[0001] The present invention relates to a side-channel blower / aspirator with an improved
impeller.
[0002] Side-channel (or even air ring) blowers / aspirators provided with an impeller that
has a central body from which a plurality of peripheral blades extend are known.
[0003] The impeller is enclosed into a casing in which an annular conduit is defined, in
which the impeller blades rotate.
[0004] The annular conduit has a suction mouth, through which a fluid (normally air) is
aspirated and a delivery mouth through which the fluid is expelled. These machines
can operate both as vacuum pumps and as compressors.
[0005] The operation of this type of machines is based on the principle of the fluid flow
by means of swirls (or turbulence) produced by the thrust developed by the impeller
blades within the annular conduit, during rotation.
[0006] In detail, during rotation, the blades push the fluid forwards and, due to the mentioned
centrifugal thrust, also outwards.
[0007] The walls of the annular conduit then deviate the fluid again between one blade and
another.
[0008] The joint action of the blades and the walls of the annular conduit define a helical
motion in the fluid itself.
[0009] Currently, the impellers used in side-channel machines are provided with rectilinear
radial blades.
[0010] The Applicant, following research and experimentation activities, has observed that
the shape of known impeller blades does not allow the operating principle described
above to be exploited with full efficiency. The technical task underpinning the present
invention is therefore to propose a side-channel blower / aspirator with an improved
impeller that makes it able to offer better performance levels with respect to the
known art.
[0011] Such technical task is reached by the side-channel blower / aspirator obtained according
to claim 1.
[0012] Further characteristics and advantages of the present invention will become more
apparent from the following indicative, and hence non-limiting, description of a preferred,
but not exclusive, embodiment of the machine according to the invention, as illustrated
in the accompanying drawings, in which:
- figure 1 is an axonometric view of the machine according to the invention;
- figure 2 is an exploded view of the machine of figure 1;
- figure 3 is a front view of the machine, wherein the containment casing of the improved
impeller has been uncovered;
- figure 4 is an enlarged detail of the previous figure, wherein an upper zone of the
casing, the impeller and the annular conduit afforded in the casing itself are shown;
- figure 5 is an axonometric view of the impeller; and
- figure 6 is a front view of the impeller.
[0013] With reference to the mentioned figures, 1 indicates the side-channel blower / aspirator
according to the invention.
[0014] The proposed machine 1 comprises an impeller 2 improved with respect to machines
of the prior art.
[0015] The impeller 2 is provided with a plurality of peripheral blades 21 and is equipped
with a central hub 22, fitted onto a shaft 11 (see in particular figure 2), which
is placed in rotation by motor means of the known type, for example the electric motor
12 represented in figures 1 and 2.
[0016] As will be explained in detail below and as can be seen from the appended figures,
the blades 21 of the impeller 2 are not rectilinear like those of the prior art but,
on the contrary, have a particular curvature.
[0017] The advantages offered by such a special conformation of the blades 21 will be better
understood following the description of some general aspects of the machine 1 in which
such an impeller 2 is used.
[0018] The impeller 2 according to the invention is enclosed in a casing 13, 14 which internally
defines an annular conduit C within which the blades 21 rotate, in the direction indicated
by the arrow in figure 3.
[0019] In more detail, the two parts of the channel C which are ideally separated by the
plane orthogonal to the axis of rotation of the impeller 2 coinciding with the plane
of symmetry of the machine 1, are called "side channels". As shown in figure 2, the
casing is preferably made of two half-shells 13, 14, sealingly fixed, one of which
is connected to the electric motor 12, while the other one constitutes a front cover.
[0020] According to an aspect of the prior art, the aforementioned annular conduit C has
a suction mouth 3 for aspirating fluid (in particular air) taken externally to the
machine 1 and a delivery mouth 4 for allowing the fluid to exit from the machine 1
itself.
[0021] In practice, through the action of the blades 21 of the impeller 2, the fluid is
aspirated by the suction mouth 3 and, after crossing the annular conduit C, is expelled
through the delivery mouth 4.
[0022] The annular conduit C has a first section which, with respect to the advancement
direction of the blades 21 in the conduit, goes from the suction mouth to the delivery
mouth.
[0023] In this first section, there is a free space between the blades 21 in rotation and
the internal wall of the annular conduit, to allow, during use, the formation, within
the fluid, of the main motion internal to the machine 1 mentioned during the discussion
of the prior art.
[0024] The annular conduit C further has a second section, which goes from the delivery
mouth to the suction mouth, within which, preferably, the blades 21 skim the internal
walls of the section itself so as to limit the passage of fluid from the delivery
mouth 4 to the suction mouth 3.
[0025] As shown in the appended figures, the impeller 2 according to the invention is equipped
with blades 21 comprising at least one transversally curved portion, defining a relative
substantially curved section.
[0026] In detail, such blades 21 each define a concavity 23 facing the advancement direction
of the blades 21 within the conduit.
[0027] In practice, the blades 21 of the impeller 2 according to the invention, instead
of being rectilinear, are laterally curved, defining curved transversal sections and
a concave front surface 23, at least in the aforementioned portion (see in detail
figures 5 and 6).
[0028] In other words, consider a diametral plane of the impeller 2 which passes through
a prefixed point of the front surface 23 of a blade 21 of the impeller 2.
[0029] The section (or intersection) of the blades 21 of the impeller 2 taken along a plane
perpendicular to the diametral plane and parallel to the axis of rotation of the impeller
2 defines, at the front surface 23 itself, a curved and not rectilinear line.
[0030] The longitudinal section of each blade 21 may be rectilinear or curved, as explained
below.
[0031] More precisely, the impeller 2 may comprise a central body 24, preferably axial symmetric,
for example discoidal, at the centre of which the aforementioned hub 22 is afforded
and from which the blades 21 extend. The blades 21 originate from a circumferential
portion 25 of the central body 24 and extend outwards, substantially lying in the
plane of the central body 24 itself.
[0032] In more detail, each blade 21 includes a proximal portion 210 (i.e. more internal)
joined to the central body 24 at its circumferential portion 25.
[0033] In the preferential embodiment of the invention, shown in the appended figures, the
blades 21 have a transversal curvature along their entire longitudinal extension;
even more preferably, such curvature affects the whole transversal extension of the
individual blade 21.
[0034] Alternatively, the blades may each be provided with one rectilinear portion and at
least one curved portion, the latter being for example a longitudinal distal portion
comprising the free end of the relative blade or the aforementioned proximal portion
or even a median portion, etc.
[0035] According to a further, non-preferential, variation, the blades may be formed by
a plurality of curved sections, defining cuspidal joining zones. The curved or partially
curved conformation of the blades 21 allows the machine 1 to operate more efficiently
with respect to the prior art, for the reasons illustrated below.
[0036] During the use of this type of machine, the air that is found inside the annular
channel tends to move away from the impeller blades in the transversal direction to
the blades, i.e. substantially parallel (or oblique) to the axis of rotation (see
arrows E of figure 6).
[0037] Thanks to the curvature of the blades 21 according to the invention, the part of
air thrust in the lateral direction with respect to the impeller, i.e. which would
tend to move sideways away from the blades 21, is instead intercepted by the blades
21 themselves and projected forwards.
[0038] More precisely, the component of the fluid's motion field substantially perpendicular
to the radial directions, is in part deviated in the circumferential direction already
by the actual blade 21 before the fluid is subject to the action of the closing walls
of the conduit.
[0039] In practice, thanks to the curvature, which extends transversally in the blade 21,
the latter can intercept the air flows which would tend to laterally escape from the
blade 21 itself.
[0040] In this way, a prevailing part of the volume of air included in the annular channel
C is thrust forwards by the blades 21, allowing the machine 1 according to the invention
to obtain improved performance levels with respect to known machines.
[0041] Note that known impeller blades, being rectilinear or formed by straight segments,
are not able to "capture" air flows moving in the transversal direction within the
annular conduit.
[0042] In the preferred embodiment of the invention, the blades 21 of the impeller 2 are
placed tangentially to the aforementioned circumferential portion 25 of the central
body 24.
[0043] In detail, the mentioned proximal portion 210 of the blade 21 extends from the circumferential
portion 25 outwards and along a tangential direction to the circumferential portion
25 itself.
[0044] In other words, the proximal (or "base") portion 210 of the blade 21 has a curvature
such that it is tangential to the circumferential portion 25.
[0045] This aspect is particularly advantageous, in terms of efficiency of use of the proposed
machine 1, for the reasons illustrated below.
[0046] As mentioned above, during the use of the machine 1, within the annular conduit C
swirls of fluid are developed due to the action of the blades 21 of the impeller 2.
[0047] In detail, part of the fluid contained in the annular conduit, furthest from the
centre of rotation, tends to move forwards in the rotation direction along an ascending
curve; instead, part of the fluid closer to the centre of rotation follows a descending
curve until it moves in the retrograde direction upon reaching the internal area affected
by the base of the blades 21 (see arrow D in figure 4).
[0048] The blades 21 of the impeller 2 according to the invention, being equipped at the
base 210 of the aforementioned tangential bend at the joining circumference between
blades 21 and central body 24, are able to intercept the aforementioned retrograde
fluid and push it forwards, increasing the efficiency of the machine 1.
[0049] According to a preferential embodiment of the invention, each blade 21, as well as
the transversal curvature described above, has a second curvature along its longitudinal
extension (see for example figures 3 and 4).
[0050] In other words, the section (or intersection) of the blades 21 of the impeller 2
taken along an ideal plane perpendicular to the axis of rotation of the impeller 2
defines, at the front surface 23, a curved and not rectilinear line. In this "double
curvature" version, each proposed impeller blade has the longitudinal curvature along
its whole extension, in particular along its whole longitudinal extension.
[0051] In detail, the curvature is such as to define, in each blade 21, a curved profile
(or longitudinal section), still with concavity facing the rotation direction.
[0052] Thanks to the second curvature, the blade 21 is able to intercept and project forwards
the air flows which would tend to radially escape from the blade 21 itself.
[0053] Therefore, yet again, the invention allows improved efficiency of the machine 1 with
respect to the prior art.
[0054] Optionally, the blades 21 have a curvature such as to be tangential to a respective
diametral plane which passes through the axis of the central body; in detail, the
tangency point is located in the rear convex part of the blade 21.
[0055] Preferably, each blade 21 is contained in one of the two semi-spaces defined by an
ideal diametral plane that joins the axis of the central body 24 to the joining zone
between the blade 21 and the central body 24.
[0056] As shown in the figures, in particular in figures 4 and 5, the impeller 2 proposed
may include a portion with an annular progression 26, which lies in a plane of symmetry
of the impeller 2 perpendicular to the axis of rotation.
[0057] Such an annular portion 26 is incorporated into the blades 21 and extends starting
from the circumferential portion 25 mentioned various times of the impeller, in a
radial direction, and ends at a shorter distance than the longitudinal extension of
the blades 21, for example, substantially half way along their length.
[0058] Finally, by way of non-exhaustive example, the impeller 2 proposed may be made of
die-cast aluminium or a polymeric material by injection moulding.
1. A side-channel blower / aspirator (1), comprising at least one impeller (2) equipped
with a plurality of blades (21) and a casing (13, 14), in which said impeller (2)
is enclosed and within which an annular conduit (C) is defined in which said blades
(21) rotate, characterised in that the blades (21) comprise at least one transversally curved portion, defining a concavity
(23) facing the advancement direction of the blades (21) within said conduit (C).
2. The machine (1) according to the preceding claim, wherein said blades (21) each have
a transversal curvature along their entire longitudinal extension.
3. The machine according to claim 1 or claim 2, wherein each (21) of said blades have
said curvature in the transversal direction along the whole transversal extension.
4. The machine (1) according to at least one of the preceding claims, wherein said blades
each comprise at least one longitudinally curved portion which defines a concavity
(23) facing said advancement direction.
5. The machine (1) according to the preceding claim, wherein each of said blades (21)
is equipped with a longitudinal curvature along its whole longitudinal extension.
6. The machine (1) according to at least one of the preceding claims, wherein the impeller
(2) comprises a central body (24) from which said blades (21) extend, which are arranged
tangentially to a circumferential portion (25) of the central body (24).
7. The machine according to the preceding claim, wherein the impeller (2) comprises a
central body (24) from which said blades (21) extend, each blade (21) being provided
with a proximal portion (210) joined to a circumferential portion (25) of the central
body (24), said proximal portion (210) of the blade (21) being curved so as to be
tangential to said circumferential portion (25) of the central body (24).
8. The machine (1) according to at least one of the preceding claims, wherein the impeller
(2) comprises a central body (24) axial symmetric to which said blades (21) are joined
at respective joining zones, each blade (21) being completely contained within one
of the two semi-spaces defined by an ideal diametral plane which joins the axis of
the central body (24) to the joining zone between the blade (21) and the central body
(24).