the wiring hole.
 
2. The plastic-coated aluminum LED lamp according to claim 1, wherein the upper cap is a plastic-coated aluminum shell, an outer layer of the shell being a plastic element, an inner layer thereof being an aluminum cup, and an inner side of an outer edge of the aluminum cup being provided with an L-shaped step for accommodating the LED lamp panel.
 
3. The plastic-coated aluminum LED lamp according to claim 2, wherein the LED lamp panel and the aluminum cup are connected by interference fit.
 
4. The plastic-coated aluminum LED lamp according to claim 3, wherein a joint between the LED lamp panel and the aluminum cup is provided with glue.
 
5. The plastic-coated aluminum LED lamp according to claim 1, wherein the LED lamp panel comprises an aluminum substrate and LED beads adhered on the aluminum substrate.
 
6. The plastic-coated aluminum LED lamp according to claim 2, wherein the bulb shell is clamped on the plastic element of the upper cap.
 
7. The plastic-coated aluminum LED lamp according to claim 2, wherein the bulb shell is adhered on the plastic element of the upper cap.
 




Drawing













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