Technical Field
[0001] The invention relates to novel mixtures of substituted fullerenes, to their use in
organic electronic (OE) devices, especially organic photovoltaic (OPV) devices and
organic photodetectors (OPD), and to OE, OPV and OPD devices comprising these fullerene
mixtures.
Background
[0002] The photosensitive layer in an organic photovoltaic (OPV) or an organic photodetector
(OPD) device is composed of at least two components, a p-type semiconductor such as
a polymer, an oligomer or a defined molecular unit as first component, and a n-type
semiconductor such as a fullerene or substituted fullerene, graphene, a metal oxide,
or quantum dots as second component. In recent years, the stability of OPV devices
has been investigated. The interactions which take place during OPV operation are
complicated which generates many pathways for OPV device degradation. One approach
to impact the stability of OPV devices is to modify the n-type semiconductor. Recently
the approach to using modified n-type semiconductors and n-type semiconductor mixtures
has been limited to only a few selected candidates, like PCBM-C
60.
[0003] More recent approaches to stabilizing OPV devices by formulation of n-type semiconductors
as promising alternatives to PCBM-C
60 are limited, for example, to using mixtures of monosubstituted and polysubstituted
fullerenes, as disclosed for example in
US 2014/0116510 A1, using mixtures of unsubstituted, monosubstituted and polysubstituted fullerenes,
as disclosed for example in
US 2013/0306944 A1, or using different sizes of fullerenes, as disclosed for example in
C. Lindqvist et al., Appl. Phys. Lett., 2014, 104, 153301. However, the physical properties of these mixtures such as solubility, light stability,
power conversion efficiency, and thermal stability limit their broad commercial application.
[0004] Thus there is still a need for fullerene materials which show good structural organization
and film-forming properties, exhibit good electronic properties, especially a high
charge carrier mobility, a good processability, especially a high solubility in organic
solvents, and high light and thermal stability, and are suitable for use as n-type
semiconductors in OE devices, especially in OPV and OPD devices.
[0005] It was an aim of the present invention to provide fullerene materials that provide
one or more of the above-mentioned advantageous properties.
[0006] Another aim of the invention was to extend the pool of n-type OSC materials available
to the expert. Other aims of the present invention are immediately evident to the
expert from the following detailed description.
[0007] The inventors of the present invention have found that one or more of the above aims
can be achieved by providing mixtures of substituted fullerenes as disclosed and claimed
hereinafter.
[0008] In particular, the inventors of the present invention have found that, instead of
mixing fullerenes having different size or different degree of substitution, providing
mixtures of substituted fullerenes with specific variation in the nature of the substituent
offer significant unexpected advantages in the stability of OPV devices over other
approaches.
[0009] US 2013/306944 A1;
JP 2012-201618 A;
Lamparth et al., Tetrahedron 1996, 52(14), 5065-5075;
US 2014/116510 A1;
Lindqvist et al., Appl. Phys. Lett. 2014, 104(15), 153301;
WO 2011/160021 A2;
Kastner et al., J. Pol. Sci. B: Polymer Physics 2012, 50(22), 1562;
Lee et al., Macromolecular Chemistry and Physics 2010, 211(23), 2490;
Kooistra et al., Org. Lett. 2007, 9(4), 551;
JP 2005-116617 A;
JP 2013-128001 A and
WO 2014/173484 A1 disclose various fullerene derivatives, but do not disclose or suggest a composition
as claimed in claim 1.
Summary
[0010] The invention relates to a composition comprising a mixture comprising two or more
compounds of formula l1 as defined in claim 1 and further below (hereinafter referred
to as "fullerene mixture"), as electron acceptor or n-type component, and further
comprising one or more semiconducting compounds which have electron donor or p-type
properties.
[0011] The invention further relates to a composition comprising a fullerene mixture as
described above and below, and further comprising one or more p-type organic semiconductor
compounds, preferably selected from conjugated organic polymers.
[0012] The invention further relates to a composition comprising a fullerene mixture as
described above and below, and further comprising one or more compounds which are
selected from compounds having one or more of a semiconducting, charge transport,
hole transport, electron transport, hole blocking, electron blocking, electrically
conducting, photoconducting, photoactive and light emitting property.
[0013] The invention further relates to the use of a composition comprising a fullerene
mixture as described above and below as semiconducting, charge transport, electrically
conducting, photoconducting, photoactive or light emitting material, or in an organic
electronic (OE) device, or in a component of such an OE device or in an assembly comprising
such an OE device or such a component.
[0014] The invention further relates to a semiconducting, charge transport, electrically
conducting, photoconducting, photoactive or light emitting material, which comprises
a composition comprising a fullerene mixture as described above and below.
[0015] The invention further relates to a formulation comprising a composition comprising
a fullerene mixture as described above and below, and further comprising one or more
solvents, preferably selected from organic solvents, very preferably from non-chlorinated
organic solvents, most preferably from non-halogenated organic solvents.
[0016] The invention further relates to an OE device, or a component thereof, or an assembly
comprising it, which is prepared using a formulation as described above and below.
[0017] The invention further relates to an OE device, or a component thereof, or an assembly
comprising it, which comprises a composition comprising a fullerene mixture as described
above and below.
[0018] The OE device is preferably an optical, electrooptical, electronic, photoactive,
electroluminescent or photoluminescent device.
[0019] The OE device includes, without limitation, organic field effect transistors (OFET),
organic thin film transistors (OTFT), organic light emitting diodes (OLED), organic
light emitting transistors (OLET), organic photovoltaic devices (OPV), organic photodetectors
(OPD), organic solar cells, dye sensitized solar cells (DSSC), laser diodes, Schottky
diodes, photoconductors, photodetectors and thermoelectric devices.
[0020] Preferred OE devices are OFETs, OTFTs, OPVs, OPDs and OLEDs, in particular bulk heterojunction
(BHJ) OPVs or inverted BHJ OPVs.
[0021] Further preferred is the use of a composition comprising a fullerene mixture according
to the present invention as dye in a DSSC or a perovskite-based solar cell, and a
DSSC or a perovskite-based solar cell comprising a compound, composition or polymer
blend according to the present invention.
[0022] The components of the above OE devices include, without limitation, charge injection
layers, charge transport layers, interlayers, planarising layers, antistatic films,
polymer electrolyte membranes (PEM), conducting substrates and conducting patterns.
[0023] The assemblies comprising such OE devices or components include, without limitation,
integrated circuits (IC), radio frequency identification (RFID) tags or security markings
or security devices containing them, flat panel displays or backlights thereof, electrophotographic
devices, electrophotographic recording devices, organic memory devices, sensor devices,
biosensors and biochips.
[0024] In addition the compositions of the present invention can be used as electrode materials
in batteries and in components or devices for detecting and discriminating DNA sequences.
[0025] The invention further relates to a bulk heterojunction which comprises, or is being
formed from, a composition comprising one or more compounds selected from formula
I and one or more p-type organic semiconductor compounds that are selected from conjugated
organic polymers. The invention further relates to a bulk heterojunction (BHJ) OPV
device, or an inverted BHJ OPV device, comprising such a bulk heterojunction.
Terms and Definitions
[0026] As used herein, the expression that two or more compounds "differ in the nature of
their adducts (or of the substituents on their adducts)" will be understood to mean
that each of the compounds has at least one adduct (or substituent) which has a different
structure, e.g. a different number of C atoms, than the adducts (or substituents)
of the other compounds.
[0027] As used herein, the term "fullerene" will be understood to mean a compound composed
of an even number of carbon atoms, which form a cage-like fused-ring having a surface
which comprises six-membered rings and five-membered rings, usually with twelve five-membered
rings and the rest six-membered rings, optionally with one or more atoms trapped inside.
[0028] As used herein, the term "endohedral fullerene" will be understood to mean a fullerene
with one or more atoms trapped inside.
[0029] As used herein, the term "metallofullerene" will be understood to mean an endohedral
fullerene wherein the atoms trapped inside are selected from metal atoms.
[0030] As used herein, the term "carbon based fullerene" will be understood to mean a fullerene
without any atoms trapped inside, and wherein the surface is comprised only of carbon
atoms.
[0031] As used herein, the term "polymer" will be understood to mean a molecule of high
relative molecular mass, the structure of which essentially comprises the multiple
repetition of units derived, actually or conceptually, from molecules of low relative
molecular mass (
Pure Appl. Chem., 1996, 68, 2291). The term "oligomer" will be understood to mean a molecule of intermediate relative
molecular mass, the structure of which essentially comprises a small plurality of
units derived, actually or conceptually, from molecules of lower relative molecular
mass (
Pure Appl. Chem., 1996, 68, 2291). In a preferred meaning as used herein present invention a polymer will be understood
to mean a compound having > 1, i.e. at least 2 repeat units, preferably ≥ 5 repeat
units, and an oligomer will be understood to mean a compound with > 1 and < 10, preferably
< 5, repeat units.
[0032] Further, as used herein, the term "polymer" will be understood to mean a molecule
that encompasses a backbone (also referred to as "main chain") of one or more distinct
types of repeat units (the smallest constitutional unit of the molecule) and is inclusive
of the commonly known terms "oligomer", "copolymer", "homopolymer" and the like. Further,
it will be understood that the term polymer is inclusive of, in addition to the polymer
itself, residues from initiators, catalysts and other elements attendant to the synthesis
of such a polymer, where such residues are understood as not being covalently incorporated
thereto. Further, such residues and other elements, while normally removed during
post polymerization purification processes, are typically mixed or co-mingled with
the polymer such that they generally remain with the polymer when it is transferred
between vessels or between solvents or dispersion media.
[0033] As used herein, in a formula showing a polymer or a repeat unit, an asterisk (*)
will be understood to mean a chemical linkage to an adjacent unit or to a terminal
group in the polymer backbone. In a ring, like for example a benzene or thiophene
ring, an asterisk (*) will be understood to mean a C atom that is fused to an adjacent
ring.
[0034] As used herein, the terms "repeat unit", "repeating unit" and "monomeric unit" are
used interchangeably and will be understood to mean the constitutional repeating unit
(CRU), which is the smallest constitutional unit the repetition of which constitutes
a regular macromolecule, a regular oligomer molecule, a regular block or a regular
chain (
Pure Appl. Chem., 1996, 68, 2291). As further used herein, the term "unit" will be understood to mean a structural
unit which can be a repeating unit on its own, or can together with other units form
a constitutional repeating unit.
[0035] As used herein, a "terminal group" will be understood to mean a group that terminates
a polymer backbone. The expression "in terminal position in the backbone" will be
understood to mean a divalent unit or repeat unit that is linked at one side to such
a terminal group and at the other side to another repeat unit. Such terminal groups
include endcap groups, or reactive groups that are attached to a monomer forming the
polymer backbone which did not participate in the polymerisation reaction, like for
example a group having the meaning of R
23 or R
24 as defined below.
[0036] As used herein, the term "endcap group" will be understood to mean a group that is
attached to, or replacing, a terminal group of the polymer backbone. The endcap group
can be introduced into the polymer by an endcapping process. Endcapping can be carried
out for example by reacting the terminal groups of the polymer backbone with a monofunctional
compound ("endcapper") like for example an alkyl- or arylhalide, an alkyl- or arylstannane
or an alkyl- or arylboronate. The endcapper can be added for example after the polymerisation
reaction. Alternatively the endcapper can be added in situ to the reaction mixture
before or during the polymerisation reaction. In situ addition of an endcapper can
also be used to terminate the polymerisation reaction and thus control the molecular
weight of the forming polymer. Typical endcap groups are for example H, phenyl and
lower alkyl.
[0037] As used herein, the term "small molecule" will be understood to mean a monomeric
compound which typically does not contain a reactive group by which it can be reacted
to form a polymer, and which is designated to be used in monomeric form. In contrast
thereto, the term "monomer" unless stated otherwise will be understood to mean a monomeric
compound that carries one or more reactive functional groups by which it can be reacted
to form a polymer.
[0039] As used herein, the term "n-type" or "n-type semiconductor" will be understood to
mean an extrinsic semiconductor in which the conduction electron density is in excess
of the mobile hole density, and the term "p-type" or "p-type semiconductor" will be
understood to mean an extrinsic semiconductor in which mobile hole density is in excess
of the conduction electron density (see also,
J. Thewlis, Concise Dictionary of Physics, Pergamon Press, Oxford, 1973).
[0040] As used herein, the term "leaving group" will be understood to mean an atom or group
(which may be charged or uncharged) that becomes detached from an atom in what is
considered to be the residual or main part of the molecule taking part in a specified
reaction (see also
Pure Appl. Chem., 1994, 66, 1134).
[0041] As used herein, the term "conjugated" will be understood to mean a compound (for
example a polymer) that contains mainly C atoms with sp
2-hybridisation (or optionally also sp-hybridisation), and wherein these C atoms may
also be replaced by hetero atoms. In the simplest case this is for example a compound
with alternating C-C single and double (or triple) bonds, but is also inclusive of
compounds with aromatic units like for example 1,4-phenylene. The term "mainly" in
this connection will be understood to mean that a compound with naturally (spontaneously)
occurring defects, or with defects included by design, which may lead to interruption
of the conjugation, is still regarded as a conjugated compound.
[0042] As used herein, unless stated otherwise the molecular weight is given as the number
average molecular weight M
n or weight average molecular weight M
W, which is determined by gel permeation chromatography (GPC) against polystyrene standards
in eluent solvents such as tetrahydrofuran, trichloromethane (TCM, chloroform), chlorobenzene
or 1,2,4-trichlorobenzene. Unless stated otherwise, 1,2,4-trichlorobenzene is used
as solvent. The degree of polymerization, also referred to as total number of repeat
units, n, will be understood to mean the number average degree of polymerization given
as n = M
n/M
U, wherein M
n is the number average molecular weight and M
U is the molecular weight of the single repeat unit, see
J. M. G. Cowie, Polymers: Chemistry & Physics of Modern Materials, Blackie, Glasgow,
1991.
[0043] As used herein, the term "carbyl group" will be understood to mean any monovalent
or multivalent organic moiety which comprises at least one carbon atom either without
any non-carbon atoms (like for example -C≡C-), or optionally combined with at least
one non-carbon atom such as B, N, O, S, P, Si, Se, As, Te or Ge (for example carbonyl
etc.).
[0044] As used herein, the term "hydrocarbyl group" will be understood to mean a carbyl
group that does additionally contain one or more H atoms and optionally contains one
or more hetero atoms like for example B, N, O, S, P, Si, Se, As, Te or Ge.
[0045] As used herein, the term "hetero atom" will be understood to mean an atom in an organic
compound that is not a H- or C-atom, and preferably will be understood to mean B,
N, O, S, P, Si, Se, As, Te or Ge.
[0046] A carbyl or hydrocarbyl group comprising a chain of 3 or more C atoms may be straight-chain,
branched and/or cyclic, and may include spiro-connected and/or fused rings.
[0047] Preferred carbyl and hydrocarbyl groups include alkyl, alkoxy, thioalkyl, alkylcarbonyl,
alkoxycarbonyl, alkylcarbonyloxy and alkoxycarbonyloxy, each of which is optionally
substituted and has 1 to 40, preferably 1 to 25, very preferably 1 to 18 C atoms,
furthermore optionally substituted aryl or aryloxy having 6 to 40, preferably 6 to
25 C atoms, furthermore alkylaryloxy, arylcarbonyl, aryloxycarbonyl, arylcarbonyloxy
and aryloxycarbonyloxy, each of which is optionally substituted and has 6 to 40, preferably
7 to 40 C atoms, wherein all these groups do optionally contain one or more hetero
atoms, preferably selected from B, N, O, S, P, Si, Se, As, Te and Ge.
[0048] Further preferred carbyl and hydrocarbyl group include for example: a C
1-C
40 alkyl group, a C
1-C
40 fluoroalkyl group, a C
1-C
40 alkoxy or oxaalkyl group, a C
2-C
40 alkenyl group, a C
2-C
40 alkynyl group, a C
3-C
40 allyl group, a C
4-C
40 alkyldienyl group, a C
4-C
40 polyenyl group, a C
2-C
40 ketone group, a C
2-C
40 ester group, a C
6-C
18 aryl group, a C
6-C
40 alkylaryl group, a C
6-C
40 arylalkyl group, a C
4-C
40 cycloalkyl group, a C
4-C
40 cycloalkenyl group, and the like. Preferred among the foregoing groups are a C
1-C
20 alkyl group, a C
1-C
20 fluoroalkyl group, a C
2-C
20 alkenyl group, a C
2-C
20 alkynyl group, a C
3-C
20 allyl group, a C
4-C
20 alkyldienyl group, a C
2-C
20 ketone group, a C
2-C
20 ester group, a C
6-C
12 aryl group, and a C
4-C
20 polyenyl group, respectively.
[0049] Also included are combinations of groups having carbon atoms and groups having hetero
atoms, like e.g. an alkynyl group, preferably ethynyl, that is substituted with a
silyl group, preferably a trialkylsilyl group.
[0050] The carbyl or hydrocarbyl group may be an acyclic group or a cyclic group. Where
the carbyl or hydrocarbyl group is an acyclic group, it may be straight-chain or branched.
Where the carbyl or hydrocarbyl group is a cyclic group, it may be a non-aromatic
carbocyclic or heterocyclic group, or an aryl or heteroaryl group.
[0051] A non-aromatic carbocyclic group as referred to above and below is saturated or unsaturated
and preferably has 4 to 30 ring C atoms. A non-aromatic heterocyclic group as referred
to above and below preferably has 4 to 30 ring C atoms, wherein one or more of the
C ring atoms are optionally replaced by a hetero atom, preferably selected from N,
O, S, Si and Se, or by a -S(O)- or -S(O)
2- group. The non-aromatic carbo- and heterocyclic groups are mono- or polycyclic,
may also contain fused rings, preferably contain 1, 2, 3 or 4 fused or unfused rings,
and are optionally substituted with one or more groups L, wherein
[0052] L is selected from halogen, -CN, -NC, -NCO, -NCS, -OCN, -SCN, -C(=O)NR
0R
00, -C(=O)X
0, -C(=O)R
0, -NH
2, -NR
0R
00, -SH, -SR
0, -SO
3H, -SO
2R
0, -OH, -NO
2, -CF
3, -SF
5, optionally substituted silyl, or carbyl or hydrocarbyl with 1 to 40 C atoms that
is optionally substituted and optionally comprises one or more hetero atoms, and is
preferably alkyl, alkoxy, thioalkyl, alkylcarbonyl, alkoxycarbonyl, alkylcarbonyloxy
or alkoxycarbonyloxy with 1 to 20 C atoms that is optionally fluorinated, X
0 is halogen, preferably F, Cl or Br, and R
0, R
00 have the meanings given above and below, and preferably denote H or alkyl with 1
to 12 C atoms.
[0053] Preferred substituents L are selected from halogen, most preferably F, or alkyl,
alkoxy, oxaalkyl, thioalkyl, fluoroalkyl and fluoroalkoxy with 1 to 12 C atoms, or
alkenyl or alkynyl with 2 to 12 C atoms.
[0054] Preferred non-aromatic carbocyclic or heterocyclic groups are tetrahydrofuran, indane,
pyran, pyrrolidine, piperidine, cyclopentane, cyclohexane, cycloheptane, cyclopentanone,
cyclohexanone, dihydrofuran-2-one, tetrahydro-pyran-2-one and oxepan-2-one.
[0055] An aryl group as referred to above and below preferably has 4 to 30 ring C atoms,
is mono- or polycyclic and may also contain fused rings, preferably contains 1, 2,
3 or 4 fused or unfused rings, and is optionally substituted with one or more groups
L as defined above.
[0056] A heteroaryl group as referred to above and below preferably has 4 to 30 ring C atoms,
wherein one or more of the C ring atoms are replaced by a hetero atom, preferably
selected from N, O, S, Si and Se, is mono- or polycyclic and may also contain fused
rings, preferably contains 1, 2, 3 or 4 fused or unfused rings, and is optionally
substituted with one or more groups L as defined above.
[0057] As used herein, "arylene" will be understood to mean a divalent aryl group, and "heteroarylene"
will be understood to mean a divalent heteroaryl group, including all preferred meanings
of aryl and heteroaryl as given above and below.
[0058] Preferred aryl and heteroaryl groups are phenyl in which, in addition, one or more
CH groups may be replaced by N, naphthalene, thiophene, selenophene, thienothiophene,
dithienothiophene, fluorene and oxazole, all of which can be unsubstituted, mono-
or polysubstituted with L as defined above. Very preferred rings are selected from
pyrrole, preferably N-pyrrole, furan, pyridine, preferably 2- or 3-pyridine, pyrimidine,
pyridazine, pyrazine, triazole, tetrazole, pyrazole, imidazole, isothiazole, thiazole,
thiadiazole, isoxazole, oxazole, oxadiazole, thiophene, preferably 2-thiophene, selenophene,
preferably 2-selenophene, thieno[3,2-b]thiophene, thieno[2,3-b]thiophene, furo[3,2-b]furan,
furo[2,3-b]furan, seleno[3,2-b]selenophene, seleno[2,3-b]selenophene, thieno[3,2-b]selenophene,
thieno[3,2-b]furan, indole, isoindole, benzo[b]furan, benzo[b]thiophene, benzo[1,2-b;4,5-b']dithiophene,
benzo[2,1-b;3,4-b']dithiophene, quinole, 2- methylquinole, isoquinole, quinoxaline,
quinazoline, benzotriazole, benzimidazole, benzothiazole, benzisothiazole, benzisoxazole,
benzoxadiazole, benzoxazole, benzothiadiazole, 4H-cyclopenta[2,1-b;3,4-b']dithiophene,
7H-3,4-dithia-7-silacyclopenta[a]pentalene, all of which can be unsubstituted, mono-
or polysubstituted with L as defined above. Further examples of aryl and heteroaryl
groups are those selected from the groups shown hereinafter.
[0059] An alkyl group or an alkoxy group, i.e., where the terminal CH
2 group is replaced by -O-, can be straight-chain or branched. It is preferably straight-chain,
has 2, 3, 4, 5, 6, 7, 8, 12 or 16 carbon atoms and accordingly is preferably ethyl,
propyl, butyl, pentyl, hexyl, heptyl, octyl, dodecyl or hexadecyl, ethoxy, propoxy,
butoxy, pentoxy, hexoxy, heptoxy, octoxy, dodecoxy or hexadecoxy, furthermore methyl,
nonyl, decyl, undecyl, tridecyl, tetradecyl, pentadecyl, nonoxy, decoxy, undecoxy,
tridecoxy or tetradecoxy, for example.
[0060] An alkenyl group, i.e., wherein one or more CH
2 groups are replaced by - CH=CH- can be straight-chain or branched. It is preferably
straight-chain, has 2 to 10 C atoms and accordingly is preferably vinyl, prop-1-,
or prop-2-enyl, but-1-, 2- or but-3-enyl, pent-1-, 2-, 3- or pent-4-enyl, hex-1-,
2-, 3-, 4- or hex-5-enyl, hept-1-, 2-, 3-, 4-, 5- or hept-6-enyl, oct-1-, 2-, 3-,
4-, 5-, 6- or oct-7-enyl, non-1-, 2-, 3-, 4-, 5-, 6-, 7- or non-8-enyl, dec-1-, 2-,
3-, 4-, 5-, 6-, 7-, 8- or dec-9-enyl.
[0061] Especially preferred alkenyl groups are C
2-C
7-1E-alkenyl, C
4-C
7-3E-alkenyl, C
5-C
7-4-alkenyl, C
6-C
7-5-alkenyl and C
7-6-alkenyl, in particular C
2-C
7-1E-alkenyl, C
4-C
7-3E-alkenyl and C
5-C
7-4-alkenyl. Examples for particularly preferred alkenyl groups are vinyl, 1E-propenyl,
1E-butenyl, 1E-pentenyl, 1E-hexenyl, 1E-heptenyl, 3-butenyl, 3E-pentenyl, 3E-hexenyl,
3E-heptenyl, 4-pentenyl, 4Z-hexenyl, 4E-hexenyl, 4Z-heptenyl, 5-hexenyl, 6-heptenyl
and the like. Groups having up to 5 C atoms are generally preferred.
[0062] An oxaalkyl group, i.e., where one CH
2 group is replaced by -O-, is preferably straight-chain 2-oxapropyl (=methoxymethyl),
2-(=ethoxymethyl) or 3-oxabutyl (=2-methoxyethyl), 2-, 3-, or 4-oxapentyl, 2-, 3-,
4-, or 5-oxahexyl, 2-, 3-, 4-, 5-, or 6-oxaheptyl, 2-, 3-, 4-, 5-, 6- or 7-oxaoctyl,
2-, 3-, 4-, 5-, 6-, 7- or 8-oxanonyl or 2-, 3-, 4-, 5-, 6-,7-, 8- or 9-oxadecyl, for
example.
[0063] In an alkyl group wherein one CH
2 group is replaced by -O- and one CH
2 group is replaced by -C(O)-, these radicals are preferably neighboured. Accordingly
these radicals together form a carbonyloxy group -C(O)-O- or an oxycarbonyl group
-O-C(O)-. Preferably this group is straight-chain and has 2 to 6 C atoms. It is accordingly
preferably acetyloxy, propionyloxy, butyryloxy, pentanoyloxy, hexanoyloxy, acetyloxymethyl,
propionyloxymethyl, butyryloxymethyl, pentanoyloxymethyl, 2-acetyloxyethyl, 2-propionyloxyethyl,
2-butyryloxyethyl, 3-acetyloxypropyl, 3-propionyloxypropyl, 4-acetyloxybutyl, methoxycarbonyl,
ethoxycarbonyl, propoxycarbonyl, butoxycarbonyl, pentoxycarbonyl, methoxycarbonylmethyl,
ethoxycarbonylmethyl, propoxycarbonylmethyl, butoxycarbonylmethyl, 2-(methoxycarbonyl)ethyl,
2-(ethoxycarbonyl)ethyl, 2-(propoxycarbonyl)ethyl, 3-(methoxycarbonyl)propyl, 3-(ethoxycarbonyl)propyl,
4-(methoxycarbonyl)-butyl.
[0064] An alkyl group wherein two or more CH
2 groups are replaced by -O- and/or -C(O)O- can be straight-chain or branched. It is
preferably straight-chain and has 3 to 12 C atoms. Accordingly it is preferably bis-carboxymethyl,
2,2-bis-carboxy-ethyl, 3,3-bis-carboxy-propyl, 4,4-bis-carboxybutyl, 5,5-bis-carboxy-pentyl,
6,6-bis-carboxy-hexyl, 7,7-bis-carboxyheptyl, 8,8-bis-carboxy-octyl, 9,9-bis-carboxy-nonyl,
10,10-bis-carboxydecyl, bis-(methoxycarbonyl)-methyl, 2,2-bis-(methoxycarbonyl)-ethyl,
3,3-bis-(methoxycarbonyl)-propyl, 4,4-bis-(methoxycarbonyl)-butyl, 5,5-bis-(methoxycarbonyl)-pentyl,
6,6-bis-(methoxycarbonyl)-hexyl, 7,7-bis-(methoxycarbonyl)-heptyl, 8,8-bis-(methoxycarbonyl)-octyl,
bis-(ethoxycarbonyl)-methyl, 2,2-bis-(ethoxycarbonyl)-ethyl, 3,3-bis-(ethoxycarbonyl)-propyl,
4,4-bis-(ethoxycarbonyl)-butyl, 5,5-bis-(ethoxycarbonyl)-hexyl.
[0065] A thioalkyl group, i.e., where one CH
2 group is replaced by -S-, is preferably straight-chain thiomethyl (-SCH
3), 1-thioethyl (-SCH
2CH
3), 1-thiopropyl (= -SCH
2CH
2CH
3), 1- (thiobutyl), 1-(thiopentyl), 1-(thiohexyl), 1-(thioheptyl), 1-(thiooctyl), 1-(thiononyl),
1-(thiodecyl), 1-(thioundecyl) or 1-(thiododecyl), wherein preferably the CH
2 group adjacent to the sp
2 hybridised vinyl carbon atom is replaced.
[0066] A fluoroalkyl group is perfluoroalkyl C
iF
2i+1, wherein i is an integer from 1 to 15, in particular CF
3, C
2F
5, C
3F
7, C
4F
9, C
5F
11, C
6F
13, C
7F
15 or C
8F
17, very preferably C
6F
13, or partially fluorinated alkyl, preferably with 1 to 15 C atoms, in particular 1,1-difluoroalkyl,
all of the aforementioned being straight-chain or branched.
[0067] Preferably "fluoroalkyl" means a partially fluorinated (i.e. not perfluorinated)
alkyl group.
[0068] Alkyl, alkoxy, alkenyl, oxaalkyl, thioalkyl, carbonyl and carbonyloxy groups can
be achiral or chiral groups. Particularly preferred chiral groups are 2-butyl (=1-methylpropyl),
2-methylbutyl, 2-methylpentyl, 3-methylpentyl, 2-ethylhexyl, 2-butyloctyl, 2-hexyldecyl,
2-octyldodecyl, 2-propylpentyl, in particular 2-methylbutyl, 2-methylbutoxy, 2-methylpentoxy,
3-methylpentoxy, 2-ethyl-hexoxy, 2-butyloctoxyo, 2-hexyldecoxy, 2-octyldodecoxy, 1-methylhexoxy,
2-octyloxy, 2-oxa-3-methylbutyl, 3-oxa-4-methyl-pentyl, 4-methylhexyl, 2-hexyl, 2-octyl,
2-nonyl, 2-decyl, 2-dodecyl, 6-methoxy-octoxy, 6-methyloctoxy, 6-methyloctanoyloxy,
5-methylheptyloxy-carbonyl, 2-methylbutyryloxy, 3-methylvaleroyloxy, 4-methylhexanoyloxy,
2-chloro-propionyloxy, 2-chloro-3-methylbutyryloxy, 2-chloro-4-methyl-valeryl-oxy,
2-chloro-3-methylvaleryloxy, 2-methyl-3-oxapentyl, 2-methyl-3-oxa-hexyl, 1-methoxypropyl-2-oxy,
1-ethoxypropyl-2-oxy, 1-propoxypropyl-2-oxy, 1-butoxypropyl-2-oxy, 2-fluorooctyloxy,
2-fluorodecyloxy, 1,1,1-trifluoro-2-octyloxy, 1,1,1-trifluoro-2-octyl, 2-fluoromethyloctyloxy
for example. Very preferred are 2-ethylhexyl, 2-butyloctyl, 2-hexyldecyl, 2-octyldodecyl,
2-hexyl, 2-octyl, 2-octyloxy, 1,1,1-trifluoro-2-hexyl, 1,1,1-trifluoro-2-octyl and
1,1,1-trifluoro-2-octyloxy.
[0069] Preferred achiral branched groups are isopropyl, isobutyl (=methylpropyl), isopentyl
(=3-methylbutyl), tert. butyl, isopropoxy, 2-methyl-propoxy and 3-methylbutoxy.
[0070] In a preferred embodiment, the alkyl groups are independently of each other selected
from primary, secondary or tertiary alkyl or alkoxy with 1 to 30 C atoms, wherein
one or more H atoms are optionally replaced by F, or aryl, aryloxy, heteroaryl or
heteroaryloxy that is optionally alkylated or alkoxylated and has 4 to 30 ring atoms.
Very preferred groups of this type are selected from the group consisting of the following
formulae

wherein "ALK" denotes optionally fluorinated, preferably linear, alkyl or alkoxy with
1 to 20, preferably 1 to 12 C-atoms, in case of tertiary groups very preferably 1
to 9 C atoms, and the dashed line denotes the link to the ring to which these groups
are attached. Especially preferred among these groups are those wherein all ALK subgroups
are identical.
[0071] As used herein, "halogen" or "hal" means F, Cl, Br or I, preferably F, Cl or Br.
[0072] As used herein, -CO-, -C(=O)- and -C(O)- will be understood to mean a carbonyl group,
i.e. a group having the structure

[0073] As used herein C=CR
1R
2 will be understood to mean an ylidene group, i.e. a group having the structure

[0074] Above and below, Y
1 and Y
2 are independently of each other H, F, Cl or CN.
[0075] Above and below, R
0 and R
00 are independently of each other H or an optionally substituted carbyl or hydrocarbyl
group with 1 to 40 C atoms, and preferably denote H or alkyl with 1 to 12 C-atoms.
Detailed Description
[0076] The fullerene mixture comprising two or more compounds of formula I1 demonstrates
one or more of the following improved properties compared to previously disclosed
fullerene derivatives and mixtures for OPV/OPD application:
- i) The substitution enables greater light stability of the bulk heterojunction through
mediation of the fullerene 2+2 Diels Alder dimerisation/oligomerisation reaction,
as described, for example in Adv. Energy Mater. 2014, 4, 1300693 and ACS Nano 2014, 8 (2), 1297-1308.
- ii) The substitution enables greater stability towards light illumination of the bulk
heterojunction through mediation of the fullerene crystallisation and/or phase separation
kinetic, thus stabilising the initial equilibrium thermodynamics in the BHJ.
- iii) The substitution enables greater thermal stability of the bulk heterojunction
through mediation of the fullerene crystallisation and/or phase separation kinetic,
thus stabilising the initial equilibrium thermodynamics in the BHJ.
- iv) The electron accepting and/or donating unit R = benzene reduces the fullerene
band-gap and therefore the potential for improved light absorption.
- v) Additional fine-tuning of the electronic energies (HOMO/LUMO levels) results by
careful selection of the electron accepting and/or donating unit(s) to increase the
open circuit potential (Voc).
- vi) Additional fine-tuning of the electronic energies (HOMO/LUMO levels) result by
careful selection of the electron accepting and/or donating unit(s) to reduce the
energy loss in the electron transfer process between the fullerene and the p-type
material (i.e. polymer, oligomer, a define molecular unit) in the active layer.
- vii) The substitution may enable higher fullerene solubility in non-halogenated solvents
due to the increased number of solubilising groups.
[0077] The fullerene C
n in formula l1 and its subformulae may be composed of any number n of carbon atoms
Preferably, in the compounds of formula l1 and its subformulae the number of carbon
atoms n of which the fullerene C
n is composed is 60, 70, 76, 78, 82, 84, 90, 94 or 96, very preferably 60 or 70.
[0078] The mixture according to the present invention may also comprise two or more compounds
of formula l1 which are differing in their number n of carbon atoms forming the fullerene.
[0079] Thus, in a further preferred embodiment of the present invention the fullerene mixture
comprises a C60 fullerene and a higher fullerene, which is preferably selected from
C70, C76, C78, C82, C84, C90, C94 or C96, and is very preferably C70, wherein the
C60 fullerene and the higher fullerene differ in the nature of substituents R on their
adducts Ad
1.
[0080] The fullerene C
n in formula l1 and its subformulae is selected from carbon based fullerenes, endohedral
fullerenes, or mixtures thereof, very preferably from carbon based fullerenes.
[0081] Suitable and preferred carbon based fullerenes include, without limitation, (C
60-Ih)[5,6]fullerene, (C
70-D5h)[5,6]fullerene, (C
76-D2*)[5,6]fullerene, (C
84-D2*)[5,6]fullerene, (C
84-D2d)[5,6]fullerene, or a mixture of two or more of the aforementioned carbon based fullerenes.
[0082] The endohedral fullerenes are preferably metallofullerenes. Suitable and preferred
metallofullerenes include, without limitation, La@C
60, La@C
82, Y@C
82, Sc
3N@C
80, Y
3N@C
80, Sc
3C
2@C
80 or a mixture of two or more of the aforementioned metallofullerenes.
[0083] The adduct Ad
1 is preferably appended to the fullerene C
n by a [6,6]-bond and/or [5,6]-bond, preferably by a [6,6]-bond.
[0085] In the compounds of formula l1 and its subformulae, o denotes 1 or 2.
[0086] The adduct Ad
1 is selected from formula 1-1

wherein one of the substituents R is selected from the formula C-1 and the other is
selected from the formula C-34:

wherein in formula C-1 R
11-R
15 are H, and in formula C-34 a is 3 and R
11 is as defined below.
[0087] Very preferred compounds of formula l1 and its subformulae are selected from the
following preferred embodiments, including any combination thereof:
[0088] The formula l1 is as follows

wherein C
n and R have the meanings given above and below, m is 0, o is 1 or 2, very preferably
1, and Ad
2 is an optional second adduct which is however not present in the compounds of formula
l1.
[0089] Very preferred are compounds of formula l1 wherein C
n is C60 or C70.
[0090] In the compounds of formula l1 m is 0, o is 1 or 2, one substituent R is benzene,
and the other substituent R is an ester group of formula C-34, wherein a is 3, and
R
11 is methyl, ethyl, propyl, butyl, pentyl or hexyl.
[0091] Examples of preferred compounds of formulae l1 are listed below

wherein R
11 has one of the meanings given above and below, Me is a methyl group, and the fullerene
is C60.
[0092] Further preferred compounds are those of formula I1a-I1i shown above, but wherein
the C60 fullerene is replaced by a C70 fullerene.
[0093] The fullerene mixtures are comprising
- a first compound of formula l1, wherein m is 0, o is 1 or 2, and wherein one substituent
R is benzene, and the other substituent R is an ester group of formula C-34, wherein
a is 3, and R11 is methyl (PCBM),
- a second compound of formula l1, wherein m is 0, o is 1 or 2, and wherein one substituent
R is benzene, and the other substituent R is an ester group of formula C-34, wherein
a is 3, and R11 is ethyl, propyl, butyl, pentyl or hexyl (PCBC2-6), and preferably R11 is hexyl (PCBC6).
[0094] The compounds of formula l1 are easy to synthesize, especially by methods suitable
for mass production, and exhibit advantageous properties, for example good structural
organization and film-forming properties, good electronic properties, especially high
charge carrier mobility, good processability, especially high solubility in organic
solvents, and high light and thermal stability.
[0095] The compounds of formula l1 can be synthesized according to or in analogy to methods
that are known to the skilled person and are described in the literature. For example,
synthesis paths towards various fullerenes of formula I have been previously outlined
in literature:
J. Mater. Chem., 1997, 7(7), 1097-1109;
Chem. Soc. Rev., 1999, 28, 263-277;
Chem. Rev. 2013, 113, 5262-5321;
J. Am. Chem. Soc. 2011, 133, 2402-2405; and
Chem. Rev., 2006, 106(12), 5049-5135.
[0096] The compounds of formula I and its subformulae can be used in mixtures, for example
together with other monomeric compounds, or polymers, having one or more of a semiconducting,
charge transport, hole transport, electron transport, hole blocking, electron blocking,
electrically conducting, photoconducting and light emitting property
[0097] Thus, another aspect of the invention relates to a composition (hereinafter referred
to as "fullerene composition"), comprising a mixture comprising one or more compounds
of formula l1, and further comprising one or more additional compounds, preferably
having one or more of a semiconducting, charge transport, hole transport, electron
transport, hole blocking, electron blocking, electrically conducting, photoconducting
and light emitting property.
[0098] The additional compounds in the fullerene composition can be selected for example
from fullerene derivatives other than those of this invention, or from conjugated
organic polymers.
[0099] The fullerene mixture comprising two or more compounds of formula l1 is especially
suitable as electron acceptor or n-type semiconductor, especially in semiconducting
materials containing both donor and acceptor components, and for the preparation of
a mixture of p-type and n-type semiconductors which are suitable for use in BHJ OPV
devices and OPD devices.
[0100] In particular for OPV and OPD applications the fullerene mixture comprising two or
more compounds of formula l1 is preferably blended with a further p-type semiconductor
such as a polymer, an oligomer or a defined molecular unit to form the active layer
in the OPV/OPD device (also referred to as "active layer" or "photoactive layer").
[0101] The fullerene composition is comprising two or more fullerenes of formula l1, and
further comprising one or more conjugated organic polymers, which are selected from
electron donor, or p-type, semiconducting polymers.
[0102] Such a fullerene composition is especially suitable for use in the photoactive layer
of an OPV or OPD device. Preferably the fullerene(s) and polymer(s) are selected such
that the fullerene composition forms a bulk heterojunction (BHJ).
[0103] The OPV/OPD device is usually further composed of a first, transparent or semi-transparent
electrode, typically provided on a transparent or semi-transparent substrate, on one
side of the active layer, and a second metallic or semi-transparent electrode on the
other side of the active layer. Additional interfacial layer(s) acting as hole blocking
layer, hole transporting layer, electron blocking layer and/or electron transporting
layer, typically comprising a metal oxide (for example, ZnO
x, TiO
x, ZTO, MoO
x, NiO
x), a salt (example: LiF, NaF), a conjugated polymer electrolyte (for example: PEDOT:PSS
or PFN), a conjugated polymer (for example: PTAA) or an organic compound (for example:
NPB, Alq
3, TPD), can be inserted between the active layer and an electrode.
[0105] A preferred polymer is selected from the group consisting of poly(3-substituted thiophene)
and poly(3-substituted selenophene), for example poly(3-alkyl thiophene) or poly(3-alkyl
selenophene), preferably poly(3-hexyl thiophene) or poly(3-hexyl selenophene).
[0106] A further preferred polymer comprises one or more repeating units selected from formulae
Plla and Pllb:
-[(Ar
1)
a-(D)
b-(Ar
2)
c-(Ar
3)
d]- PIIa
-[(Ar
1)
a-(Ac)
b-(Ar
2)
c-(Ar
3)
d]- PIIb
wherein
- Ac
- is arylene or heteroarylene with 5 to 30 ring atoms that is optionally substituted
by one or more groups RS, and preferably has electron acceptor property,
- D
- is arylene or heteroarylene with 5 to 30 ring atoms that is different from A, is optionally
substituted by one or more groups RS, and preferably has electron donor property,
- Ar1, Ar2, Ar3
- are, on each occurrence identically or differently, and independently of each other,
arylene or heteroarylene that is different from A and D, preferably has 5 to 30 ring
atoms, and is optionally substituted, preferably by one or more groups RP,
- RP
- is on each occurrence identically or differently F, Br, Cl, -CN, -NC, -NCO, -NCS,
-OCN, -SCN, -C(O)NR0R00, -C(O)X0, -C(O)R0, -C(O)OR0, -NH2, -NR0R00, -SH, -SR0, -SO3H, -SO2R0, -OH, -NO2, -CF3, -SF5, optionally substituted silyl, carbyl or hydrocarbyl with 1 to 40 C atoms that is
optionally substituted and optionally comprises one or more hetero atoms,
- R0 and R00
- are independently of each other H or optionally substituted C1-40 carbyl or hydrocarbyl, and preferably denote H or alkyl with 1 to 12 C-atoms,
- X0
- is halogen, preferably F, Cl or Br,
- a, b, c
- are on each occurrence identically or differently 0, 1 or 2,
- d
- is on each occurrence identically or differently 0 or an integer from 1 to 10.
[0107] Preferably the polymer comprises at least one repeating unit of formula Plla wherein
b is at least 1. Further preferably the polymer comprises at least one repeating unit
of formula Plla wherein b is at least 1, and at least one repeating unit of formula
Pllb wherein b is at least 1.
[0108] A further preferred polymer comprises, in addition to the units of formula Plla and/or
Pllb, one or more repeating units selected from monocyclic or polycyclic arylene or
heteroarylene groups that are optionally substituted.
[0109] These additional repeating units are preferably selected of formula PIII
-[(Ar
1)
a-(Ar
2)
c-(Ar
3)
d]- PIII
wherein Ar
1, Ar
2, Ar
3, a, c and d are as defined in formula Plla.
[0110] R
P preferably denotes, on each occurrence identically or differently, H, straight-chain,
branched or cyclic alkyl with 1 to 30 C atoms, in which one or more CH
2 groups are optionally replaced by -O-, -S-, -C(O)-, -C(S)-, -C(O)-O-, -O-C(O)-, -NR
0-, -SiR
0R
00-, -CF
2-, -CHR
0=CR
00-, -CY
1=CY
2- or -C≡C- in such a manner that O and/or S atoms are not linked directly to one another,
and in which one or more H atoms are optionally replaced by F, Cl, Br, I or CN, or
denotes aryl, heteroaryl, aryloxy or heteroaryloxy with 4 to 20 ring atoms which is
optionally substituted, preferably by halogen or by one or more of the aforementioned
alkyl or cyclic alkyl groups, wherein R
0 and R
00 and Y
1 and Y
2 have one of the meanings given above and below, R
0 and R
00 preferably denote H or alkyl with 1 to 12 C-atoms, and Y
1 and Y
2 preferably denote F, Cl or Br.
[0111] Further preferably the polymer is selected of formula PIV:

wherein
- A, B, C
- independently of each other denote a distinct unit of formula Plla, Pllb or PIII,
- x
- is > 0 and ≤ 1,
- y
- is ≥ 0 and < 1,
- z
- is ≥ 0 and < 1,
- x+y+z
- is 1, and
- n1
- is an integer >1.
[0112] Preferably at least one of B or C denotes a unit of formula Plla. Very preferably
one of B and C denotes a unit of formula Plla and one of B and C denotes a unit of
formula Pllb.
[0113] A preferred polymer of formula PIV is selected from the following formulae
*-[(Ar
1-D-Ar
2)
x-(Ar
3)
y]
n1-* PIVa
*-[(Ar
1-D-Ar
2)
x-(Ar
3-Ar
3)
y]
n1-* PIVb
*-[(Ar
1-D-Ar
2)
x-(Ar
3-Ar
3-Ar
3)
y]
n1-* PIVc
*-[(Ar
1)
a-(D)
b-(Ar
2)
c-(Ar
3)
d]
n1-* PIVd
*-([(Ar
1)
a-(D)
b-(Ar
2)
c-(Ar
3)
d]
x-[(Ar
1)
a-(Ac)
b-(Ar
2)
c-(Ar
3)
d]
y)
n1-* PIVe
*-[(D-Ar
1-D)
x-(Ar
2-Ar
3)
y]
n1-* PIVf
*-[(D-Ar
1-D)
x-(Ar
2-Ar
3-Ar
2)
y]
n1-* PIVg
*-[(D)
b-(Ar
1)
a-(D)
b-(Ar
2)
c]
n1-* PIVh
*-([(D)
b-(Ar
1)
a-(D)
b-(Ar
2)
c]
x-[(Ac)
b-(Ar
1)
a-(Ac)
b-(Ar
2)
d]
y)
n1-* PIVi
*-[(D-Ar
1)
x-(D-Ar
2)
y-(D-Ar
3)
z]
n1-* PIVk
wherein D, Ar
1, Ar
2, Ar
3, a, b, c and d have in each occurrence identically or differently one of the meanings
given in formula Plla, Ac has on each occurrence identically or differently one of
the meanings given in formula Pllb, and x, y, z and n1 are as defined in formula PIV,
wherein these polymers can be alternating or random copolymers, and wherein in formula
PIVd and PIVe in at least one of the repeating units [(Ar
1)
a-(D)
b-(Ar
2)
c-(Ar
3)
d] and in at least one of the repeating units [(Ar
1)
a-(Ac)
b-(Ar
2)
c-(Ar
3)
d] b is at least 1 and wherein in formula PIVh and PIVi in at least one of the repeating
units [(D)
b-(Ar
1)
a-(D)
b-(Ar
2)
d] and in at least one of the repeating units [(D)
b-(Ar
1)
a-(D)
b-(Ar
2)
d] b is at least 1.
[0114] In the polymers of formula PIV and its subformulae PIVa to PIVk, b is preferably
1 in all repeating units.
[0115] In the polymers of formula PIV and its subformulae PIVa to PIVk, x is preferably
from 0.1 to 0.9, very preferably from 0.3 to 0.7.
[0116] In a preferred embodiment of the present invention one of y and z is 0 and the other
is >0. In another preferred embodiment of the present invention, both y and z are
0. In yet another preferred embodiment of the present invention, both y and z are
>0. If in the polymers of formula PIV and its subformulae PIVa to PIVk y or z is >0,
it is preferably from 0.1 to 0.9, very preferably from 0.3 to 0.7.
[0117] In the polymer, the total number of repeating units n1 is preferably from 2 to 10,000.
The total number of repeating units n1 is preferably ≥ 5, very preferably ≥ 10, most
preferably ≥ 50, and preferably ≤ 500, very preferably ≤ 1,000, most preferably ≤
2,000, including any combination of the aforementioned lower and upper limits of n1.
[0118] The polymer can be a homopolymer or copolymer, like a statistical or random copolymer,
alternating copolymer or block copolymer, or a combination of the aforementioned.
[0119] Especially preferred is a polymer selected from the following groups:
- Group A consisting of homopolymers of the unit D or (Ar1-D) or (Ar1-D-Ar2) or (Ar1-D-Ar3) or (D-Ar2-Ar3) or (Ar1-D-Ar2-Ar3) or (D-Ar1-D), i.e. where all repeating units are identical,
- Group B consisting of random or alternating copolymers formed by identical units (Ar1-D-Ar2) or (D-Ar1-D) and identical units (Ar3),
- Group C consisting of random or alternating copolymers formed by identical units (Ar1-D-Ar2) or (D-Ar1-D) and identical units (A1),
- Group D consisting of random or alternating copolymers formed by identical units (Ar1-D-Ar2) or (D-Ar1-D) and identical units (Ar1-Ac-Ar2) or (Ac-Ar1-Ac),
wherein in all these groups D, Ac, Ar
1, Ar
2 and Ar
3 are as defined above and below, in groups A, B and C Ar
1, Ar
2 and Ar
3 are different from a single bond, and in group D one of Ar
1 and Ar
2 may also denote a single bond .
[0120] A preferred polymer of formula PIV and PIVa to PIVk is selected of formula PV
R
21-chain-R
22 PV
wherein "chain" denotes a polymer chain of formulae PIV or PIVa to PIVk, and R
21 and R
22 have independently of each other one of the meanings of R
S as defined above, or denote, independently of each other, H, F, Br, Cl, I, -CH
2Cl, -CHO, -CR'=CR"
2, -SiR'R"R"', -SiR'X'X", -SiR'R"X', -SnR'R"R"', -BR'R", -B(OR')(OR"), -B(OH)
2, -O-SO
2-R', -C≡CH, -C≡C-SiR'
3, -ZnX' or an endcap group, X' and X" denote halogen, R', R" and R'" have independently
of each other one of the meanings of R
0 given in formula I, and two of R', R" and R'" may also form a cyclosilyl, cyclostannyl,
cycloborane or cycloboronate group with 2 to 20 C atoms together with the respective
hetero atom to which they are attached.
[0121] Preferred endcap groups R
21 and R
22 are H, C
1-20 alkyl, or optionally substituted C
6-12 aryl or C
2-10 heteroaryl, very preferably H or phenyl.
[0122] In the polymer represented by formula PIV, PIVa to PIVk or PV, x, y and z denote
the mole fraction of units A, B and C, respectively, and n denotes the degree of polymerisation
or total number of units A, B and C. These formulae includes block copolymers, random
or statistical copolymers and alternating copolymers of A, B and C, as well as homopolymers
of A for the case when x>0 and y=z=0.
[0123] In the repeating units and polymers of formulae PIIa, PIIb, PIII, PIV, PIVa-PIVk
and PV, preferably D, Ar
1, Ar
2 and Ar
3 are selected from the group consisting of the following formulae

wherein R
11, R
12, R
13, R
14, R
15, R
16, R
17 and R
18 independently of each other denote H or have one of the meanings of R
P as defined above and below.
[0124] In the repeating units and polymers of formulae PIIa, PIIb, PIII, PIV, PIVa-PIVk
and PV, preferably Ac, Ar
1, Ar
2 and Ar
3 are selected from the group consisting of the following formulae

wherein R
11, R
12, R
13, R
14, R
15 and R
16 independently of each other denote H or have one of the meanings of R
P as defined above and below.
[0125] The polymer can be prepared for example from monomers selected from the following
formulae
R
23-(Ar
1)
a-D-(Ar
2)
c-R
24 PVIa
R
23-D-(Ar
1)
a-D-R
24 PVIb
R
23-(Ar
1)
a-Ac-(Ar
2)
c-R
24 PVIc
R
23-Ac-(Ar
1)
a-Ac-R
24 PVId
R
23-(Ar
1)
a-(Ar
2)
c-R
24 PVIe
wherein Ac, D, Ar
1, Ar
2, a and b have the meanings of formula PIIa and Pllb, or one of the preferred meanings
as described above and below, and R
23 and R
24 are, preferably independently of each other, selected from the group consisting of
H, Cl, Br, I, O-tosylate, O-triflate, O-mesylate, O-nona-flate, -SiMe
2F, -SiMeF
2, -O-SO
2Z
1, -B(OZ
2)
2, -CZ
3=C(Z
3)
2, -C≡CH, -C≡CSi(Z
1)
3, -ZnX
0 and -Sn(Z
4)
3, wherein X
0 is halogen, preferably Cl, Br or I, Z
1-4 are selected from the group consisting of alkyl and aryl, each being optionally substituted,
and two groups Z
2 may also together form a cycloboronate group with 2 to 20 C atoms together with the
B and O atoms.
[0126] Suitable monomers are for example selected from the following subformulae
R
23-Ar
1-D-Ar
2-R
24 PVIa1
R
23-D-R
24 PVIa2
R
23-Ar
1-D-R
24 PVIa3
R
23-D-Ar
2-R
24 PVIa4
R
23-D-Ar
1-D-R
24 PVIb1
R
23-Ar
1-Ac-Ar
2-R
24 PVIc1
R
23-Ac-R
24 PVIc2
R
23-Ar
1-Ac-R
24 PVIc3
R
23-Ac-Ar
2-R
24 PVIc4
R
23-Ac-Ar
1-Ac-R
24 PVId1
R
23-Ar
1-R
24 PVIe1
R
23-Ar
1-Ar
2-R
24 PVIe2
wherein Ac, D, Ar
1, Ar
2, a, c, R
23 and R
24 are as defined in formulae PVIa-PVId.
[0127] The polymer can be synthesized according to or in analogy to methods that are known
to the skilled person and are described in the literature. Other methods of preparation
can be taken from the examples. For example, the polymers can be suitably prepared
by aryl-aryl coupling reactions, such as Yamamoto coupling, Suzuki coupling, Stille
coupling, Sonogashira coupling, C-H activation coupling, Heck coupling or Buchwald
coupling. Suzuki coupling, Stille coupling and Yamamoto coupling are especially preferred.
The monomers which are polymerised to form the repeat units of the polymers can be
prepared according to methods which are known to the person skilled in the art.
[0128] For example the polymer can be prepared by coupling one or more monomers selected
from formulae PVIa-PVId and their subformulae in an aryl-aryl coupling reaction, wherein
R
23 and R
24 are selected from Cl, Br, I, -B(OZ
2)
2 and -Sn(Z
4)
3.
[0129] Preferred aryl-aryl coupling and polymerisation methods used in the processes described
above and below are Yamamoto coupling, Kumada coupling, Negishi coupling, Suzuki coupling,
Stille coupling, Sonogashira coupling, Heck coupling, C-H activation coupling, Ullmann
coupling or Buchwald coupling. Especially preferred are Suzuki coupling, Negishi coupling,
Stille coupling and Yamamoto coupling. Suzuki coupling is described for example in
WO 00/53656 A1. Negishi coupling is described for example in
J. Chem. Soc., Chem. Commun., 1977, 683-684. Yamamoto coupling is described in for example in
T. Yamamoto et al., Prog. Polym. Sci., 1993, 17, 1153-1205, or
WO 2004/022626 A1, and Stille coupling is described for example in
Z. Bao et al., J. Am. Chem. Soc., 1995, 117, 12426-12435. For example, when using Yamamoto coupling, monomers having two reactive halide groups
are preferably used. When using Suzuki coupling, monomers of formulae PVIa-PVId and
their subformulae having two reactive boronic acid or boronic acid ester groups or
two reactive halide groups are preferably used. When using Stille coupling, monomers
having two reactive stannane groups or two reactive halide groups are preferably used.
When using Negishi coupling, monomers having two reactive organozinc groups or two
reactive halide groups are preferably used.
[0130] Preferred catalysts, especially for Suzuki, Negishi or Stille coupling, are selected
from Pd(0) complexes or Pd(II) salts. Preferred Pd(0) complexes are those bearing
at least one phosphine ligand such as Pd(Ph
3P)
4. Another preferred phosphine ligand is tris(
ortho-tolyl)phosphine, i.e. Pd(o-Tol
3P)
4. Preferred Pd(II) salts include palladium acetate, i.e. Pd(OAc)
2. Alternatively the Pd(0) complex can be prepared by mixing a Pd(0) dibenzylideneacetone
complex, for example tris(dibenzyl-ideneacetone)dipalladium(0), bis(dibenzylideneacetone)-palladium(0),
or Pd(II) salts e.g. palladium acetate, with a phosphine ligand, for example triphenylphosphine,
tris(orthotolyl)phosphine or tri(tert-butyl)phosphine. Suzuki polymerisation is performed
in the presence of a base, for example sodium carbonate, potassium carbonate, lithium
hydroxide, potassium phosphate or an organic base such as tetraethylammonium carbonate
or tetraethylammonium hydroxide. Yamamoto polymerisation employs a Ni(0) complex,
for example bis(1,5-cyclooctadienyl) nickel(0).
[0131] Suzuki and Stille polymerisation may be used to prepare homopolymers as well as statistical,
alternating and block random copolymers. Statistical or block copolymers can be prepared
for example from the above monomers of formula PVI or its subformulae, wherein one
of the reactive groups is halogen and the other reactive group is a boronic acid,
boronic acid derivative group or and alkylstannane. The synthesis of statistical,
alternating and block copolymers is described in detail for example in
WO 03/048225 A2 or
WO 2005/014688 A2.
[0132] The concentration of the fullerene derivatives of this invention, or of the fullerene
composition, in a formulation according to the present invention, including solvents,
is preferably 0.1 to 10% by weight, more preferably 0.5 to 5% by weight. The concentration
of the fullerene derivatives of this invention in a composition comprising a fullerene
derivative and a polymer according to the present invention (i.e. excluding solvents),
is preferably from 10 to 90 % by weight, very preferably from 33 % to 80 % by weight.
[0133] Another aspect of the present invention relates to a formulation comprising one or
more fullerene derivatives of this invention or a fullerene composition as described
above, and further comprising one or more solvents, preferably selected from organic
solvents.
[0134] Such a formulation is preferably used as a carrier for the preparation of a semiconducting
layer of an OE device, like an OPV or OPD device, wherein the fullerene derivative
or fullerene composition is for example used in the photoactive layer.
[0135] Optionally, the formulation further comprises one or more binders to adjust the rheological
properties, as described for example in
WO 2005/055248 A1.
[0136] The formulations according to the present invention preferably form a solution.
[0137] The invention additionally provides an electronic device comprising a fullerene derivative
of this invention or fullerene composition, or a semiconducting layer comprising it,
as described above and below.
[0138] Especially preferred devices are OFETs, TFTs, ICs, logic circuits, capacitors, RFID
tags, OLEDs, OLETs, OPEDs, OPVs, OPDs, solar cells, laser diodes, photoconductors,
photodetectors, electrophotographic devices, electrophotographic recording devices,
organic memory devices, sensor devices, charge injection layers, Schottky diodes,
planarising layers, antistatic films, conducting substrates and conducting patterns.
[0139] Especially preferred electronic device are OFETs, OLEDs, OPV and OPD devices, in
particular bulk heterojunction (BHJ) OPV devices and OPD devices. In an OFET, for
example, the active semiconductor channel between the drain and source may comprise
the layer of the invention. As another example, in an OLED device, the charge (hole
or electron) injection or transport layer may comprise the layer of the invention.
[0140] For use in OPV or OPD devices, preferably a fullerene composition is used that contains
a p-type (electron donor) semiconductor and an n-type (electron acceptor) semiconductor.
The p-type semiconductor is for example a conjugated polymer having repeating units
of formulae Plla, Pllb or PIII, or a polymer of formula PIV, PV or their subformulae,
as shown above, a small molecules, a mixture of a two or more polymers or mixture
of one or more polymers and one or more small molecules. The n-type semiconductor
is a fullerene derivative of this invention, a mixture of two or more fullerenes,
at least one of which is a fullerene derivative of this invention.
[0141] The device preferably further comprises a first transparent or semi-transparent electrode
on a transparent or semi-transparent substrate on one side of the active layer, and
a second metallic or semi-transparent electrode on the other side of the active layer.
[0142] Preferably, the active layer according to the present invention is further blended
with additional organic and inorganic compounds to enhance the device properties.
For example, metal particles such as Au or Ag nanoparticules or Au or Ag nanoprism
for enhancements in light harvesting due to near-field effects (i.e. plasmonic effect)
as described, for example in
Adv. Mater. 2013, 25 (17), 2385-2396 and
Adv. Ener. Mater. 10.1002/aenm.201400206, a molecular dopant such as 2,3,5,6-tetrafluoro-7,7,8,8-tetracyanoquinodimethane
for enhancement in photoconductivity as described, for example in
Adv. Mater. 2013, 25(48), 7038-7044, or a stabilising agent consisting of a UV absorption agent and/or anti-radical agent
and/or antioxidant agent such as 2-hydroxybenzophenone, 2-hydroxyphenylbenzotriazole,
oxalic acid anilides, hydroxyphenyl triazines, merocyanines, hindered phenol, N-aryl-thiomorpholine,
N-aryl-thiomorpholine-1-oxide, N-aryl-thiomorpholine-1,1-dioxide, N-aryl-thiazolidine,
N-aryl-thiazolidine-1-oxide, N-aryl-thiazolidine-1,1-dioxide and 1,4-diazabicyclo[2.2.2]octane
as described, for example, in
WO2012095796 A1 and in
WO2013021971 A1.
[0144] Further preferably the OPV or OPD device comprises, between the active layer and
the first or second electrode, one or more additional buffer layers acting as hole
transporting layer and/or electron blocking layer, which comprise a material such
as metal oxides, like for example, ZTO, MoO
x, NiO
x, a doped conjugated polymer, like for example PEDOT:PSS and polypyrrole-polystyrene
sulfonate (PPy:PSS), a conjugated polymer, like for example polytriarylamine (PTAA),
an organic compound, like for example substituted triaryl amine derivatives such as
N,N'-diphenyl-N,N'-bis(1-naphthyl)(1,1'-biphenyl)-4,4'diamine (NPB), N,N'-diphenyl-N,N'-(3-methylphenyl)-1,1'-biphenyl-4,4'-diamine
(TPD), graphene based materials, like for example, graphene oxide and graphene quantum
dots or alternatively as hole blocking layer and/or electron transporting layer, which
comprise a material such as metal oxide, like for example, ZnO
x, TiO
x, AZO (aluminium doped zinc oxide), a salt, like for example LiF, NaF, CsF, a conjugated
polymer electrolyte, like for example poly[3-(6-trimethylammoniumhexyl)thiophene],
poly(9,9-bis(2-ethylhexyl)-fluorene]-b-poly[3-(6-trimethylammoniumhexyl)thiophene],
or poly[(9,9-bis(3'-(N,N-dimethylamino)propyl)-2,7-fluorene)-alt-2,7-(9,9-dioctylfluorene)],
a polymer, like for example poly(ethyleneimine) or crosslinked N-containing compound
derivatives or an organic compound, like for example tris(8-quinolinolato)-aluminium(III)
(Alq
3), phenanthroline derivative or C
60 or C
70 based fullerenes, like for example, as described in
Adv. Energy Mater. 2012, 2, 82-86.
[0145] In a fullerene composition comprising a fullerene mixture and a polymer according
to the present invention, the ratio polymer:fullerene mixture is preferably from 5:1
to 1:5 by weight, more preferably from 1:0.5 to 1:3 by weight, most preferably 1:1
to 1:2 by weight. A polymeric binder may also be included, from 5 to 95% by weight.
Examples of binder include polystyrene (PS), polypropylene (PP) and polymethylmethacrylate
(PMMA).
[0146] To produce thin layers in OE devices, like BHJ OPV devices, a fullerene mixture,
fullerene composition or formulation according to the present invention may be deposited
by any suitable method. Liquid coating of devices is more desirable than vacuum deposition
techniques. Solution deposition methods are especially preferred. The formulations
of the present invention enable the use of a number of liquid coating techniques.
[0147] Preferred deposition techniques include, without limitation, dip coating, spin coating,
ink jet printing, nozzle printing, letter-press printing, screen printing, gravure
printing, doctor blade coating, roller printing, reverse-roller printing, offset lithography
printing, dry offset lithography printing, flexographic printing, web printing, spray
coating, curtain coating, brush coating, slot dye coating or pad printing. For the
fabrication of OPV devices and modules area printing method compatible with flexible
substrates are preferred, for example slot dye coating, spray coating and the like.
[0148] When preparing a suitable solution or formulation containing a composition with a
fullerene mixture (as n-type component) and a polymer (as p-type component) according
to the present invention, a suitable solvent should be selected so as to ensure full
dissolution of both the p-type and the n-type component, and to take into account
the boundary conditions (for example rheological properties) introduced by the chosen
printing method.
[0149] Organic solvents are generally used for this purpose. Typical solvents can be aromatic
solvents, halogenated solvents or chlorinated solvents, including chlorinated aromatic
solvents. Preferred solvents are aliphatic hydrocarbons, chlorinated hydrocarbons,
aromatic hydrocarbons, ketones, ethers and mixtures thereof. Examples include, but
are not limited to dichloromethane, trichloromethane, tetrachloromethane, chlorobenzene,
o-dichlorobenzene, 1,2,4-trichlorobenzene, 1,2-dichloroethane, 1,1,1-trichloroethane,
1,1,2,2-tetrachloroethane, 1,8-diiodooctane, 1-chloronaphthalene, 1,8-octane-dithiol,
anisole, 2-methylanisole, phenetol, 4-methyl-anisole, 3-methylanisole, 2,6-dimethylanisole,
2,5-dimethylanisole, 2,4-dimethylanisole, 3,5-dimethyl-anisole, 4-fluoroanisole, 3-fluoro-anisole,
3-trifluoro-methylanisole, 4-fluoro-3-methylanisole, 2-fluoroanisole, toluene, o-xylene,
m-xylene, p-xylene, mixture of xylene o-, m-, and p-isomers, 1,2,4-trimethylbenzene,
1,2,3,4-tetra-methyl benzene, pentylbenzene, mesitylene, cumene, cymene, cyclohexylbenzene,
diethylbenzene, cyclohexane, 1-methylnaphthalene, 2-methylnaphthalene, 1,2-dimethylnaphthalene,
tetraline, decaline, indane, 1-methyl-4-(1-methylethenyl)-cyclohexene (d-Limonene),
6,6-dimethyl-2-methylenebicyclo[3.1.1]heptanes (β-pinene), 2,6-lutidine, 2-fluoro-m-xylene,
3-fluoro-o-xylene, 2-chloro-benzotrifluoride, 2-chloro-6-fluorotoluene, 2,3-dimethylpyrazine,
2-fluorobenzonitrile, 4-fluoroveratrol, 3-fluorobenzo-nitrile, 1-fluoro-3,5-dimethoxy-benzene,
3-fluorobenzo-trifluoride, benzotrifluoride, trifluoromethoxy-benzene, 4-fluorobenzotrifluoride,
3-fluoropyridine, toluene, 2-fluoro-toluene, 2-fluorobenzotrifluoride, 3-fluorotoluene,
4-isopropylbiphenyl, phenyl ether, pyridine, 4-fluorotoluene, 2,5-difluorotoluene,
1-chloro-2,4-difluorobenzene, 2-fluoropyridine, 3-chlorofluoro-benzene, 1-chloro-2,5-difluorobenzene,
4-chlorofluorobenzene, 2-chlorofluorobenzene, methyl benzoate, ethyl benzoate, nitrobenzene,
benzaldehyde, benzonitrile, tetrahydrofuran, 1,4-dioxane, 1,3-dioxane, morpholine,
acetone, methylethylketone, ethyl acetate, n-butyl acetate, N,N-dimethylaniline, N,N-dimethylformamide,
N-methylpyrrolidinone, dimethylacetamide, dimethylsulfoxide and/or mixtures thereof.
[0150] Especially preferred are solvents selected from aliphatic or aromatic hydrocarbons,
or mixtures thereof, which are non-chlorinated.
[0151] Further preferred are solvents selected from non-chlorinated aliphatic or aromatic
hydrocarbons, or mixtures thereof, which contain less than 5% of halogenated but non-chlorinated
(e.g. fluorinated, brominated or iodinated) aliphatic or aromatic hydrocarbons, like
e.g. 1,8-diiodooctane.
[0152] Preferred solvents of this type are selected from 1,2,4-trimethylbenzene, 1,2,3,4-tetra-methyl
benzene, pentylbenzene, mesitylene, cumene, cymene, cyclohexylbenzene, diethylbenzene,
tetralin, decalin, 2,6-lutidine, N,N-dimethylformamide, 2,3-dimethylpyrazine, 2-methylanisole,
phenetol, 4-methyl-anisole, 3-methylanisole, 2,5-dimethyl-anisole, 2,4-dimethylanisole,
3,5-dimethyl-anisole, N,N-dimethylaniline, ethyl benzoate, 1-methylnaphthalene, 2-methylnaphthalene,
N-methylpyrrolidinone, dioxane, 4-isopropylbiphenyl, phenyl ether, pyridine, 1,8-octanedithiol,
nitrobenzene, 1-chloronaphthalene, p-xylene, m-xylene, o-xylene or mixture of o-,
m-, and p-isomers.
[0154] A first preferred OPV device according to the invention comprises the following layers
(in the sequence from bottom to top):
- optionally a substrate,
- a high work function electrode, preferably comprising a metal oxide, like for example
ITO, serving as anode or a conducting grid
- an optional conducting polymer layer or hole transport layer, preferably comprising
an organic polymer or polymer blend, for example PEDOT:PSS (poly(3,4-ethylenedioxythiophene):
poly(styrene-sulfonate), substituted triaryl amine derivatives, for example,TBD (N,N'-dyphenyl-N-N'-bis(3-methylphenyl)-1,1'biphenyl-4,4'-diamine)
or NBD (N,N'-dyphenyl-N-N'-bis(1-napthylphenyl)-1,1'biphenyl-4,4'-diamine),
- a layer, also referred to as "photoactive layer", comprising a p-type and an n-type
organic semiconductor, which can exist for example as a p-type/n-type bilayer or as
distinct p-type and n-type layers, or as blend or p-type and n-type semiconductor,
forming a BHJ,
- optionally a layer having electron transport properties, for example comprising LiF,
TiOx, ZnOx, PFN, a poly(ethyleneimine) or crosslinked nitrogen containing compound derivatives
or a phenanthroline derivatives
- a low work function electrode, preferably comprising a metal like for example aluminum,
serving as cathode,
wherein at least one of the electrodes, preferably the anode, is at least partially
transparent to visible light, and
wherein the n-type semiconductor is a fullerene mixture according to the present invention.
[0155] A second preferred OPV device according to the invention is an inverted OPV device
and comprises the following layers (in the sequence from bottom to top):
- optionally a substrate,
- a high work function metal or metal oxide electrode, comprising for example ITO, serving
as cathode, or a conducting grid
- a layer having hole blocking properties, preferably comprising a metal oxide like
TiOx or ZnOx, or comprising an organic compound such as polymer like poly(ethyleneimine) or crosslinked
nitrogen containing compound derivatives or phenanthroline derivatives,
- a photoactive layer comprising a p-type and an n-type organic semiconductor, situated
between the electrodes, which can exist for example as a p-type/n-type bilayer or
as distinct p-type and n-type layers, or as blend or p-type and n-type semiconductor,
forming a BHJ,
- an optional conducting polymer layer or hole transport layer, preferably comprising
an organic polymer or polymer blend, for example of PEDOT:PSS or substituted triaryl
amine derivatives, for example, TBD or NBD,
- an electrode comprising a high work function metal like for example silver, serving
as anode,
wherein at least one of the electrodes, preferably the cathode, is at least partially
transparent to visible light, and
wherein the n-type semiconductor is a fullerene mixture according to the present invention.
[0156] In the OPV devices of the present invention the p-type and n-type semiconductor materials
are preferably selected from the materials, like the polymer/fullerene systems, as
described above
[0158] Another method to optimize device performance is to prepare formulations for the
fabrication of OPV(BHJ) devices that may include additives with variable boiling points
to promote phase separation in the right way. 1,8-Octanedithiol, 1,8-diiodooctane,
nitrobenzene, 1-chloronaphthalene, N,N-dimethylformamide, dimethylacetamide, dimethylsulfoxide
and other additives have been used to obtain high-efficiency solar cells. Examples
are disclosed in
J. Peet, et al, Nat. Mater., 2007, 6, 497 or
Fréchet et al. J. Am. Chem. Soc., 2010, 132, 7595-7597.
[0159] As further illustrated in the non-limiting working examples, photovoltaic devices
can be prepared which have a power conversion efficiency (PCE) of, for example, at
least 2.5%, or at least 3.0%, or at least 4.0%, or at least 5.0%. While there is no
particular upper limit on the PCE, the PCE can be, for example, less than 20%, or
less than 15%, or less than 10%.
[0160] Another preferred embodiment of the present invention relates to the use of a fullerene
mixture or fullerene composition according to the present invention as dye, hole transport
layer, hole blocking layer, electron transport layer and/or electron blocking layer
in a DSSC or a perovskite-based solar cells, and to a DSSC or perovskite-based solar
cells comprising a mixture or composition according to the present invention.
[0162] The fullerene mixture and fullerene compositions of the present invention can also
be used as dye or pigment in other applications, for example as an ink dye, laser
dye, fluorescent marker, solvent dye, food dye, contrast dye or pigment in coloring
paints, inks, plastics, fabrics, cosmetics, food and other materials.
[0163] The fullerene mixture, fullerene compositions and semiconducting layers of the present
invention are also suitable for use as n-type semiconductor in other OE devices or
device components, for example in the semiconducting channel of an OFET device, or
in the buffer layer, electron transport layer (ETL) or hole blocking layer (HBL) of
an OLED or OPV device.
[0164] Accordingly, the invention also provides an OFET comprising a gate electrode, an
insulating (or gate insulator) layer, a source electrode, a drain electrode and an
organic semiconducting channel connecting the source and drain electrodes, wherein
the organic semiconducting channel comprises a fullerene mixture according to the
present invention, a fullerene composition or an organic semiconducting layer according
to the present invention as n-type semiconductor. Other features of the OFET are well
known to those skilled in the art.
[0165] OFETs where an OSC material is arranged as a thin film between a gate dielectric
and a drain and a source electrode, are generally known, and are described for example
in
US 5,892,244,
US 5,998,804,
US 6,723,394 and in the references cited in the background section. Due to the advantages, like
low cost production using the solubility properties of the compounds according to
the invention and thus the processibility of large surfaces, preferred applications
of these FETs are such as integrated circuitry, TFT displays and security applications.
[0166] The gate, source and drain electrodes and the insulating and semiconducting layer
in the OFET device may be arranged in any sequence, provided that the source and drain
electrode are separated from the gate electrode by the insulating layer, the gate
electrode and the semiconductor layer both contact the insulating layer, and the source
electrode and the drain electrode both contact the semiconducting layer.
[0167] An OFET device according to the present invention preferably comprises:
- a source electrode,
- a drain electrode,
- a gate electrode,
- a semiconducting layer,
- one or more gate insulator layers,
- optionally a substrate.
wherein the semiconductor layer comprises a fullerene mixture or a fullerene composition
according to the present invention.
[0168] The OFET device can be a top gate device or a bottom gate device. Suitable structures
and manufacturing methods of an OFET device are known to the skilled in the art and
are described in the literature, for example in
US 2007/0102696 A1.
[0169] The gate insulator layer preferably comprises a fluoropolymer, like e.g. the commercially
available Cytop 809M® or Cytop 107M® (from Asahi Glass). Preferably the gate insulator
layer is deposited, e.g. by spin-coating, doctor blading, wire bar coating, spray
or dip coating or other known methods, from a formulation comprising an insulator
material and one or more solvents with one or more fluoro atoms (fluorosolvents),
preferably a perfluorosolvent. A suitable perfluorosolvent is e.g. FC75® (available
from Acros, catalogue number 12380). Other suitable fluoropolymers and fluorosolvents
are known in prior art, like for example the perfluoropolymers Teflon AF® 1600 or
2400 (from DuPont) or Fluoropel® (from Cytonix) or the perfluorosolvent FC 43® (Acros,
No. 12377). Especially preferred are organic dielectric materials having a low permittivity
(or dielectric contant) from 1.0 to 5.0, very preferably from 1.8 to 4.0 ("low k materials"),
as disclosed for example in
US 2007/0102696 A1 or
US 7,095,044.
[0170] In security applications, OFETs and other devices with semiconducting materials according
to the present invention, like transistors or diodes, can be used for RFID tags or
security markings to authenticate and prevent counterfeiting of documents of value
like banknotes, credit cards or ID cards, national ID documents, licenses or any product
with monetry value, like stamps, tickets, shares, cheques etc.
[0171] Alternatively, the fullerene mixtures, fullerene compositions, and semiconducting
layers according to the invention can be used in OLEDs, for example in the buffer
layer, ETL or HBL of an OLED. The OLED device can be used for example as the active
display layer in a flat panel display device, or as the backlight of a flat panel
display like for example a liquid crystal display. Common OLEDs are realized using
multilayer structures. An emission layer is generally sandwiched between one or more
electron-transport and/or hole-transport layers. By applying an electric voltage electrons
and holes as charge carriers move towards the emission layer where their recombination
leads to the excitation and hence luminescence of the lumophor units contained in
the emission layer.
[0172] The fullerene mixture, fullerene composition or semiconducting layer according to
the present invention may be employed in one or more of the ETL, HBL or buffer layer,
especially their water-soluble derivatives (for example with polar or ionic side groups)
or ionically doped forms. The processing of such layers, comprising a semiconductor
material of the present invention, for the use in OLEDs is generally known by a person
skilled in the art, see, e.g.,
Müller et al, Synth. Metals, 2000, 111-112, 31-34,
Alcala, J. Appl. Phys., 2000, 88, 7124-7128,
O'Malley et al, Adv. Energy Mater. 2012, 2, 82-86 and the literature cited therein.
[0173] According to another use, the fullerene mixtures, fullerene compositions, and materials
according to this invention, especially those showing photoluminescent properties,
may be employed as materials of light sources, e.g. in display devices, as described
in
EP 0 889 350 A1 or by
C. Weder et al., Science, 1998, 279, 835-837.
[0174] A further aspect of the invention relates to both the oxidised and reduced form of
a fullerene mixture according to this invention. Either loss or gain of electrons
results in formation of a highly delocalised ionic form, which is of high conductivity.
This can occur on exposure to common dopants. Suitable dopants and methods of doping
are known to those skilled in the art, e.g. from
EP 0 528 662,
US 5,198,153 or
WO 96/21659.
[0175] The doping process typically implies treatment of the semiconductor material with
an oxidating or reducing agent in a redox reaction to form delocalised ionic centres
in the material, with the corresponding counterions derived from the applied dopants.
Suitable doping methods comprise for example exposure to a doping vapor in the atmospheric
pressure or at a reduced pressure, electrochemical doping in a solution containing
a dopant, bringing a dopant into contact with the semiconductor material to be thermally
diffused, and ion-implantantion of the dopant into the semiconductor material.
[0176] When electrons are used as carriers, suitable dopants are for example halogens (e.g.,
I
2, Cl
2, Br
2, ICl, ICl
3, IBr and IF), Lewis acids (e.g., PF
5, AsF
5, SbF
5, BF
3, BCl
3, SbCl
5, BBr
3 and SO
3), protonic acids, organic acids, or amino acids (e.g., HF, HCl, HNO
3, H
2SO
4, HClO
4, FSO
3H and ClSO
3H), transition metal compounds (e.g., FeCl
3, FeOCI, Fe(ClO
4)
3, Fe(4-CH
3C
6H
4SO
3)
3, TiCl
4, ZrCl
4, HfCl
4, NbF
5, NbCl
6, TaCl
6, MoF
5, MoCl
5, WF
5, WCl
6, UF
6 and LnCl
3 (wherein Ln is a lanthanoid), anions (e.g., Cl
-, Br
-, I
-, I
3-, HSO
4-, SO
42-, NO
3-, ClO
4-, BF
4-, PF
6-, AsF
6-, SbF
6-, FeCl
4-, Fe(CN)
63-, and anions of various sulfonic acids, such as aryl-SO
3-). When holes are used as carriers, examples of dopants are cations (e.g., H
+, Li
+, Na
+, K
+, Rb
+ and Cs
+), alkali metals (e.g., Li, Na, K, Rb, and Cs), alkaline-earth metals (e.g., Ca, Sr,
and Ba), O
2, XeOF
4, (NO
2+) (SbF
6-), (NO
2+) (SbCl
6-), (NO
2+) (BF
4-), AgClO
4, H
2IrCl
6, La(NO
3)
3 6H
2O, FSO
2OOSO
2F, Eu, acetylcholine, R
4N
+, (R is an alkyl group), R
4P
+ (R is an alkyl group), R
6As
+ (R is an alkyl group), and R
3S
+ (R is an alkyl group).
[0177] The conducting form of a fullerene mixture of the present invention can be used as
an organic "metal" in applications including, but not limited to, charge injection
layers and ITO planarising layers in OLED applications, films for flat panel displays
and touch screens, antistatic films, printed conductive substrates, patterns or tracts
in electronic applications such as printed circuit boards and condensers.
[0178] According to another use, the fullerene mixtures and fullerene compositions according
to the present invention can be used alone or together with other materials in or
as alignment layers in LCD or OLED devices, as described for example in
US 2003/0021913. The use of charge transport compounds according to the present invention can increase
the electrical conductivity of the alignment layer. When used in an LCD, this increased
electrical conductivity can reduce adverse residual dc effects in the switchable LCD
cell and suppress image sticking or, for example in ferroelectric LCDs, reduce the
residual charge produced by the switching of the spontaneous polarisation charge of
the ferroelectric LCs. When used in an OLED device comprising a light emitting material
provided onto the alignment layer, this increased electrical conductivity can enhance
the electroluminescence of the light emitting material. The fullerene mixtures, fullerene
compositions, and materials according to the present invention may also be combined
with photoisomerisable compounds and/or chromophores for use in or as photoalignment
layers, as described in
US 2003/0021913 A1.
[0179] According to another use the fullerene mixtures, fullerene compositions, and materials
according to the present invention, especially their water-soluble derivatives (for
example with polar or ionic side groups) or ionically doped forms, can be employed
as chemical sensors or materials for detecting and discriminating DNA sequences. Such
uses are described for example in
L. Chen, D. W. McBranch, H. Wang, R. Helgeson, F. Wudl and D. G. Whitten, Proc. Natl.
Acad. Sci. U.S.A., 1999, 96, 12287;
D. Wang, X. Gong, P. S. Heeger, F. Rininsland, G. C. Bazan and A. J. Heeger, Proc.
Natl. Acad. Sci. U.S.A., 2002, 99, 49;
N. DiCesare, M. R. Pinot, K. S. Schanze and J. R. Lakowicz, Langmuir, 2002, 18, 7785;
D. T. McQuade, A. E. Pullen, T. M. Swager, Chem. Rev., 2000, 100, 2537.
[0180] Unless the context clearly indicates otherwise, as used herein plural forms of the
terms herein are to be construed as including the singular form and vice versa.
[0181] Throughout the description and claims of this specification, the words "comprise"
and "contain" and variations of the words, for example "comprising" and "comprises",
mean "including but not limited to", and are not intended to (and do not) exclude
other components.
[0182] All of the features disclosed in this specification may be combined in any combination,
except combinations where at least some of such features and/or steps are mutually
exclusive. In particular, the preferred features of the invention are applicable to
all aspects of the invention and may be used in any combination. Likewise, features
described in non-essential combinations may be used separately (not in combination).
[0183] Above and below, unless stated otherwise percentages are percent by weight and temperatures
are given in °C. The values of the dielectric constant ε ("permittivity") refer to
values taken at 20°C and 1,000 Hz. The following abbreviations are used: Voc = open
circuit voltage, Jsc = short-circuit current density, FF = fill factor, PCE = power
conversion efficiency
[0184] The invention will now be described in more detail by reference to the following
examples.
Example 1
Bulk heterojunction organic photovoltaic devices for fullerene mixtures
[0185] Organic photovoltaic (OPV) devices are fabricated on pre-patterned ITO-glass substrates
(13Ω/sq.) purchased from LUMTEC Corporation. Substrates are cleaned using common solvents
(acetone, iso-propanol, deionized-water) in an ultrasonic bath. A layer of commercially
available PVE-002 (Merck) was applied as a uniform coating by doctor blade at 80 °C.
The PVE-002 Films are then annealed at 100 °C for 10 minutes in air and then transferred
into a Nitrogen atmosphere. Active material solutions (i.e. polymer + fullerene) are
prepared to fully dissolve the solutes at a 30 mg·cm
-3 solution concentration in 1-methylnaphthalene (1MN) or 2,4-dimethylanisole (DMA).
Thin films are blade-coated in a nitrogen atmosphere to achieve active layer thicknesses
between 50 and 800 nm as measured using a profilometer. A short drying period follows
to ensure removal of any residual solvent.
[0186] Typically, blade-coated films are dried at 90 °C for 2 minutes on a hotplate. Next
the devices are transferred into an air atmosphere. On top of the active layer 0.9
mL of a conducting polymer poly(ethylene dioxythiophene) doped with poly(styrene sulfonic
acid) [PEDOT:PSS Clevios HTL Solar SCA 246-10 (Heraeus)] was spread and uniformly
coated by spin-coating at 1100 rpm for 130 seconds. Afterwards Ag (100 nm) cathodes
are thermally evaporated through a shadow mask to define the cells. For the last step
of the device fabrication, the devices were each encapsulated with a glass cover slide
using UV-curing epoxy glue.
[0187] Current-voltage characteristics are measured using a Keithley 2400 SMU while the
solar cells are illuminated by a Newport Solar Simulator at 100 mW·cm
-2 white light. The solar simulator is equipped with AM1.5G filters. The illumination
intensity is calibrated using a Si photodiode. All the device preparation and characterization
is done in a dry-nitrogen atmosphere.
[0188] Power conversion efficiency is calculated using the following expression

where FF is defined as

[0189] OPV device characteristics for a blend of Polymer 1 having the structure shown below
and fullerene coated from an organic solution at a total solid concentration are shown
in Table 1. Polymer 1 and its preparation are disclosed in
WO 2011/131280 A1.

[0190] Table 1 shows the formulation characteristics of the individual photoactive material
solutions comprising a polymer as electron donor component and a fullerene mixture
as electron acceptor component. Solutions C1, C2 and C3 according to prior art contain
fullerene PCBM-C60, a mixture of PCBM-C60 with the corresponding bisadduct BisPCBM-C60,
or a mixture of PCBM-C60 and PCBM-C70, respectively. Solutions 1, 2 and 3 according
to the present invention contain a mixture of fullerenes PCBM-C60 and PCBC
6-C60, which differ in the nature of their ester substituent (methyl ester vs. hexyl
ester), at different concentrations. The polymer is in all cases Polymer 1. The solvent
is in all cases 1-methylnaphthalene.
Table 1: Formulation characteristics
| No. |
Fullerene 1 |
Fullerene 2 |
Ratio Polymer 1: Fullerene 1: Fullerene 2 |
Solvent |
| C1 |
PCBM-C60 |
- |
1.00:2:00 |
1MN |
| C2 |
PCBM-C60 |
BisPCBM-C60 |
1.00:1.84:0.16 |
1MN |
| C3 |
PCBM-C60 |
PCBM-C70 |
1.00:1.62:0.38 |
1MN |
| 1 |
PCBM-C60 |
PCBC6-C60 |
1.00:1.60:0.40 |
1MN |
| 2 |
PCBM-C60 |
PCBC6-C60 |
1.00:1.34:0.66 |
1MN |
| 3 |
PCBM-C60 |
PCBC6-C60 |
1.00:0.66:1.34 |
1MN |
Initial device properties
[0191] Table 2 shows the device characteristics for the individual OPV devices comprising
an photoactive layer with a BHJ formed from the active material (fullerene mixture/polymer)
solutions of Table 1.
Table 2: Photovoltaic cell characteristics after continuous simulated solar irradiation
(AM1.5G)
| No. |
<1 Day Max Performance |
After 9 Days |
| Voc |
Jsc |
FF |
PCE |
Voc |
Jsc |
FF |
PCE |
| mV |
mA·cm-2 |
% |
% |
mV |
mA·cm-2 |
% |
% |
| C1 |
740 |
13.3 |
47.7 |
4.70 |
757 |
10.9 |
45.2 |
3.73 |
| C2 |
747 |
13.0 |
50.9 |
4.93 |
760 |
10.9 |
46.6 |
3.86 |
| C3† |
715 |
13.4 |
39.1 |
3.74 |
715 |
10.3 |
45.3 |
3.33 |
| 1 |
749 |
14.7 |
46.0 |
5.07 |
768 |
11.3 |
44.4 |
3.85 |
| 2 |
760 |
14.5 |
50.1 |
5.52 |
780 |
11.1 |
45.2 |
3.95 |
| 3 |
790 |
14.6 |
50.0 |
5.78 |
783 |
12.7 |
46.6 |
4.64 |
| † - Performance still evolving due to low PCE starting point |
[0192] From Table 2 it can be seen that OPV devices with a BHJ prepared from solution 1,
2 or 3 according to the invention, comprising a mixture of two fullerenes PCBM-C60
and PCBC
6-C60 with different substituents R, show a higher PCE when deposited from a non-chlorinated
solvent, and maintaining the higher PCE even after 9 days of AM1.5G simulated solar
irradiation.
[0193] Compared thereto, OPV devices with a BHJ prepared from solution C1 with pure PCBM-C60,
solution C2 with PCBM-C60 and 8% BisPCBM-C60, and solution C3 with PCBM-C60 and 19%
PCBM-C70, as disclosed in or suggested by prior art, show lower values of the PCE.
Especially OPV devices with a BHJ prepared from solution C3 (PCBM-C60 with 19% PCBM-C70),
showed significantly lower starting PCEs than the active material solutions according
to the present invention.
Example 2
[0194] BHJ OPV devices were prepared as described in Example 1 from Polymer 1 and further
fullerene mixtures according to the invention. For comparison purpose reference BHJ
devices were prepared using a single fullerene.
[0195] Table 3 shows the formulation characteristics of the individual photoactive material
solutions, comprising Polymer 1 as electron donor component and a fullerene or fullerene
mixture as electron acceptor component. Solutions C4 and C5 are reference devices
comparing the performance of pure fullerenes of formula I1d or I6b respectively. Solutions
4, 5, 6 and 7 according to the present invention contain a mixture of fullerenes PCBM-C60,
PCBC
6-C60, formula I1d, formula I6a and formula I6b (wherein R
11=C
7H
15), which differ in the nature of their ester substituent (methyl ester vs. hexyl ester),
the nature of their phenyl substituent (phenyl vs. tetramethoxyphenyl), the nature
of their alkyl substituent (R
11=H vs.
[0196] R
11=C
7H
15) and the nature of their adduct type (formula l1 vs. formula l6). The solvent is
1-methylnaphthalene (1MN) or 2,4-dimethylanisole (DMA).
Table 3: Formulation characteristics
| No. |
Fullerene 1 |
Fullerene 2 |
Ratio Polymer 1: Fullerene 1: Fullerene 2 |
Solvent |
| C4 |
I1d |
- |
1.00:2:00 |
1MN |
| 4 |
I1d |
PCBM-C60 |
1.00:1.00:1.00 |
1MN |
| C5 |
I6b (R11=C7H15) |
- |
1.00:2.00 |
DMA |
| 5 |
I6b (R11=C7H15) |
I6a |
1.00:1.00:1.00 |
DMA |
| 6 |
I6b (R11=C7H15) |
PCBC6-C60 |
1.00:1.00:1.00 |
1MN |
| 7 |
I6b (R11=C7H15) |
PCBM-C60 |
1.00:1.00:1.00 |
1MN |
Initial device properties
[0197] Table 4 shows the device characteristics for the individual OPV devices comprising
an photoactive layer with a BHJ formed from the active material (fullerene mixture/polymer)
solutions of Table 1.
Table 4: Photovoltaic cell characteristics after continuous simulated solar irradiation
(AM1.5G)
| No. |
Performance initial |
Performance after 100 hours |
| PCE |
PCE |
| % |
% |
| C4 |
4.94 |
2.96 |
| 4 |
6.24 |
4.40 |
| C5 |
3.49 |
3.27 |
| 5 |
5.39 |
4.48 |
| 6 |
3.63 |
3.27 |
| 7 |
5.26 |
3.60 |
[0198] From Table 4 it can be seen that OPV devices with a BHJ prepared from solution 4,
5, 6 or 7, according to the invention comprising a mixture of two fullerenes PCBM-C60,
PCBC
6-C60, I1d, I6a or I6b (wherein R
11=C
7H
15) with different substituents show a higher PCE when deposited from a non-chlorinated
solvent, and maintaining higher PCE beyond 100 hours of AM1.5G simulated solar irradiation.
[0199] Compared thereto, OPV devices with a BHJ prepared from solution D4 with pure fullerene
I1d, solution D5 with pure fullerene I6b (R
11=C
7H
15), as disclosed in or suggested by prior art, show lower values of the PCE.