FIELD OF THE INVENTIONS
[0001] The instant invention relates to razor heads with blades having a low shaving angle.
BACKGROUND OF THE INVENTION
[0002] In the field of mechanical wet shavers, it has long been provided with shaver which
has a head receiving one or more cutting members.
[0003] Recently, the trend has been to provide shavers with a multiplicity of blades with
the goal of increasing the closeness of the shave that is achieved while also still
providing a comfortable shaving experience. Shavers currently on the market strive
to achieve an optimum balance between efficiency, closeness and comfort of a shave.
Achieving this balance is made difficult because of many different types of hair,
different shaving habits and variables of a razor cartridge that influence the shaving
characteristics of a safety razor.
[0004] Efforts have been made to arrive at an optimal angle for the blades relative to a
blade plane to achieve a shaving angle which provides efficiency, closeness and comfort.
SUMMARY OF THE INVENTION
[0005] It is provided a razor head comprising:
- a housing having a top face defining a shaving window delimited by a front guard and
a rear cap together defining a tangent plane,
- at least one rigid cutting member, each freely mounted in the housing, and having:
- a cutting edge portion extending along a cutting edge portion axis, and having a cutting
edge accessible through the shaving window,
- a guided portion extending along a guided portion axis, and
- a bent portion intermediate the cutting edge portion and the guided portion,
[0006] Wherein an angle measured between the cutting edge axis and the tangent plane is
between 5° and 30°.
[0007] Surprisingly, tests have shown that, by providing the shaving angle in that range,
optimal shaving performance could be achieved. Indeed, a low shaving angle allows
the blade edges to come in contact with the hair closer to being parallel with the
skin, increase the shaving comfort, and reduces the irritation of the skin.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Other characteristics and advantages of the invention will readily appear from the
following description of some of its embodiments, provided as non-limitative examples,
and of the accompanying drawings.
[0009] On the drawings :
- Fig. 1 is an exploded perspective view of a razor head,
- Figs 2a and 2b are two opposed perspective views of a blade of a razor head according
to a first embodiment,
- Fig. 3 is a lateral view of the blade of Fig. 2a and 2b,
- Fig. 4 is a schematic sectional view along line VII-VII on Fig. 1 of a razor head
according to the first embodiment,
- Figs 5a and 5b are schematic views of the blade of figure 3 in different positions
position,
- Fig. 6 is a schematic sectional view along line VII-VII on Fig. 1 of a razor head
according to a second embodiment,
- Figs 7a, 7b and 7c are schematic views of blades of a razor blade according to a variant
of the second embodiment,
- Figs 8a and 8b are schematic views of a blade of the razor head of figure 6 in different
positions,
- Fig. 9 is a schematic view of a cutting edge of a blade in a razor head according
the first or the second embodiment when contacting an hair,
- Figs. 10a and 10b are schematic views of a blade contacting the skin of a user with
different shaving angles.
[0010] On the different Figures, the same reference signs designate like or similar elements.
DETAILED DESCRIPTION
[0011] Figure 1 shows a head 5 of a safety razor (also called wet shaver), a shaver the
blades of which are not driven by a motor relative to the blade unit.
[0012] The shaving head 5 is to be borne by a handle extending in a longitudinal direction
between a proximal portion and a distal portion bearing the blade unit 5 or shaving
head. The longitudinal direction may be curved or include one or several straight
portions.
[0013] The blade unit 5 includes an upper face 6 defining a shaving window, and equipped
with one or several cutting members and a lower face 7 which is to be connected to
the distal portion of the handle by a connection mechanism. The connection mechanism
may for instance enable the blade unit 5 to pivot relative to a pivot axis X which
is substantially perpendicular to the longitudinal direction. Said connection mechanism
may further enable to selectively release the blade unit for the purpose of exchanging
blade units. One particular example of connection mechanism usable in the present
invention is described in document
WO-A-2006/027018, which is hereby incorporated by reference in its entirety for all purposes.
[0014] The blade unit 5 includes a frame 10 which is made solely of synthetic materials,
i.e. thermoplastic materials (polystyrene or ABS, for example) and elastomeric materials.
[0015] More precisely, the frame 10 includes a plastic platform member 11 connected to the
handle by the connection mechanism and having:
- a guard bar 12 extending parallel to the pivot axis X,
- a blade receiving section 13 situated rearward of the guard 12 in the direction of
shaving,
- a rear portion 14 extending parallel to the pivot axis X and situated rearward of
the blade receiving section 13 in the direction of shaving,
- and two side portions 15 joining the longitudinal ends of the guard bar 12 and of
the rear portion 14 together.
[0016] In the example shown in the figures, the guard bar 12 is covered by an elastomeric
layer 16 forming a plurality of fins 17 extending parallel to the pivot axis X.
[0017] Further, in this particular example, the underside of the platform member 11 includes
two shell bearings 18 which belong to the connection mechanism and which may be for
example as described in the above-mentioned document
WO-A-2006/027018.
[0018] In an embodiment, and such as represented on the drawings, the frame 10 further includes
a plastic cover 19 having a top face and an opposite bottom face, which faces the
top face of the components of the platform 11. The cover 19 exhibits a general U shape,
with a cap portion 20 partially covering the rear portion 14 of the platform and two
side members 21 covering the two side members 15 of the platform. In this embodiment,
the cover 19 does no cover the guard bar 12 of the platform.
[0019] The cap portion 20 of the cover 19 may include a lubricating strip 23 which is oriented
upward and comes into contact with the skin of the user during shaving. This lubricating
strip may be formed for instance by co-injection with the rest of the cover. The cover
19 is assembled to the platform 11 by any suitable means, such as, for example, by
ultra-sonic welding, as explained in
WO 2010/06,654, hereby incorporated here in its entirety for all purposes.
The present description of a housing is exemplary only.
At least one cutting member 24 is movably mounted in the blade receiving section 13
of the platform. The blade receiving section 13 may include several cutting members
24.
[0020] In a first embodiment, and such as represented figures 1 and 4 of the drawings, the blade receiving section
includes four cutting members.
[0021] Each cutting member 24 is made of a blade which is integrally formed from a flat
steel strip.
[0022] In particular, one may use a martensitic stainless steel with the following composition
(in weight):
Carbon : between 0.62% and 0.75%,
Chromium : between 12.7% and 13.7%,
Manganese : between 0.45% and 0.75%,
Silicon : between 0.20% and 0.50%,
Iron: Balance
[0023] Such an alloy has no more than traces of other components, and notably no more than
traces of Molybdenum.
[0024] The cutting members are L-shaped such as represented on figures 2a, 2b and 3, for
example. The cutting members have a cutting edge portion 26, a guided portion 35,
and a bent portion 53 is intermediate the cutting edge portion and the guided portion.
The cutting member (or razor blade) has, opposed to the cutting edge 26, a rear edge
54.
[0025] Each blade 24 extends longitudinally, parallel to the pivot axis X, between two lateral
sides 33, 33'. For example, the lateral sides are straight.
[0026] Each blade 24 has a bent profile including:
- a substantially flat base portion 35 (for example substantially perpendicular to the
tangent plane (also called shaving plane)) having a periodically serrated edge 54,
- a substantially flat cutting edge portion 39 comprising the cutting edge 26,
- a bent portion 53 extending between the base portion and the cutting edge portion.
The bent portion has a concave face 28 and an opposed convex face 27. The face of
the blade having the concave face is called inner face, and the other one the outer
face. Such integrally formed blades are also called bent blades.
[0027] When the blade is mounted to slide in the head, the base portion is also sometimes
called "guided portion".
[0028] The cutting edge 26 is oriented forward in the direction of shaving. The cutting
edge 26 is accessible through the shaving window of the blade-receiving section 13,
to cut hair.
[0029] The cutting edge portion 39 extends along a cutting edge portion axis. Advantageously,
the cutting edge portion axis of all cutting member are positioned parallel to each
other. The frame 10 defines a tangent plane (or shaving plane) which corresponds to
the plane tangential to the skin contacting surfaces of the frame behind and at front
of the cutting edges. The cutting edge of the blades extends below the tangent plane
P (see figure 4). In other words, the blades have a positive exposure.
[0030] As previously said, each bent blade 25 has an outer face 27 oriented towards the
skin to be shaved and an opposed inner face 28. The outer and inner faces 27, 28 of
the blade include respectively two parallel main surfaces 29, 30 and two tapered facets
31, 32 which taper towards the cutting edge 26. The two tapered facets form an edge
angle, and the bisecting line of said edge angle is the cutting edge portion axis.
[0031] As shown in figure 1, each cutting member 24 is borne by two elastic fingers 44 which
are molded as a single piece with the platform 11 and which extend towards each other
and upwardly from both side members 15 of the platform. For example, all the fingers
44 extending from a given side member are identical. Besides, as shown in figure 2,
the base portions 35 of the cutting members are slidingly guided in slots 45 provided
in the inner face of each side member 15 of the platform. The slots are, for example,
substantially perpendicular to the shaving plane.
[0032] The cutting members 24 are elastically biased by the elastic arms 44 toward a nominal
position. In this nominal position, the outer faces 27 of the cutting member, and
more precisely the cutting edge portion, at each lateral end of the cutting member,
bear against corresponding upper stop portions 52 which are for example provided on
the bottom stopping face of each side member 21 of the cover, said side member 21
covering the slots 45. In said nominal position an angle (also called shaving angle)
may be measured between the cutting edge axis and the tangent plane defined by the
front guard and the rear cap above-mentioned.
[0033] For movable bent blades of the type described above, a shaving angle of between 5°
and 30° seemed to provide good results as described below. Better results are expected
for a shaving angle between 12° and 27°, notably between 12° and 19°, and preferably
between 12° and 18°.
[0034] Since the cutting edge portion axis of all cutting member are positioned parallel
to each other, the angle between the cutting edge axis and the tangent plane is the
same for all blades.
[0035] The guiding slots 45 define a direction Y for the razor head. The direction Z is
the normal to the X-Y plane. The base portion 35 extends in a base portion plane.
The base portion axis is the main axis of the base portion other than its profile
axis, i.e. other than the X axis. In the present embodiment, it is the Y axis. In
other words, the main axis along which the base portion extends is the same as the
axis defined by the slots 45 in the razor head.
[0036] The cutting edge portion 39 extends in a cutting edge portion plane. The cutting
edge portion axis is the main axis of the cutting edge portion other than its profile
axis, i.e. other than the X axis. In the present embodiment, it is a U axis. In other
words, the cutting edge portion axis extends in an X-U plane. A V axis is defined
normal to the X-U plane.
[0037] To achieve the shaving, the user has to make into contact the razor head with his
skin. As shown on figure 5a, the angle A" measured between the cutting edge axis and
the tangent plane when the razor head is contacting the skin of the user and before
any movement is different than the angle A measured between the cutting edge axis
and the tangent plane in the nominal position. Indeed, a force will be applied to
the cutting member by the user, along a direction Fr (see figure 4) which is sensibly
normal to the tangent plane P (In other words, the force F is applied sensibly in
the Y direction at approximately ± 5°) to achieve the contact between the skin and
the cutting members.
[0038] Upon shaving, a force Fs will also be applied to the cutting member along a direction
Fs which is sensibly parallel to the tangent plane P. The cutting members are guided
for movement in a direction perpendicular to the tangent plane through the slots 45.
[0039] The shape of the bent blades and their placement inside the slot 45 allows a degree
of rotational movement of said blades with regard to the frame of the razor head.
In other words, the whole blade rotates in the slot when there is force acting on
the hair during hair or skin contact (i.e. there is a deformation of the slots 45
receiving the blades). Said rotation tends to increase the shaving angle.
[0040] Moreover, the shape of the bent blades and their placement inside the slot 45 allows
also a deflection movement of the blade (i.e. an elastic deformation of the blade
itsef). More precisely, the shape of the bent blades and their placement inside the
slot 45 allows a movement of the cutting edge portion with regard to the guided portion,
such as shown on figure 5b. More precisely, under a force applied along the direction
Fr, the elastic fingers 44 retract into slot 45 and the blade has a movement of translation
toward the bottom of the frame 10 through its guided portion and the slots 45. At
the same time, the blade rotates in the slot and there is a deflection movement of
the blades, and more precisely the bent portion moves and the angle between the cutting
edge portion and the guided portion increase.
[0041] Since the force applied to the cutting member is different in a position when the
head contact the skin without moving (also called rest-position) and a movable position
during shaving (also called shaving position), the rotation of the cutting edge portion
is different, and therefore also the angle. In the shaving position, the rotation
increases the nominal shaving angle.
[0042] More precisely on figure 5b the S point represents the contact point between the
skin and the cutting edge. The cutting member with a full line is the cutting member
in the nominal position whereas the cutting member with dashed point represents the
cutting member in the shaving position. In the nominal position, the angle A between
the cutting edge axis and the tangent plane P is lower than the angle A' between the
cutting edge axis and the tangent plane P in the shaving position. A direct relation
exists between the angle A in the nominal position and the angle A' in the shaving
position which depends on the force exerted by the user and on the elasticity degree
of the elastic fingers. Therefore, a low shaving angle in the nominal position allows
a low shaving angle in the rest and shaving positions which permits optimal shaving
performances as described below. According to tests the optimal shaving angle depends
on the shape of the blade and is, for bent blades between 5° and 30°, and more precisely
between 12° and 27°, between 12° and 19°, or between 12° and 18° as previously said.
[0043] As aforementioned, a low shaving angle in the range above-described allows a better
blade edge penetration and usage convenience. The cutting edge portion of a blade
with a shaving angle being under 30° comes in contact to the hair sensibly parallel
to the skin. The hair cutting action is mainly performed by the cutting edge, i.e.
the sharpest point of the blade. The resistance to cutting is therefore lower which
means a better usage convenience for the user.
[0044] The angle ranges aforementioned decrease the irritation of the skin. Fig. 10a represents
the cutting edge portion of a blade with a nominal angle above 30°, whereas fig. 10b
represents the cutting edge portion of a blade with a nominal angle being between
5° and 30°, or 12° and 28, or 12° and 19°, or 12° and 18°. The cutting edge portion
exerts a force F1 for a nominal angle above 30°, and F2 for a low nominal angle such
as defined on the skin. The forces F1 and F2 have the same module. The forces F1 and
F2 create a small wave on the surface of the skin. Said wave is responsible for friction
during shaving as well as irritation of the skin and decreasing the cutting forces.
Therefore, it is important to create a wave of skin as small as possible. Forces F1
and F2 have each a component F1sx, F2sx along a skin longitudinal direction Sx and
a component F1sy, F2sy along a skin transversal direction Sy. With a low shaving angle,
such as represented fig. 10b, the component of the force F2 along the Sy-axis F2sy
is smaller than the component of the force F1 along the Sy direction F1sy (more precisely
the module of the force F2sy is smaller than the module of the force F1sy). Thus,
the skin is less constrained along the Sy direction and the wave is "smaller" along
said direction Sy.
[0045] A shaving angle below 5° and more precisely below 12° or 13° for bent blade may cause
the user an unacceptable level of discomfort. While shaving, a blade with a shaving
angle below 5° for example will push the hair to be cut into a position with regard
to the cutting edge of the blade in which a skive-cut occurs (i.e. e blade edge cuts
into one side of a hair and, rather than cutting straight across the hair, cuts diagonally
through the shaft, leaving one side of the hair longer than another side). By not
cutting a hair cleanly, a user may need to shave more frequently, or increase the
number of shaving strokes. Therefore the shaving angle of the present invention is
advantageous above 5°, and even above 12° for bent blades to avoid such discomfort.
Figure 9 shows such features and represent in dashed points a cutting edge portion
having a shaving angle below the afore-mentioned lower limit (i.e. 5°) and in unbroken
curve a cutting edge portion having a shaving angle above the afore-mentioned lower
limit (i.e. 5°).
[0046] A bent blade is shown on figures 2a, 2b and 3. Below, some geometrical characteristics
of the blade are given. The geometrical characteristics of the blade are here nominal
characteristics, which do not take into account the actual geometry of the blade due
to the manufacturing process or dispersion. In particular, due to the manufacturing
process, thickness variations and/or bow, sweep, camber of some blade portions are
possible, and are even intrinsic to the product.
[0047] Following parameters are defined:
t: thickness of the blade;
L: length of the blade from one lateral side 33 to another 33';
H: height of the blade, measured along direction Y, from the rear edge 54 to the cutting
edge 26;
D: cantilever dimension, measured along direction Z, from the cutting edge 26 to the
plane of the base portion (X-Y);
α: included angle, measured between the base portion plane and the cutting edge portion
plane;
Hb: height of the blade base portion, measured along direction Y, from the rear edge
54 to the bent portion 53;
R: radius of curvature of the inner face of the bent portion;
Hc: Extent of the cutting edge portion, measured along direction U, from the cutting
edge 26 to the bent portion 53;
T: period of the serrated edge;
T1: extent of the protrusion of the serration;
h: height of the serrated end.
[0048] According to the first embodiment, a suitable razor blade shows the following geometric
properties:
| Parameter |
Nominal value |
Dispersion |
Parameter |
Nominal value |
Dispersion |
| T |
0.1 mm |
|
Hb |
1.43 mm |
|
| L |
37.1 mm |
|
R |
0.6 mm |
|
| H |
2.33 mm |
|
Hc |
0.28-1.14 mm |
|
| D |
1.35 mm |
+/-0.05 mm |
T |
5.3 mm |
±0.003 mm |
| A |
108° |
+/- 2° |
h |
0.13-0.32 mm |
|
| |
|
|
T1 |
2 mm |
|
[0049] This value indicated for Hc is in fact an average between the value measured for
Hc on both lateral sides of the blade. Due to the deformation of the blade, these
two values were different, amounting in average to 0.81 mm and 0.85 mm, respectively.
Hc might extend between 0.28 and 1.14 mm, preferably between 0.4 and 1 mm.
[0050] Other embodiments were successfully manufactured, which showed satisfactory. For
example, parameters like α=112°, H = 2.4 mm, Hc = 0.96 mm show satisfactory.
[0051] Advantageously the cantilever dimension D is smaller than the distance between two
adjacent cutting edges.
[0052] In a second embodiment, and such as represented figures 6, 7a, 7b and 7c of the drawings, each cutting member
24 comprises a blade which defines a cutting edge portion and a blade support 600.
Each blade may be formed from a steel strip. The cutting members are L-shaped. Such
cutting members are commonly called supported blades. The frame 10 (see figure 1 on
which the bent blades may be replaced by blade on blade supports) defines a tangent
plane (or shaving plane) which corresponds to the plane tangential to the skin contacting
surfaces of the frame behind and at front of the cutting edges. The cutting edge of
the blades extends below the tangent plane. In other words, the blades have a positive
exposure. In an other variant the blades or one of the blades may have a negative
exposure or a zero exposure.
[0053] Each blade and blade support extend longitudinally, parallel to the pivot axis X.
Similar features than those described above with regard to the first embodiment may
be used in the second embodiment, for example blade material, or dimensions.
[0054] As previously said, the razor blade has a cutting edge 260, and an opposed rear edge
261. The cutting edge 260 is oriented forward in the direction of the shaving. The
cutting edge 260 is accessible through the shaving window of the blade receiving section
13, to cut hair. Each blade has an outer face 270 oriented toward the skin to be shaved
and an opposed inner face 280. The outer and inner faces 270, 280 of the blade include
respectively two parallel main surfaces and two tapered facets which taper toward
the cutting edge 260. The two tapered facets form an edge angle, and the bisecting
line of said edge angle is the cutting edge portion axis.
[0055] As previously said, each razor blade is fixed to a blade support 600. The blade support
600 includes:
- a substantially flat base portion 350 (for example substantially perpendicular to
the tangent plane (also called shaving plane)),
- a substantially flat holder portion 390,
- a bent portion 530 extending between the base portion and the holder portion. The
bent portion has a concave face and an opposed convex face.
[0056] When the cutting member is mounted to slide in the head, the base portion 350 is
also sometimes called "guided portion".
[0057] The frame 10 defines a tangent plane which corresponds to the plane tangential to
the skin contacting surfaces of the frame behind and at front of the cutting edges.
[0058] Each cutting member 24 is borne by two elastic fingers which are molded as a single
piece with the platform of the frame and which extend towards each other and upwardly
from both side members 15 of the platform. For example, all the fingers extending
from a given side member are identical. Besides, as shown in figure 6, the base portions
350 of the cutting members are slidingly guided in slots 450 provided in the inner
face of each side member of the platform. The slots 450 are, for example, substantially
perpendicular to the shaving plane.
[0059] The cutting members 24 are elastically biased by the elastic fingers toward a nominal
position. More precisely, the blade supports 600 are elastically biased by elastic
fingers toward a nominal position. In this nominal position, the outer faces 270 of
the cutting member, and more precisely the cutting edge portion, at each lateral end
of the cutting member, bear against corresponding upper stop portions which are for
example provided on the bottom stopping face of each side member of the cover, said
side member covering the slots 450. In said nominal position an angle (also called
shaving angle) may be measured between the cutting edge axis and the tangent plane
defined by the front guard and the rear cap above-mentioned.
[0060] For movable supported blades of the type described above, a shaving angle of between
5° and 30° seemed to provide good results. Better results are expected for a shaving
angle between 5° and 20°, and notably between 5° and 18°.
[0061] Since the cutting edge portion axis of all cutting member are positioned parallel
to each other, the angle between the cutting edge axis and the tangent plane is the
same for all blades.
[0062] The guiding slots 450 define a direction Y for the razor head. The direction Z is
the normal to the X-Y plane. The base portion 350 extends in a base portion plane.
The base portion axis is the main axis of the base portion other than its profile
axis, i.e. other than the X axis. In the present embodiment, it is the Y axis. In
other words, the main axis along which the base portion extends is the same as the
axis defined by the slots 450 in the razor head.
[0063] The blade (or cutting edge portion) 390 extends in a cutting edge portion plane.
The cutting edge portion axis is the main axis of the cutting edge portion other than
its profile axis, i.e. other than the X axis. In the present embodiment, it is a U
axis. In other words, the cutting edge portion axis extends in an X-U plane. A V axis
is defined normal to the X-U plane.
[0064] To achieve the shaving, the user has to make the razor head into contact with his
skin. As shown on figure 8a, the angle A" measured between the cutting edge axis and
the tangent plane when the razor head is contacting the skin of the user and before
any movement is different than the angle A measured between the cutting edge axis
and the tangent plane in the nominal position. Indeed, a force Fr will be applied
to the cutting member by the user, along a direction (see figure 8a) which is sensibly
normal to the tangent plane P (In other words, the force F is applied sensibly in
the Y direction at approximately ± 5°) to achieve the contact between the skin and
the cutting members.
[0065] Moreover, upon shaving and such as represented on figure 8b a force Fs will be applied
to the cutting member, along a direction F which is sensibly parallel to the tangent
plane P. The cutting members are movable in translation inside the slots 450 and are
therefore guided for movement in a direction perpendicular to the tangent plane. The
shape of the supported blades and their placement inside a slot 450 allows a degree
of rotational movement of said blades with regard to the frame of the razor head.
In other words, the whole blade rotates in the slot when there is force acting on
the hair during hair or skin contact. Said rotation tends to increase the shaving
angle.
[0066] Moreover, the shape of the bent blades and their placement inside the slot 450 allows
also a deflection movement of the blade with regard to the guided portion, such as
shown on figure 8b. More precisely, under a force applied along the direction Fs,
the elastic fingers retract into slot 450 and lead the blades, and more precisely
the guided portion in a movement of translation toward the bottom of the frame 10.
At the same time, the bent portion of the blade support moves and the angle between
the holder portion and the guided portion increase. Since the force applied to the
cutting member is different in a position when the head contact the skin without moving
(also called rest-position) and a movable position during shaving (also called shaving
position), the rotation of the cutting edge portion is different, and therefore also
the angle.
[0067] In the shaving position, the rotation increases the nominal shaving angle such as
shown figure 8b. The shaving angle affects the blade deflection that can be driven
by the shaving forces.
[0068] On figure 8b, the S point represents the contact point between the skin and the cutting
edge. A cutting member is represented with a full line and corresponds to the cutting
member in the nominal position whereas the cutting member with dashed points represents
the cutting member in the shaving position. In the nominal position, the angle A between
the cutting edge axis and the tangent plane P is lower than the angle A' between the
cutting edge axis and the tangent plane P in the shaving position. A direct relation
exists between the angle A in the nominal position and the angle A' in the shaving
position which depends on the force exerted by the user and on the elasticity degree
of the elastic fingers. Therefore, a low shaving angle in the nominal position allows
a low shaving angle in the rest and shaving positions which permits optimal shaving
performances as described below. According to tests the optimal shaving angle depends
on the shape of the blade and is, for supported blades on a bent support between 5°
and 30°, and more precisely between 5° and 20°, or between 5° and 18°, as previously
said. A shaving angle below 20, and preferably below 18 or 15 degrees is preferred
in order to minimize the lost cutting force due to blade deflection.
[0069] As aforementioned, a low shaving angle in the range above-described allows a better
blade edge penetration and usage convenience. In the figure 9 in dashed point is represented
the cutting edge portion of a blade with a shaving angle being over 30°. The continuous
line in figure 9 represents the cutting edge portion of a blade with a shaving angle
being under 30°. The cutting edge portion of a blade with a shaving angle being under
30° comes in contact to the hair sensibly parallel to the skin. The hair cutting action
is mainly performed by the cutting edge, i.e. the sharpest point of the blade. The
resistance to cutting is therefore lower which means a better usage convenience for
the user.
[0070] The aforementioned angle ranges decrease the irritation of the skin. Fig. 10a represents
the cutting edge portion of a blade with a nominal angle above 30°, whereas fig. 10b
represents the cutting edge portion of a blade with a nominal angle being between
5° and 30°, or 5° and 20°, or 5° and 18°. The cutting edge portion exerts a force
F1 for a nominal angle above 30°, and F2 for a low nominal angle such as defined on
the skin. The forces F1 and F2 have the same module. The forces F1 and F2 create a
small wave on the surface of the skin. Said wave produces friction during shaving
as well as irritation of the skin and decrease the cutting forces. Therefore, it is
important to create a wave of skin as small as possible. Forces F1 and F2 have each
a component F1sx, F2sx along a skin longitudinal direction Sx and a component F1sy,
F2sy along a skin transversal direction Sy. With a low shaving angle, such as represented
fig. 10b, the component of the force F2 along the Y direction F2sy is smaller than
the component of the force F1 along the Sy direction F1sy. Thus, the skin is less
constrained along the Y-axis direction and the wave is "smaller" along said direction
Sy.
[0071] A shaving angle below 5° may cause the user an unacceptable level of discomfort.
While shaving, a blade with a shaving angle below 5° for example will push the hair
to be cut into a position with regard to the cutting edge of the blade in which a
skive-cut occurs (i.e. e blade edge cuts into one side of a hair and, rather than
cutting straight across the hair, cuts diagonally through the shaft, leaving one side
of the hair longer than another side). By not cutting a hair cleanly, a user may need
to shave more frequently, or increase the number of shaving strokes. Therefore the
shaving angle of the present invention is advantageous above 5° to avoid such discomfort.
Figure 9 shows such features and represent in dashed points a cutting edge portion
having a shaving angle below the afore-mentioned lower limit (i.e. 5°) and in unbroken
curve a cutting edge portion having a shaving angle above the afore-mentioned lower
limit (i.e. 5°).
[0072] With a shaving angle below 5° there is also a possibility of hydroplaning effect.
Indeed, since the hair has a degree of elasticity, if the blade lies very close to
being parallel to the skin it can press the hair downwards passing over it without
any engagement and no cutting action, reducing shaving efficiency.
[0073] Such as shown figures 7a, 7b and 7c the blades are in series one after the other.
In order to not affect the rinsing, low shaving angles of the blades have to be combined
with specific dimensions of the razor head. Figure 6a shows three blades having a
shaving angle of 20° whereas figure 6b shows three blades having a shaving angle of
10°, and figure 6c three blades having a shaving angle of 5°. A passage for through
flow of rinsing water is provided and allows effective removal of soap and shaving
debris, for example from the underside of the blade. The passage for through flow
of rinsing water connects a gap between a cutting edge 260 of a first blade and the
opposed rear edge 261 of an adjacent blade. Following parameters are defined:
X1: thickness of the passage for through flow measured along direction Z from the
cutting edge 260 to the opposed rear edge 261 of the adjacent blade;
Y1: length of the passage for through flow measured between two cutting edge portion
axis of two adjacent blades;
D: cantilever dimension, measured along direction Z from the cutting edge 260 to the
opposed rear edge 261 of the blade;
L: blade spacing, measured along direction Z from the cutting edge 260 of a blade,
to the cutting edge of the adjacent blade.
[0074] Dimensions Y1 and X1 form the main windows of through flow passage. The windows can
be significantly reduced when the shaving angle is small, as shown figure 6c with
regard to figures 6a and 6b. Indeed, as long as the D dimension of the blade is equal
or inferior to the L dimension, tests have shown that an acceptable water flow through
passage is achieved.
[0075] In the present description, features used for the first embodiment may also be used
for the second embodiment, and vice versa. For example, the dimensions disclosed for
bent blades may also be used for supported blades.
1. A razor head comprising:
- a housing having a top face defining a shaving window delimited by a front guard
and a rear cap together defining a tangent plane,
- at least one rigid cutting member, each freely mounted in the housing, and having:
. a cutting edge portion extending along a cutting edge portion axis, and having a
cutting edge accessible through the shaving window,
. a guided portion extending along a guided portion axis, and
. a bent portion intermediate the cutting edge portion and the guided portion,
Wherein an angle measured between the cutting edge axis and the tangent plane is between
5° and 30°, wherein each cutting member comprises a blade which defines a cutting
edge portion, and a blade support.
2. Razor head according to the preceding claim, wherein said angle is between 12° and
27°.
3. Razor head according to any of the preceding claims, wherein said angle is between
12° and 19° and preferably between 12° and 18°.
4. Razor head according to any of the preceding claims, wherein said angle is between
5° and 20° and preferably between 5° and 18°.
5. Razor head according to any of the preceding claims, wherein the blade support comprises:
. the guided portion extending along the guided portion axis,
. a holder portion supporting the blade and extending along the cutting edge portion
axis, and
. the bent portion between the cutting edge portion and the guided portion.
6. Razor head according to the preceding claim, wherein the bent portion is intermediate
the holder portion and the guided portion.
7. Razor head according to any of the preceding claims, wherein the blade is rigidly
fixed to the holder portion of the blade support and the blade extends beyond the
holder portion along the cutting edge portion axis.
8. Razor head according to any of the preceding claims, wherein the housing has a guide,
wherein the cutting members are guided for movement in said guide from a nominal position
achieved when not shaving, wherein the angle measured between the cutting edge axis
and the tangent plane is measured in said nominal position.
9. Razor head according to the preceding claim, wherein the cutting members are guided
for movement in a direction perpendicular to the tangent plane.
10. Razor head according to claim 8 or 9, wherein the guided portion of the cutting members
cooperates with the guide so that each cutting member is independently translatable
with respect to the housing along a sliding direction parallel to the guided portion
axis, under the effect of shaving forces applied to the blade during shaving.
11. Razor head according to any of claims 1 to 9, wherein the guided portion has a plane
shape, the cantilever dimension, measured from the cutting edge to the plane of the
guided portion along the direction of the tangent plane, is smaller than the distance
between two adjacent cutting edges measured along the direction of the tangent plane
to allow water flow through the razor head.
12. Razor head according to any of the preceding claims, wherein each cutting member has
an exposure greater than zero.
13. Razor head according to any of the preceding claims, wherein the blade includes respectively
two parallel main surfaces and two tapered facets which taper towards the cutting
edge forming an edge angle, and wherein the bisecting line of said edge angle is the
cutting edge portion axis.
14. Razor head according to any of the preceding claims, wherein each angle measured between
the cutting edge axis and the tangent plane is the same.