[0001] The present invention relates to a packaging assembly.
[0002] Some products, such as chocolates, candy, pastries, confectionery or rotisserie or
delicatessen items, are offered for sale in individual wrappings.
[0003] The purpose of this type of packaging is to preserve the organoleptic characteristics
of the product and also to avoid possible contaminations arising from direct contact
with the outside environment.
[0004] Like all packaging, furthermore, the wrapping also seeks the goal of protecting the
product in order to avoid damage thereto as a consequence of direct contact with other
products or with the environment.
[0005] It is specified that the packaging ever more frequently performs additional functions
that are extremely important for the commercial success of the product contained therein:
first of all, the package must be such as to make the product easily identifiable
to the eyes of customers who know it already; furthermore, the package must be such
as to rouse the curiosity of a potential client who does not know the product, leading
him/her to purchase it (the package must be attractive in order to encourage the potential
user to make the purchase).
[0006] The problem that occurs with machines designed to package products of the type listed
previously is predominantly linked to limited versatility.
[0007] A machine designed for the provision of a specific packaging in fact is unlikely
to be convertible to a package of a different type and format.
[0008] This means that it is very difficult for the owner of said machine to diversify his
production (for example by providing mutually different packagings for the same products
or the same packaging for products having different shape and/or dimensions).
[0009] However, it is evident that this need is instead strongly felt, since it is increasingly
frequent to resort to advertising campaigns in which the packaging of the product
performs a fundamental role and in which it may be necessary to combine it with various
formats and types of product.
[0010] Likewise, in an attempt to rekindle the interest of the public in an already known
product, it might be useful to propose a new packaging for it, in order to set up
a new advertising campaign centered on it.
[0011] The aim of the present invention is to solve the problems described above, by proposing
a packaging assembly that is suitable to provide packagings of a different shape.
[0012] Within this aim, an object of the invention is to propose a packaging assembly that
is suitable to work on products having different shape and dimensions, albeit within
a range of predefined formats.
[0013] Another object of the invention is to propose a suitable packaging assembly that
allows to protect effectively the product against contact and potential contamination
on the part of the outside environment.
[0014] A further object of the present invention is to provide a suitable packaging assembly
with modest costs, which is relatively simple to provide in practice and safe in application.
[0015] This aim and these objects are achieved by a packaging assembly of the type comprising
a carousel provided with a plurality of work stations arranged in succession, comprising
a grip station, in which respective grip elements receive at least one individual
product with the interposition of a covering sheet, a covering and folding station
provided with handling tabs for the flaps of said sheet that protrude from said product,
and a station for delivering said product to an output line, characterized in that
it comprises a station for shaping said covering sheet at least partially wrapped
around a said product, said shaping station comprising at least one detachable cutting
device that delimits a predefined contour and at least one respective abutment, said
covering sheet at least partially wrapped around a said product being interposable,
for its shaping, between said cutting device and the respective abutment, said shaping
station being suitable for accommodating a plurality of different cutting devices
that have different shapes and are installed one at a time.
[0016] Further characteristics and advantages of the invention will become better apparent
from the description of a preferred but not exclusive embodiment of the suitable packaging
assembly according to the invention, illustrated by way of nonlimiting example in
the accompanying drawings, wherein:
Figure 1 is a front view of a packaging assembly according to the invention;
Figure 2 is a partially sectional side view of the assembly of Figure 1;
Figure 3 is a top view of the assembly of Figure 1.
[0017] With reference to the figures, the reference numeral 1 generally designates a packaging
assembly.
[0018] The packaging assembly 1 comprises a carousel 2 which is provided with a plurality
of work stations arranged in succession.
[0019] In its input area, the carousel 2 comprises a grip station 3 in which respective
grip elements 4 receive at least one individual product P with the interposition of
a covering sheet A.
[0020] The grip elements 4 can be orientable in order to facilitate the positioning of the
product P and of the sheet A within which it is partially wrapped according to the
configuration that is most suitable for the subsequent steps of the wrapping process.
[0021] The product P arrives at the grip station 3 of the carousel 2 radially, from the
outside inward, by means of appropriate transfer means. Along its path, the product
P intercepts the sheet A, which is dispensed by a respective unit 5 along a direction
that is transverse with respect to the path of the product P. In this manner, the
grip elements 4 receive the product P partially wrapped in the sheet A, determining
a first step of the wrapping of the product P.
[0022] The carousel 2 further comprises a covering and folding station 6, which is provided
with movement tabs for the flaps B of the sheet A that protrude with respect to the
product P.
[0023] The carousel 2 further comprises a station 7 for delivering the product to an output
line 8.
[0024] According to the invention, the carousel 2 further comprises a station 9 for shaping
the covering sheet A, when the latter is at least partially wrapped around a product
P.
[0025] The shaping station 9 comprises at least one detachable cutting device 10, which
delimits a predefined contour and at least one respective abutment 11.
[0026] The covering sheet A (which arrives at the shaping station 9 at least partially wrapped
around a respective product P) is interposed, for its shaping, between the cutting
device 10 and the respective abutment 11.
[0027] The cutting device 10 and its abutment 11 have a mutual relative approach/spacing
motion in order to clamp the sheet and cut it (by virtue of the action of the cutting
part of the device 10).
[0028] The shaping station 9 according to the invention is suitable to accommodate a plurality
of different cutting devices 10 which have a different shape and are installed one
at a time.
[0029] The cutting devices 10 can be replaced with others in a simple and rapid manner.
[0030] According to a particular embodiment of unquestionable practical interest, the cutting
devices 10 can validly comprise at least one die-cutter: each die-cutter can be coupled
detachably to the respective device 10.
[0031] In this case, the abutment 11 has a breadth that exceeds the contour of the respective
die-cutter, for correct and complete resting of the cutting edge thereof, with the
interposition of the covering sheet A.
[0032] It is specified furthermore that if multiple different and mutually interchangeable
cutting devices 10 are available, at least one of said cutting devices 10 has a contour
that substantially corresponds to the contour of the product to be packaged and dimensions
that are larger than those of said product.
[0033] In this manner, the sheet A, once wrapping has been completed, is arranged in such
a manner as to reproduce contour that is similar to the contour of the product but
larger.
[0034] More generically, again if multiple different and mutually interchangeable cutting
devices 10 are available, at least one of them has a contour the shape of which is
chosen preferably among a polygon, a flower, a heart, an animal, a portion of a circle,
a star, a card suit, a means of transport, an egg, a toy, an instrument, a tool and
the like.
[0035] In this manner it is possible to provide a wrapping that has a particular contour,
with shapes that can resemble aspects of the advertising campaign associated with
the product P or in any case can be attractive for the potential buyer.
[0036] This type of wrapping also lends itself to the provision of merchandising related
to a given theme: the contours of the wrappings of the products P in fact can have
a profile that resembles one of the elements of the reference theme.
[0037] With particular reference to a constructive solution of unquestionable interest in
practice and in application, the carousel 2 can further comprise a station 12 for
the stable coupling of the flaps B of the covering sheet A that protrude with respect
to the product P.
[0038] The need to provide a stable coupling between the flaps B of the sheet A is due to
the increasingly frequent demand for isolation and segregation of the product in order
to reduce the risk of contamination thereof by the outside environment.
[0039] The stable coupling of the flaps B can be obtained by heat-sealing, adhesive bonding
and the like.
[0040] It should be specified that the coupling station 12 comprises two mutually opposite
pressers 13 for the clamping of the flaps B of the covering sheet A that are mutually
juxtaposed.
[0041] If a layer of adhesive material (glue, adhesive tape and the like) is interposed
between the flaps B, the mutual clamping of the flaps B is sufficient to ensure their
stable joining.
[0042] Said adhesive material is of the type suitable to ensure stable grip even at room
temperature: in particular, a cross-linking of the adhesive material occurs which
stably couples the flaps B between which it is interposed.
[0043] It is specified that in some cases the coupling station 12 can validly comprise at
least one heater, arranged proximate to the contact surface of at least one of the
two pressers 13.
[0044] In this manner, the heated surface, by abutting during compression against at least
one of the mutually opposite flaps B of the covering sheet A, facilitates the mutual
heat-sealing of the flaps B.
[0045] It is specified that direct heat-sealing of the flaps B (when the sheet A for example
is made of thermoplastic material) may occur or may facilitate the adhesion of a heat-activatable
adhesive (which softens above a certain temperature, acquiring the ability to adhere
to the sheet A stably when it has returned again to ambient temperature).
[0046] It is deemed useful to point out that at least one of the stations 6, 9, 12 comprises
a blade for cutting at least one edge of the covering sheet A.
[0047] The incision produces a notch which constitutes an easy opening line for the packaged
product.
[0048] It is specified therefore that the packaged product therefore is also easy to open
even though a stable coupling of the flaps B is provided.
[0049] According to a particularly efficient embodiment, the shaping station 9 can comprise
a suction circuit 14, through which the waste generated at each cut of the edges of
the flaps B that protrude from the cutting device 10 is aspirated: in this manner,
the operation of the assembly 1 according to the invention is particularly efficient
and the accumulation of waste trimmings (removed from the sheet A) is avoided.
[0050] Advantageously, the present invention solves the problems presented earlier, proposing
a packaging assembly 1 that is suitable to provide packagings having a different shape.
[0051] By replacing the cutting devices 10 it is in fact possible to provide wrappers having
a shape and dimensions substantially of any kind.
[0052] Conveniently, the packaging assembly 1 is suitable to operate on products having
a different shape and dimensions, albeit within a range of predefined formats. Cutting
devices 10 having a shape and dimensions suitable for any product A that is within
the operating dimensions of the assembly 1 can in fact be provided.
[0053] Effectively, the packaging assembly 1 allows to protect effectively the product P
from contact and potential contamination on the part of the outside environment by
virtue of the coupling of the flaps B of the sheet A provided by the station 12.
[0054] Validly, the packaging assembly 1 is relatively simple to provide in practice and
can be provided with modest costs: these characteristics make it a technical solution
that is safe in application.
[0055] The invention thus conceived is susceptible of numerous modifications and variations,
all of which are within the scope of the appended claims; all the details may further
be replaced with other technically equivalent elements.
[0056] For example, heaters may be arranged also in the covering and folding station 6,
so as to provide a preventive heat-sealing or preheating, which are functional to
the subsequent stable coupling provided in the station 12 (in which additional heaters
may be present).
[0057] In the exemplary embodiments shown, individual characteristics, given in relation
to specific examples, may actually be interchanged with other different characteristics
that exist in other exemplary embodiments.
[0058] In practice, the materials used, as well as the dimensions, may be any according
to the requirements and the state of the art.
[0059] The disclosures in Italian Patent Application no.
102015000079678 (UB2015A006271), from which this application claims priority, are incorporated herein
by reference.
[0060] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A packaging assembly of the type comprising a carousel (2) provided with a plurality
of work stations arranged in succession, comprising a grip station (3), in which respective
grip elements (4) receive at least one individual product (P) with the interposition
of a covering sheet (A), a covering and folding station (6) provided with handling
tabs for the flaps (B) of said sheet (A) that protrude from said product (P), and
a station (7) for delivering said product (P) to an output line (8), characterized in that it comprises a station (9) for shaping said covering sheet (A) at least partially
wrapped around a said product (P), said shaping station (9) comprising at least one
detachable cutting device (10) that delimits a predefined contour and at least one
respective abutment (11), said covering sheet (A) at least partially wrapped around
a said product (P) being interposable, for its shaping, between said cutting device
(10) and the respective abutment (11), said shaping station (9) being suitable for
accommodating a plurality of different cutting devices (10) that have different shapes
and are installed one at a time.
2. The packaging assembly according to claim 1, characterized in that said cutting devices (10) comprise at least one die-cutter, each said die-cutter
being detachably associable with the respective device (10), said abutment (11) having
a width that exceeds the contour of the respective die-cutter for correct and complete
resting of the cutting edge thereof, with the interposition of said covering sheet
(A).
3. The packaging assembly according to claim 1, characterized in that at least one of said cutting devices (10) has a contour that substantially corresponds
to the contour of the product (P) to be packaged and larger dimensions than said product.
4. The packaging assembly according to claim 1, characterized in that at least one of said cutting devices (10) has a contour the shape of which is chosen
preferably among a polygon, a flower, a heart, an animal, a portion of a circumference,
a star, a card suit, a means of transport, an egg, a toy, an instrument, a tool and
the like.
5. The packaging assembly according to claim 1, characterized in that it comprises a station (12) for the stable coupling of the flaps (B) of said covering
sheet (A) that protrude with respect to said product (P).
6. The packaging assembly according to claim 5, characterized in that said coupling station (12) comprises two mutually opposite pressers (13), for clamping
the mutually juxtaposed flaps (B) of said covering sheet (A).
7. The packaging assembly according to claim 6, characterized in that said coupling station (12) comprises at least one heater, which is arranged proximate
to the contact surface of at least one of the two pressers (13), said surface abutting,
during compression, against at least one of said mutually opposite flaps (B) of said
covering sheet (A).
8. The packaging assembly according to one or more of the preceding claims, characterized in that at least one of said stations (6, 9, 12) comprises a blade for cutting into at least
one edge of said covering sheet, the notch provided on said sheet (A) by said cut
constituting a line for facilitated opening for the packaged product.