[0001] The invention relates to a method for injecting a fuel in a large diesel engine,
to a large diesel engine and to an injection device for injecting a fuel in a large
diesel engine according to the preamble of the respective independent claim.
[0002] Large diesel engines, which can be designed as two-stroke or four-stroke engines,
for example as large two-stroke diesel engine with longitudinal scavenging, are often
used as main propulsion units for ships or also in stationary operation, for example
for driving large generators for the production of electrical power. Here as a rule
the engines are in constant operation over a considerable period of time which makes
high demands on the operating reliability and availability. For this reason, for the
operators, long and predictable intervals between services, low degrees of wear and,
an economical use of fuel and operating materials are central criteria for the operation
of the machines.
[0003] Modern large diesel engines are electronically controlled and usually comprise a
common rail system with a pressure reservoir for supplying the fuel, e.g. heavy oil,
to the cylinders. The fuel in the pressure reservoir has a pressure of several hundred
bar, for example 700-900 bar, but the pressure may also be higher, even more than
1000 bar.
[0004] For each cylinder at least one, but typically two or three electronically controlled
injection devices are provided being connected to the pressure reservoir for receiving
pressurized fuel from there. Each injection device has a spring-loaded valve needle
cooperating with a valve seat as well as a nozzle head for injecting the fuel into
the combustion chamber of the cylinder. The injection device is in fluid communication
with the pressure reservoir. If the valve needle is lifted the pressurized fuel can
pass between the valve needle and the valve seat and enters the nozzle head for being
injected. If the valve needle is pressed into the valve seat the connection to the
nozzle head is closed and no fuel can reach the nozzle.
[0005] Especially in view of the growing requirements regarding protection of the environment
the operation of large diesel engines becomes more and more demanding. Large diesel
engines are mostly operated with heavy oil that requires specific measures with regard
to the exhaust resulting from the combustion. In particular the generation of nitrogen
oxides NO
X during the combustion is a severe concern. Many efforts are known regarding the quality
of the emissions, in particular the nitrogen oxide concentration in the emissions.
The legal provisions and the limit values for the corresponding exhaust emission standards
have been made increasingly stricter and will be made even stricter in the future.
This has the consequence for large two-stroke diesel engines that the combustion of
the classical fuel, i.e. heavy oil, which is heavily contaminated with pollutants,
but also the combustion of diesel oil or other fuels will become more demanding.
[0006] In view of the stronger statutory provisions regarding the limitation of exhaust
a need exists now for several years for so-called dual-fuel motors. These are engines
that can be operated with two different fuels. In a gas mode a gas, for example natural
gas like LNG (liquefied natural gas) or another suited gas for operating an internal
combustion engine is used for the combustion in the cylinders. In a liquid mode a
suited liquid fuel like gasoline, diesel or heavy oil is used for the combustion in
the cylinders of the same engine.
[0007] Within the scope of this application the term "large diesel engine" or the like encompasses
also such large engines, which can be operated beside the diesel operation that is
characterized by the self-ignition of the fuel, also in an Otto operation, that is
characterized by an external ignition, or in a mixed form of these two operations.
[0008] Nevertheless, both for the dual-fuel engine when operated in the diesel mode and
for the large diesel engine that only uses liquid fuel like heavy oil there is a strong
desire to improve the quality of the exhaust gas and especially to reduce the amount
of nitrogen oxides in the exhaust gas.
[0009] Therefore, it is an object of the invention to propose a method for injecting a fuel
in a large diesel engine that results in a reduction of detrimental components in
the exhaust of the engine, especially in a reduction of the nitrogen oxides NO
X and the smoke. Furthermore, it is an object of the invention to propose a large diesel
engine being designed to perform such a method. It is a further objective of the invention
to propose an injection device for injecting a fuel, which is suited for such a method
or such a large diesel engine.
[0010] The subjects of the invention satisfying these objects are characterized by the features
of the independent claim of the respective category.
[0011] Thus, in accordance with the invention a method is proposed for injecting a fuel
in a large diesel engine, having at least one cylinder with a combustion chamber for
the combustion of the fuel and with a piston for reciprocating movement between a
top dead center position and a bottom dead center position, and an injection device
for the injection of the fuel into the combustion chamber of the cylinder, wherein
the combustion chamber is containing scavenging air under a compression pressure,
said method comprising the step of providing the fuel to the injection device in a
liquid phase under a fuel pressure, wherein a fuel temperature is determined such
that the fuel converts from the liquid phase to a gaseous phase when the fuel expands
from the fuel pressure to the compression pressure, the fuel is heated to the fuel
temperature and the fuel is injected by the injection device into the combustion chamber
of the cylinder.
[0012] Accordingly, the liquid fuel is injected into the combustion chamber such that the
fuel undergoes a phase transition from the liquid to the gaseous phase during the
injection process. Since at least in modern large diesel engines, that are electronically
controlled and operated, all the operating parameters like the compression pressure
in the combustion chamber, the temperature in the combustion chamber and the pressure
of the liquid fuel in the pressure reservoir or the pressure of the fuel in the injection
device are known at any time. Knowing the temperature and the pressure in the combustion
chamber at the time of the fuel injection as well as the pressure of the fuel prior
to injection it is no problem to determine a suited fuel temperature such that the
fuel converts from the liquid to the gaseous state during the injection. For example
the fuel temperature is determined such that it is higher than the saturation temperature
of the fuel at the compression pressure in the combustion chamber. Then, the fuel
will change from the liquid to the gaseous phase when the liquid fuel expands from
the fuel pressure to the compression pressure.
[0013] Due to the phase transition of the liquid fuel to the gaseous phase prior to the
combustion of the fuel the combustion process is very similar to the combustion of
pre-mixed gases rather than the diffusion burning process of a liquid fuel in the
combustion chamber that usually causes the production of soot. Especially, the NO
X production and the generation of smoke are a function of the flame temperature, the
oxygen available and the residence time. In a gas-gas phase reaction as it is proposed
by the present invention the flame temperature is somewhat higher as compared to a
liquid phase-gas phase reaction, however the residence time is much shorter, which
results in an lower absolute value of the amount of NO
X produced. With the method according to the invention a reduction of the NO
X production of up to 60% is possible. In addition, a considerably lower smoke level,
i.e. a reduced amount of generated smoke, is achievable.
[0014] According to a preferred embodiment the fuel is heated to the fuel temperature by
a heating chamber that is an integral part of the cylinder cover or is attached to
the cylinder cover. Thus, the heating of the fuel is performed quite close to the
location of the injection, which allows a reliable control of the temperature of the
liquid fuel.
[0015] It is a particularly preferred measure that the fuel is heated to the fuel temperature
by a heating chamber that is an integral part of the injection device or is attached
to the injection device. This measure enables a heating of the fuel to the defined
fuel temperature very close to the location of injection.
[0016] According to a preferred embodiment of the method the fuel is heated to the fuel
temperature by an electrical heating device or a microwave heating device. Electrical
or microwave heating are very easy to implement and allow a reliable control of the
temperature of the fuel.
[0017] Of course, there are many other possible solution how the liquid fuel may be heated
to the fuel temperature prior to the injection. For example the heat of the exhaust
gas may be used to heat the fuel, either by a direct contact of the fuel supply line
with the exhaust gas system or by transferring heat from the exhaust gas to the fuel
by way of a heat exchanger.
[0018] Furthermore, the invention proposes a large diesel engine, in particular large two-stroke
diesel engine, comprising at least one cylinder with a combustion chamber for the
combustion of a fuel and with a piston for reciprocating movement between a top dead
center position and a bottom dead center position, an injection device with a nozzle
head for injecting the fuel into the combustion chamber, a common rail system with
a pressure reservoir for delivering the fuel in a liquid phase under a fuel pressure
to the injection device, wherein the cylinder comprises at least one scavenging air
opening for introducing scavenging air into the cylinder, and wherein the piston compresses
the scavenging air to a compression pressure in the combustion chamber, wherein a
heating chamber for the fuel is provided, for heating the fuel to a defined fuel temperature
such that the fuel converts from the liquid phase to a gaseous phase when the fuel
expands from the fuel pressure to the compression pressure, wherein the heating chamber
is connectable to the nozzle head for supplying the liquid fuel to the nozzle head.
[0019] The large diesel engine according to the invention is particularly designed and suited
for performing the method according to the invention. Thus, the large diesel engine
according to the invention renders possible a considerably cleaner combustion of the
fuel and a remarkable reduction in the NO
X production.
[0020] Analogously to the method according to the invention it is also preferred for the
embodiment of the large diesel engine, when the heating chamber is an integral part
of the injection device or is attached to the injection device, or when the heating
chamber comprises a heating device being designed as an electrical heating device
or a microwave heating device.
[0021] Furthermore, it is a preferred measure when the diesel engine comprises a temperature
sensor for controlling the defined fuel temperature.
[0022] In addition, the invention proposes an injection device designed for injecting a
fuel in a large diesel engine embodied according to the invention or for a method
according to the invention. The injection device comprises a nozzle body and a nozzle
head connected to the nozzle body, and a supply line for delivering the fuel in a
liquid phase under a fuel pressure from an inlet to the nozzle head, the nozzle head
having a longitudinal bore and at least one nozzle hole starting from the longitudinal
bore through which the fuel can emerge into the combustion chamber having the compression
pressure, wherein a valve needle is arranged in the nozzle body having an end section
cooperating with a valve seat for opening or closing a passage for the fuel from the
supply line to the nozzle hole, and wherein the injection device comprises a heating
chamber for heating the fuel to a defined fuel temperature such that the fuel converts
from the liquid phase to a gaseous phase when the fuel expands from the fuel pressure
to the compression pressure, wherein the heating chamber is arranged between the inlet
and the valve seat.
[0023] With such an injection device the liquid fuel can be heated to a determined fuel
temperature such that the fuel undergoes a phase transition from the liquid phase
to the gaseous phase when the fuel expands from the fuel pressure to the compression
pressure in the combustion chamber.
[0024] According to a preferred embodiment the heating chamber is an integral part of the
nozzle body.
[0025] It is an advantageous measure when a part of the supply line is designed as the heating
chamber. This enables a simple and space saving embodiment.
[0026] In a preferred embodiment the heating chamber has an integrated heating device which
heats the fuel in the heating chamber at the fuel pressure to the fuel temperature.
[0027] The heating device is preferably an electrical heating device or a microwave heating
device.
[0028] To support the phase transition of the fuel from the liquid to the gaseous state
it is advantageous when each nozzle hole has a variable cross sectional area.
[0029] In particular, it is preferred when cross sectional area of each nozzle hole increases
in the flow direction of the fuel.
[0030] The large diesel engine according to the invention may be designed as a dual fuel
engine for the combustion of a liquid fuel, preferably heavy oil, and for the combustion
of a gas.
[0031] Further advantageous measures and preferred embodiments of the invention result from
the dependent claims.
[0032] The invention will be explained in more detail both in view of the method and in
view of the devices with the help of the schematic drawings, which show:
- Fig. 1:
- a schematic illustration of essential parts of an embodiment of a large diesel engine
according to the invention,
- Fig. 2:
- a schematic cross sectional view of an embodiment of an injector device according
to the invention, and
- Fig. 3:
- a schematic phase diagram.
[0033] Fig. 1 shows in a schematic representation of essential parts of an embodiment of
a large diesel engine according to the invention being designated in its entity by
reference numeral 1. The large diesel engine 1 has at least one cylinder 3 but typically
more, for example up to fourteen cylinders 3. Since it is sufficient for the understanding
of the invention, in Fig. 1 only one cylinder 3 is shown. In the cylinder 3 a piston
4 is arranged for a reciprocating movement between a top dead center and a bottom
dead center. The top side of the piston 4 and a cylinder cover 31 together with the
cylindrical wall of the cylinder 3 are limiting a combustion chamber 32 in which the
fuel is injected for the combustion. The exhaust valve of the cylinder is not shown
in the schematic Fig. 1.
[0034] In the following description reference is made by way of example to an embodiment,
wherein the large diesel engine 1 is designed as a large two-stroke diesel engine
1 with longitudinal scavenging. Since these large diesel engines 1 are well known
in the art, there is no need for a detailed description.
[0035] The cylinder 3 of the large diesel engine 1 comprises at least one but typically
a plurality of scavenging air openings 35 for introducing fresh air as scavenging
air into the cylinder 3 as indicated by the arrow SA in Fig. 1. During the upward
movement of the piston 4 from its bottom dead center position to its top dead center
position the piston 4 closes the scavenging air openings 35 and after the closing
of the exhaust valve (not shown) the scavenging air in the cylinder 3 is compressed
by the movement of the piston 4 to a compression pressure in the combustion chamber
32 which compression pressure is reached when the piston 4 is near the top dead center
position. The compression pressure is the pressure existing in the combustion chamber
32 when the fuel is injected into the combustion chamber 32.
[0036] Of course, the invention is not restricted to this specific type of a diesel engine.
In particular, the engine may be any type of large diesel engine as they are used
for example as main propulsion units for ships or also in stationary operation, for
example for driving large generators for the production of electrical power. The large
diesel engine 1 can be designed as two-stroke or four-stroke engine. It is also possible
that the large diesel engine 1 is designed as a dual fuel engine for the combustion
of a liquid fuel and for the combustion of a gas, for example natural gas.
[0037] The large two-stroke diesel engine 1 is usually operated with heavy oil. The same
is true for the operation of a dual fuel engine in the liquid mode. Nowadays a modern
large diesel engine 1 is operated in a fully electronically controlled manner. An
engine control unit (not shown) operates and controls all functions of the large diesel
engine 1, for example the operation of the exhaust valves for the gas exchange and
the injection process for the fuel, by way of electronic signals and commands. In
addition the engine control unit receives information from several detectors, sensors
or measuring devices.
[0038] Fig. 1 also shows components of the common rail system 2 of the large diesel engine
1 that supplies the fuel, e.g. heavy oil, to the combustion chamber 32 of the cylinders
3. The common rail system 2 is designed for the supply of all cylinders 3 of the large
diesel engine 1.
[0039] The common rail system 2 comprises a pressure reservoir 6 also called "fuel rail"
which contains the fuel to be delivered to the cylinders 3 under a high pressure that
essentially corresponds to the injection pressure. One or more fuel pumps 8 supply
the pressure reservoir 6 with the fuel under high pressure. The pressure of the fuel
in the pressure reservoir 6 has for example a value of 700-900 bar but may also be
higher. A fuel booster pump (not shown) which is connected with a reservoir for the
fuel (not shown) delivers the fuel to the fuel pumps 8.
[0040] For maintaining the pressure of the fuel in the pressure reservoir 6 on a constant
value a closed-loop control is provided. One or more pressure sensors measure the
actual value of the pressure in the pressure reservoir 6. This value is transmitted
to the engine control unit. Based upon this comparison the engine control unit sends
a signal to flow control valves (not shown) with which the delivery rate of the fuel
pumps 8 may be adjusted. By way of this closed-loop control the pressure of the fuel
in the pressure reservoir 6 is kept on a constant value during operation of the engine
1. This constant value is designated as the fuel pressure.
[0041] The pressure reservoir 6 is in fluid communication with a plurality of electronically
controlled injection devices 7 for injecting the fuel into the combustion chamber
32 of the respective cylinder 3. There is at least one injection device 7 for each
cylinder 3, however in most large diesel engines there are two or three injector devices
7 for each cylinder 3. In the embodiment shown in Fig. 1 there are two electronically
controlled injection devices 7 for each cylinder 3.
[0042] Preferably, the injection device 7 is designed as an injection device 7 according
to the invention. Fig. 2 shows a schematic cross sectional view of an embodiment of
an injector device 7 according to the invention
[0043] The electronically controlled injection device 7 (see Fig. 2) is controlled by a
control unit 71 for starting and finishing the injection of fuel into the combustion
chamber 32. The control unit 71 is in signal communication with the engine control
unit and usually operated electric-hydraulically using the fuel from the pressure
reservoir 6 as hydraulic medium. This design as such is known in the art and will
therefore not be described in any detail.
[0044] The injector device 7 is mounted to the cylinder cover 31 of the respective cylinder
3. The injector device 7 comprises a nozzle body 72 and a nozzle head 73 connected
to the nozzle body 72. Furthermore, the injector device 7 is provided with a supply
line 74 extending through the nozzle body 72 for delivering the liquid fuel from an
inlet 741 to the nozzle head 73. The inlet 741 of the supply line 74 is in fluid communication
with the pressure reservoir 6.
[0045] A valve needle 75 is arranged in the nozzle body 72 having an end section cooperating
with a valve seat 76. The valve needle 75 is spring loaded by a spring 77 exerting
a force that presses the valve needle 75 into the valve seat 76. Directly above the
valve seat 76, according to the representation in Fig. 2, a pressure chamber 78 is
provided to which the supply line 74 extends such that the inlet 741 of the supply
line 74 is in fluid communication with the pressure chamber 78
[0046] The pressurized fuel, as indicated by the dashed lines in Fig. 1, being supplied
by the pressure reservoir 6 is fed to the inlet 741 of the supply line 74 to the pressure
chamber 78 at a location upstream of the valve seat 76. Thus, as long as the valve
needle 75 is in sealing connection with the valve seat 76 the fuel cannot proceed
from the pressure chamber 78 to the nozzle head 73.
[0047] The nozzle head 73 has a longitudinal bore 731 and at least one nozzle hole 732 starting
from the longitudinal bore 731, so that the fuel can emerge from the longitudinal
bore 731 through the nozzle hole 732 into the combustion chamber 32.
[0048] During operation the injection of fuel is performed in the following manner. As long
as no injection is required into the respective cylinder 3 the control unit 71 keeps
the valve needle 75 in a sealing engagement with the valve seat 76 so that the passage
for the fuel from the pressure chamber 78 along the valve seat 76 to the nozzle head
73 is closed. When an injection into the respective cylinder 3 is required the control
unit 71 opens the passage for the fuel along the valve seat 75 by causing a release
of the downwardly directed force on the valve needle 75. Thus, the pressure of the
fuel in the pressure chamber 78 prevails and removes the valve needle 75 against the
force of the spring 77 from the sealing engagement with the valve seat 76. Now, the
fuel may pass along the valve seat 76 into the longitudinal bore 731 of the nozzle
head 73. To end the injection of fuel the control unit 71 causes an increase of the
downwardly directed force on the valve needle thus that with support of the spring
77 the valve needle 75 is pushed into a sealing arrangement with the valve seat 76
which closes the passage for the fuel to the longitudinal bore 731.
[0049] According to the invention the fuel to be injected into the combustion chamber 32
is heated to such a fuel temperature that the liquid fuel converts to the gaseous
phase when the fuel expands from the fuel pressure to the compression pressure in
the combustion chamber 32 what will now be explained in more detail.
[0050] Fig. 3 shows a general phase diagram demonstrating the state of a substance, for
example heavy oil in dependence from the temperature T on the horizontal axis and
the pressure P on the vertical axis. There are three regions, namely the region S
where the substance is in the solid state, the region L where the substance is in
the liquid state and the region G where the substance is in the gaseous state. Such
a diagram basically also applies for the fuel in a large diesel engine, in particular
heavy oil.
[0051] As already mentioned the liquid fuel is delivered from the pressure reservoir 6 at
a fuel pressure which is for example at least 700 bar. The fuel pressure is designated
in Fig. 3 with PF. The compression pressure PC existing in the combustion chamber
32 just prior to the injection of the fuel when the piston 4 is near its top dead
center position is lower than the fuel pressure PF, for example 180 bar. The typical
temperature of the compressed scavenging air in the combustion chamber 32 just prior
to the injection of the fuel, i.e. when the piston 4 is near the top dead center position
is designated in Fig. 3 with TC. TC is usually for example 500°C. The conditions in
the combustion chamber 32 just prior to the injection of the fuel are designated in
Fig. 3 with the point A2 in the phase diagram having the temperature TC and the compression
pressure PC. Taking into consideration the location of the point A2 and the fuel pressure
PF at which the liquid fuel is delivered to the injection device 7, a fuel temperature
TF may be determined which is indicated by the point A1 in Fig. 3 having the fuel
temperature TF and the fuel pressure PF. The fuel temperature TF is determined such
that a transition of the fuel from point A1 in the phase diagram to point A2 in the
phase diagram results in a crossing of a boundary line LG between the liquid phase
L and the gaseous phase G of the fuel, e.g. the heavy oil. Thus, upon injection of
the liquid fuel into the combustion chamber 32 the fuel moves from point A1 in the
phase diagram to point A2 in the phase diagram resulting in a phase transition from
the liquid state to the gaseous state.
[0052] Especially in an electronically controlled large diesel engine all the operation
parameters are known to the engine control unit, especially the values for the compression
pressure PC, the temperature TC in the combustion chamber 32 as well as the fuel pressure
PF of the fuel in the pressure reservoir 6. Thus, it is no problem to determine a
suited fuel temperature TF for the fuel to be injected which fuel temperature TF assures
that the liquid fuel converts from the liquid phase to the gaseous phase when the
fuel is injected into the combustion chamber 32 of the cylinder 3.
[0053] The method according to the invention is in particular characterized by the step
that a suited fuel temperature TF is determined such that the fuel converts from the
liquid phase to the gaseous phase when the fuel expands from the fuel pressure PF
to the compression pressure PC, that the fuel is heated to this fuel temperature TF
and then injected into the combustion chamber 32.
[0054] As already mentioned the fuel pressure PF is usually at least 700 bar. The appropriate
fuel temperature TF depends on the specific application. For many applications the
fuel temperature TF is at least 400°C.
[0055] By the phase transition of the fuel from the liquid to the gaseous state the combustion
in the combustion chamber 32 is a gas-gas phase reaction rather than a diffusion burning
that typically takes place when the fuel merges and reacts as a liquid with the scavenging
air. By the gas-gas like reaction the production of soot is avoided and a considerably
reduced production of NO
X by the combustion process is achieved. Even if the flame temperature is increased
in a gas-gas reaction as compared to a fluid-gas reaction, the residence time is considerably
reduced in a gas-gas reaction which results in sum in a reduction of the produced
NO
X which may be 60% or even more.
[0056] There are many different possibilities to heat the liquid fuel to the fuel temperature
TF prior to the injection. According to a preferred embodiment the fuel is heated
by a heating chamber that is integral part of or attached to the cylinder cover 31
or integral part of or attached to the injection device 7. As schematically shown
in Fig. 1 the liquid fuel coming from the pressure reservoir 6 is guided through a
heating chamber 9 comprising a heating device 10 for heating the fuel in the heating
chamber 9. The heating device 10 is designed for transferring heat to the fuel in
order to heat the liquid fuel to the defined fuel temperature TF. The heating device
10 is preferably designed as an electrical heating device using electric energy to
increase the temperature of the fuel to the fuel temperature, for example by induction
heating, or as a microwave heating device, exposing the fuel to microwave radiation
for increasing the temperature of the fuel.
[0057] Preferably a temperature sensor 11 is provided to control the temperature of the
fuel in or after leaving the heating chamber 9. The temperature sensor 11 may be in
signal communication with the engine control unit to communicate the actual temperature
of the fuel to the engine control unit. In case this temperature is not in accordance
with the determined or pre-defined fuel temperature the engine control unit may adjust
the power of the heating device 10 in such a way that the desired fuel temperature
TF is realized.
[0058] According to a particularly preferred embodiment the heating chamber 9 with the heating
device 10 forms an integral part of the injection device 7 as shown in Fig. 2. The
heating chamber 9 is an integral part of the nozzle body 72 and designed as a part
of the supply line 74 between the inlet 741 of the supply line 74 and its connection
to the pressure chamber 78. The heating chamber 9 comprises the heating device 10
which is designed as an electric or microwave heating device for heating the fuel
in the heating chamber 9. This design has the advantage that the liquid fuel is heated
to the fuel temperature TF very close to the nozzle head 73. Of course, it is also
possible to locate the heating chamber 9 or the heating device 10 near the inlet 741
of the supply line 74 at a position outside the injection device 7.
[0059] The phase transition of the fuel from the liquid to the gaseous state takes place
in the nozzle head 73, i.e. downstream of the valve seat 76 or when the fuel enters
the combustion chamber 32. In order to support the phase transition of the fuel from
the liquid to the gaseous state it is an advantageous measure when each nozzle hole
732 has a variable cross sectional area perpendicular to the flow direction through
the nozzle hole 732. In particular, the cross sectional area of each nozzle hole 732
increases in the flow direction of the fuel to facilitate the transition into the
gaseous phase. Preferably the injection of the fuel takes place at a crankshaft angle
between 60 degree before the top dead center position of the piston 4 and a crankshaft
angle of 10 degree after the top dead center position.
[0060] Although it is preferred that the heating of the liquid fuel to the fuel temperature
takes place within the injection device 7other embodiments are of course possible.
For example, the heating chamber 9 or the heating device 10 may be integrated or attached
to the cylinder cover 31 of the cylinder and the fuel is guided through this heating
chamber 9.
[0061] There are many other possibilities to transfer heat to the liquid fuel in order to
heat the fuel to the fuel temperature TF. For example the heat of the exhaust system
may be used by providing a heat contact between the hot parts of the exhaust system
and the fuel to be injected. This heat contact may be realized by a heat exchanger
transferring heat from the exhaust system to the fuel to be injected.
1. Method for injecting a fuel in a large diesel engine, having at least one cylinder
(3) with a combustion chamber (32) for the combustion of the fuel and with a piston
(4) for reciprocating movement between a top dead center position and a bottom dead
center position, and an injection device (7) for the injection of the fuel into the
combustion chamber (32) of the cylinder, wherein the combustion chamber (32) is containing
scavenging air under a compression pressure (PC), said method comprising the step
of providing the fuel to the injection device (7) in a liquid phase under a fuel pressure
(PF), characterized in that a fuel temperature (TF) is determined such that the fuel converts from the liquid
phase to a gaseous phase when the fuel expands from the fuel pressure (PF) to the
compression pressure (PC), the fuel is heated to the fuel temperature (TF) and the
fuel is injected by the injection device (7) into the combustion chamber (32) of the
cylinder (3).
2. Method in accordance with claim 1, wherein the fuel is heated to the fuel temperature
by a heating chamber (9) that is an integral part of the cylinder cover (31) or is
attached to the cylinder cover (31).
3. Method in accordance with claim 1 wherein the fuel is heated to the fuel temperature
by a heating chamber (9) that is an integral part of the injection device (7) or is
attached to the injection device (7).
4. Method in accordance with anyone of the preceding claims, wherein the fuel is heated
to the fuel temperature by an electrical heating device or a microwave heating device
5. Large diesel engine, in particular large two-stroke diesel engine, comprising at least
one cylinder (3) with a combustion chamber (32) for the combustion of a fuel and with
a piston (4) for reciprocating movement between a top dead center position and a bottom
dead center position, an injection device (7) with a nozzle head (73) for injecting
the fuel into the combustion chamber (32), a common rail system (2) with a pressure
reservoir (6) for delivering the fuel in a liquid phase under a fuel pressure (PF)
to the injection device (7), wherein the cylinder (3) comprises at least one scavenging
air opening (35) for introducing scavenging air into the cylinder (3), and wherein
the piston (4) compresses the scavenging air to a compression pressure (PC) in the
combustion chamber (32), characterized in that a heating chamber (9) for the fuel is provided, for heating the fuel to a defined
fuel temperature (TF) such that the fuel converts from the liquid phase to a gaseous
phase when the fuel expands from the fuel pressure (PF) to the compression pressure
(PC), wherein the heating chamber (10) is connectable to the nozzle head (73) for
supplying the liquid fuel to the nozzle head (73).
6. Large diesel engine in accordance with claim 5 wherein the heating chamber (9) is
an integral part of the injection device (7) or is attached to the injection device
(7).
7. Large diesel engine in accordance with claim 5 or claim 6, wherein the heating chamber
(9) comprises a heating device (10) being designed as an electrical heating device
or a microwave heating device.
8. Large diesel engine in accordance with anyone of claims 5 to 7, comprising a temperature
sensor (11) for controlling the defined fuel temperature (TF).
9. Injection device for injecting a fuel in a large diesel engine according to anyone
of claims 5-8 or for a method according to anyone of claims 1-4, comprising a nozzle
body (72) and a nozzle head (73) connected to the nozzle body (72), and a supply line
(74) for delivering the fuel in a liquid phase under a fuel pressure (PF) from an
inlet (741) to the nozzle head (73), the nozzle head (73) having a longitudinal bore
(731) and at least one nozzle hole (732) starting from the longitudinal bore (731)
through which the fuel can emerge into the combustion chamber (32) having the compression
pressure (PC), wherein a valve needle (75) is arranged in the nozzle body (72) having
an end section cooperating with a valve seat (76) for opening or closing a passage
for the fuel from the supply line (74) to the nozzle hole (732), characterized in that the injection device comprises a heating chamber (9) for heating the fuel to a defined
fuel temperature (TF) such that the fuel converts from the liquid phase to a gaseous
phase when the fuel expands from the fuel pressure (PF) to the compression pressure
(PC), wherein the heating chamber (9) is arranged between the inlet (741) and the
valve seat (76).
10. Injection device in accordance with claim 9, wherein the heating chamber (9) is an
integral part of the nozzle body (72).
11. Injection device in accordance with claim 9 or claim 10, wherein a part of the supply
line(74) is designed as the heating chamber (9).
12. Injection device in accordance with anyone of claims 9 to 11, wherein the heating
chamber (9) has an integrated heating device (10) which heats the fuel in the heating
chamber (9) at the fuel pressure to the fuel temperature (TF).
13. Injection device in accordance with claim 12, wherein the heating device (10) is an
electrical heating device or a microwave heating device.
14. Injection device in accordance with anyone of claims 9 to 13, wherein each nozzle
hole (732) has a variable cross sectional area.
15. Injection device in accordance with claim 14, wherein the cross sectional area of
each nozzle hole (732) increases in the flow direction of the fuel.