[0001] The present invention relates to a side-channel blower / aspirator with an improved
impeller.
[0002] Side-channel (or even air ring) blowers / aspirators provided with an impeller that
has a central body from which a plurality of peripheral blades extend are known.
[0003] The impeller is enclosed into a casing in which an annular conduit is defined, in
which the impeller blades rotate.
[0004] The annular conduit has a suction mouth, through which a fluid (normally air) is
aspirated and a delivery mouth through which the fluid is expelled.
[0005] These machines can operate both as vacuum pumps and as compressors.
[0006] The operation of this type of machines is based on the principle of the fluid flow
caused by the thrust developed by the impeller blades within the annular conduit,
during rotation.
[0007] In detail, during rotation, the blades push the fluid forwards and, due to the mentioned
centrifugal thrust, also outwards.
[0008] The walls of the annular conduit then deviate the fluid again between one blade and
another.
[0009] The joint action of the blades and the walls of the annular conduit define a helical
motion in the fluid itself.
[0010] Currently, the impellers used in side-channel machines are provided with rectilinear
radial blades.
[0011] The Applicant, following research and experimentation activities, has observed that
the shape of known impeller blades does not allow the operating principle described
above to be exploited with full efficiency.
[0012] The technical task underpinning the present invention is therefore to propose a side-channel
blower / aspirator with an improved impeller that makes it able to offer better performance
levels with respect to the known art.
[0013] Such technical task is reached by the side-channel blower / aspirator obtained according
to claim 1.
[0014] Further characteristics and advantages of the present invention will become more
apparent from the following indicative, and hence non-limiting, description of a preferred,
but not exclusive, embodiment of the machine according to the invention, as illustrated
in the accompanying drawings, in which:
- figure 1 is an axonometric view of the machine according to the invention;
- figure 2 is an exploded view of the machine of figure 1;
- figure 3 is a front view of the machine, wherein the containment casing of the improved
impeller has been uncovered;
- figure 4 is an enlarged detail of the previous figure, wherein an upper zone of the
casing, the impeller and the annular conduit afforded in the casing itself are shown;
- figure 5 is an axonometric view of the impeller; and
- figure 6 is a front view of the impeller.
[0015] With reference to the mentioned figures, 1 indicates the side-channel blower / aspirator
according to the invention.
[0016] The proposed machine 1 comprises an impeller 2 improved with respect to machines
of the prior art.
[0017] The impeller 2 is provided with a plurality of peripheral blades 21 and is equipped
with a central hub 22, fitted onto a shaft 11 (see in particular figure 2), which
is placed in rotation by motor means of the known type, for example the electric motor
12 represented in figures 1 and 2.
[0018] As will be explained in detail below and as can be seen from the appended figures,
the blades 21 of the impeller 2 are not rectilinear like those of the prior art but,
on the contrary, they have a concavity 23 on the front part, i.e. at the face turning
towards the rotation direction (see in particular figure 4).
[0019] In detail, the blades 21 comprise at least one portion which has a front face 200
including a plurality of planes 201, 202, 203, 204, 205 (i.e. flat surfaces) at an
angle to one another, defining the aforementioned concavity 23, which faces the advancement
direction of the blades 21 (compare figures 4 and 5).
[0020] The advantages offered by such a special conformation of the blades 21 will be better
understood following the description of some general aspects of the machine 1 in which
such an impeller 2 is used.
[0021] The impeller 2 according to the invention is enclosed in a casing 13, 14 which internally
defines an annular conduit C within which the blades 21 rotate, in the direction indicated
by the arrow in figure 3.
[0022] In more detail, the two parts of the channel C which are ideally separated by the
plane orthogonal to the axis of rotation of the impeller 2 coinciding with the plane
of symmetry of the machine 1, are called "side channels".
[0023] As shown in figure 2, the casing is preferably made of two half-shells 13, 14, sealingly
fixed, one of which is connected to the electric motor 12, while the other one constitutes
a front cover.
[0024] According to an aspect of the prior art, the aforementioned annular conduit C has
a suction mouth 3 for aspirating fluid (in particular air) taken externally to the
machine 1 and a delivery mouth 4 for allowing the fluid to exit from the machine 1
itself (see figure 3).
[0025] In practice, through the action of the blades 21 of the impeller 2, the fluid is
aspirated by the suction mouth 3 and, after crossing the annular conduit C, is expelled
through the delivery mouth 4.
[0026] The annular conduit C has a first section which, with respect to the advancement
direction of the blades 21 in the conduit, goes from the suction mouth 3 to the delivery
mouth 4.
[0027] In this first section, there is a free space between the blades 21 in rotation and
the internal wall of the annular conduit C, to allow, during use, the formation, within
the fluid, of the main motion internal to the machine 1 mentioned during the discussion
of the prior art.
[0028] The annular conduit C further has a second section, which goes from the delivery
mouth 4 to the suction mouth 3, within which, preferably, the blades 21 skim the internal
walls of the section itself so as to limit the passage of fluid from the delivery
mouth 4 to the suction mouth 3.
[0029] As shown in the appended figures, in the preferential embodiment of the invention,
the impeller 2 is equipped with blades 21 which each include at least one portion
comprising numerous segments 211, 212, 213, 214, 215 at an angle to one another, each
equipped with one of said planes 201, 202, 203, 204, 205, so as to define the aforementioned
front concavity 23.
[0030] Each segment may comprise a quadrangular plate 211, 212, 213, 214, 215.
[0031] Preferably, the blades are formed entirely by a series of plate-shaped segments 211,
212, 213, 214, 215, joined two by two, through junction lines at which a relative
internal angle is formed, which is clearly less than 180 degrees.
[0032] In the depicted version, each blade 21 includes five segments 211, 212, 213, 214,
215, however, versions are possible in which there are a different number from five
blade 21 segments, or in which different blades 21 or different groups of blades 21
have different numbers of segments, etc..
[0033] A version of the invention is not excluded in which not all the impeller blades 21
comprise the front concavity 23.
[0034] The impeller 2 may comprise a central body 24, preferably axial symmetric, for example
discoidal, at the centre of which the aforementioned hub 22 is afforded and from which
the blades 21 extend.
[0035] The blades 21 originate from a circumferential portion 25 of the central body 24
and extend outwards, substantially lying in the plane of the central body 24 itself.
[0036] In more detail, each blade 21 includes a proximal segment 211 (i.e. more internal)
joined to the central body 24 at its circumferential portion 25.
[0037] In particular, such a proximal segment 211 may be sloping backwards with respect
to the rotation direction, and defines an obtuse angle at the front with the aforementioned
circumferential portion 25.
[0038] Each successive (and therefore more external) segment in the series that defines
the blade 21, lies on a plane sloping forwards with respect to the previous segment,
i.e. the segment to which it is joined and is more internal.
[0039] In practice, the second segment 212 which originates from the aforementioned proximal
segment 211, is sloping forwards with respect to the latter, defining therewith an
angle positioned to the front of the blade, and so on for the gradually more external
segments 213, 214, until the distal segment 215 which has a free end (see again figure
4).
[0040] According to a non-preferential variation, the blades may include curved portions,
defining longitudinally and/or transversally curved sections.
[0041] The particular conformation of the blades 21 allows the machine 1 to operate more
efficiently with respect to the prior art, for the reasons illustrated below.
[0042] As explained above, during the use of this type of machines, the air found inside
the annular channel receives, from the impeller 2, both a thrust forwards (see arrow
A of figure 4) and a centrifugal thrust (see arrow B), i.e. away from the centre of
rotation of the impeller 2 itself.
[0043] Thanks to the presence of the front concavity 23 of the blades 21 according to the
invention, the part of air thrust in the centrifugal direction, which would tend to
move radially away from the blades 21, is instead intercepted by the blades 21 themselves
and projected forwards.
[0044] More precisely, the radial component of the fluid's motion field is in part deviated
in the circumferential direction already by the actual blade before the fluid is subject
to the action of the closing walls of the annular conduit C.
[0045] In this way, a prevailing part of the volume of air included in the annular channel
is thrust forwards by the blades 21, allowing the machine 1 according to the invention
to obtain improved performance levels with respect to known machines.
[0046] Note that known impeller blades, being totally rectilinear, are not able to "capture"
air flows moving in the centrifugal direction within the annular conduit.
[0047] As mentioned above, during the use of the machine 1, within the annular conduit C
swirls of fluid are developed due to the action of the blades 21 of the impeller 2.
[0048] In detail, part of the fluid contained in the annular conduit C, furthest from the
centre of rotation, tends to move forwards in the rotation direction along an ascending
curve; instead, part of the fluid closer to the centre of rotation follows a descending
curve until it moves in the retrograde direction upon reaching the internal area affected
by the base of the blades 21 (see arrow D in figure 4).
[0049] The blades 21 of the impeller 2 according to the invention, being equipped at the
base of the aforementioned proximal segment 211 which bends "backwards" as defined
above, are able to intercept the aforementioned retrograde fluid and push it forwards,
increasing the efficiency of the machine 1.
[0050] Preferably, each blade 21 is contained in one of the two semi-spaces defined by an
ideal diametral plane that joins the axis of the central body 24 to the joining zone
between the blade 21 and the central body 24.
[0051] As shown in the figures, in particular in figures 4 and 5, the impeller 2 proposed
may include a portion with an annular progression 26, i.e. a geometric surface of
revolution about the axis of rotation.
[0052] Such an annular portion 26 is adjacent to or incorporated into the blades 21 and
extends starting from the circumferential portion 25 mentioned various times of the
impeller, in a radial direction and ends at a shorter distance than the longitudinal
extension of the blades 21.
[0053] Finally, by way of non-exhaustive example, the impeller 2 proposed may be made of
die-cast aluminium or a polymeric material by injection moulding.
1. A side-channel blower / aspirator (1), comprising at least one impeller (2) equipped
with a plurality of blades (21) and a casing (13, 14), in which said impeller (2)
is enclosed and within which an annular conduit (C) is defined in which said blades
(21) rotate, characterised in that said blades (21) comprise at least one portion which has a face (200) comprising
a plurality of planes (201, 202, 203, 204, 205) at an angle to one another, defining
a concavity (23) facing the advancement direction of the blades (21) within said conduit
(C).
2. The machine (1) according to the preceding claim, wherein said face comprises at least
three of said planes (201, 202, 203, 204, 205).
3. The machine (1) according to at least one of the preceding claims, wherein said portion
comprises numerous segments (211, 212, 213, 214, 215) at an angle to one another,
each of which is equipped with one of said planes (201, 202, 203, 204, 205), so as
to define said concavity (23).
4. The machine (1) according to the preceding claim, wherein the blades (21) are formed
by respective series of plate-shaped segments (211, 212, 213, 214, 215), joined two
by two through junction lines, at which a relative non-flat angle is formed.
5. The machine (1) according to at least one of the preceding claims, wherein the impeller
(2) comprises a central body (24), from a circumferential portion of which said blades
(21) extend.
6. The machine (1) according to the preceding claim and claim 3 or claim 4, wherein the
blades (21) comprise a proximal segment (211) which originates from said circumferential
portion (25) and, with respect to it, is sloping in the opposite direction to the
advancement one.
7. The machine (1) according to the preceding claim and claim 4, wherein within said
series, each segment (212, 213, 214, 215) other than the proximal segment (211), lies
on a plane which is sloping forwards with respect to the more internal segment to
which it is joined.
8. The machine (1) according to at least one of the preceding claims, wherein the impeller
(2) comprises a central body (24) axial symmetric to which said blades (21) are joined
at respective joining zones, each blade (21) being completely contained within one
of the two semi-spaces defined by an ideal diametral plane which joins the axis of
the central body (24) to the joining zone between the blade (21) and the central body
(24).
9. The machine (1) according to any one of the preceding claims, wherein said blades
(21) each comprise at least one longitudinally curved portion.
10. The machine (1) according to any one of the preceding claims, wherein said blades
(21) each comprise at least one transversally curved portion.