TECHNICAL FIELD
[0001] The present invention relates to a plastic-coated aluminum lamp.
BACKGROUND
[0002] With respect to drive power supplies for the conventional LED lamps, the mounting
thereof is complicated and the stability is poor. Generally, power wires are fixed
by using glues or adhesive tapes or screws, or welded for connection. In this case,
the mounting is very complicated and subjected to some safety latent risks.
SUMMARY
[0003] In view of the problem existent in the related art, the present invention is intended
to provide a plastic-coated aluminum LED lamp.
[0004] The plastic-coated aluminum LED lamp comprises: a lamp holder, an upper cap, a bulb
shell, an LED lamp panel and a drive power supply, the lamp holder being thread-connected
to the upper cap, wherein the LED lamp panel is provided with a small separator, two
ends above the small separator being each provided with a rib, the rib being provided
with a slot for accommodating a PCB of the drive power supply, two barbs each having
an open slot being provided beneath the small separator and being inserted in jacks
on the LED lamp panel; and the small separator located in the middle of the open slot
is provided with wiring holes, and the drive power supply is connected to the LED
lamp panel by two pins of an electrolytic capacitor on the PCB of the drive power
through the wiring hole.
[0005] In the plastic-coated aluminum LED lamp, the upper cap is a plastic-coated aluminum
shell, an outer layer of the shell being a plastic element, an inner layer thereof
being an aluminum cup, and an inner side of an outer edge of the aluminum cup being
provided with an L-shaped step for accommodating the LED lamp panel.
[0006] In the plastic-coated aluminum LED lamp, the LED lamp panel and the aluminum cup
are connected by interference fit.
[0007] In the plastic-coated aluminum LED lamp, a joint between the LED lamp panel and the
aluminum cup is provided with glue.
[0008] In the plastic-coated aluminum LED lamp, the LED lamp panel comprises an aluminum
substrate and LED beads adhered on the aluminum substrate.
[0009] In the plastic-coated aluminum LED lamp, the bulb shell is clamped on the plastic
element of the upper cap.
[0010] In the plastic-coated aluminum LED lamp, the bulb shell is adhered on the plastic
element of the upper cap.
[0011] The LED lamp according to the present invention has simple and reliable structure,
is conveniently to assemble, has high efficiency, and is suitable for automation and
large-scale production. Therefore, the costs of materials and production may be greatly
reduced, and large-scale application of energy-saving and environmentally-friendly
illumination is greatly promoted.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
FIG. 1 is a schematic view of an LED lamp;
FIG. 2 is a schematic structural view of an LED lamp according to the present invention;
FIG. 3 is a schematic structural view of a small separator according to the present
invention;
FIG. 4 is a bottom view of FIG. 3; and
FIG. 5 is a right view of FIG. 3.
[0013] In the drawings, 1 denotes a lamp holder, 2 denotes an upper cap, 3 denotes a bulb,
4 denotes a plastic member, 5 denotes an aluminum cup, 6 denotes an LED lamp panel,
7 denotes a small separator, 8 denotes a drive power supply, 9 denotes an electrolytic
capacitor, 10 denotes a PCB, 11 denotes pins of the electrolytic capacitor, 12 denotes
glue, 13 denotes a rib, 14 denotes a slot, 15 denotes a wiring hole, 16 denotes a
barb, and 17 denotes an open slot.
DETAILED DESCRIPTION
[0014] The present invention is further described with reference to the accompanying drawings.
[0015] A plastic-coated aluminum LED lamp comprises: a lamp holder 1, an upper cap 2, a
bulb shell 3, an LED lamp panel 6 and a drive power supply 8, the lamp holder 1 being
thread-connected to the upper cap 2, wherein the LED lamp panel 6 is provided with
a small separator 7, two ends above the small separator 7 being each provided with
a rib 13, the rib 13 being provided with a slot 14 for accommodating a PCB of the
drive power supply, two barbs 16 each having an open slot 17 being provided beneath
the small separator 7 and being inserted in jacks on the LED lamp panel, thereby fixing
the drive power supply; and the small separator located in the middle of the open
slot 17 is provided with wiring holes 15, and for reduce the processes, and the drive
power supply is connected to the LED lamp panel by two pins (pins 11 of the electrolytic
capacitor) of an electrolytic capacitor 9 on the PCB of the drive power through the
wiring hole.
[0016] The upper cap 2 according to the present invention is a plastic-coated aluminum shell,
an outer layer of the shell being a plastic member 4, and an inner layer thereof being
an aluminum cup 5. The LED lamp panel and the aluminum cup are connected by interference
fit through an L-shaped step arranged on an inner side of an outer edge of the aluminum
cup, and a joint between the LED lamp panel 6 and the aluminum cup may be provided
with glue 12 to enhance the stability thereof; wherein the bulb shell is clamped or
adhered on the plastic element of the upper cap.
[0017] The LED lamp panel according to the present invention comprises an aluminum substrate
and LED beads adhered on the aluminum substrate.
[0018] During assembly, the small separator is clamped on the LED lamp panel through the
barbs, the PCB of the drive power supply is inserted into the slot on the small separator,
two pins of the electrolytic capacitor are made pass through the wiring holes in the
barbs of the small separator, the two pins are afterwards tipped over and then welded
on the LED lamp panel, and then the LED lamp panel is tightly pressed into the aluminum
cup of the upper cap and then glue is applied thereto. Finally, the lamp holder is
assembled and the bulb shell is clamped thereto. In this case, the assembly of the
entire lamp is complete.
1. A plastic-coated aluminum LED lamp, comprising a lamp holder, an upper cap, a bulb
shell, an LED lamp panel and a drive power supply, the lamp holder being thread-connected
to the upper cap, wherein the LED lamp panel is provided with a small separator, two
ends above the small separator being each provided with a rib, the rib being provided
with a slot for accommodating a PCB of the drive power supply, two barbs each having
an open slot being provided beneath the small separator and being inserted in jacks
on the LED lamp panel; and the small separator located in the middle of the open slot
is provided with wiring holes, and the drive power supply is connected to the LED
lamp panel by two pins of an electrolytic capacitor on the PCB of the drive power
through the wiring hole.
2. The plastic-coated aluminum LED lamp according to claim 1, wherein the upper cap is
a plastic-coated aluminum shell, an outer layer of the shell being a plastic element,
an inner layer thereof being an aluminum cup, and an inner side of an outer edge of
the aluminum cup being provided with an L-shaped step for accommodating the LED lamp
panel.
3. The plastic-coated aluminum LED lamp according to claim 2, wherein the LED lamp panel
and the aluminum cup are connected by interference fit.
4. The plastic-coated aluminum LED lamp according to claim 3, wherein a joint between
the LED lamp panel and the aluminum cup is provided with glue.
5. The plastic-coated aluminum LED lamp according to claim 1, wherein the LED lamp panel
comprises an aluminum substrate and LED beads adhered on the aluminum substrate.
6. The plastic-coated aluminum LED lamp according to claim 2, wherein the bulb shell
is clamped on the plastic element of the upper cap.
7. The plastic-coated aluminum LED lamp according to claim 2, wherein the bulb shell
is adhered on the plastic element of the upper cap.