FIELD OF THE INTENTION
[0001] This invention relates to a dust cover for lock cylinder key channels, of the type
used in locks situated in environments exposed to dust and using gates to seal and
prevent the entry of such particles of dust or dirt via the key channel of the lock
cylinder, which are liable to cause the lock to malfunction.
STATE OF THE PRIOR ART
[0002] Currently and with reference to the state of the art, it is a common and known practice
to use different dust cover devices arranged in locks used in environments that create
high levels of dirt particles, such as carpentry workshops, mechanical workshops,
etc., where large quantities of dust or small shavings are generated that are liable
to enter via the key channel and be deposited inside the lock cylinder, causing blockage
or malfunction of said cylinder.
[0003] A common solution used in the locksmith trade to solve the above-mentioned problem
is based on the placement of a small swivel plate located on the front of the lock
cylinder, which covers the key channel when placed on the cylinder. This solution
means that the user is responsible for preventing the entry of dirt into the key channel,
and must manually place said plate in the corresponding position that covers the key
channel. It is therefore very probable that on numerous occasions, due to forgetfulness
or carelessness on the part of the users, the key channel of the lock will be left
exposed to the exterior, allowing the entry of undesirable elements.
[0004] Another type of solution is the use of devices that contain gates associated with
springs, which are displaced in a transverse direction when the key is inserted into
the key channel. These gates are located inside the rotor and are associated with
elastic springs, which maintain said gates in permanent contact, barring the way to
any dirt that might be introduced via the key channel, and allow said gates to be
displaced when they are contacted by the tip of the key, which can then continue to
be inserted into the lock cylinder in order to reach the pins of the same. The problem
with the use of this type of solution lies in the loss of elastic properties and the
permanent deformations suffered by the springs, mainly due to the fatigue accumulated
during their use and to the accumulation of solid particles (dust, shavings, etc.),
causing the device to malfunction with the passage of time. In addition, excessive
force in these springs for closing the gates may cause said gates to rub against the
blade of the key when it is inserted into the key channel, creating small metal shavings
that may remain trapped in the lock and causing the problem that the gates are supposed
to prevent.
DESCRIPTION OF THE INVENTION AND ADVANTAGES
[0005] In the light of this state of affairs, the present invention relates to a dust cover
for lock cylinder key channels, of the type used in locks situated in environments
exposed to dust particles. Each of the dust cover gates is associated with a permanent
magnet, said gates being housed in a transverse groove incorporated in the rotor,
said groove being transverse to the main axis of the lock cylinder in which the dust
cover gates are housed face-to-face with each other and with their line of contact
centred in the key channel.
[0006] Thanks to this configuration, the key channel dust cover uses the magnetism of the
permanent magnets associated with the respective dust cover gates to keep the way
barred to any dirt that might enter via the key channel. The attraction of the magnets
maintains the dust cover gates in the closed position, with the line of contact between
the two gates centred in the key channel, so that before the corresponding key is
inserted, when the tip of said key encounters the dust cover gates, the latter are
displaced transversally to the main axis of the lock, allowing the key to be inserted
into the rotor of the lock cylinder. When the key is withdrawn, the attraction of
the magnets causes the gates to return to the closed position of the key channel,
preventing any possible entry of dirt into said channel.
[0007] Another feature of the invention is that the peripheral configuration of the permanent
magnet is intended to be compatible with the insertion of a part of its volume into
a recess provided in the dust cover gate, the remaining volume of said permanent magnet
being housed in a guide channel provided in the transverse groove.
[0008] Thanks to this configuration, the permanent magnet is attached to the dust cover
gate and the possible directions of displacement of said gates are limited, since
the guide channel incorporated in the rotor houses the remaining volume of the permanent
magnet that is not located in the recess provided in the dust cover gate, so that
said permanent magnet can move only along said channel, and similarly forcing said
dust cover gate to be displaced only in the transverse direction relative to the main
axis of the lock cylinder, inside the transverse groove.
[0009] Another feature of the invention is that the dust cover gates have on their exterior
face a separating bevel compatible with the tip of the key which facilitates the opening
of said dust cover gates when said key is inserted via the key channel of the lock
cylinder.
[0010] Thanks to this configuration, when the key is inserted into the lock cylinder, there
is a facilitation of the opening displacement of the dust cover gates in a transverse
direction relative to the main axis of the lock cylinder, since the tip of the key
is compatible with this separating bevel, providing a vertical force component that
causes said displacement.
DRAWINGS AND REFERENCES
[0011] In order to provide a better understanding of the nature of the invention, the attached
drawings show an industrial embodiment given purely by way of non-limitative example.
Figure 1 shows a partial cutaway isometric view of the lock cylinder (3), with an
enlarged detail of said partial cutaway depicting the arrangement of the dust cover
gates (1) and the permanent magnets (2) and their attachment to the rotor (5).
Figure 2 shows an isometric view of the rotor (5) with the key (10) at the initial
moment of contact with the dust cover gates (1), depicting the configuration of the
transverse groove (6) and the guide channel (7) of the permanent magnets (2).
Figures 3a and 3b show respective isometric views of the dust cover gates (1), with
Figure 3b depicting the recess (1a) for the partial housing of the permanent magnet
(2) associated with said dust cover gates (1).
Figures 4a, 4b and 4c show three sequential isometric views of what occurs when the
key (10) is inserted into the key channel (8), depicting the movement performed by
the dust cover gates (1) from their closed position as shown in Figure 4a to the position
that allows the full passage of the key (10) as shown in Figure 4c, with Figure 4b
being included as an intermediate step in the insertion of the key (10).
- 1.-
- Dust cover gates.
1a.- Recess.
1b.- Line of contact.
1c.- Separating bevel.
- 2.-
- Permanent magnet.
- 3.-
- Lock cylinder.
3a.- Main axis.
- 4.-
- Stator.
- 5.-
- Rotor.
- 6.-
- Transverse groove.
- 7.-
- Permanent magnet (2) guide channel.
- 8.-
- Key channel.
- 9.-
- Key pins.
- 10.-
- Key.
DESCRIPTION OF A PREFERRED EMBODIMENT
[0012] In relation to the drawings and references itemised above, the attached plans illustrate
a preferred embodiment of the invention, referring to a dust cover for lock cylinder
key channels in which each of the dust cover gates (1) is associated with a permanent
magnet (2), said gates being housed in a transverse groove (6) incorporated in the
rotor (5), said groove (6) being transverse to the main axis (3a) of the lock cylinder
(3) in which the dust cover gates (1) are housed face-to-face with each other and
with their line of contact (1 b) centred in the key channel (8).
[0013] Figure 1 shows a preferred embodiment of the lock cylinder (3) incorporating the
dust cover gates (1) associated with permanent magnets (2), in which the transverse
groove (6) is located close to the front of the rotor (5), thus protecting practically
the whole of the key channel (8) from the entry of dirt. As can be seen in Figure
3b, said dust cover gates (1) incorporate recesses (1a) on their rear portion in which
the permanent magnets are housed (2).
[0014] The functioning of the invention is based on the force of attraction of the permanent
magnets (2). As can be seen in Figures 1 and 2, the dust cover gates (1) are housed
in the transverse groove (6), and on their rear portion, housed in the recess (1),
they partially incorporate said permanent magnets (2). The remaining volume of said
permanent magnets (2) is contained inside the guide channel (7) cut into the transverse
groove (6) of the rotor (5), so that said guide channel (7) limits the displacement
of the permanent magnet (2) and consequently that of the dust cover gates (2). The
force of attraction of the permanent magnets (2) locates the adjacent dust cover gates
(1) with their line of contact (1 b) centred in the key channel (8). Therefore, the
device is maintained at rest in the lock cylinder (3) in the described position, with
the dust cover gates (1) preventing the entry of dirt, until it is actuated via the
key (10).
[0015] Figures 4a, 4b and 4c show the displacement of the dust cover gates (1) when a key
(10) is inserted into the lock cylinder (3). When the tip of the key (10) encounters
the separating bevel (1c) located on the exterior face of the dust cover gates (1),
the force applied upon insertion causes said dust cover gates (1) to separate along
their line of contact (1b) and to be displaced along a direction transverse to the
main axis (3a). If the insertion of the key (10) continues, the dust cover gates (1)
reach the limit of displacement in the transverse groove (6), allowing the full entry
of the blade of the key (10) and allowing said blade to reach the key pins (9). When
the key (10) is withdrawn from the key channel (8), the attraction of the permanent
magnets (2) causes the dust cover gates (1) to return to their original position,
prior to the insertion of the key (10), so that the key channel (8) remains permanently
close, thus preventing the entry of dirt into the lock cylinder (3).
[0016] It should be noted that this invention is applicable both to lock cylinders (3) that
use keys (10) with a flat blade and those that use edge encoding.
[0017] The essential nature of the present invention is not altered by variations in materials,
form, size or arrangement of the component parts, which are described non-limitatively,
this being sufficient to enable a person skilled in the art to reproduce the invention.
1. Dust cover for lock cylinder key channels, of the type used in locks situated in environments
exposed to dust and using gates to seal and prevent the entry of such particles of
dust or dirt via the key channel of the lock, characterised in that each of the dust cover gates (1) is associated with a permanent magnet (2), said
gates being housed in a transverse groove (6) incorporated in the rotor (5), said
groove (6) being transverse to the main axis (3a) of the lock cylinder (3) in which
the dust cover gates (1) are housed face-to-face with each other and with their line
of contact (1 b) centred in the key channel (8).
2. Dust cover for lock cylinder key channels according to the preceding claim, characterised in that the peripheral configuration of the permanent magnet (2) is intended to be compatible
with the insertion of a part of its volume into a recess (1a) provided in the dust
cover gate (1), the remaining volume of said permanent magnet (2) being housed in
a guide channel (7) provided in the transverse groove (6).
3. Dust cover for lock cylinder key channels according to the preceding claims, characterised in that the dust cover gates (1) have on their exterior face a separating bevel (1c) compatible
with the tip of the key (10) which facilitates the opening of said dust cover gates
(1) when said key (10) is inserted via the key channel (8) of the lock cylinder (3).