Field of the invention
[0001] The present invention relates to a utility pole and to the use of such a utility
pole as a traffic light pole, a street lighting pole or a traffic sign support pole
with internal cabling.
Technical background
[0002] A variety of different kinds of utility poles are known in the art, e.g. traffic
light poles, street lighting poles, etc. Such utility poles usually comprise a so-called
ground protector at the bottom of the utility pole for securing the utility pole with
respect to the ground. For this purpose, the ground protector can be inserted at least
partially into the ground or can comprise a flange or a base portion for mounting
the utility pole directly on the ground. The known utility poles usually comprise
an outer tube (
e.
g. a lighting column) which is at least partially arranged onto the ground protector
and which extends up to the top of the utility pole where a carrier for electrical
installations of the utility pole
(e.g. traffic lights, street lights, etc.) can be arranged.
[0003] A power supply of the utility pole is usually provided by electric cables led into
the utility pole via a cable hole provided in the ground protector. Such a cable hole
can be provided at the bottom side and/or in a sidewall of the ground protector. From
the cable hole, the electric cables are usually led to an electrical cabinet in which
electrical components (
e.
g. switchboards, control units, fuse systems, etc.) are arranged and which have to
be connected to the electric cables of the power supply.
[0004] A service hatch opening or mast opening covered by a service hatch cover is usually
provided in the utility pole near the electrical cabinet providing access to the electrical
cabinet such that an electrician or an engineer is able to put the utility pole into
operation and to maintain the utility pole.
[0005] In order to improve the stability of the utility pole, an inner reinforcement tube
is usually arranged within the outer tube surrounding at least the area where the
service opening and the service hatch cover are located.
[0006] The ground protector is commonly pre-installed at the manufacturing plant. The complete
system is then transported to the intended location and mounted. Installation concerns
inserting the column with the ground protector into the ground or mounting the flange
or base portion to the surface. Optionally, even if uncommon, the utility poles can
be installed by inserting the ground protector either into the flange or the base
portion mounted onto the ground or by inserting the ground protector into the ground,
and leaving a certain length extending from the ground surface. Then, the outer tube
together with the inner reinforcement tube is slipped over the ground protector (
i.e. over the part of the ground protector extending from the ground surface) such that
the installed outer tube does not touch the ground.
[0007] At least the outer tube and the inner reinforcement tube of these known utility poles
are often made of an electrically conductive metallic material (
e.
g. aluminum, aluminum alloy, steel, etc.). Thus, during putting such utility poles
into operation or maintaining such utility poles, there is a risk that an electrician
working on the electronics through the service opening inadvertently touches the inner
reinforcement tube with an electrified cable and thereby electrifying the outer tube
and potentially getting an electric shock. For this reason, connecting such utility
poles for the first time or maintaining such utility poles requires a specially trained
electrician, which is expensive and time consuming. Moreover, during installation
and service the column has to be decoupled from the electric power supply by an authorized
authority, with associated costs. Finally, in the case of damage of the utility pole,
e.g. through impact with a vehicle, an inadvertent electrical connection may occur
between the internal electric cabling and the exterior metallic shell (tube). Human
contact with the utility pole may then result in a harmful situation.
[0008] Therefore, it is an object of the present invention to provide a utility pole, which
can be put into operation and can be maintained in a safer way, in particular by a
not specially trained electrician.
[0009] This and other objects, which become apparent upon reading the following description,
are solved by the subject-matter of the independent claims. The dependent claims refer
to preferred embodiments of the invention.
Summary of the invention
[0010] According to the invention, a utility pole, preferably a traffic light pole or a
street lighting pole, comprises:
- a ground protector for securing the utility pole with respect to the ground;
- an outer tube arranged at least partially on the ground protector and extending from
the ground protector;
- an assembly area provided inside the utility pole in/at which an electrical cabinet
holding electrical components of the utility pole can be arranged/mounted;
- a reinforcement tube arranged at least partially inside the outer tube and surrounding
the assembly area;
- an insulation member arranged inside the outer tube surrounding at least the assembly
area and which is adapted to insulate the assembly area from the outer tube; and
- a service opening reaching through the outer tube, the reinforcement tube and the
insulation member and providing access to the assembly area from the outside of the
utility pole.
[0011] In the context of the present invention, the term
"ground protector" has to be understood as any assembly with which the utility pole can be secured with
respect to the ground. In practice, two ground protectors are commonly used, namely
a ground protector which is inserted into a flange or a base portion mounted onto
the ground or by inserting the ground protector into the ground, and leaving a certain
length extending from the ground surface.
[0012] The ground protector preferably comprises a base tube (
e.
g. an inner root column) and an insulation tube (
e.
g. an outer insulating piece) surrounding the base tube and preferably being press
fit onto the base tube, wherein the insulation tube extends further than the base
tube in longitudinal directions of the utility pole. Using such an electrical insulated
ground protector, a
"double" electrical insulation can be provided with the present invention,
i.
e. an insulation from stray current by means of the insulation tube of the ground protector
and an insulation to ensure safety of a person working on the electrical cabinet through
the service opening or upon collision by means of the insulating member.
[0013] In the context of the present invention, the term
"assembly area" has to be understood as any area comprising an assembly rail or any other suitable
mounting means for mounting the electrical cabinet holding the electrical components
of the utility pole. By means of the service opening, which can be covered by a service
hatch cover, access to the electrical cabinet can be provided such that an electrician
is able to put the utility pole into operation and to maintain the utility pole.
[0014] In the context of the present invention, term
"reinforcement tube" has to be understood as any structure (a separate tube or a structure integrally
provided with another part) suitable to reinforce the area around the assembly area,
which is weakened in its stability due to the service opening. The reinforcement tube
(if provided as separate part) is usually inserted and expanded against the inner
wall of the outer tube in order to provide a respective reinforcement of this area.
The reinforcement tube is usually made of a metallic material (
e.
g. aluminum, aluminum alloy, steel, etc.), wherein the reinforcement tube is usually
not (but can be) provided over the entire height of the utility pole, but only a certain
length above and below the service opening. Depending on the respective requirements,
it is possible to provide the outer tube with a wall having a thicker wall thickness
in the area around the service opening,
i.
e. to provide the reinforcement tube not as a separate part, but as integral part of
the outer tube. Moreover; the reinforcement tube can also be provided by means of
an extended/lengthened ground protector (
i.e. as an integral part of the ground protector).
[0015] The insulation member is preferably provided:
- in the form of a separate inner insulation tube which is arranged within in the ground
protector (i.e. in the inner root column of the ground protector), in the reinforcement tube and
in the outer tube, wherein it is preferred that the inner insulation tube extends
from a level above the service opening down through the entire ground protector and
rests near the bottom side of the ground protector (e.g. near the outer piece of the ground protector);
- in the form of a reinforcement tube comprising an insulating layer/cover, at least
at its outer surface; thus, such a layered/covered reinforcement tube serves two purposes,
namely to provide a respective reinforcement of the area around the service opening
and by means of the insulating layer/cover to provide a respective electrical insulation;
and/or
- in the form of an extended/lengthened ground protector which extends up to a position
above the service opening; thus, such a ground protector provides the technical functions
of a ground protector and by means of its extended part of a layered/covered reinforcement
tube (i.e. a respective reinforcement of the area around the service opening is provided and
by means of the outer insulating piece, a respective electrical insulation is provided).
[0016] It is preferred that the insulation member is provided on the inside of the reinforcement
tube, or alternatively that the insulation member is arranged between the outer tube
and the reinforcement tube, wherein it is further preferred that the insulation member
extends from the ground protector to a position above the service opening.
[0017] The ground protector can further comprise a bottom flange portion for securing the
utility pole directly on the ground (
i.
e. instead of inserting the ground protector into the ground).
[0018] Preferably, the reinforcement tube is covered with the insulation member, wherein
the insulation member is preferably crimped onto the reinforcement tube, and wherein
an insulation ring is preferably provided on each of the opposed end faces of the
reinforcement tube.
[0019] It is further preferred that the area surrounding the service opening is provided
with an electrically insulating portion (
e.
g. an insulating collar, a layer of plastic material or a respective web of a non-conductive
composite material). By means of such an insulating portion, any electrically conductive
surface present at the service opening,
e.
g. resulting when cutting the service opening into the utility pole can be electrical
insulated.
[0020] Preferably, the electrically insulating portion is provided by the insulation member
extending further to a center of the service opening than both the outer tube and
the reinforcement tube and/or by an insulation collar circumferentially arranged on
and preferably slipped over the area surrounding the service opening. With other words,
it is preferred that also at the edge of the service opening no electrical conductive
surfaces are present. This is achieved by arranging an insulation collar onto the
edge of the service opening and/or by providing the respective opening of an insulated
part smaller than the respective openings of the electrical conductive parts.
[0021] The utility pole preferably comprises additionally: a service hatch cover to cover
the service opening, wherein the service hatch cover is preferably detachably provided
on the service opening such that fastening elements of the service hatch cover contact
only the electrically insulating portion and/or wherein the service hatch cover is
made of an insulating material and/or wherein the service hatch cover comprises an
insulating cover at least on a side facing the assembly area. By means of such an
electrical insulated service hatch cover, it can be further ensured that at least
the outer tube of the utility pole cannot be electrified also in case an electrified
cable contacts the service hatch cover.
[0022] Preferably, the outer surfaces of the reinforcement tube and/or of the insulation
member are provided with longitudinally extending ribs/fins. By means of such ribs/fins
a good connection between the reinforcement tube and the insulation member can be
ensured. In this respect, it is further preferred that the ribs/fins of the outer
surface of the reinforcement tube or of the extended ground protector have a smooth
surface such that the insulating member (
e.
g. an insulation layer or cover) would not rupture when sliding onto the reinforcement
tube). Notably, such longitudinally extending ribs/fins on the reinforcement tube
and/or the ground protector are optional in all embodiments of the present invention.
[0023] The insulation member and/or the insulation portion and/or the insulation ring(s)
are preferably made of a plastic material (
e.
g. a high density Polyethylene (HDPE)) or any other non-conducting material providing
a respective insulation. Moreover, it is further preferred that the plastic material
of these parts is somewhat elastic such that it can be deformed in case of a collision,
i.
e. such that these parts bend and do not break in case of a collision. Thereby, the
electrical insulation can be maintained also in case of a collision.
[0024] It is further preferred that the insulation member extends basically from the lower
end of the ground protector to well above the reinforcement tube.
[0025] The electrical components are preferably arranged in an electrical cabinet arranged
in or mounted at the assembly area, wherein the electrical components preferably are
connected with electrical cables which extend over at least a part of the utility
pole, preferably extending out of the ground protector and/or to an upper electrical
component, like a street lighting or a traffic light preferably arranged at an upper
part of the outer tube by means of a carrier, which preferably comprises a connector
element made of an electrically insulating material in order to electrical insulate
the outer tube from the upper electrical components. By means of such a carrier (in
particular by means of the insulating connector element) the utility pole can also
be electrically insulated from the top side and not only with respect to the electrical
cabinet arranged at the service opening.
[0026] The present invention further relates to a use of a utility pole as described above
as a lighting pole or a traffic light pole.
Description of the preferred embodiments
[0027] In the following, the invention is described exemplarily with reference to the enclosed
figures, in which:
Figure 1 is a schematic cross-sectional view of a utility pole according to a first preferred
embodiment of the invention;
Figure 2 is a schematic cross-sectional view of a utility pole according to a second preferred
embodiment of the invention
Figure 3 is a schematic view of a reinforcement tube used in a utility pole according to the
second embodiment of the invention;
Figure 4 is a schematic cross-sectional view of a utility pole according to a third preferred
embodiment of the invention;
Figure 5 is a schematic view of the utility pole shown in figure 4;
Figure 6 is a schematic cross-sectional view of a utility pole mounted into a flange/base
portion;
Figure 7 is a schematic view of a first service hatch cover preferably used in a utility pole
according to the invention;
Figure 8 is a schematic view of a second service hatch cover preferably used in a utility
pole according to the invention;
Figure 9 is a schematic view of a flexible isolation shield preferably used in a utility pole
according to the invention;
Figure 10 is a schematic view of the flexible isolation shield shown in figure 9 arranged in
a utility pole;
Figure 11 is a schematic view of an insulation collar preferably used in a utility pole according
to the invention;
Figure 12 is a schematic view of the insulation collar shown in figure 11 in a mounted condition;
and
Figure 13 is a schematic cross-sectional view of a carrier at which the electrical installations
of the utility pole can be mounted.
[0028] Figure 1 is a schematic cross-sectional view of a utility pole 10 according to a
first preferred embodiment of the invention. Notably, the utility poles shown in the
figures have been simplified such that the schematic structures and all functional
parts of the entire utility poles can be shown in one respective figure.
[0029] At the lower side, the utility pole 10 comprises a ground protector 11, which in
turn comprises an inner root column 12 and an outer piece 13 surrounding the inner
root column 12. The inner root column 12 is usually made of a metallic material (
e.
g. aluminum, aluminum alloy, steel, etc.) providing a sufficient stability of the inner
root column 12. The outer piece 13 is made of an electrically insulating material
(
e.
g. a plastic material, like a high density Polyethylene (HDPE)) providing an electrical
insulation of the inner root column 12 with respect to a stray current corrosion.
The outer piece 13 can be provided as a separate tube into which the inner root column
12 can be inserted, preferably by press fit, or can be provided as coating of the
inner root column 12,
i.e. as an outer layer of the inner root column 12.
[0030] The ground protector 11,
i.e. the inner root column 12 and the outer piece 13, can comprise a bottom wall with
a cable hole or can be provided without a bottom wall such that the electric cables
of the power supply (not shown) can be led into the utility pole 10 via the bottom
side. In addition or alternatively, a cable hole 18 can be provided in the sidewall
of the ground protector 10.
[0031] It is further preferred that the outer piece 13 completely surrounds/covers the outer
surface of the inner root column 12, wherein it is preferred that in a longitudinal
direction of the utility pole 10, the outer piece 13 extends beyond the inner root
column 12 as shown in figure 1. In other embodiments, it is also possible that the
outer piece 13 surrounds/covers the outer surface of the inner root column 12 only
partially, in particular, only at the sections of the inner root column 12 placed
in the ground and having otherwise contact to the other parts of the utility pole
10.
[0032] At the upper side, the utility pole 10 comprises an outer tube 14 (
e.g. a lighting column) which is at least partially arranged onto the ground protector
11 and which extends up to the top of the utility pole 10 where a carrier for electrical
installations of the utility pole 10 (
e.g. traffic lights, street lights, etc.) can be arranged (
cf. figure 13). As shown in figure 1, it is preferred that the outer tube 14 is arranged
at the outer surface of the ground protector 11,
i.e. at the outer surface of the outer piece 13 of the ground protector 11. The outer
tube 14 is made of a metallic material (
e.
g. aluminum, aluminum alloy, steel, etc.) providing a sufficient stability of the outer
tube 14.
[0033] Within the outer tube 14, a reinforcement tube 15 is arranged at least at a height
where a service (hatch) opening 16 is located. The reinforcement tube 15 is usually
inserted into and expanded against the inner wall of the outer tube 14 in order to
provide a respective reinforcement of this area. The reinforcement tube 15 is made
of a metallic material (
e.
g. aluminum, aluminum alloy, steel, etc.), wherein the reinforcement tube 15 is usually
not provided over the entire height of the utility pole 10, but only a certain length
above and below the service opening 16 reinforcing this area which is weakened in
its stability due to the presence of the service opening 16. Depending on the respective
requirements, it is also possible to provide the outer tube 14 with a wall having
a thicker wall thickness in the area around the service opening 16,
i.e. to provide the reinforcement tube 15 not as a separate part, but as integral part
of the outer tube 14. Moreover, the outer surface of the reinforcement tube 15 is
optionally provided with longitudinal ribs/fins in order to ensure a good connection
between the reinforcement tube 15 and the outer tube 14.
[0034] By means of the service opening 16, which can be covered by a service hatch cover
(
cf. figures 7 and 8), access to an electrical cabinet (not shown) can be provided such
that an electrician is able to put the utility pole 10 into operation and to maintain
the utility pole 10. Near the service opening 16, an assembly area is provided comprising
an assembly rail or any other suitable mounting means for mounting the electrical
cabinet holding the electrical components of the utility pole 10.
[0035] The utility pole 10 further comprises an insulation member, here in the form of an
inner tube 17 which is arranged in the inner root column 12 of the ground protector
11, in the reinforcement tube 15 and in the outer tube 14. In the preferred embodiment,
the inner tube 17 extends downwards from a level above the service opening 16 through
the entire ground protector 11 and rests near the bottom side of the outer piece 13
of the ground protector 11. It is further preferred that the inner tube 17 is not
arranged press fit in the inner root column 12, in the reinforcement tube 15 or in
the outer tube 14. However, depending on the respective requirements and structure
of the utility pole 10, the inner tube 17 can also be arranged press fit either in
the reinforcement tube 15 or in the inner root column 12. In this embodiment, the
assembly area providing an assembly rail or another suitable mounting means for mounting
the electrical cabinet is provided within the inner tube 17.
[0036] The inner tube 17 can be made of any suitable material (e.g. a plastic material,
like a high density Polyethylene (HDPE)) electrically insulating the electrical cabinet
from the metallic materials of the inner root column 12, the outer tube 14 and the
reinforcement tube 15. Moreover, it is further preferred that the material of the
inner tube 17 is somewhat elastic such that it can be deformed in case of a collision,
i.e. such that the inner tube 17 bends, but does not break, in case of a collision and
electrical insulation is maintained.
[0037] As can be taken from figure 1, the service opening 16 reaches through the outer tube
14, the reinforcement tube 15 and the inner tube 17. In this respect, it is preferred
that the respective opening in the inner tube 17 is smaller than the openings in the
outer tube 14 and the reinforcement tube 15 so that the inner tube 17 extends further
to a center of the service opening 16 than both the outer tube 14 and the reinforcement
tube 15. Thereby, any unintended contact of an electrified cable with the electrically
conductive outer tube 14 or the reinforcement tube 15 can be further avoided.
[0038] Depending on the stability requirements, the inner tube 17 can be further provided
with horizontal walls comprising a respective cable hole for the electrical cables.
Moreover, in principle, it is also possible to provide the outer tube 14, the reinforcement
tube 15 or the inner root column 12 with respective horizontal walls at least at these
locations where the respective walls do not overlap within the utility pole 10. In
the preferred embodiment, the utility pole 10, and thus the respective tubes, have
a round cross-sectional shape. However, also other cross-sectional shapes are possible
(
e.
g. squared, rectangular, oval, etc.). This applies for all embodiments of the invention.
[0039] The utility pole 10 can be installed, for example, by placing the inner tube 17 into
the ground (
i.
e. into a provided hole in the ground), wherein the electrical cabinet can already
be mounted onto the assembly rail or mounting means of the inner tube 17.
[0040] Subsequently, the electric cabinet can be connected with the electric cables of the
power supply (not shown) which can be led into the inner tube 17 via the bottom side
of the inner tube 17 which is provided with a respective cable hole or without a bottom
wall. Then, the ground protector 11 can be slipped over the inner tube 17 until the
bottom side of the ground protector 11 is placed near the bottom wall of the inner
tube 17 and a certain length of the ground protector 11 still extends from the ground
surface (
cf. reference sign 19) as shown in figure 1.
[0041] Finally, the outer tube 14 together with the reinforcement tube 15 can be slipped
over the inner tube 17 and the outer piece 13 of the ground protector 11, until the
arrangement shown in figure 1 is reached,
i.e. the outer tube 14 is placed (preferably by means of a press fit connection) at the
outer surface of the outer piece 13 of the ground protector 11, wherein the outer
tube 14 does not touch the ground.
[0042] As a result, an electrician can connect the utility pole 10 to the power grid, without
being at risk of electrocution due to the inner tube 17 which electrically insulates
the electric cabinet from the rest of the utility pole 10. Moreover, the utility pole
10, according to the first preferred embodiment, can be produced with standard production
methods,
i.e. without the need of substantially modifying the production of the parts of the utility
pole 10. In practice, building-up the utility pole 10 is much simpler, since the ground
protector 11 and the outer tube 14 together with the reinforcement tube 15 can be
slipped over the inner tube 17 which is already connected to the power grid. Notably,
by means of the inner tube 17, an electrical insulation along the entire lower part
of the utility pole 10 can be provided. This is in particular of advantage in case
a collision damages the utility pole 10, since the outer tube 14 and the ground protector
11 will still be electrically insulated from the power source. Therefore, by means
of the utility pole 10, a
"double" electrical insulation can be provided,
i.e. an insulation from stray current by means of the outer piece 13 of the ground protector
11 and insulation to ensure safety of a person working on the electrical cabinet through
the service opening 16 or upon collision by means of the inner tube 17.
[0043] Figure 2 is a schematic cross-sectional view of a utility pole 100 according to a
second preferred embodiment of the invention.
At the lower side, the utility pole 100 also comprises a ground protector 110, which
in turn comprises an inner root column 120 and an outer piece 130. The ground protector
110 of the second embodiment is similar to the ground protector 11 of the first embodiment
such that it is referred to the above explanations.
[0044] At the upper side, the utility pole 100 also comprises an outer tube 140 (
e.g. a lighting column) which is at least partially arranged onto the ground protector
110 and which extends up to the top of the utility pole 100 where a carrier for electrical
installations of the utility pole 100 (
e.
g. traffic lights, lights, etc.) can be arranged (
cf. figure 13). As shown in figure 2, it is preferred that the outer tube 140 is arranged
at the outer surface of the ground protector 110,
i.e. at the outer surface of the outer piece 130 of the ground protector 110. The outer
tube 140 is made of a metallic material (
e.
g. aluminum, aluminum alloy, steel, etc.) providing a sufficient stability of the outer
tube 140.
[0045] In contrast to the first embodiment, the second embodiment does preferably not comprise
a separate inner tube 17 as insulation member, but a reinforcement tube 150 layered
or covered, at least at its outer surface, by an electrically insulating material
170. Thus, the reinforcement tube 150 of the second embodiment serves two purposes,
namely to provide a respective reinforcement of the area around the service opening
160 and by means of the insulating layer 170 to electrically insulate the electrical
cabinet from the metallic materials of the inner root column 120 and the outer tube
140 of the utility pole 100.
[0046] The insulating layer 170 of the reinforcement tube 150 can be made of any suitable
material (
e.
g. a plastic material, like a high density Polyethylene (HDPE)) electrically insulating
the electrical cabinet from the metallic materials of the inner root column 120 and
the outer tube 140. It is preferred that the insulating layer 170 of the reinforcement
tube 150 is crimped onto the reinforcement tube 150 (
e.g. like a shrink sleeve). Also here, the outer surface of the reinforcement tube 150
may optionally comprise longitudinal ribs/fins (having preferably a smooth surface
such that the insulating layer or cover would not rupture when sliding onto the reinforcement
tube 150) to ensure a good connection between the outer tube 140 and the reinforcement
tube 150. As can be taken from figure 2, at the top and bottom side of the reinforcement
tube 150, the insulating layer 170 is provided with two end rings 200 in order to
ensure a full electrical insulation by the insulating layer 170.
[0047] Figure 3 is a schematic view of the reinforcement tube 150 shown in figure 2. As
can be taken from figure 3, the reinforcement tube 150 comprises an assembly area
with an assembly rail 210 for mounting the electrical cabinet within the reinforcement
tube 150.
[0048] The further parts of the utility pole 100 are similar to the corresponding parts
of the utility pole 10 shown in figure 1. Therefore, with respect to the further details
referring to these parts, it is referred to the above-explanations.
[0049] The utility pole 100 can be installed quite similar to the known utility poles,
i.e. by inserting the ground protector 110 either into a flange or a base portion mounted
onto the ground (
cf. figure 6) or by inserting the ground protector 110 into the ground, and leaving
a certain length extending from the ground surface (
cf. figure 2). Then, the outer tube 140 together with the layered/covered reinforcement
tube 150 is slipped over the ground protector 110 (
i.
e. over the part of the ground protector 110 extending from the ground surface 190),
such that the installed outer tube 140 does not touch the ground.
[0050] As a result, an electrician can connect the utility pole 100 to the power grid, without
being at risk of electrocution due to the insulating layer 170 of the reinforcement
tube 150 which electrically insulates the electric cabinet from the rest of the utility
pole 100. Also the utility pole 100, according to the second preferred embodiment,
can be produced with standard production methods,
i.e. without the need of substantially modifying the production of the parts of the utility
pole 100. Starting point for providing the reinforcement tube 150 with an insulating
layer 170 is a commonly known reinforcement tube already with its integrated assembly
rail 210 for mounting the electrical cabinet. Thus, standard components can be used
for providing the utility pole 100. Also here, by means of the utility pole 100, a
"double" electrical insulation can be provided,
i.
e. an insulation from stray current by means of the outer piece 130 of the ground protector
110 and insulation to ensure safety of a person working on the electrical cabinet
through the service opening 160 or upon collision by means of the insulating layer
170 of the reinforcement tube 150.
[0051] Figure 4 is a schematic cross-sectional view of a utility pole 1000 according to
a third preferred embodiment of the invention.
[0052] At the lower side, the utility pole 1000 comprises a ground protector 1100, which
in turn comprises an inner root column 1200 and an outer piece 1300. In contrast to
the first and second embodiments, the ground protector 1100 of the third embodiment
is extended/lengthened up to a position above the service opening 1600. With other
words, the ground protector 1100 of the third embodiment provides the technical functions
of the ground protectors 11, 110 of the first and second embodiments and of the layered
reinforcement tube 150 of the second embodiment. The reinforcement tube is thus provided
by the inner root column 1200 of the ground protector 1100 and the insulation member
is provided by the outer piece 1300 of the ground protector 1100. Thus, in the third
embodiment, no separate reinforcement tube 15, 150 is needed, since a respective reinforcement
is provided by means of the extended ground protector 1100 placed at the inner surface
of the outer tube 1400, preferably by press fit.
[0053] As explained above, the inner root column 1200 is usually made of a metallic material
(
e.
g. aluminum, aluminum alloy, steel, etc.) providing a sufficient stability of the inner
root column 1200. The outer piece 1300 is made of an electrically insulating material
(
e.
g. a plastic material, like a high density Polyethylene (HDPE)) providing an electrical
insulation of the inner root column 1200 with respect to a stray current corrosion
and due to the elongation also an electrical insulation of the outer tube 1400 from
the electrical cabinet. The outer piece 1300 can be provided as a separate tube into
which the inner root column 12 can be inserted, preferably by press fit.
[0054] Moreover, as can be taken from figure 5, it is preferred that the inner root column
optionally comprises longitudinal ribs/fins 2200 to ensure a good connection between
the inner root column 1200 and the outer piece 1300. Such longitudinal ribs/fins 2200
can be provided between any respective tubes of the utility poles 10, 100, 1000 as
appropriate. As can also be taken from figure 5, the inner root column 1200 comprises
an assembly area with an assembly rail 2100 for mounting the electrical cabinet within
the inner root column 1200.
[0055] In this embodiment, the service opening 1600 reaches through the outer tube 1400,
the inner root column 1200 and the outer piece 1300. In this respect, it is preferred
that the respective opening in the outer piece 1300 is smaller than the openings in
the outer tube 1400 and the inner root column 1200 so that the outer piece 1300 extends
further to a center of the service opening 1600 than both the outer tube 1400 and
the inner root column 1200. Thereby, any unintended contact of an electrified cable
with the electrically conductive outer tube 1400 or the inner root column 1200 15
can be further avoided. An additional connection may be made between the outer piece
1300 and outer tube 1400 with connecting elements (not shown). These connecting elements
may be made of non-conductive, electrically insulating material (
e.
g. a plastic material). These fastening elements may for instance be tacks, rivets
or screws.
[0056] The further parts of the utility pole 1000 are similar to the corresponding parts
of the utility poles 10, 100 shown in figures 1 and 2. Therefore, with respect to
the further details concerning these parts, it is referred to the above explanations.
[0057] The utility pole 1000 can be provided, for example, by a method comprising at least
the following steps: providing an inner root column 1200 (without cable holes); cutting
the inner root column 1200 to a desired length; sliding the inner root column 1200
into the outer piece 1300; parting the upper end of the assembly with a lathe; providing
the required cable holes and the service opening 1600.
[0058] Also the utility pole 1000 can be installed quite similar to the known utility poles,
i.
e. by inserting the ground protector 1100 either into a flange or a base portion mounted
onto the ground (
cf. figure 6) or by inserting the ground protector 1100 into the ground, and leaving
a certain length extending from the ground surface (
cf. figure 4). Then, the outer tube 1400 (without a respective reinforcement tube) is
slipped over the ground protector 1100 (
i.e. over the part of the ground protector 1100 extending from the ground surface 1900),
such that the installed outer tube 1400 does not touch the ground and the upper side
of the ground protector 1100 is placed above the service opening 1600.
[0059] As a result, an electrician can connect the utility pole 1000 to the power grid,
without being at risk of electrocution due to the outer piece 1200 of the extended
ground protector 1100 which electrically insulates the electric cabinet from the outer
tube 1400. Also here, by means of the utility pole 1000, a
"double" electrical insulation can be provided,
i.e. an insulation from stray current and insulation to ensure safety of a person working
on the electrical cabinet through the service opening 1600 or upon collision both
provided by means of the outer piece 1300 of the ground protector 1100. Moreover,
since the extended ground protector 1100 provides the technical functions of a ground
protector and of the insulated reinforcement tube 150, a simpler construction of the
utility pole 1000 is provided comprising fewer parts compared to the first and second
embodiments.
[0060] Figure 6 is a schematic cross-sectional view of a utility pole 100 mounted into a
flange/base portion 230 mounted onto the ground, wherein between the outer piece 130
and the flange/base portion 230, an intermediate aluminum tube 240 is arranged. All
above-described embodiments of the utility poles 10, 100, 1000 can be mounted into
such a flange/base portion 230 instead of inserting the ground protector 11, 110,
1100 into the ground. Also when using such a flange/base portion 230, an insulation
between the electrical cabinets and the outside of the utility poles 10, 100, 1000
can be provided to ensure safety of a person working on the electrical cabinet through
the service opening 16, 160, 1600.
[0061] Figures 7 and 8 are schematic views of service hatch covers 40, 50 preferably used
to cover the service openings 16, 160, 1600 of the utility poles 10, 100, 1000.
[0062] The service hatch cover 40 shown in figure 7 is entirely made of an electrically
insulating material (e.g. a plastic material, like polyvinyl chloride (PVC)) with
sufficient mechanical stability. The service hatch cover 40 comprises respective fastening
elements 41 (
e.
g. hook like elements) for engaging with the inner surface near the service openings
16, 160, 1600 of the utility poles 10, 100, 1000. The service hatch cover 40 is preferably
used in the utility poles 100, 1000 according to the second and third embodiments
of the invention. This is because, in these embodiments, it is in principle possible
that the fastening elements 41 have contact with the inner surface of the reinforcement
tube 150 or with the extended part of the inner root column 1200. Since both are made
of an electrically conductive metallic material and since the electric cabinet or
the electric cables can be in contact with these surfaces, it could be possible that
the fastening elements 41 have an unintended electric contact. However, since the
service hatch cover 40 is made of an electrically insulating material, at least the
outer tubes 140, 400 are not electrified in such a case. Also in the utility pole
10 according to the first embodiment of the invention, it might be possible that an
electrified cable has contact to the service hatch cover 40 such that also here a
respective risk can be avoided by using the service hatch cover 40.
[0063] The service hatch cover 50 shown in figure 8 is in principle a conventional service
hatch cover made of a metallic material (
e.
g. aluminum, aluminum alloy, steel, etc.) comprising similar fastening elements 51
as the service hatch cover 40. The fastening elements (not shown) of the service hatch
cover 50 may be provided with sealing rings and/or a sealing layer on the inside of
the service hatch cover 50 to ensure the service hatch cover is waterproof. This sealing
layer may be for example made from self-adhesive rubber. The service hatch cover 50
comprises an electrical insulation layer 52 (
e.g. a layer of plastic material or a respective web of a non-conductive composite material)
on the inside of the service hatch cover 50, thereby electrically insulating the outer
surface of the service hatch cover 50 from the inside of the utility poles 10, 100,
1000. For the same reasons as explained-above, such a service hatch cover 50 is preferably
used in the utility poles 10, 100, 1000. Alternatively or in addition, a flexible
isolation shield 53, as shown in figures 9 and 10, can be used for covering the service
opening 16, 160, 1600 of a utility pole 10, 100, 1000 (
i.e. such a flexible isolation shield 53 may
"replace" the shown insulating layer 52 on the inner surface of the service hatch cover 50).
The flexible isolation shield 53 may comprise or consist of a suitable insulating
material, e.g. plastic material, and may comprise a pull cord 54 such that the flexible
isolation shield 53 can be pulled out of the service opening 16, 160, 1600. As shown
in figure 10, due to the flexibility of the flexible isolation shield 53 it rests
on the inner surface of the utility pole 10, 100, 1000 covering thereby the service
opening 16, 160, 1600 such that no cable may contact the service hatch cover 50. Such
a flexible isolation shield 53 can be used in all embodiments of the present invention.
[0064] It is further preferred that the fastening elements 41, 51 of the service hatch covers
40, 50 are such provided that these have only contact with electrically non-conductive
parts,
e.
g. only with the respective insulation members.
[0065] Figures 11 and 12 are schematic views of an insulation collar 60 which can be circumferentially
arranged on and preferably slipped over the area surrounding a service opening 16,
160, 1600 of a utility pole 10, 100, 1000.
[0066] As can be taken from figure 11, the insulation collar 60 comprises groove 61 in which
a corresponding wall section of the service opening 16, 160, 1600 can be arranged,
as shown in figures 2 and 12. For this purpose, it is preferred that the insulation
collar 60 is made of an elastic plastic material. Such an insulation collar 60 is
preferably used in the utility pole 100 (
cf. figures 2 and 3) in which a reinforcement tube 150 having an insulating layer is
used as an insulation member. That is because the service opening 160 is cut out of
the reinforcement tube 150 such that the edge of the reinforcement tube 150 might
not be covered by an insulation layer any more. In order to provide a respective insulation
also on this edge, the insulation collar 60 can be arranged onto this edge, thereby
ensuring that no unintended electrical contact may occur.
[0067] Figure 13 is a schematic view of a carrier 70 for joining an arm 71, which holds
the electrical installations of the utility pole 10, 100, 1000 (
e.
g. traffic lights, lights, etc.), with the outer tube 14, 40, 400. As can be taken
from figure 13, between the arm 71 and the outer tube 14, 40, 400, a connector element
72 is arranged for adapting/reducing the cross-section of the outer tube 14, 140,
1400 such that the arm 71 can be inserted by means of a press-fit connection. The
connector element 72 is preferably made of a plastic material (
e.
g. a high density Polyethylene (HDPE)) which preferably electrically insulating the
outer tube 14, 140, 1400 from the arm 71 holding the electrical installations of the
utility pole 10, 100, 1000. As a result, by means of such a carrier 70 (in particular
by means of the connector element 72) the utility pole 10, 100, 1000 can also be electrically
insulated from the top side and not only with respect to the electrical cabinet. Alternatively,
instead of mounting the arm 71 directly at the outer tube 14, 140, 1400, it is also
possible to mount the arm 71 by means of the connector element 72 at an additional
arm or rod extending from the utility pole 10, 100, 1000.
[0068] It should be clear to a skilled person that the embodiments shown in the figures
are only preferred embodiments, but that, however, also other designs of a utility
pole having more or less parts can be used, as long as these are within the scope
of the following claims. Moreover, the technical features and technical functions
of the above-described preferred embodiments are freely combinable and do not only
refer to the embodiments in which context these technical features and technical functions
have been described.
1. Utility pole (10; 100; 1000), preferably a traffic light pole or a street lighting
pole, comprising:
- a ground protector (11; 110; 1100) for securing the utility pole (10; 100; 1000)
with respect to the ground;
- an outer tube (14; 140; 1400) arranged at least partially on the ground protector
(11; 110; 1100) and extending from the ground protector (11; 110; 1100);
- an assembly area (210; 2100) provided inside the utility pole (10; 100; 1000) in/at
which an electrical cabinet holding electrical components of the utility pole (10;
100; 1000) can be arranged/mounted;
- a reinforcement tube (15; 150; 1200) arranged at least partially inside the outer
tube (14; 140; 1400) and surrounding the assembly area (210; 2100);
- an insulation member (17; 170; 1300) arranged inside the outer tube (14; 140; 1400)
surrounding at least the assembly area (210; 2100) and which is adapted to insulate
the assembly area (210; 2100) from the outer tube (14; 140; 1400); and
- a service opening (16; 160; 1600) reaching through the outer tube (14; 140; 1400),
the reinforcement tube (15; 150; 1200) and the insulation member (17; 170; 1300) and
providing an access to the assembly area (210; 2100) from the outside of the utility
pole (10; 100; 1000).
2. Utility pole (10; 100; 1000) according to claim 1, wherein the insulation member (170;
1300) is arranged between the outer tube (140; 1400) and the reinforcement tube (150;
1200), or wherein the insulation member (17) is provided on the inside of the reinforcement
tube (15).
3. Utility pole (10; 100; 1000) according to claims 1 or 2, wherein the insulation member
(17; 1200) extends from the ground protector (11; 1100) to a position above the service
opening (16; 1600).
4. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
the ground protector (11; 110; 1100) comprises a base tube (12; 120; 1200) and an
insulation tube (13; 130; 1300) surrounding the base tube (12; 120; 1200) and preferably
being press fit onto the base tube (12; 120; 1200), wherein the insulation tube (13;
130; 1300) extends further than the base tube (12; 120; 1200) in longitudinal directions
of the utility pole (10; 100; 1000), wherein both the base tube (1200) and the insulation
tube (1300) may extend to a position above the service opening (1600) to form the
reinforcement tube (1200) and the insulation member (1300).
5. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
the ground protector (11; 110; 1100) further comprises a bottom flange portion (230)
for securing the utility pole (10; 100; 1000) on the ground.
6. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
the reinforcement tube (150) is covered with the insulation member (170), wherein
the insulation member (170) is preferably crimped onto the reinforcement tube (150),
and wherein an insulation ring (200) is preferably provided on each of the opposed
end faces of the reinforcement tube (150).
7. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
the reinforcement tube (15; 150) is press fit into the outer tube (14; 140).
8. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
the area surrounding the service opening (16; 160; 1600) is provided with an electrically
insulating portion.
9. Utility pole (10; 100; 1000) according to claim 8, wherein the electrically insulating
portion is provided by the insulation member (17; 1300) extending further to a center
of the service opening (16; 1600) than both the outer tube (14; 1400) and the reinforcement
tube (15; 1200) and/or by an insulation collar (60) circumferentially arranged on
and preferably slipped over the area surrounding the service opening (16; 160; 1600)
and/or by a flexible isolation shield (53) arranged within the utility pole (10; 100;
1000).
10. Utility pole (10; 100; 1000) according to any one of the preceding claims, further
comprising a service hatch cover (40; 50) covering the service opening (16; 160; 1600),
wherein the service hatch cover (40; 50) is preferably detachably provided on the
service opening (16; 160; 1600) such that fastening elements (41; 51) of the service
hatch cover (40; 50) contact only the electrically insulating portion and/or wherein
the service hatch cover (40) is made of an insulating material and/or wherein the
service hatch cover (50) comprises an insulating cover (52) at least on a side facing
the assembly area (210; 2100).
11. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
the outer surfaces of the reinforcement tube (15; 150) and/or of the insulation member
are provided with longitudinally extending ribs (2200).
12. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
the insulation member (17; 150; 1300) and/or the insulation portion (60) and/or the
insulation ring (200) is made of a plastic material, preferably of a high density
Polyethylene (HDPE), wherein the plastic material is preferably flexible.
13. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
the insulation member (17; 150; 1300) extends over the entire height of the utility
pole (10; 100; 1000).
14. Utility pole (10; 100; 1000) according to any one of the preceding claims, wherein
electrical components are arranged in an electrical cabinet arranged in or mounted
at the assembly area (210; 2100), wherein the electrical components preferably are
connected with electrical cables which extend over at least a part of the utility
pole (10; 100; 1000), preferably extending out of the ground protector (11; 110; 1100)
and/or to an upper electrical component, like a street lighting or a traffic light
preferably arranged at an upper part of the outer tube (14; 140; 1400) by means of
a carrier (70).
15. Use of a Utility pole (10; 100; 1000) according to any one of the preceding claims
as a street lighting pole, a traffic light pole or a traffic sign support pole.