FIELD OF THE INVENTION
[0001] The invention relates to the L-profile shaped element for covering an edge of a terrace
structure defined in the preamble of claim 1, to the use of such defined in the preamble
of claim 12, and to the method for installing such defined in the preamble of claim
13, and to the terrace structure defined in the preamble of claim 14.
BACKGROUND OF THE INVENTION
[0002] Known from the prior art are different floor, ceiling and wall elements formed from
a composite material for both interior and exterior use. Composite materials have
lately become more general in the manufacture of different surface elements by virtue
of their easy maintenance, tailored weather-resistance and new color palette.
[0003] Furthermore, it is known to use different edge strips in connection with floor or
terrace structures formed from a composite material to finish the visual look. However,
a problem in the use of the known edge strips is that they are easily loosened and
seldom withstand intensive wear and use.
[0004] In addition, known from the prior art are different stair structures. Stairs have
mainly been built from wood, concrete or metal. Known from publication
US4951434 is a stair structure formed from plastic or carbon fiber, wherein the structure includes
more than one step. The structure is formed by injection molding.
OBJECTIVE OF THE INVENTION
[0006] An objective of the invention is to disclose a new type of an L-profile shaped element
suitable for many purposes of use. Furthermore, an objective of the invention is to
disclose a new manner of forming stair structures and terrace structures. In addition,
an objective of the invention is to disclose a method for installing L-profile shaped
elements to each other, e.g. in order to form stair structures.
SUMMARY OF THE INVENTION
[0007] The L-profile shaped element, the uses thereof and the installation methods therefor
according to the invention are characterized by what is presented in the claims.
[0008] The invention is based on an L-profile shaped element. According to the invention
the L-profile shaped element is formed as a monolithic piece, and the L-profile shaped
element includes a first and a second leg, wherein the legs are arranged to have substantially
the same thicknesses, at least one edge of each leg is provided with joint parts functioning
in substantially the same manner, and the element is turnable to a desired position.
[0009] An L-profile shaped element means in this context a profile of any length having
an L-shaped cross section. The dimensions of the L-profile shaped element, such as
the length as well as the width and thickness of the legs, may vary depending on the
application. Preferably, the thicknesses of the legs as well as the widths of the
inner and outer surfaces are predetermined and depend on the purpose of use of the
L-profile shaped elements. In this invention the L-profile shaped element is preferably
used as an angular element in order to form an angular structure. The L-profile shaped
element preferably includes an interior angle and an exterior angle.
[0010] Preferably, joint parts functioning in the same manner are to be fitted to the edges
of the legs, i.e. to the edges in the thickness direction, of the L-profile shaped
element. In a preferred embodiment a joint part is to function in the same manner
in the interior as well as exterior of the L-profile shaped element, regardless which
way around the element has been turned. In this connection the joint part may be shaped
for a joint member, or it may function as one directly. Preferably, the joint parts
of the legs must be equally thick or disposed at the same height in the thickness
direction of the leg, so that the legs of the elements to be joined are set flush
with each other when joined together. Preferably, there is less than 2mm, more preferably
less than 1 mm, of deviation in the thickness or mounting height of the joint parts.
The joint part may be selected according to the purpose of use. E.g. a groove or tongue
structure or other suitable structure may be used as a joint part.
[0011] In one embodiment the thickness of the leg of the L-profile shaped element is between
3 and 100 mm, preferably between 20 and 35 mm and more preferably between 25 and 30
mm. Preferably, the difference in the thickness between the legs is less than 2mm,
more preferably less than 1 mm.
[0012] In one embodiment the width of the external dimension of at least one leg of the
L-profile shaped element is between 30 and 280 mm, preferably between 40 and 250 mm
and more preferably between 50 and 120 mm, and the width of the dimension of the inner
sur- face is between 27 and 397 mm, preferably between 28 and 288 mm and in one preferred
embodiment between 55 and 125 mm. In one embodiment the width of the external dimension
of at least one leg of the L-profile shaped element is between 30 and 400 mm, preferably
between 40 and 300 mm and more preferably between 80 and 150 mm, and the width of
the dimension of the inner surface is between 27 and 397 mm, preferably between 28
and 288 mm and more preferably between 55 and 125 mm.
[0013] In one embodiment of the invention the L-profile shaped element includes a first
and a second leg, wherein the legs are arranged to have substantially different widths
but substantially the same thicknesses. In one embodiment the width of the second
leg is 1 to 13.3 times, preferably 1.1 to 7.5 times, more preferably 1.2 to 3 times
and most preferably 1.5 to 1.7 times the width of the first leg.
[0014] In one embodiment the L-profile shaped element includes a first and a second leg,
wherein the legs are arranged to have substantially the same widths and substantially
the same thicknesses. In this case the difference in the width of the legs is less
than 2 mm, more preferably less than 1 mm.
[0015] In one embodiment of the invention the L-profile shaped element is arranged to be
joined from the thicknesswise end of at least one leg, which, at the same time, is
the lengthwise face of the L-profile shaped element, by a joint part to at least one
other element which may be e.g. another L-profile shaped element or an additional
element to be connected to an L- profile shaped element, or another element. In one
embodiment the joint part of the thicknesswise end of the leg is shaped for a joint
member in order to facilitate the joining e.g. with another L-profile shaped element
or another element.
[0016] In one embodiment of the invention a monolithic interior angle is formed without
joints between the inner surfaces of the legs. In one embodiment a monolithic exterior
angle is formed without joints between the outer surfaces of the legs. This way, the
surface is continuous for the part of the entire angular structure which is seamless
and safe. In this manner a jointless angular element is provided.
[0017] In one embodiment of the invention the patterning of the legs of the L-profile shaped
element is arranged to be at least partially the same, which facilitates turning of
the element. Preferably, also the patterning of both sides of the leg is arranged
to be at least partially the same. Similar surfaces provide a harmonious look, regardless
in which manner and which way around the element is installed. In one embodiment at
least part of the surface of the leg is modified, e.g. by grooving. In one embodiment
the top surface of the leg is at least partially smooth. In one embodiment the groove
patterning or smooth surface provided to the legs is the same, but the area covered
by the patterning may vary. The thicknesswise end surfaces of the legs need not be
similar to the other side surfaces of the legs.
[0018] In one embodiment of the invention the same surface patterning is provided on both
sides of the exterior angle between the legs. In one embodiment of the invention the
same surface patterning is provided on both sides of the interior angle between the
legs. In one embodiment of the invention the same surface patterning is provided on
both sides of the exterior angle and the interior angle between the legs. The surface
patterning may vary according to the purpose of use, but preferably all surfaces of
all legs have a functionally similar patterning. In one embodiment the leg is provided
with a groove-ridge patterning. In one embodiment the leg is provided with a substantially
smooth framing area which may serve as a decorative area or border at the edge of
the leg. In one embodiment the leg is provided with a groove ridge patterning to provide
the desired functionality to the surface of the leg and a substantially smooth border
area and/or angular area to provide a decorative appearance to the surface of the
leg. Preferably, the surface patterning is provided to the surface of the leg without
any such rises or elevations on which one may stumble or which may affect the safety
e.g. in stair structures.
[0019] In one embodiment of the invention at least one cavity structure is provided within
at least one leg. The cavity structure may consist of one or several cavities, and
the cavity may be a channel, opening or other cavity structure. If desired, the cavities
may be filled with a suitable material, such as light, elastic, insulating or otherwise
suitable material. In one embodiment the cavity is arranged to be elongated in the
lengthwise direction of the leg. The cavities provide for control of the weight of
the L-profile shaped element. The number or ratio of the cavities relative to the
rest of the structure depends on the starting material used and the strength and/or
load-carrying capacity desired for the element.
[0020] In one embodiment of the invention a border isprovided to at least one lengthwise
edge of at least one leg. The lengthwise edge may be the lengthwise outer edge of
the leg or the lengthwise inner edge of the leg, i.e. the lengthwise edge forming
an angle with another leg. In this case, in one stair embodiment, the up- and/or forward-projecting
edge of the rise and the tread of a step to be formed from the elements can be bordered
or covered. The width of the border may vary according to the purpose of use. In one
preferred embodiment the border is formed in connection with the manufacture of the
L-profile shaped element, e.g. by extrusion or an additional extrusion step or alternatively
by modifying or patterning the material of the element in a desired area. In one preferred
embodiment the border is provided to the L-profile shaped element symmetrically in
such a manner that the element looks the same from different sides, when turned to
a desired position.
[0021] In one embodiment of the invention a border is provided to at least one edge in the
width direction of at least one leg. In one embodiment a profile of a desired shape
is used as the border. The border may be formed from the same material or from a different
material. The border may be an integral part of the element according to the invention,
or it may be separate and joined to the element. The border may serve as a decorative
part. In one embodiment the border may be formed in connection with the manufacture
of the L-profile shaped element. In one embodiment the border can be joined to the
L-profile shaped element after the manufacture of the element or in connection with
the installation of the element.
[0022] In one embodiment the L-profile shaped element is formed by a forming method based
on heat and pressure.
[0023] In one preferred embodiment the element is formed as a monolithic piece by extrusion.
[0024] In one embodiment the L-profile shaped element is formed from a starting material
which contains fiber-based and plastic-based components.
[0025] In one embodiment the L-profile shaped element is formed from a composite material
which contains fiber-based components and/or plastic-based components and is used
as the starting material. The composite material is formed from one or several raw
stocks or raw stock materials. The raw stock or raw stock material may contain any
fiber-based, e.g. plant fiber-based, such as wood fiber, straw, reed or flax-based,
or other fiber-based components and/or plastic-based components. The composite material
may be in a shredded, granulate, agglomerate, crushed or equivalent form.
[0026] In one embodiment the composite material is a wood-plastic composite material. Preferably,
the wood-plastic composite material is formed from raw stocks which contain mainly
fiber-based, e.g. paper-based, material, and plastic-based material, such as thermo-
setting or thermoplastic resin.
[0027] In this context a paper-based material means any paper-based material which is preferably
mainly formed from plant fibers. The paper-based material may be formed from chemical
pulp fibers from which lignin has been removed and/or from fibers which contain lignin.
In a preferred embodiment the paper-based material contains plant fibers in an amount
of more than 50 w-% of the material.
[0028] In one embodiment the parts of the fiber-based components may vary between 0 and
80 % and the parts of the plastic-based components may vary between 0 and 100 % in
the composite material.
[0029] In one embodiment the composite material contains glue matter preferably originating
from the raw stock of the composite material.
[0030] In one embodiment the raw stock or raw stocks contain siliconized material, e.g.
siliconized film or paper material. The siliconized material may be silicone-based
or silicone compound-based material or silicone-containing compound that may be part
of an other material or provided to the surface of another material, such as plastic-based
and/or fiber-based material.
[0031] In one embodiment the L-profile shaped element is formed at least partially from
recycled material. In one embodiment the L-profile shaped element is formed mainly
from recycled material.
[0032] In one embodiment the L-profile shaped element is formed at least partially from
adhesive laminate waste, in one preferred embodiment mainly, in an amount of more
than 50 w-%, from adhesive laminate waste. In one embodiment the L-profile shaped
element contains at least one adhesive laminate waste component. In one embodiment
the L-profile shaped element contains more than one adhesive laminate waste component.
[0033] In one embodiment the adhesive laminate waste contains adhesive material on which
a layer of glue matter has been provided, and fitted on the layer of glue matter as
a protective sheet for the layer of glue is release material that can be easily released
at the application site of the adhesive item. In one preferred embodiment the adhesive
material and/or the release material contains a wood fiber -based component and/or
plastic- or polymer-based or other organic component. Also, the use of different inorganic
materials is possible. In one embodiment the adhesive and/or release material is wood
fiber-based paper, paperboard or the like. In one embodiment the wood fiber-based
paper, paperboard or the like contains or is treated with plastic- or polymer-based
material. In one embodiment the adhesive and/or release material may substantially
be formed from plastic- or polymer-based material. In one embodiment the release material
is mainly formed from plastic-based material, containing e.g. polypropylene, polyethylene,
polyethylene terephthalate or their mixtures. In one embodiment the release material
contains siliconized material, e.g. siliconized film or fiber-based material. In one
embodiment the release material is coated with silicone-based material or compound.
[0034] In one embodiment finished adhesive laminate products, waste material produced by
them and/or in their manufacture may be used as adhesive laminate waste in the manufacture
of the composite material. In addition, reject material from production and recycling
material from the upgrading step or end use applications of adhesive laminate products
may be used. In one embodiment the adhesive laminate waste comes from adhesive laminate
production which mainly produces production reject waste, edge trimming waste cut
off from rolls, and roll ends, from the adhesive laminate printing plant which mainly
produces roll ends and adhesive material left over from die-cutting of stickers and
labels, and reject waste, and/or from the adhesive laminate end user customer who
pastes the printed stickers and labels or the like on products. The waste from the
end user is mainly release material, roll ends and waste from the finished product.
[0035] In one embodiment the adhesive laminate waste may contain a variable number of different
adhesive laminate waste components, such as adhesive material, glue matter and release
material. The glue matter may preferably be in connection with adhesive material and/or
release material. In one embodiment the adhesive laminate waste contains 0 to 70 %
of adhesive material, 0 to 100 % of release material and 0 to 40 % of glue matter.
[0036] In one embodiment the starting material, e.g. the composite material, may contain,
in addition to plastic-based and/or fiber-based components, different additives and/or
additional plastic to improve the mechanical properties, outdoor durability or processability
of the product.
[0037] In one embodiment at least one additive is added to the starting material, e.g. the
composite material, in connection with the manufacture of the composite material or
in connection with the manufacture of the L-profile shaped element. E.g. a coloring
agent, lubricant, fire retardant, adhesion promoter, anti-mildew compound, antioxidant
and uv-stabilizer may be used as additives. Fibrous materials, organic fillers, inorganic
fillers, powdery reinforcements, powdery additives, talc, wood fibers, chemical pulp
fibers, paper and their combinations may preferably be added to the composite material
as the additive.
[0038] In one embodiment additional plastic is added to the starting material, e.g. the
composite material, in connection with the manufacture of the composite material or
in connection with the manufacture of the L-profile shaped element. Virgin plastic
and/or recycling plastic may be used as additional plastic. The L-profile shaped element
may be manufactured without additional plastic or with additional plastic. In one
embodiment e.g. polyolefin, polypropylene, polyethylene (HDPE, LDPE) or other suitable
plastic or a mixture thereof is added to the adhesive laminate waste material as additional
plastic to manufacture the wood composite material.
[0039] Preferably, the L-profile shaped element is formed by extrusion. In one embodiment
the L-profile shaped element is cooled after compressing to shape in connection with
or after the extrusion. The extrusion may be performed by any manner and apparatus
known
per se.
[0040] In one embodiment of the invention the L-profile shaped element is used in connection
with a stair structure in order to form a step, such that the L-profile shaped element
forms the angular part of the step and at least partially the rise part of the step
as well as the tread in such a manner that the angular part of the step is always
one and the same piece. Preferably, one leg of the L-profile shaped element forms
partially or entirely the rise part and the other leg forms the tread. In one embodiment
the L-profile shaped element is used together with another L-profile shaped element
in order to form a step in connection with a stair structure, such that the L-profile
shaped elements form together both the rise part of the step as well as the tread.
In one embodiment the L-profile shaped element forms both the rise part of the step
as well as the tread.
[0041] In one embodiment of the invention the L-profile shaped element is used in connection
with a terrace structure, e.g. as an edge strip or edge step.
[0042] In addition, the invention relates to a method for installing the L-profile shaped
elements. According to the invention at least two L-profile shaped elements according
to any of the descriptions presented above are fitted and joined in a position relative
to each other as required by the purpose of use by means of joint parts provided to
the edges of the legs, wherein all joint parts function substantially in the same
manner. The joints between the elements are provided in stair embodiments in the rise
or the step part of the stair, not at the corners.
[0043] In one embodiment of the invention at least one additional element is fitted and
joined between the L-profile shaped elements.
[0044] An additional element in this context means an elongated element, such as a plank-like,
board-like or correspondingly shaped element, or a slab-like element or an element
having another shape. The additional element may be two- or three-dimensional. The
plank-like element may be formed e.g. as a rectangle, elongated parallelogram, square
or the like. The additional element may be of any size depending on the purpose of
use. Preferably, the dimensions of the additional element are such that it is compatible
with the L-profile shaped element according to the invention. In one preferred element
the thickness of the additional element is substantially the same as the thickness
of the legs of the L-profile shaped element. In one embodiment the additional element
is substantially equally long as the L-profile shaped element.
[0045] In on embodiment the additional element is formed from any of the composite materials
presented above. Alternatively, the additional element is formed from another material
suitable for the purpose of use.
[0046] In one embodiment of the invention the L-profile shaped element according to any
of the descriptions presented above is fitted and joined from the thicknesswise end
of at least one leg to at least one other L-profile shaped element and/or to at least
one additional element.
[0047] In one embodiment of the invention the L-profile shaped element is fitted as the
interior angle of an angular structure in connection with a stair structure.
[0048] In one embodiment of the invention the L-profile shaped element is fitted as the
exterior angle of an angular structure.
[0049] In addition, the invention relates to a method for installing the L-profile shaped
element. According to the invention at least one L-profile shaped element according
to any of the descriptions presented above is fitted and joined in connection to a
terrace structure in a position required by the purpose of use. By joining the L-profile
shaped element to the edge of a terrace the edge becomes neat, and the L-profile shaped
element covers the structures under the terrace elements, such as support structures,
rails or equivalent structures.
[0050] In one embodiment of the invention the L-profile shaped element is fitted as the
interior angle of an angular structure in connection with terrace structures. In one
embodiment of the invention the L- profile shaped element is fitted as the exterior
angle of an angular structure.
[0051] In one embodiment the L-profile shaped elements can be joined to each other, and
the L-profile shaped element and an additional element or other element can be joined
together by different joint members, e.g. T-joint members or joint profiles. A joint
member in this context means a joint and/or mounting member. Any joint member or joint
profile known
per se and suitable for the purpose can be used as the joint member. The joint profile may
be e.g. the joint profile disclosed in applications
PCT/FI2010/051100 and
PCT/FI2010/050703. Preferably, the L-profile shaped elements, additional elements or other elements
to be used are made compatible with the joint members used. In one embodiment the
end of at least one leg of the L-profile shaped element is so shaped that a concealed
fixing is provided by the joint member.
[0052] In one embodiment the L-profile shaped element is mountable, e.g. to a base, by nailing
or screwing or in an equivalent manner. In one embodiment the L-profile shaped element
is provided with a site or location e.g. to facilitate the possible nailing-through
or screwing-through.
[0053] In one embodiment the surface of the L-profile shaped element and/or additional element
is provided coarse or grooved to provide friction. In one embodiment the surface of
the L-profile shaped element and/or additional element is provided substantially smooth.
The L-profile shaped element or the surface thereof may be shaped so as to also function
as a decorative part.
[0054] The L-profile shaped element according to the invention may be used in connection
with stair structures or terrace structures in both interior and exterior applications.
In addition, the L-profile shaped element according to the invention can be used in
forming e.g. benches, flower boxes or equivalent structures. The L-profile shaped
element according to the invention can be used in assembled and disassembled structures
or in fixed structures.
[0055] By the L-profile shaped element according to the invention, a desired type of a stair
structure or terrace structure can be formed either by using the L-profile shaped
elements alone or together with different additional elements. By using different
colors on the additional elements and/or L-profile shaped elements, different patterns
can be created on the surface.
[0056] By the invention, an ecological element that withstands intensive wear is provided
for different purposes of use. An advantage of the L-profile shaped element according
to the invention is that it is turnable around freely, and thereby e.g. different
rise heights and runs can be provided for stair structures.
[0057] The L-profile shaped element can be manufactured easily and quickly in a single manufacturing
step, e.g. extrusion step. One and the same extrusion apparatus can be used to manufacture
an extensive range of unlike L-profile shaped elements.
LIST OF FIGURES
[0058]
- Fig. 1
- illustrates one L-profile shaped element according to the invention as a cross-sectional
view,
- Fig. 2a
- illustrates one L-profile shaped element according to the invention,
- Fig. 2b
- illustrates another L-profile shaped element according to the invention,
- Fig. 3
- illustrates one structure according to the invention formed from the L-profile shaped
elements as a cross-sectional view,
- Fig. 4
- illustrates a second structure according to the invention formed from the L-profile
shaped elements as a cross-sectional view,
- Fig. 5
- illustrates a third structure according to the invention formed from the L-profile
shaped elements as a cross-sectional view with additional elements provided between
the L-profile shaped elements, and
- Fig. 6
- illustrates one structure according to the invention formed from the L-profile shaped
elements including the joints.
DETAILED DESCRIPTION OF THE INVENTION
[0059] In the following, the invention will be described by detailed examples of its embodiments
with reference to the accompanying, illustrative figures wherein the L-profile shaped
elements and additional elements are not depicted fully on scale.
Example 1
[0060] The L-profile shaped element 1 illustrated in Fig. 1 and 2a was formed from a wood-plastic
composite material. The wood-plastic composite material was mainly formed from adhesive
laminate waste. Polypropylene had been added to the adhesive laminate waste. The L-profile
shaped element was formed as a monolithic piece by extrusion.
[0061] The L-profile shaped element 1 according to Fig. 1 and 2a includes a first 2 and
a second 3 leg, wherein the legs are arranged to have different widths 6 but the same
thicknesses 7. The thickness 7 of the legs 2 and 3 is 28 mm in this embodiment. In
this embodiment the width of the outer surface b of the leg in the first leg 2 is
68 mm and the width of the inner surface d is 40 mm. The width of the outer surface
a of the leg in the second leg 3 is 110 mm and the width of the inner surface c is
82 mm. The length 5 of the L- profile shaped element 1 may vary depending on the purpose
of use of the element.
[0062] An interior angle 14 and an exterior angle 15 are formed between the legs 2 and 3.
[0063] Within the legs 2 and 3 there are provided elongated cavity structures 4 fitted in
the lengthwise direction 5 of the legs and, at the same time, in the lengthwise direction
of the L-profile shaped element. The cavity structure consists of several channel-type
cavities 4. The cross section of the cavities 4 is otherwise square but at the corners
at least partially triangular or trapezoidal. By the cavities, the weight of the L-profile
shaped element may be reduced. The thickness of the structures between the cavities
4 and of the structures on top of the cavities 4 depends on the purpose of use of
the element. The thickness of the structures between the cavities 4 and of the structures
on top of the cavities 4 is dimensioned in such a way that the structures bear a sufficient
load during use of the element and will not sag. In this embodiment the thickness
of the structures between the cavities 4 and of the structures on top of the cavities
4 is at least 2 mm. The diameter of the cavities may be preferably between 3 and 12
mm.
[0064] The thicknesswise ends 7 of the legs 2 and 3, i.e. the lengthwise faces of the L-profile
shaped element, are shaped for a joint member. A groove-type structure has been provided
to the ends 7 as the joint part 13 of the element. This way, the joint member can
be easily fitted in connection to the L-profile shaped element, the element can be
easily turned around, and the joint member provides a concealed fixing, providing
for a finished appearance.
[0065] If desired, borders may be provided to the lengthwise 5 edges of the legs of the
L-profile shaped element 1, preferably in such a way that in turning the element around
it is symmetrical for the part of the borders. Any suitable profile may be used as
a border. Alternatively, the border may be formed by extrusion at the same time in
connection with the manufacture of the L-profile shaped element as an integral part
of the L-profile shaped element.
[0066] All the top surfaces of the first 2 and the second 3 leg of the L-profile shaped
element 1, i.e. the widthwise 6 outer and inner surfaces a, b, c and d, are profiled
to be identical by grooving. This provides similar functionality for all surfaces
of each leg 2 and 3. This favors the turning around of the element. In particular,
a groove-ridge structure 17 improves the frictional properties of the element and
thus functions as a frictional area. The edges of the element 1 and particularly of
the legs 2 and 3 are provided with decorative areas 16a and 16b. The outer edges of
the legs 2 and 3 on both sides of the legs are provided with smooth, decorative framing
areas 16a, all of which are substantially of the same width. The interior 14 and exterior
15 angles between the legs are also provided with smooth decorative areas 16b. By
means of the decorative areas 16a and 16b the element can be better turned around
in such a way that the element 1 looks symmetrical on both sides. The L-profile shaped
element 1 is turnable to the desired position when the element is being used e.g.
in a stair structure or in connection with a terrace structure, as seen in Fig. 3
to 6.
[0067] Fig. 2b illustrates an element equivalent to Fig. 1 and 2a with the exception that
the element in Fig. 2b has a first 2 and a second 3 leg, wherein the legs are arranged
to have substantially the same widths 6 and the same thicknesses 7.
Example 2
[0068] Fig. 3 illustrates a stair structure formed from the L-profile shaped elements 1
according to Example 1.
[0069] The L-profile shaped elements 1 according to Example 1 are fitted in predetermined
positions, in this case alternately both ways around in order to achieve an optimum
rise and optimum run for the steps of the stair structure of this embodiment. The
L-profile shaped element 1 forms together with another L-profile shaped element 1
the rise part 11 of the step and the tread 12.
[0070] Each L-profile shaped element is arranged to be joined from at least one thicknesswise
end 7 of the leg to at least one thicknesswise end of the leg of another L-profile
shaped element.
[0071] The joints between the elements are provided to the middle of the tread 12 or the
rise part 11.
Example 3
[0072] Fig. 4 illustrates a stair structure formed from the L-profile shaped elements 1
according to Example 1.
[0073] The L-profile shaped elements 1 according to Example 1 are fitted in predetermined
positions, in this case alternately both ways around in order to achieve the optimum
rise and optimum run for the steps of the stair structure of this embodiment. The
L-profile shaped element 1 forms together with another L-profile shaped element 1
the rise part 11 of the step and the tread 12.
[0074] Each L-profile shaped element is arranged to be joined from at least one thicknesswise
end of the leg to at least one thicknesswise end of the leg of another L-profile shaped
element.
[0075] The joints between the elements are provided to the middle of the tread 12 or the
rise part 11.
Example 4
[0076] Fig. 5 illustrates a stair structure formed from the L-profile shaped elements 1
according to Example 1 wherein additional elements 8 have been provided between the
L-profile shaped elements 1.
[0077] The additional elements used in this connection are elongated planks 8 formed substantially
from the same wood-plastic composite material as the L-profile shaped elements 1.
[0078] The plank 8 is equally thick as the first 2 and the second 3 leg of the L-profile
shaped element 1. The length of the plank is equal to the length of the L-profile
shaped element. The width of the plank in this embodiment is 150mm. The width of the
plank may vary between 50 and 400 mm, more preferably between 100 and 200 mm. Preferably,
the thickness of the plank is substantially the same as that of the L-profile shaped
element.
[0079] The L-profile shaped elements 1 according to Example 1 are fitted in predetermined
positions and joined from at least one thicknesswise end of the leg to at least one
thicknesswise end of another element which is either another L-profile shaped element
1 or the additional element 8. The L-profile shaped element 1 forms together with
another L-profile shaped element 1 the rise part 11 of the step and together with
the plank 8 the tread 12. The joints between the elements are provided in connection
to the tread 12 or the rise part 11, not on the corners.
Example 5
[0080] Fig. 6 illustrates a terrace structure formed from the L-profile shaped element 1
according to Example 1 and the planks 8 according to Example 4 including the joints
between the elements.
[0081] The L-profile shaped element 1 and the planks 8 are joined together by joint members
9. Any suitable joint member may be used as a joint member. The joint members according
to Fig. 6 have a tongue-type structure matching to the groove-type structures of the
L-profile shaped element 1 and the plank 8. In the structure according to Fig. 6 a
base element 10 can be used to support the L-profile shaped element 1 and the entire
construction. In addition, the L-profile shaped element 1 can be secured to the base
element 10 by e.g. screws or nails, if desired.
[0082] The L-profile shaped element 1 can be used to cover the edge of a terrace structure
formed from planks 8, thus providing to the terrace structure a neat external appearance.
[0083] The L-profile shaped element according to the invention is suitable as different
embodiments to be used in the most different applications and structural solutions,
preferably in stair structure solutions, alone or together with different additional
elements.
[0084] The invention is not limited merely to the examples referred to above; instead, many
variations are possible within the scope of the inventive idea defined by the claims.
1. An L-profile shaped element for covering an edge of a terrace structure wherein
- the L-profile shaped element (1) being formed as a monolithic piece,
- the L-profile shaped element (1) being formed from a composite material, which contains
fiber-based components and/or plastic-based components and which is used as a starting
material,
- the L-profile shaped element (1) includes a first leg (2) and a second leg (3),
wherein dimensions of the L-profile shaped element (1) being length, width and thickness
of the first leg (2) and the second leg (3),
- the first leg (2) and the second leg (3) being arranged to have substantially the
same thicknesses,
characterized in that
- joint parts (13) are fitted to the edges in the thickness direction of the first
leg (2) and of the second leg (3),
- the joint parts (13) being to function in the same manner in the interior as well
as exterior of the L-profile shaped element, regardless which way around the element
has been turned,
- the joint parts (13) being selected from a groove or tongue structure,
- the L-profile shaped element (1) being arranged to be joined from the thicknesswise
end (7) of at least one of the first leg (2) and the second leg (3), which is at the
same time the lengthwise face of the L-profile shaped element (1), to at least one
plank-like additional element of substantially the same thickness, which is adapted
to be connected to said L-profile shaped element by means of the joint parts (13).
2. The L-profile shaped element for covering an edge of a terrace structure according
to claim 1, characterized in that a monolithic interior angle (14) is formed without joints between the inner surfaces
of the first leg (2) and the second leg (3).
3. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 2, characterized in that a monolithic exterior angle (15) is formed without joints between the outer surfaces
of the first leg (2) and the second leg (3).
4. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 3, characterized in that an identical surface pattern is provided on both sides of the interior angle (14)
between the first leg (2) and the second leg (3).
5. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 4, characterized in that an identical surface pattern is provided on both sides of the exterior angle (15)
between the first leg (2) and the second leg (3).
6. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 5, characterized in that the surfaces of the first leg (2) and of the second leg (3) are provided with a surface
patterning (17) to provide functionality.
7. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 6, characterized in that at least one cavity structure (4) is provided within at least one of the first leg
(2) and the second leg (3).
8. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 7, characterized in that at least one lengthwise edge (5) of at least one of the first leg (2) and the second
leg (3) is provided with a border.
9. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 8, characterized in that the L-profile shaped element (1) is formed as a monolithic piece by extrusion.
10. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 9, characterized in that the L-profile shaped element (1) is formed from the starting material to which an
additive and/or a plastic has been added.
11. The L-profile shaped element for covering an edge of a terrace structure according
to any one of claims 1 to 10, characterized in that the plank-like additional element comprises a plank-like element, a board-like element,
a slab-like element, a form of a rectangle, a form of an elongated parallelogram or
a form of a square.
12. Use of the L-profile shaped element, according to any of the claims 1-11 for covering
an edge of a terrace structure.
13. A method for installing the L-profile shaped element for covering an edge of a terrace
structure according to any of the claims 1-11, characterized in that the method comprises fitting and joining the L-profile shaped element (1) from the
thicknesswise end (7) of at least one of the first and the second leg (2, 3), which
is at the same time the lengthwise face of the L-profile shaped element, to at least
one plank-like additional element of substantially the same thickness by means of
the joint part (13), in connection to a terrace structure.
14. A terrace structure comprising an L-profile shaped element for covering an edge of
a terrace structure according to any of the claims 1-11.