BACKGROUND OF THE INVENTION
[0001] This invention relates to a machine for treating work surfaces such as floors formed
of carpet, tile, wood and other materials. The most efficient and effective surface
treatments employ a vibration, "scrubbing", motion to loosen materials on the work
surface. On floors and other work surfaces, a machine typically uses a cleaning towel,
"pad", in combination with a solvent, including water or steam, and/or a cleaning
agent. When the cleaning towel scrubs the floor and becomes dirty, the towel is replaced
with a clean one.
[0002] In
US Patent publication 20070107150 A1 having inventor Yale Smith and published May 17, 2007, a Carpet Cleaning Apparatus
And Method With Vibration, Heat, And Cleaning Agent is described. In that patent publication,
a combination of vibratory motion, controllable heat, and cleaning agents are used
with a base cleaning plate, heating elements, and means for moving the cleaning plate
to produce a scrubbing motion.
US 2004/040579 A1 (SMITH YALE [US]) 4 March 2004 and
WO 2012/078145 A1 (SMITH YALE [US]) 14 June 2012 disclose machines for treating a surface lying in a plane comprising,
a body having a body plate, a cleaning plate located between the body plate and the
plane, a drive assembly connected to the cleaning plate to drive the cleaning plate
with a cleaning vibration in an oscillating pattern parallel to the plane. The drive
assemblies have motors connected to the body and connect motor driven shafts directly
to the cleaning plate to cause the cleaning plate to vibrate relative to the body
plate.
[0003] Important attributes of surface treating machines are cleaning effectiveness, ease
of use, convenience, stability, light weight, low machine wear, long life and ease
of maintenance. These attributes are import for machines used by professionals in
heavy duty environments or used by other consumers in home or other light duty environments.
[0004] Cleaning effectiveness requires that machines include a small oscillation that creates
a local vibration in a cleaning plate to impart a "scrubbing" movement to the surface
being treated. For cleaning floors, the local vibration is preferably in a range of
several millimeters. Cleaning effectiveness and convenience requires that the shape
of the cleaning plate be rectangular so as to be readily used along straight edges
and easily moved into rectangular corners. In order to satisfy these attributes, machines
with round bottom plates are undesirable.
[0005] Ease of use and convenience require stability, appropriate size and weight and ease
of operator control. Designs that position the motor and drive assembly high above
the cleaning plate are undesirable since such configurations tend to accentuate vertical
instability. Vertical instability results in unwanted oscillation of the cleaning
plate up and down in a mode that is in and out of the plane of the work surface. The
plane of the work surface is referred to as the floor surface plane or the XY-plane.
Vertical instability is distinguished from horizontal oscillations providing local
vibration to impart a "scrubbing" movement to the cleaning plate. The horizontal oscillations
are parallel to the plane of the work surface, that is, parallel to the XY-plane.
Vertical instability is additionally undesirable because it uses excessive amounts
of energy, reduces the energy efficiency of the machine and causes increased wear
on the motor, the dive shafts, the drivers and the drive bushings. The increased wear
increases maintenance and decreases the life of the machine. User fatigue is dramatic
when unwanted vertical oscillations occur.
[0006] High energy efficiency is an important attribute. For machines powered by an AC electrical
service through an AC-to-DC converter or powered by a battery, the size and cost of
the motor is a function of the energy requirements needed to drive the transmission
and the cleaning plate. For DC motors, the energy requirements are important for the
motor and for the AC-to DC converter used to convert the AC electrical service to
DC. The more energy efficient the machines, the smaller and less expensive are the
AC-to-DC converters, batteries and motors required to power the machines.
[0007] Another factor in cleaning effectiveness is determined by the material of the machine
in contact with the floor material. Brushes are not absorbent and therefore are inefficient
in removing solid and liquid matter from a floor. For existing machines that use a
towel, the towels are typically synthetic and do not absorb and hold solid and liquid
matter from a floor. For towels that are primarily cotton, they have the disadvantage
of not scrubbing well and also have high friction with the floor surface resulting
in low energy efficiency.
[0008] In light of the above background, it is desirable to have improved surface treatment
machines for treating carpets, tiles, wood and other surface materials.
SUMMARY
[0009] The present invention is a machine for treating a surface lying in an XY plane. The
machine includes a body, a body plate, a cleaning plate, a drive assembly and an attachment
assembly. The cleaning plate is located between the body plate and the XY plane. The
drive assembly is connected to the cleaning plate to drive the cleaning plate with
a cleaning vibration in an oscillating pattern parallel to the XY plane. The attachment
assembly flexibly attaches the cleaning plate to the body plate under compression
to permit the cleaning plate to vibrate relative to the body plate and to isolate
the cleaning vibration from the body.
[0010] In one embodiment, a connector is attached to the body for connecting to a member,
such as a handle, to move the machine in the XY plane.
[0011] In one embodiment, the attachment assembly includes a plurality of compression devices
connected between the cleaning plate and the body for urging the cleaning plate and
the body toward each other. The compression devices are, for example, O-rings, springs,
elastic bands or cushioned shaft connectors. The attachment assembly includes a plurality
of rolling separators, such as ball bearings, under pressure from the compression
devices for separating the cleaning plate and the body plate.
[0012] In one embodiment, the cushioned shaft connectors have first and second ends where
the first end includes a first end cap and a first compression washer for engaging
the body plate in compression and the second end includes a second end cap and a second
compression washer for engaging the cleaning plate in compression. Under oscillation
of the cleaning plate, the first end cap and the first compression washer and the
second end cap and the second compression washer apply increasing pressure at extremes
of travel of the cleaning plate during cleaning oscillations thereby tending to limit
the oscillation range of the cleaning plate.
[0013] In one embodiment, the drive assembly includes a motor and power supply such as a
DC motor and a battery. The motor has a stator fixed to the cleaning plate and has
a rotor for rotating on a motor axis about the stator. An offset weight is attached
to one section of the rotor and is rotated asymmetrically by the rotor around the
motor axis so as to cause a vibration of the motor and the attached cleaning plate.
The cleaning plate is thus driven with a vibration in an oscillating pattern parallel
to the XY plane.
[0014] In one embodiment, the drive assembly includes a first motor apparatus and a second
motor apparatus. The first motor apparatus includes a first stator fixed to the cleaning
plate, a first rotor for rotating in a first direction about the first stator and
about a first motor axis, and a first offset weight attached to the first rotor and
rotated by the first rotor around the first motor axis whereby the cleaning plate
is driven with a first vibration in a first oscillating pattern parallel to the XY
plane. The second motor apparatus includes a second stator fixed to the cleaning plate,
a second rotor for rotating in a second direction about the second stator and about
a second motor axis, and a second offset weight attached to the second rotor and rotated
by the second rotor around the second motor axis whereby the cleaning plate is driven
with a second vibration in a second oscillating pattern parallel to the XY plane.
The cleaning plate has a combined vibration formed by the combination of the first
vibration pattern and the second vibration pattern.
[0015] In embodiments, the first direction is clockwise and the second direction is counterclockwise.
[0016] In one embodiment, the drive assembly includes a synchronizer, such as mechanical
gears or an electronic network, for synchronizing the rotation of the first rotor
and the second rotor whereby the first offset weight and the second offset weight
are maintained at synchronized rotational angles.
[0017] In one embodiment, the first rotor and the second rotor have a first phase angle
and a second phase angle, respectively, for the first offset weight and for the second
offset weight, respectively, measured on an axis normal to a direction of travel of
the machine, and the synchronizer operates to maintain the first phase angle and the
second phase angle substantially the same.
[0018] In one embodiment, where the synchronizer includes an electronic network, the network
includes a first sensor for sensing the position of the first rotor with a first position
signal, a second sensor for sensing the position of the second rotor with a second
position signal, a controller responsive the first position signal and the second
position signal to drive the first motor and the second motor whereby the first offset
weight and the second offset weight are maintained in synchronism at the same rotational
angle.
[0019] In one embodiment, the cleaning plate includes a cleaning towel attached to the cleaning
plate.
[0020] In one embodiment, the connector connects to a handle whereby a user grasping the
handle can move the machine over a floor lying in the XY plane.
[0021] The foregoing and other objects, features and advantages of the invention will be
apparent from the following detailed description in conjunction with the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
FIG. 1 depicts a side view of one embodiment of a surface treating machine on a surface
to be treated.
FIG. 2 depicts a front view of the surface treating machine of FIG. 1.
FIG. 3 depicts a schematic front view with further details of one embodiment of the
motors in the drive assembly and the cleaning plate assembly of the machine of FIG.
1 and FIG. 2.
FIG. 4 depicts a schematic top view of the apparatus of FIG. 3.
FIG. 5 depicts a front view of the body, the skirt and the cleaning pad for the surface
treating machine of FIG. 1 and FIG. 2.
FIG. 6 depicts a schematic front view with further details of another embodiment of
the motors in the drive assembly and the cleaning plate assembly of the machine of
FIG. 1 and FIG. 2.
FIG. 7 depicts a schematic top view of the machine of FIG. 6.
FIG. 8 depicts a perspective schematic view of a typical motor of the type shown in
FIG. 4.
FIG. 9 depicts a perspective view of two motors and supports of the FIG. 8 type attached
to a cleaning plate.
FIG. 10 depicts a corner perspective view of one O-ring embodiment of the compression
device providing compression between the body and the cleaning plate of the surface
treating machine of FIG. 1 and FIG. 2.
FIG. 11 depicts a schematic corner perspective and schematic view of another embodiment
of the compression device providing compression between the body and the cleaning
plate.
FIG. 12 depicts a perspective view of another compression device similar to the compression
device shown in FIG. 11.
FIG. 13 depicts a cutaway perspective view of the compression device, the body and
the cleaning plate of FIG. 11.
FIG. 14 depicts a perspective view of another compression device.
FIG. 15 depicts a front view of the compression device of FIG. 14.
FIG. 16 depicts a front view of another embodiment of the compression device of FIG.
14.
FIG. 17 depicts a perspective view of another compression device providing compression
between the body and the cleaning plate.
FIG. 18 depicts four different positions, shown by way of example, of the cleaning
plate when two motors are synchronized and are rotating in opposite directions.
FIG. 19 depicts a top view of the four different positions of the cleaning plate when
the two motors are synchronized rotating in opposite directions as shown in FIG. 18.
FIG. 20 depicts four different positions, shown by way of example, of the cleaning
plate when two motors are synchronized and are rotating in the same directions.
FIG. 21 depicts a top view of the four different positions of the cleaning plate when
the two motors are rotating in the same direction as shown in FIG. 20.
FIG. 22 depicts eight different positions, shown by way of example, of the cleaning
plate when two motors are unsynchronized and are rotating in opposite directions.
FIG. 23 depicts a perspective view of a typical motor having an asymmetrical weight.
FIG. 24 depicts a perspective view of a pair of motors, each having an asymmetrical
weight, and having the motors synchronized.
FIG. 25 depicts a perspective view of a pair of driving gears, each having an asymmetrical
weight, and having the driving gears synchronized by a pair of synchronizing gears.
FIG. 26 depicts a schematic top view of the gears of FIG. 25 and having a motor, pulleys
and a belt for driving the gears.
FIG. 27 depicts a schematic front view with further details of one embodiment of a
single motor and the cleaning plate assembly suitable for of the machine of FIG. 1
and FIG. 2.
FIG. 28 depicts a schematic top view of the apparatus of FIG. 27.
FIG. 29 depicts four different positions, shown by way of example, of the cleaning
plate when a single motor drives the cleaning plate.
FIG. 30 depicts a top view of the cleaning plate in the four different positions of
FIG. 29.
FIG. 31 depicts a bottom view of a body plate.
FIG. 32 depicts an end view of the body plate of FIG. 31.
FIG. 33 depicts a top view of a cleaning plate.
FIG. 34 depicts an end view of the cleaning of FIG. 33.
FIG. 35 depicts an end view of the body plate of FIG. 32 juxtaposed the cleaning plate
of FIG. 34 and held offset by ball bearings.
FIG. 36 depicts an expanded view of a portion of FIG. 35 with the body plate adjacent
the cleaning plate and held offset from the cleaning plate by one rolling ball bearing.
FIG. 37 depicts the view of FIG. 36 with the body plate adjacent the cleaning plate
and held offset from the cleaning plate by one rolling bearing rolled in one direction.
FIG. 38 depicts the expanded view of FIG. 36 with the body plate adjacent the cleaning
plate and held offset from the cleaning plate by one rolling bearing rolled in a direction
opposite of the direction of FIG. 37.
FIG. 39 depicts a battery and synchronizer unit for driving a first and second motor.
FIG. 40 depicts a schematic top view of a surface treating machine having first and
second counter rotating motors.
FIG. 41 depicts a schematic front view with further details of another embodiment
of the motors in the drive assembly and the cleaning plate assembly of the machine
of FIG. 1 and FIG. 2.
FIG. 42 depicts a loop layer that is one of the layers that forms part of a loop and
hook attachment assembly.
FIG. 43 depicts a plastic layer that is another one of the layers that forms part
of a loop and hook attachment assembly.
FIG. 44 depicts a hook layer that is another one of the layers that forms part of
a loop and hook attachment assembly.
FIG. 45 depicts a cut away view of a loop and hook embodiment of an attachment assembly
that is formed by the combination of the FIG. 42, FIG. 43 and FIG. 44 layers.
DETAILED DESCRIPTION
[0023] In FIG. 1, a surface treating machine 1 includes a body 9, a drive assembly 10 and
a cleaning plate assembly 12. A body plate 16 is rigidly attached to and is a part
of the body 9. The cleaning plate assembly 12 is driven by the drive assembly 10 for
cleaning or polishing the floor surface 18 lying in a floor plane denominated as the
XY-plane. The cleaning plate assembly 12 includes a cleaning plate 5 and a cleaning
pad 6. In some embodiments, the machine 1 includes a skirt 8 attached as part of the
body 9 and superimposed over and around the cleaning plate assembly 12.
[0024] In FIG. 1, the machine 1 includes a handle assembly 15 affixed to the body 9 for
enabling a user to guide machine 1 over a floor surface lying in the XY-plane. The
handle assembly 15 has a length extending from the body 9 at a variable angle with
the XY-plane and connected to the body by a connector 15-1. The handle assembly 15
is rotationally attached to body 9 and adjusts to acute angles with the cleaning surface
when in use for cleaning. The handle assembly 15 includes a latch (not shown) for
latching the handle assembly 15 in the vertical position for transport and storage
of the machine 1 when not in operation.
[0025] The drive assembly 10 has a drive assembly height dimension, H, measured from the
XY-plane. The cleaning plate assembly 12 typically has a length and a width lying
in the XY-plane of the floor surface. The smaller one of the length and the width
dimensions, or the only dimension if the length and width are equal, of the cleaning
plate assembly 12 is the minimum treatment dimension, M_D. In order to provide stability
for the machine 1, the height dimension, H, typically is less than 0.25 of the minimum
treatment dimension, M_D. A low drive assembly height dimension is important in minimizing
or preventing unwanted vertical instability. Vertical instability results in unwanted
oscillation of the cleaning plate up and down in a mode that is in and out of the
XY-plane, the plane of the work surface 18. Such unwanted oscillations are a complex
function of the floor surface material and movements of the machine during operation
as well as the design of the machine. For normal and intended operation, the machine
is operating with oscillations in the XY-plane of the floor surface. When the machine
is moved from location to location on a floor by a machine operator, some forces out
of the XY-plane inherently result. If the drive assembly 10 height dimension, H, is
too high, these forces out of the XY-plane tend to accumulate in intensity reaching
a resonant vibration frequency identified as vertical instability. Such vertical instability
can be difficult to control by an operator and is wasteful of energy. In some embodiments,
the vertical instability is minimized or eliminated by having the drive assembly height
dimension, H, less than 0.25 of the minimum treatment dimension, M_D.
[0026] In FIG. 2, a front view of the surface treating machine 1 of FIG. 1 is shown. The
surface treating machine 1 includes a body 9 with a handle assembly 15. The handle
assembly 15 is shown latched in the upright position. The cleaning plate assembly
12 is driven by a drive assembly 10 in the body 9 in an oscillating pattern. A body
plate 16 is part of and rigidly attached to the body 9. The cleaning plate assembly
12 includes a cleaning plate 5 and a cleaning pad 6.
[0027] In FIG. 3, a front view with further details of one embodiment of the drive assembly
10, the body plate 16 and the cleaning plate assembly 12 of FIG. 1 is shown. The drive
assembly 10 includes motors 22-1 and 22-2 directly connected to the cleaning plate
5. The motors 22-1 and 22-2 include off-set weights 23-1 and 23-2, respectively. The
off-set weights 23-1 and 23-2 cause the cleaning plate 5 and the attached cleaning
pad 6 to oscillate in the XY-plane, that is, in the plane parallel to the floor. The
body plate 16 is separated from the cleaning plate 5 by ball bearings 91-1 and 91-2.
The compression devices 28-1 and 28-2 urge the body plate 16 and the cleaning plate
5 toward each other while the ball bearings 91-1 and 91-2 hold the body plate 16 and
the cleaning plate 5 apart. The ball bearings 91-1 and 91-2 allow the body plate 16
and the cleaning plate 5 to slide parallel to each other parallel to the XY-plane
thereby allowing the cleaning plate to oscillate parallel to the XY-plane.
[0028] The motors 22-1 and 22-2 are connected to the cleaning plate 5 and are not connected
to the body plate 16 or any other part of the body 9. The body 9 includes openings
14-1 and 14-2 into which the motors 22-1 and 22-2 extend without contacting the body
9. The motors 22-1 and 22-2 preferably have a small dimension in the Z-axis direction
normal to the XY-plane. In one embodiment, the motors 22-1 and 22-2 have a Z-axis
dimension of 1.1 inches (28 millimeters). In FIG. 3, the body plate 16 and the cleaning
plate 5, in one typical embodiment, measure approximately 12 inches (30.5 cm) by 6.5
inches (16.5 cm) when viewed parallel to the XY-plane. In order to provide stability
for the machine 1, the height dimension, H, of approximately 40 millimeters is much
less than 0.25 of the minimum treatment dimension, M_D of 16.5 centimeters (see FIG.
4). With an H/M_D ratio of 4/16.5 which is equal to approximately 0.24, the machine
1 of FIG. 3 is very stable with no noticeable Z-axis instability.
[0029] In FIG. 3, a battery and synchronizer unit 17 provides synchronized battery power
to drive the motors 22-1 and 22-2. With synchronized operation, the weights 23-1 and
23-2 are maintained in predetermined rotational directions by operation of the electrical
signals to and from the motors 22-1 and 22-2. In operation, the first offset weight
23-1 and the second offset weight 23-2 are maintained at synchronized rotational angles.
Synchronized rotational angles are angles that are repeatedly the same for each revolution
of the motors. For example, when the first offset weight 23-1 is at 90° and the second
offset weight 23-2 is also at 90° for each revolution, then the first offset weight
23-1 and the second offset weight 23-2 are at synchronized rotational angles. The
synchronized rotational angles can be any values. By way of further example, the first
offset weight 23-1 can be at 0° and the second offset weight 23-2 can be at 180° for
each revolution. When the rotational angles differ during different revolutions, the
first offset weight 23-1 and the second offset weight 23-2 are maintained at unsynchronized
rotational angles. For example, when the first offset weight 23-1 is at 90° and the
second offset weight 23-2 is also at 90° for one revolution and the first offset weight
23-1 is at 90° and the second offset weight 23-2 is 75° for another revolution, the
first offset weight 23-1 and the second offset weight 23-2 are at unsynchronized rotational
angles.
[0030] In FIG. 3, the motors 22-1 and 22-2, in one typical embodiment, are 12 pole HobbyKing
Donkey ST3508-730KV outrunner motors. Such motors typically operate with a maximum
voltage of 15 volts and with a maximum current of 35 amps. The total height of such
motors are 28 mm and revolutions per minute (RPM) at a typical 6 volts of operation
is approximately 4100 rpm.
[0031] In FIG. 3, the attachment assembly 50 includes a plurality of compression devices,
like compression devices 28-1 and 28-2, connected between the cleaning plate 5 and
the body plate 16 for urging the cleaning plate 5 and the body plate 16 toward each
other. The compression devices like devices 28-1 and 28-2 are, for example, O-rings,
springs, elastic bands or cushioned shaft connectors. The compression devices 28-1
and 28-2 in the embodiment of FIG. 3 are O-rings. The attachment assembly 50 includes
a plurality of rolling separators, such as ball bearings 91-1 and 91-2, under pressure
from the compression devices 28-1 and 28-2 for separating the cleaning plate 5 and
the body plate 16.
[0032] In FIG. 4, a schematic top view of the machine 1 of FIG. 3 is shown. The drive assembly
10 includes motors 22-1 and 22-2 directly connected to the cleaning plate 5. The motors
22-1 and 22-2 include center axes 21-1 and 21-2 about which the rotors (not explicitly
shown) of the motors rotate. The motors 22-1 and 22-2 include off-set weights 23-1
and 23-2, respectively. The off-set weights 23-1 and 23-2 cause the attached cleaning
pad 6 to oscillate in the XY-plane, that is, in the plane parallel to the floor by
operation of the cleaning plate 5 (as described in connection with FIG. 3). The compression
devices 28-1, 28-2, 28-3 and 28-4 are O-rings and urge the body plate 16 toward the
cleaning plate 5 (as shown in FIG. 3 for compression devices 28-1 and 28-2). The handle
connector 15-1 is provided for connecting a handle to the body 9. Typically, the machine
1 is pushed forward, during surface cleaning or other surface treatment, in the Y-axis
direction in the XY-plane. As shown in FIG. 4, both of the off-set weights 23-1 and
23-2 at one instance in time are oriented in, or are parallel to, the X-axis direction
and hence are defined to have a 0° X-axis orientation. The X-axis direction is normal
to the Y-axis direction, that is, normal to the direction of travel. When the motors
are rotating, then the off-set weights 23-1 and 23-2 become oriented, at different
instances of time, at all the angles from 0° to 360°.
[0033] The embodiment of FIG. 3 and FIG. 4 is a machine 1 for treating a surface lying in
an XY plane. The machine 1 has a body 9 having a body plate 16, has a cleaning plate
5 located between the body plate 16 and the XY plane, has a drive assembly 10 connected
to the cleaning plate 5 to drive the cleaning plate 5 with a cleaning vibration in
an oscillating pattern parallel to the XY plane. The machine 1 has an attachment assembly
50 for flexibly attaching the cleaning plate 5 to the body plate 16 under compression
to permit the cleaning plate 5 to vibrate relative to the body plate 16 and to isolate
the cleaning vibration from the body. The compression between the cleaning plate 5
and the body plate 16 is applied by the attachment assembly 50. The attachment assembly
50 includes a plurality of compression devices 28 connected between the cleaning plate
5 and the body plate 16 for urging the cleaning plate 5 and the body plate 16 toward
each other. The attachment assembly 50 includes a plurality of rolling separators,
such as ball bearings 91, under pressure from the compression devices 28 for separating
the cleaning plate 5 and the body plate 16.
[0034] In FIG. 5, a front view of the machine 1 of FIG. 3 is shown and includes handle connector
15-1, the body 9, the skirt 8 and the cleaning pad 6.
[0035] In FIG. 6, a front view with further details of another embodiment of a surface treating
machine 1 is shown. The machine 1 of FIG. 6 includes a drive assembly 10, a body plate
16 and a cleaning plate assembly 12 of the type described in connection with FIG.
1, FIG. 2 and FIG. 3. The drive assembly 10 includes motors 22'-1 and 22'-2 directly
connected to the cleaning plate 5. The motors 22'-1 and 22'-2 include off-set weights
23-1 and 23-2, respectively. A cleaning plate extender 5' is attached to the cleaning
plate 5. The cleaning plate extender 5' has dimension which are larger than the dimensions
of the cleaning plate 5 so that a cleaning pad 6' can be accommodated. The cleaning
plate 6' is substantially larger than the cleaning plate 6. The cleaning plate extender
5', in one embodiment, attaches to the cleaning plate 5 using Velcro® or other attachment
means in the same manner that the cleaning pad 6 attaches to the cleaning pate 5 in
FIG. 3. The cleaning plate 6', in one embodiment, attaches to the cleaning plate extender
5' using Velcro® or other attachment means in the same manner that the cleaning pad
6 attaches to the cleaning pate 5 in FIG. 3.
[0036] In FIG. 6, the off-set weights 23-1 and 23-2 cause the cleaning plate 5, the cleaning
plate extender 5' and the attached cleaning pad 6' to oscillate in the XY-plane, that
is, in the plane parallel to the floor. The body plate 16 is separated from the cleaning
plate 5 by ball bearings 91-1 and 91-2. The compression devices 28-1 and 28-2 urge
the body plate 16 and the cleaning plate 5 toward each other while the ball bearings
91-1 and 91-2 hold the body plate 16 and the cleaning plate 5 apart. The ball bearings
91-1 and 91-2 allow the body plate 16 and the cleaning plate 5, and the cleaning plate
extender 5' to slide parallel to each other in the XY-plane thereby allowing the cleaning
plate 5, cleaning plate extender 5'and the cleaning pad 6' to oscillate in the XY-plane.
[0037] The larger cleaning pad 6' is advantageously driven by larger motors 22'-1 and 22'-2.
One typical motor for the motors 22-1 and 22-2 of FIG. 6 is a Turnigy Multistarr 4822-390KV,
22 pole outrunner motor which operates with a maximum voltage of 22 volts and with
a maximum current of 15 amps. The total height of such motor is 28 mm and revolutions
per minute (RPM) range from 2500 to 5000 RPM. In a typical 12 volts operation, the
motors run at approximately 4200 rpm. In FIG. 7, a schematic top view of the machine
1 of FIG. 6 is shown. The drive assembly 10 includes motors 22'-1 and 22'-2 directly
connected to through the cleaning plate 5 (see FIG. 6) to the cleaning plate extender
5'. The motors 22'-1 and 22'-2 include off-set weights 23-1 and 23-2, respectively.
The off-set weights 23-1 and 23-2 cause the cleaning plate extender 5'and an attached
cleaning pad 6' to oscillate in the XY-plane, that is, in the plane parallel to the
floor by operation of the oscillation of the cleaning plate 5 (as described in connection
with FIG. 6). The compression devices 28-1, 28-2, 28-3 and 28-4 urge the body plate
16 toward the cleaning plate 5 (as shown in FIG. 6 for compression devices 28-1 and
28-2). The handle connector 15-1 is provided for connecting a handle to the body 9.
The motors 22'-1 and 22'-2 in FIG. 6 and FIG. 7 can be the same size as the motors
in FIG. 3 or alternatively may have greater power for driving the larger cleaning
pad 6'.
[0038] In FIG. 6, the body plate 16 and the cleaning plate 5, in one typical embodiment,
measure approximately 12 inches (30.5 cm) by 6.5 inches (16.5 cm) when viewed parallel
to the XY-plane. In one typical embodiment, the cleaning plate 5' measures approximately
14 inches (35.5 cm) by 8 inches (20 cm) when viewed parallel to the XY-plane. In order
to provide stability for the machine 1, the height dimension, H, of approximately
40 millimeters is much less than 0.25 of the minimum treatment dimension, M_D of 16.5
centimeters (see FIG. 4). With an H/M_D ratio of 4/20 which is equal to approximately
0.2, the machine 1 of FIG. 3 is very stable with no noticeable Z-axis instability.
[0039] In FIG. 8, a perspective schematic view of a typical motor 22 of the type shown in
FIG. 3 and FIG. 4 is shown. The motor 22 includes a rotor 141 that rotates about a
motor axis defined by a central shaft 21 and about the stator 142. The stator 142
includes legs 24 for mounting the motor and specifically the stator 142. The rotor
141 has an offset weight 23 attached so that when the rotor turns an oscillation tends
to occur.
[0040] In FIG. 9, a perspective view of two motors 22-1 and 22-2 of the FIG. 8 type are
attached to a cleaning plate 5 by the feet 24-1 and 24-2, respectively.
[0041] In FIG. 10, a corner perspective view of one embodiment of a machine 1 is shown with
the compression devices 28-1 and 28-3 providing compression between the body plate
16 and the cleaning plate 5. The motor 22-1 has the offset weight 23-1. The compression
devices 28-1 and 28-3 are O-ring or other elastic material providing compression between
the body plate 16 and the cleaning plate 5 while still having sufficient flexibility
to allow the body plate 16 and the cleaning plate 5 to slide relative to each other
and thereby permit the cleaning plate 5 to oscillate. When the cleaning plate 5 vibrates
relative to the body plate 16, the compression devices 28-1 and 28-3 are stretched
and apply increased compression tending to restrict movement of the cleaning plate
5 relative to the position of the body plate 16. The increased compression tends to
limit the travel of the cleaning plate 5 relative to the body plate 16. Typically,
the amplitude of the vibration is between 1 millimeter and 4 millimeters.
[0042] In FIG. 11, a schematic corner perspective view of another embodiment of a compression
device 28' is shown providing compression between the body plate 16 and the cleaning
plate 5. The compression device 28' has end caps 41 and 46 formed of metal or other
rigid material. The end cap 41 has a plastic or other elastic washer 42 which pushes
under compression against a surface of the body plate 16. The end cap 46 has a plastic
or other elastic washer 45 which pushes under compression against a surface of the
cleaning plate 16. A rigid connector 43 extends from the end cap 41 and engages a
rigid connector 44 extending from the end cap 46. In one embodiment, the connectors
43 and 44 are threaded so that by turning one into the other the space between ends
41 and 46 can be adjusted and hence the initial compression applied between the body
plate 16 and the cleaning plate 5 is adjusted to the desired amount. When the cleaning
plate 5 vibrates relative to the body plate 16, the shafts 43 and 44 are tilted and
the end caps 41 and 46 are also tilted so as to apply increased pressure on the washers
42 and 45. As the offset of the position of the cleaning plate 5 increases relative
to the position of the body plate 16, the tilt of the shafts 43 and 44 increases and
the compression forces against the elastic washers 42 and 45 increases. The increased
compression tends to limit the travel of the cleaning plate 5 relative to the body
plate 16.
[0043] In FIG. 12, a perspective view of another compression device 28" is shown providing
compression between the body plate 16 and the cleaning plate 5. The compression device
28" has end caps 41 and 46 formed of metal or other rigid material. The end cap 41
has a plastic or other elastic washer 42 which pushes under compression against a
surface of the body plate 16. The end cap 46 has a plastic or other elastic washer
45 which pushes under compression against a surface of the cleaning plate 16. A non-stretching
connector 44' extends from the end cap 41 to the end cap 46. In one embodiment, the
connector 44' is a fixed length which initially establishes the compression applied
between the body plate 16 and the cleaning plate 5 when installed in the surface treating
machine. When the cleaning plate 5 vibrates relative to the body plate 16, the shaft
44' bends, and assumes a new position 44'-1 (which is exaggerated for descriptive
purposes), without lengthening causing the end caps 41 and 46 to apply increased pressure
on the washers 42 and 45. The end caps 41 and 46, unlike in FIG. 11, do not tilt when
the shaft 44' moves to the position of 44'-1 so that compression of the end caps 41
and 46 against the washers 42 and 45 is more uniform. As the offset of the position
of the cleaning plate 5 increases relative to the position of the body plate 16, the
compression forces against the elastic washers 42 and 45 increase. The increased compression
tends to limit the travel of the cleaning plate 5 relative to the body plate 16.
[0044] In FIG. 13, a cutaway perspective view of the compression device 28' of FIG. 11 is
shown. As described in connection with FIG. 11, the compression device 28' urges the
body plate 16 toward the cleaning plate 5. The ball bearing 91-1 is held firmly in
place between the body plate 16 and the cleaning plate 5. In cooperation with the
compression device 28', the ball bearing 91-1 assists in providing a low friction
interface between the body plate 16 and the cleaning plate 5 permitting oscillation
of the cleaning plate 5 relative to the body plate 16. Since the ball bearing 91-1
is held compressed between the cleaning plate 5 and the body plate 16, unwanted oscillations
in the Z-axis vertical direction normal to the XY-plane of the floor are avoided or
minimized.
[0045] In FIG. 13, part of the attachment assembly 50 (see FIG. 3 and FIG. 4) includes a
compression device 28' connected between the cleaning plate 5 and the body plate 16
for urging the cleaning plate 5 and the body plate 16 toward each other. The attachment
assembly 50 includes a rolling separator, in the form of ball bearings 91-1 under
pressure from the compression device 28' for separating the cleaning plate 5 and the
body plate 16.
[0046] In FIG. 14, a perspective view of another compression device 28"' is shown. The compression
device 28"' has end caps 41 and 46 formed of metal or other rigid material. The end
cap 41 has a plastic or other elastic washer 42 which pushes under compression against
a surface of the body plate 16 of FIG. 11. The end cap 46 has a plastic or other elastic
washer 45 which pushes under compression against a surface of the cleaning plate 16
of FIG. 11. A connector 44" extends from the end cap 41 to the end cap 46. In one
embodiment, the connector 44" is a fixed length and non-stretching which initially
establishes the compression applied between the body plate 16 and the cleaning plate
5 (see FIG. 11) when installed in the surface treating machine. The compression device
28"' differs from the compression device 28" of FIG. 12 in that the shaft 44" of FIG.
14 tapers to a narrower diameter than the shaft 44' of FIG. 12 and is more flexible
and bends when the cleaning plate 5 oscillates.
[0047] In FIG. 15, a front view of the compression device 28"' of FIG. 14 is shown. The
compression device 28"' has end caps 41 and 46 formed of metal or other rigid material.
The end cap 41 has a plastic or other elastic washer 42 which pushes under compression
against a surface of the body plate 16 (see FIG. 11). The end cap 46 has a plastic
or other elastic washer 45 which pushes under compression against a surface of the
cleaning plate 16 (see FIG. 11). A connector 44" extends from the end cap 41 to the
end cap 46. In one embodiment, the connector 44" is a fixed length and non-stretching
which initially establishes the compression applied between the body plate 16 and
the cleaning plate 5 (see FIG. 11) when installed in the surface treating machine.
The compression device 28'" differs from the compression device 28" of FIG. 12 in
that the shaft 44" of FIG. 14 tapers to a narrower diameter than the shaft 44' of
FIG. 12 and is more flexible and bends when the cleaning plate 5 oscillates.
[0048] In FIG. 16, a front view of an alternate embodiment of the compression device 28"'
of FIG. 15 is shown. The compression device 28"" has end caps 41' and 46' formed of
metal or other rigid material. The end caps 41' and 46' have a slight curvature that
tracks with the curvature encountered when the shaft 44'" tilts during oscillation
of the cleaning plate 5 (see FIG. 11). The end cap 41' has a plastic or other elastic
washer 42' which pushes under compression against a surface of the body plate 16 (see
FIG. 11). The elastic washer 42' conforms to the curvature of the end cap 41'. The
end cap 46' has a plastic or other elastic washer 45' which pushes under compression
against a surface of the cleaning plate 16 (see FIG. 11). The elastic washer 45' conforms
to the curvature of the end cap 46'. A connector 44" extends from the end cap 41'
to the end cap 46'. In one embodiment, the connector 44" is a fixed length and non-stretching
which initially establishes the compression applied between the body plate 16 and
the cleaning plate 5 (see FIG. 11) when installed in the surface treating machine.
The compression device 28"" differs from the compression device 28" of FIG. 12 in
that the shaft 44" of FIG. 14 tapers to a narrower diameter than the shaft 44' of
FIG. 12 and is more flexible and bends when the cleaning plate 5 oscillates. The curved
end caps 41' and 46' and the conforming elastic washer 42' and 45' help to insure
that the oscillation of the cleaning plate 5 (see FIG. 11) is smooth.
[0049] In FIG. 17, a perspective view of another compression device 44"' is shown which
provides compression between the body plate 16 and the cleaning plate 5. The compression
device 44'" is a conventional metal extension spring or alternatively is a rubber
or other non-metallic elastic material.
[0050] In FIG. 18, shifted top views of four different positions are shown of the cleaning
plate 5 according to the FIG. 3 and FIG. 4 machine 1. The four different positions
are designated 95-1, 95-2, 95-3 and 95-4 and are representative of the many different
positions of machine 1 when undergoing vibration. In FIG. 18, the rotors of the motors
22-1 and 22-2 are rotating in opposite directions as shown by the triangle symbol.
In embodiments such as FIG. 18 with the counter rotation of the motors 22-1 and 22-2,
the cleaning action is particularly suitable for hard surfaces such as wood floors
and rugs with short piles and loops. A 2 millimeter oscillation has been found suitable
for a machine having a minimum treatment dimension, M_D, of 6.5 inches (see FIG. 1).
In general, oscillations between 1 and 4 millimeters work well.
[0051] As shown in FIG. 18, both of the off-set weights 23-1 and 23-2 at one instance in
time are oriented as shown in view 95-1 parallel to the X-axis direction at an angle
of 180°. The X-axis direction is normal to the Y-axis direction, that is, normal to
the direction of travel.
[0052] In FIG. 18, the off-set weights 23-1 and 23-2 at another instance of time are oriented
as shown in view 95-2 with the weight 23-1 at 270° with respect to the X-axis and
with the weight 23-2 at 90° with respect to the X-axis.
[0053] In FIG. 18, the off-set weights 23-1 and 23-2 at another instance of time are oriented
as shown in view 95-3 with the weight 23-1 at 0° with respect to the X-axis and with
the weight 23-2 at 0° with respect to the X-axis.
[0054] In FIG. 18, the off-set weights 23-1 and 23-2 at another instance of time are oriented
as shown in view 95-4 with the weight 23-1 at 90° with respect to the X-axis and with
the weight 23-2 at 270° with respect to the X-axis.
[0055] When the rotors of the motors are rotating, then the off-set weights 23-1 and 23-2
become oriented, at different instances of time, at all the angles from 0° to 360°
where the views 95-1, 95-2, 95-3 and 95-4 are examples. The off-set weights 23-1 and
23-2 in FIG. 18 are synchronized in that the angular orientation over many rotations
of the off-set weights 23-1 and 23-2 through 360° remains the same. Further, off-set
weights 23-1 and 23-2 in FIG. 18 are synchronized and phased to be substantially at
the same angle in the X-axis direction, that is, synchronized and phased to be substantially
at the same angle in the direction normal (at right angles) to the direction of travel.
Specifically, in the orientation of view 95-1, the off-set weights 23-1 and 23-2 are
both at an angle of 180° with respect to the X-axis. Specifically, in the orientation
of view 95-3, the off-set weights 23-1 and 23-2 are both at an angle of 0° with respect
to the X-axis. While the examples of the orientations of view 95-1 and 95-3 have equal
phase angles, that is, 180° and 0°, very good performance is achieved when the phase
angles are approximately within +/- 10° of each other. For example, the off-set weight
23-1 might be at 20° when the off-set weight 23-1 is at 0°.
[0056] In FIG. 19 a non-shifted top view of the four different representative positions
of FIG. 18 are shown for the cleaning plate 5. According to FIG. 19, the FIG. 10 and
FIG. 14 transmissions drive through the four different positions designated 95-1,
95-2, 95-3 and 95-4.
[0057] In FIG. 20, top views of four different positions are shown of the cleaning plate
5 using the FIG. 3 and FIG. 4 machine 1. The four different positions are designated
96-1, 96-2, 96-3 and 96-4. In FIG. 20, the motors 22-1 and 22-1 are rotating in the
same direction and remain aligned. In the embodiments with the same direction rotation
of the motors 22-1 and 22-2, the cleaning action is particularly suitable for soft
surfaces such as rugs with deep piles and loops. A 4 millimeter offset has been found
suitable for a machine having a minimum treatment dimension, M_D, of 7 inches (see
FIG. 1). For hard surfaces such as wood floors and rugs with short piles and loops,
a 2 millimeter oscillation has been found suitable for a machine having a minimum
treatment dimension, M_D, of 6.5 inches. In general, an oscillation in a range from
approximately 2 millimeters to 4 millimeters works well. However, the range of oscillations
can be larger for machines having different treatment dimensions.
[0058] As shown in FIG. 20, both of the off-set weights 23-1 and 23-2 at one instance in
time are oriented as shown in view 96-1 parallel to the X-axis direction at an angle
of 180°. The X-axis direction is normal (at right angles) to the Y-axis direction,
that is, normal to the direction of travel.
[0059] In FIG. 20, the off-set weights 23-1 and 23-2 at another instance of time are oriented
as shown in view 96-2 with the weight 23-1 at 270° with respect to the X-axis and
with the weight 23-2 at 270° with respect to the X-axis.
[0060] In FIG. 20, the off-set weights 23-1 and 23-2 at another instance of time are oriented
as shown in view 96-3 with the weight 23-1 at 0° with respect to the X-axis and with
the weight 23-2 at 0° with respect to the X-axis.
[0061] In FIG. 20, the off-set weights 23-1 and 23-2 at another instance of time are oriented
as shown in view 96-4 with the weight 23-1 at 90° with respect to the X-axis and with
the weight 23-2 at 90° with respect to the X-axis.
[0062] When the rotors of the motors are rotating, then the off-set weights 23-1 and 23-2
become oriented, at different instances of time, at all the angles from 0° to 360°
where the views 96-1, 96-2, 96-3 and 96-4 are examples. The off-set weights 23-1 and
23-2 in FIG. 20 are synchronized in that the angular orientation over many rotations
of the off-set weights 23-1 and 23-2 through 360° remains the same. Further, off-set
weights 23-1 and 23-2 in FIG. 20 are synchronized and phased to be substantially at
the same angle in the X-axis direction, that is, synchronized and phased to be substantially
at the same angle in the direction normal to the direction of travel. Specifically,
in the orientation of view 96-1, the off-set weights 23-1 and 23-2 are both at an
angle of 180° with respect to the X-axis. Specifically, in the orientation of view
96-3, the off-set weights 23-1 and 23-2 are both at an angle of 0° with respect to
the X-axis. While the examples of the orientations of view 96-1 and 96-3 have equal
phase angles, that is, 180° and 0°, very good performance is achieved when the phase
angles are approximately within +/- 10° of each other. For example, the off-set weight
23-1 might be at 20° when the off-set weight 23-1 is at 0°.
[0063] In FIG. 21 a non-shifted top view of the four different positions of FIG. 20 are
shown for the cleaning plate using the FIG. 3 and FIG. 4 machine 1. The four different
positions are designated 96-1, 96-2, 96-3 and 96-4.
[0064] In FIG. 22, shifted top views of eight different positions are shown of the cleaning
plate 5 according to the FIG. 3 and FIG. 4 machine 1. The eight different positions
are designated 97-1, 97-2, ..., 97-8 and are representative of the many different
positions of the cleaning plate 5 of machine 1 when the motors 22-1 and 22-2 are not
synchronized. In FIG. 22, the motors 22-1 and 22-1 are rotating in opposite directions.
With the motors of FIG. 22, the drive shafts 21-1 and 21-2 do not remain aligned and
are unsynchronized. In embodiments such as FIG. 22 with the counter rotation of the
motors 22-1 and 22-2, the cleaning action is suitable for hard surfaces such as wood
floors and rugs with short piles and loops. A 2 millimeter oscillation has been found
suitable for a machine having a minimum treatment dimension, M_D, of 6.5 inches (see
FIG. 1). When the drivers 22-1 and 22-1 are unsynchronized, the machine 1 at times
tends to pull in one direction or another in the XY-plane. The least desirable phase
orientation of the off-set weights 23-1 and 23-2 is as shown in view 97-8 where off-set
weight 23-1 is at 0° and off-set weight 23-2 is at 180°. The synchronized operations
as described in connection with FIG. 18 through FIG. 21 avoid the 180° out-of-phase
condition of view 97-8 in FIG. 22 and avoids other out-of-phase conditions less severe
than the 180° out-of-phase condition of view 97-8.
[0065] In FIG. 23, a perspective view is shown of a typical motor 22' having an asymmetrical
offset weight 23'. The motor 22 includes a rotor 141 that rotates about a central
shaft 21 and about the stator 142 (not explicitly shown). The stator 142 includes
legs 24 for mounting the motor and specifically the stator. The rotor 141 has the
offset weight 23' attached so that when the rotor turns, the offset weight 23' turns
causing a vibration and hence an oscillation of anything attached to the legs 24.
In the embodiment described, a ring 19 is attached to the rotor 141. The ring 19 includes
holes 30 entirely around the rotor 141. Most of the holes 30 are empty and a number
of holes 31 are filled with heavy material such as metal to form the offset weight
23'. The ring 19 includes a gear 51 which in one embodiment is a fiber belt and in
other embodiments has metal teeth.
[0066] In FIG. 24, a perspective view of two motors 22'-1 and 22'-2, each having an asymmetrical
weight 23'-1 and 23'-2, respectively, are shown where the motors are synchronized.
The motor 22'-1 includes a rotor 141-1 that rotates about a central shaft 21-1 attached
to the legs 24-1. The legs 24-1 are rigidly attached to the cleaning plate 5. The
rotor 141-1 has the offset weight 23'-1 attached so that when the rotor turns, the
offset weight 23'-1 turns causing a vibration and hence an oscillation of the cleaning
plate 5 attached to the legs 24-1. In the embodiment described, a ring 19-1 is attached
to the rotor 141-1. The ring 19-1 includes holes 30-1 entirely around the rotor 141-1.
Most of the holes 30-1 are empty and a number of holes 31-1 are filled with heavy
material such as metal to form the offset weight 23'-1. The ring 19-1 includes a gear
51-1. The motor 22'-2 includes a rotor 141-2 that rotates about a central shaft 21-2
attached to the legs 24-2. The legs 24-2 are rigidly attached to the cleaning plate
5. The rotor 141-2 has the offset weight 23'-2 attached so that when the rotor turns,
the offset weight 23'-2 turns causing a vibration and hence an oscillation of the
cleaning plate 5 attached to the legs 24-2. In the embodiment described, a ring 19-2
is attached to the rotor 141-2. The ring 19-2 includes holes 30-2 entirely around
the rotor 141-2. Most of the holes 30-2 are empty and a number of holes 31-2 are filled
with heavy material such as metal to form the offset weight 23'-2. The ring 19-2 includes
a gear 51-2. The motors 22'-1 and 22'-2 are positioned such that the gear 51-1 has
teeth that engage the teeth of the gear 51-2 whereby the rotation of the rotors 141-1
and 141-2 are synchronized. With such synchronization, the motors 22'-1 and 22'-2
rotate in the opposite direction and the oscillation operation is as described in
connection with FIG. 18 and FIG. 19.
[0067] In FIG. 25, a perspective view of a pair of driving gears 37-1 and 37-2, is shown.
The driving gears 37-1 and 37-2 have asymmetrical offset weights 23'-1 and 23'-2,
respectively. The driving gears 37-1 and 37-2 rotate around spindles 21-1 and 21-2,
respectively. The spindles 21-1 and 21-2 attach to a stator (not shown) and attach
to the feet 24-1 and 24-2, respectively, which attach to the cleaning plate 5 by bolts,
welding or other securing means. The driving gears 37-1 and 37-2 are driven by synchronizing
gears 38-1 and 38-2, respectively. The synchronizing gears 38-1 and 38-2 attach through
bushings 39-1 and 39-2, respectively, to the cleaning plate 5. When the synchronizing
gear 38-2 is turning clockwise, the driving gear 37-2 and the synchronizing gear 21-3
turn counterclockwise. When the synchronizing gear 21-3 is turning counterclockwise,
the driving gear 37-1 is turning clockwise, opposite the counterclockwise direction
of the driving gear 37-2.
[0068] In FIG. 26, a schematic top view of the gears 37-1, 37-2, gears 38-1 and 38-2 of
FIG. 25 are shown with a motor 22-3, pulleys 35-1 and 35-2 and a belt 36 for driving
the gears. In the embodiment of FIG. 25 and FIG. 26, a single motor 22-3 drives two
separate offset drivers, 37-1 and 37-2, in opposite directions and in synchronism.
[0069] In FIG. 27, a schematic front view with further details of one embodiment of a drive
assembly 10 having a single motor 22'-1 and the cleaning plate 5 are shown and are
suitable for the machine 1 of FIG. 1 and FIG. 2. The drive assembly 10 includes motor
22'-1 directly connected to the cleaning plate 5. The motor 22'-1 includes off-set
weight 23'-1. The off-set weight 23'-1 causes the cleaning plate 5 and the attached
cleaning pad 6 to oscillate in the XY-plane, that is, in the plane parallel to the
floor. The body plate 16 is separated from the cleaning plate 5 by ball bearings 91-1
and 91-2. The compression devices 28-1 and 28-2 urge the body plate 16 and the cleaning
plate 5 toward each other while the ball bearings 91-1 and 91-2 hold the body plate
16 and the cleaning plate 5 apart. The ball bearings 91-1 and 91-2 allow the body
plate 16 and the cleaning plate 5 to slide parallel to each other in the XY-plane
thereby allowing the cleaning plate to oscillate in the XY-plane. The compression
devices 28-1 and 28-2 can be any equivalent compression devices such as those described
in connection with FIG. 11 through FIG. 17.
[0070] In FIG. 27, the motor 22'-1 is connected to the cleaning plate 5 and is not connected
to the body plate 16 or any other part of the body 9. The body 9 includes an opening
14-1 into which the motor 22'-1 extends without contacting the body 9. A battery unit
17' provides battery power to drive the motor 22'-1.
[0071] In FIG. 28, a schematic top view of the machine 1 of FIG. 27 is shown. The drive
assembly 10 includes motor 22'-1 directly connected to the cleaning plate 5. The motor
22-1 includes off-set weight 23'-1. The off-set weight 23-1 causes the attached cleaning
pad 6 to oscillate in the XY-plane, that is, in the plane parallel to the floor by
operation of the cleaning plate 5 (as described in connection with FIG. 3). The compression
devices 28-1, 28-2, 28-3 and 28-4 urge the body plate 16 toward the cleaning plate
5 (as shown in FIG. 3 for compression devices 28-1 and 28-2). The handle connector
15-1 is provided for connecting a handle to the body 9.
[0072] FIG. 29 depicts four different positions, shown by way of example, of the cleaning
plate 5 when a single motor 22-1 of FIG. 27 and FIG. 28 drives the cleaning plate
5. The four different positions are designated 98-1, 98-2, 98-3 and 98-4.
[0073] In FIG. 30, a top view of the four different positions of FIG. 29 are shown. The
four different positions are designated 98-1, 98-2, 98-3 and 98-4.
[0074] In FIG. 31, a bottom view of the body plate 16 of FIG. 3 is shown. The body plate
16 has pockets 81, including pockets 81-1, 81-2, 81-3 and 81-4, for receiving ball
bearings. The body plate 16 has notches 83-1, 83-2, 83-3 and 83-4, for receiving the
compression O-rings 28-1, 28-2, 28-3 and 28-4 of FIG. 4.
[0075] In FIG. 32, an end view of the body plate 16 of FIG. 31 is shown taken along section
line 32-32' of FIG. 31. The body plate 16 includes the deep recesses 81-2 and 81-4
for holding ball bearings, like ball bearing 91 shown as typical, in recess 81-2.
[0076] In FIG. 33, a top view of the cleaning plate 5 of FIG. 31 is shown. The cleaning
plate 5 has pockets 82, including pockets 82-1, 82-2, 82-3 and 82-4, for receiving
ball bearings which are in the pockets 81-1, 81-2, 81-3 and 81-4, respectively, of
body plate 16 in FIG. 31. The cleaning plate 16 has notches 84-1, 84-2, 84-3 and 84-4
for receiving the compression O-rings 28-1, 28-2, 28-3 and 28-4 of FIG. 4.
[0077] In FIG. 34, an end view of the cleaning plate 5 of FIG. 33 is shown taken along section
line 34-34' of FIG. 33. The cleaning plate 5 includes the shallow recesses 82-2 and
82-4 for engaging ball bearings like ball bearing 91 in FIG. 32. The shallow recesses
82-2 and 82-4 are juxtaposed the deep recesses 81-2 and 81-4 when the body plate 16
is juxtaposed the cleaning plate 5. The ball bearings, like ball bearing 91, are seated
in the deep recesses 81-2 and 81-4 and contact the shallow recesses 82-2 and 82-4.
The diameters of the ball bearings are greater than the combined depths of the shallow
recesses 82-2 and 82-4 and the deep recesses 81-2 and 81-4 so that the ball bearings
hold the body plate 16 apart from the cleaning plate 5.
[0078] In FIG. 35, the fixed body plate 16 is adjacent the cleaning plate 5 and is held
offset from the cleaning plate 5 by rolling bearings, particularly ball bearings 91-2
and 91-4, shown as typical. The ball bearing 91-2 rolls in recess 81-2 in body plate
16 and in recess 82-2 in cleaning plate 5. The ball bearing 91-4 rolls in recess 81-4
in body plate 16 and in recess 82-4 in cleaning plate 5.
[0079] In FIG. 36, an expanded view is shown of a portion of FIG. 35 with the fixed body
plate 16 adjacent the cleaning plate 5 and held offset from the cleaning plate 5 by
one rolling bearing, ball bearing 91. Ball bearing 91 is typical of ball bearings
91-2 and 91-4. Ball bearing 91 has a diameter, D
b, large enough to maintain a gap of dimension C to separate body plate 16 and the
cleaning plate 5. The diameter, D
b, equals a height, H
b, which is sufficient to maintain the gap C when the ball bearing is within the pockets
81 and 82. The diameter, Dc, of the pockets 81 and 82 is substantially greater than
the diameter, D
b, to enable the cleaning plate 5 to oscillate in the XY plane relative to the fixed
body plate 16.
[0080] In FIG. 37, the expanded view of FIG. 36 is shown with the fixed body plate 16 adjacent
the cleaning plate 5 and held offset from the cleaning plate 5 by ball bearing 91.
The cleaning plate 5 has moved the maximum amount in one direction along the Y-axis.
The ball bearing 91 has sufficient room in the pockets 81 and 82 to allow the movement
of the cleaning plate 5 since the diameter of the cavity, Dc, is large enough to permit
such movement.
[0081] In FIG. 38, the expanded view of FIG. 36 is shown with the fixed body plate 16 adjacent
the cleaning plate 5 and held offset from the cleaning plate 5 by ball bearing 91.
The cleaning plate 5 has moved the maximum amount in a direction along the Y-axis
opposite the movement direction in FIG. 37. The ball bearing 91 has sufficient room
in the pockets 81 and 82 to allow the movement of the cleaning plate 5 since the diameter
of the cavity, Dc, is large enough to permit such movement.
[0082] In FIG. 39, a battery and synchronizer unit 17 is shown for driving a first motor
22-1 and a second motor 22-2. A first position sensor 94-1 senses the position of
the rotor 141-1 of the first motor 22-1 and a second position sensor 94-2 senses the
position of the rotor 141-2 of the second motor 22-1. The first position sensor 94-1
provides a first position signal to a controller 93 indicating the position of the
rotor 141-1 of the first motor 22-1 and the second position sensor 94-2 and provides
a second position signal to the controller 93 indicating the position of the rotor
141-2 of the first motor 22-2. The first position signal inherently indicates the
position of the first offset weight 23-1 and the second position signal inherently
indicates the position of the second offset weight 23-2. The controller 93 analyzes
the difference between the first and second position signals and drives the first
motor 22-1 and the second motor 22-2 so that the difference approaches zero and therefore
the angular positions of the first offset weight 23-1 and the second offset weight
23-2 are the same.
[0083] In FIG. 40, a schematic top view is shown of a portion of a surface treating machine
1. The surface treating machine 1 has first motor 22-1 and second counter rotating
motor 22-2. The first motor 22-1 and the second motor 22-2 have stators connected
to the cleaning plate 5. The first motor 22-1 has a rotor rotating in the counter
clockwise direction and the second motor 22-2 has a rotor rotating in the clockwise
direction. The first motor 22-1 and the second motor 22-2 are located forward in the
Y-axis direction of the connector 15-1 which is part of a handle assembly 15 (not
shown see FIG. 1 and FIG. 2). The rotating first motor 22-1 and the second motor 22-2
have rotational momentum and according are bound by the well-known principal of physics
known as conservation of rotational momentum. As a result, the first motor 22-1 tends
to develop a force vector Vcc in the Y-axis direction and the second motor 22-2 tends
to develop a force vector Vc in the Y-axis direction. As a result of these force vectors,
cleaning plate 5 and the attached first motor 22-1 and the second motor 22-2 tend
to be driven in the Y-axis direction as shown by the translated broken line cleaning
plate 5' and the attached first motor 22-1' and the second motor 22-2'. The driving
force resulting from the force vectors has been found to be beneficial and contributing
significantly to the ease of operation when advancing the surface treating machine
over a surface being cleaned or otherwise treated.
[0084] In FIG. 41, a front view with further details of one embodiment of the drive assembly
10, the body plate 16 and the cleaning plate assembly 12 of FIG. 1 is shown. The drive
assembly 10 includes motors 22-1 and 22-2 directly connected to the cleaning plate
5. The motors 22-1 and 22-2 include off-set weights 23-1 and 23-2, respectively. The
off-set weights 23-1 and 23-2 cause the cleaning plate 5 and the attached cleaning
pad 6 to oscillate in the XY-plane, that is, in the plane parallel to the floor. The
cleaning pad 6 is attached to the cleaning plate 5 by a connection device 74. In one
embodiment, the connection device includes on one side a loop surface for attaching
to the hook elements 53 that are rigidly attached to the cleaning plate 5. The body
plate 16 is separated from the cleaning plate 5 by ball bearings 91-1 and 91-2. The
compression devices 28-1 and 28-2 urge the body plate 16 and the cleaning plate 5
toward each other while the ball bearings 91-1 and 91-2 hold the body plate 16 and
the cleaning plate 5 apart. The ball bearings 91-1 and 91-2 allow the body plate 16
and the cleaning plate 5 to slide parallel to each other and parallel to the XY-plane
thereby allowing the cleaning plate to oscillate parallel to the XY-plane.
[0085] The motors 22-1 and 22-2 are connected to the cleaning plate 5 and are not connected
to the body plate 16 or any other part of the body 9. The body 9 includes openings
14-1 and 14-2 into which the motors 22-1 and 22-2 extend without contacting the body
9. The motors 22-1 and 22-2 preferably have a small dimension in the Z-axis direction
normal to the XY-plane to help lower the center of gravity of the machine 1 toward
the XY-plane.
[0086] In FIG. 41, a power unit 117 provides power to drive the motors 22-1 and 22-2. When
the power unit 117 includes a battery and a synchronizer, the weights 23-1 and 23-2
are maintained in predetermined rotational directions by operation of the electrical
signals to and from the motors 22-1 and 22-2. In operation, the first offset weight
23-1 and the second offset weight 23-2 are maintained at synchronized rotational angles.
Synchronized rotational angles are angles that are repeatedly the same for each revolution
of the motors. For example, when the first offset weight 23-1 is at 90° and the second
offset weight 23-2 is also at 90° for each revolution, then the first offset weight
23-1 and the second offset weight 23-2 are at synchronized rotational angles. The
synchronized rotational angles can be any values. By way of further example, the first
offset weight 23-1 can be at 0° and the second offset weight 23-2 can be at 180° for
each revolution. When the rotational angles differ during different revolutions, the
first offset weight 23-1 and the second off-set weight 23-2 are maintained at unsynchronized
rotational angles. For example, when the first offset weight 23-1 is at 90° and the
second offset weight 23-2 is also at 90° for one revolution and the first offset weight
23-1 is at 90° and the second offset weight 23-2 is 75° for another revolution, the
first offset weight 23-land the second offset weight 23-2 are at unsynchronized rotational
angles.
[0087] When the power unit 117 includes a battery and does not include a synchronizer, the
weights 23-1 and 23-2 are not maintained in predetermined rotational directions but
tend to be at random rotational directions that change during operation so that unsynchronized
operation is obtained. The unsynchronized operation causes the offset weights to be
at synchronized rotational angles and at unsynchronized rotational angles at different
times.
[0088] In FIG. 41, the attachment assembly 50 includes a plurality of compression devices,
like compression devices 28-1 and 28-2, connected between the cleaning plate 5 and
the body plate 16 for urging the cleaning plate 5 and the body plate 16 toward each
other. The compression devices like devices 28-1 and 28-2 are, for example, O-rings,
springs, elastic bands or cushioned shaft connectors. The compression devices 28-1
and 28-2 in the embodiment of FIG. 41 are O-rings. The attachment assembly 50 includes
a plurality of rolling separators, such as ball bearings 91-1 and 91-2, under pressure
from the compression devices 28-1 and 28-2 for separating the cleaning plate 5 and
the body plate 16.
[0089] In FIG. 42, FIG. 43 and FIG. 44, three layers of one embodiment of a connection device
74 are shown. The three layers form a loop and hook embodiment of the connection device
74.
[0090] In FIG. 42, a loop layer 73 is one of the layers that forms part of a loop and hook
assembly. The loops of the loop layer 73 form a good loop and hook fastening to hooks
53 the hook elements 53 that are rigidly attached to the cleaning plate 5 of FIG.
41.
[0091] In FIG. 43, a plastic layer 72 is another one of the layers that forms part of the
connection device 74.
[0092] In FIG. 44, a hook layer 71 is another one of the layers that forms part of the connection
device 74.
[0093] In FIG. 45, a cut away view of a loop and hook embodiment of the connection device
74 is formed by the combination of the FIG. 42, FIG. 43 and FIG. 44 layers. The layers
71, 72 and 73 are adhered together to form the loop and hook embodiment of the connection
device 74 as a unitary piece. In one embodiment, the layers 71, 72 and 73 are sewn
together to form the unitary attachment structure 74. The loop layer 73 is designed
to fasten to the hooks 53 of the cleaning plate 12 (see FIG. 41). The loop and hook
fastening with hooks 53 and loops of layer 73 use "small hooks" of about 0.04 inch.
Similarly, the hook layer 71 provides "small hooks" of about 0.04 inch. As an alternative,
the hook layer 71 provides "large hooks" that range from 0.08 inch to 0.25 inch. In
one embodiment, the hooks are 0.10 inch. With the selection of small hooks and large
hooks, for layers 73 and 71, respectfully, the loop and hook connection device 74
functions as a hook size converter. The small hooks are useful for loop and hook fastening
to the cleaning plate 12. The large hooks are useful for loop and hook fastening to
cleaning heads, such as floor pad heads. In addition to the function of being a hook
size converter, the loop and hook assembly 74 functions as a barrier to prevent dirt
and liquids from penetrating to the cleaning plate 12 of FIG. 41. Accordingly, the
loop and hook connection device 74 is generally larger than the cleaning plate 12.
In one embodiment, the cleaning plate 12 measures 7 inches by 11 inches and the loop
and hook connection device 74 measures 8 inches by 12 inches.
[0094] Although the loop and hook connection device 74 in one embodiment is formed using
three separate layers 71, 72 and 73 other structures can be formed. For example, the
hooks in layer 71 can be molded as part of the plastic layer 72 thereby eliminating
the need for layer 71. As additional alternatives for the connection device 74, the
hooks elements 53 of FIG. 41 and the loop layer 73 of FIG. 42 and FIG. 45 can be removed
by allowing the layer 72 of FIG. 43 and FIG. 45 to directly attach to the cleaning
plate 5 by clips, latches or other attachment mechanisms.
1. A machine for treating a surface lying in an XY plane including a body (9) having
a body plate (16), a cleaning plate (5) located between the body plate and the XY
plane, a drive assembly (10) connected to the cleaning plate to drive the cleaning
plate with a cleaning vibration in an oscillating pattern parallel to the XY plane,
an attachment assembly (50) for flexibly attaching the cleaning plate to the body
plate under compression to permit the cleaning plate to vibrate relative to the body
plate and to isolate the cleaning vibration from the body, the improvement
characterized by,
the drive assembly (10) having one or more motors (22-1,22-2) where the one or more
motors are not connected to the body (9), and
the attachment assembly (50) including,
a plurality of compression devices (28-1, 28-2) connected between the cleaning plate
(5) and the body (9) for urging the cleaning plate and the body toward each other,
a plurality of rolling separators (91-1,91-2) under pressure from the compression
devices (28-1, 28-2) for separating the cleaning plate (5) and the body plate (16).
2. The machine of claim 1 wherein compression devices (28-1, 28-2) are selected from
the group consisting of one or more of O-rings, springs, elastic bands and cushioned
shaft connectors.
3. The machine of claim 1 wherein the rolling separators are ball bearings (91-1 and
91-2).
4. The machine of claim 1 wherein each compression device (28-1, 28-2) compresses a corresponding
rolling separator (91-1 and 91-2).
5. The machine of claim 1 wherein the compression devices (28-1,28-2) each include a
cushioned shaft connector having first and second ends, the first end including a
first end cap (41) and a first compression washer (42) for engaging the body plate
(16) in compression and the second end including a second end cap (46) and a second
compression washer (45) for engaging the cleaning plate (5) in compression whereby
under oscillation of the cleaning plate, the first end cap (41) and the first compression
washer (42) and the second end cap (46) and the second compression washer (45) apply
increasing pressure at extremes of travel of the cleaning plate (5) during cleaning
oscillations.
6. The machine of claim 1 wherein the one or more motors (22-1,22-2) each includes,
a stator (142) fixed to the cleaning plate (5),
a rotor (141) for rotating on a motor axis (21) about the stator (142),
an offset weight (23) rotated asymmetrically by the rotor (141) around the motor axis
(21) whereby the cleaning plate (5) is driven with a vibration in an oscillating pattern
parallel to the XY plane.
7. The machine of claim 6 wherein each of the one or more motors (22-1, 22-2) is a DC
motor.
8. The machine of claim 7 further including a battery for supplying power to each of
the one or more motors (22-1, 22-2).
9. The machine of claim 1 wherein in the drive assembly (10) the one or more motors forms,
a first motor apparatus having,
a first stator (142) fixed to the cleaning plate (5),
a first rotor (141-1) for rotating in a first direction about the first stator (142)
and about a first motor axis (21-1),
a first offset weight (23'-1) attached to the first rotor (141-1) and rotated by the
first rotor around the first motor axis (21-1) whereby the cleaning plate (5) is driven
with a first vibration in a first oscillating pattern parallel to the XY plane,
a second motor apparatus having,
a second stator (142) fixed to the cleaning plate (5),
a second rotor (141-2) for rotating in a second direction about the second stator
(142) and about a second motor axis (21-2),
a second offset weight (23'-2) attached to the second rotor (141-2) and rotated by
the second rotor around the second motor axis (21-2) whereby the cleaning plate (5)
is driven with a second vibration in a second oscillating pattern parallel to the
XY plane,
whereby the cleaning plate (5) has a combined vibration formed by the combination
of the first vibration and the second vibration.
10. The machine of claim 9 wherein the first direction is clockwise and the second direction
is counterclockwise.
11. The machine of claim 9 wherein the drive assembly (10) includes a synchronizer (92)
for synchronizing the rotation of the first rotor (141-1) and the second rotor (141-2)
whereby the first offset weight (23'-1) and the second offset weight (23'-2) are maintained
at synchronized rotational angles.
12. The machine of claim 11 wherein the first rotor (141-1) and the second rotor (141-2)
have a first phase angle and a second phase angle, respectively, for the first offset
weight (23'-1) and for the second offset weight (23'-2), respectively, measured on
an axis normal to a direction of travel of the machine, and wherein the synchronizer
operates to maintain the first phase angle and the second phase angle substantially
the same.
13. The machine of claim 11 wherein the synchronizer (92) includes mechanical gears.
14. The machine of claim 11 wherein the synchronizer (92) includes an electronic feedback
network including,
a first sensor (94-1) for sensing the position of the first rotor (141-1) with a first
position signal,
a second sensor for sensing the position of the second rotor (141-2) with a second
position signal,
a controller (93) responsive the first position signal and the second position signal
to drive the first motor (141-1) and the second motor (141-2) whereby the first offset
weight (23-1) and the second offset weight (23-2) are maintained in synchronism at
synchronized rotational angles.
15. The machine of claim 1 including a handle (15) connected to the body (9) whereby a
user can move the machine over a floor lying in the XY plane.
16. The machine of Claim 1 wherein the drive assembly (10) has a height dimension, H,
and the cleaning plate (5) has a minimum treatment dimension, M_D and where the ratio
H/M_D is less than 0.25.
1. Maschine zum Behandeln einer in einer XY-Ebene liegenden Oberfläche mit einem Körper
(9) mit einer Körperplatte (16), einer zwischen der Körperplatte und der XY-Ebene
angeordneten Reinigungsplatte (5), einer mit der Reinigungsplatte verbundenen Antriebsanordnung
(10), um die Reinigungsplatte mit einer Reinigungsvibration in einem Oszillationsmuster
parallel zu der XY-Ebene anzutreiben, einer Anbringungsanordnung (50) zum flexiblen
Anbringen der Reinigungsplatte an der Körperplatte unter Kompression, um zu ermöglichen,
dass die Reinigungsplatte relativ zu der Körperplatte vibriert, und um die Reinigungsvibration
von dem Körper zu isolieren, wobei die Verbesserung
dadurch gekennzeichnet ist, dass
die Antriebsanordnung (10) einen oder mehrere Motoren (22-1, 22-2) aufweist, wobei
der eine oder die mehreren Motoren nicht mit dem Körper (9) verbunden sind, und
wobei die Anbringungsanordnung (50) Folgendes enthält:
eine Vielzahl von Kompressionsvorrichtungen (28-1, 28-2), die zwischen der Reinigungsplatte
(5) und dem Körper (9) verbunden sind, um die Reinigungsplatte und den Körper gegeneinander
zu drängen,
eine Vielzahl von rollenden Trennern (91-1, 91-2) unter Druck von den Kompressionsvorrichtungen
(28-1, 28-2) zum Trennen der Reinigungsplatte (5) und der Körperplatte (16).
2. Maschine nach Anspruch 1, wobei die Kompressionsvorrichtungen (28-1, 28-2) aus der
Gruppe ausgewählt sind, die aus einem oder mehreren O-Ringen, Federn, elastischen
Bändern und gepolsterten Wellenverbindern besteht.
3. Maschine nach Anspruch 1, wobei die rollenden Trenner Kugellager (91-1 und 91-2) sind.
4. Maschine nach Anspruch 1, wobei jede Kompressionsvorrichtung (28-1, 28-2) einen entsprechenden
rollenden Trenner (91-1 und 91-2) komprimiert.
5. Maschine nach Anspruch 1, wobei die Kompressionsvorrichtungen (28-1, 28-2) jeweils
einen gepolsterten Wellenverbinder mit einem ersten und einem zweiten Ende aufweisen,
wobei das erste Ende eine erste Endkappe (41) und eine erste Kompressionsscheibe (42)
zum Erfassen der Körperplatte (16) unter Kompression enthält und das zweite Ende eine
zweite Endkappe (46) und eine zweite Kompressionsscheibe (45) zum Erfassen der Reinigungsplatte
(5) unter Kompression enthält, wobei die erste Endkappe (41) und die erste Kompressionsscheibe
(42) und die zweite Endkappe (46) und die zweite Kompressionsscheibe (45) während
Reinigungsoszillationen unter Oszillation der Reinigungsplatte einen ansteigenden
Druck auf die Bewegungsextreme der Reinigungsplatte (5) ausüben.
6. Maschine nach Anspruch 1, wobei der eine oder die mehreren Motoren (22-1, 22-2) jeweils
Folgendes enthalten:
einen Stator (142), der an der Reinigungsplatte (5) befestigt ist,
einen Rotor (141) zum Drehen um den Stator (142) auf einer Motorachse (21),
ein Ausgleichsgewicht (23), das durch den Rotor (141) asymmetrisch um die Motorachse
(21) gedreht wird, wobei die Reinigungsplatte (5) mit einer Vibration in einem Oszillationsmuster
parallel zur XY-Ebene angetrieben wird.
7. Maschine nach Anspruch 6, wobei jeder des einen oder der mehreren Motoren (22-1, 22-2)
ein DC-Motor ist.
8. Maschine nach Anspruch 7, die ferner eine Batterie enthält, um jedem des einen oder
der mehreren Motoren (22-1, 22-2) Strom zuzuführen.
9. Maschine nach Anspruch 1, wobei in der Antriebsanordnung (10) der eine oder die mehreren
Motoren Folgendes bilden:
eine erste Motorvorrichtung, die Folgendes aufweist:
einen ersten Stator (142), der an der Reinigungsplatte (5) befestigt ist,
einen ersten Rotor (141-1) zum Drehen um den ersten Stator (142) und um eine erste
Motorachse (21-1) in einer ersten Richtung,
ein erstes Ausgleichsgewicht (23'-1), das an dem ersten Rotor (141-1) angebracht ist
und durch den ersten Rotor um die erste Motorachse (21-1) gedreht wird, wobei die
Reinigungsplatte (5) mit einer ersten Vibration in einem ersten Oszillationsmuster
parallel zur XY-Ebene angetrieben wird,
eine zweite Motorvorrichtung, die Folgendes aufweist:
einen zweiten Stator (142), der an der Reinigungsplatte (5) befestigt ist,
einen zweiten Rotor (141-2) zum Drehen um den zweiten Stator (142) und um eine zweite
Motorachse (21-2) in einer zweiten Richtung,
ein zweites Ausgleichsgewicht (23'-2), das an dem zweiten Rotor (141-2) angebracht
ist und durch den zweiten Rotor um die zweite Motorachse (21-2) gedreht wird, wobei
die Reinigungsplatte (5) mit einer zweiten Vibration in einem zweiten Oszillationsmuster
parallel zur XY-Ebene angetrieben wird,
wobei die Reinigungsplatte (5) eine kombinierte Vibration aufweist, die durch die
Kombination der ersten Vibration und der zweiten Vibration gebildet wird.
10. Maschine nach Anspruch 9, wobei die erste Richtung im Uhrzeigersinn und die zweite
Richtung gegen den Uhrzeigersinn ist.
11. Maschine nach Anspruch 9, wobei die Antriebsanordnung (10) eine Synchronisierungseinrichtung
(92) zum Synchronisieren der Drehung des ersten Rotors (141-1) und des zweiten Rotors
(141-2) enthält, wobei das erste Ausgleichsgewicht (23'-1) und das zweite Ausgleichsgewicht
(23'-2) auf synchronisierten Drehwinkeln gehalten werden.
12. Maschine nach Anspruch 11, wobei der erste Rotor (141-1) und der zweite Rotor (141-2)
jeweils einen ersten Phasenwinkel und einen zweiten Phasenwinkel für das erste Ausgleichsgewicht
(23'-1) und für das zweite Ausgleichsgewicht (23'-2) aufweisen, die auf einer Achse
senkrecht zu einer Bewegungsrichtung der Maschine gemessen werden, und wobei die Synchronisierungseinrichtung
arbeitet, um den ersten Phasenwinkel und den zweiten Phasenwinkel im Wesentlichen
gleich zu halten.
13. Maschine nach Anspruch 11, wobei die Synchronisierungseinrichtung (92) mechanische
Getriebe enthält.
14. Maschine nach Anspruch 11, wobei die Synchronisierungseinrichtung (92) ein elektronisches
Rückmeldenetz enthält, das Folgendes enthält:
einen ersten Sensor (94-1) zum Aufnehmen der Position des ersten Rotors (141-1) mit
einem ersten Positionssignal,
einen zweiten Sensor zum Aufnehmen der Position des zweiten Rotors (141-2) mit einem
zweiten Positionssignal,
eine Steuerung (93), die auf das erste Positionssignal und das zweite Positionssignal
reagiert, um den ersten Motor (141-1) und den zweiten Motor (141-2) anzutreiben, wobei
das erste Ausgleichsgewicht (23-1) und das zweite Ausgleichsgewicht (23-2) bei synchronisierten
Drehwinkeln synchron gehalten werden.
15. Maschine nach Anspruch 1 mit einem Griff (15), der mit dem Körper (9) verbunden ist,
wobei ein Benutzer die Maschine über einen in derXY-Ebene liegenden Boden bewegen
kann.
16. Maschine nach Anspruch 1, wobei die Antriebsanordnung (10) eine Höhenabmessung H und
die Reinigungsplatte (5) eine minimale Behandlungsabmessung M_D aufweist, und wobei
das Verhältnis H/M_D kleiner als 0,25 ist.
1. Machine de traitement d'une surface située dans un plan XY comprenant un corps (9)
comportant une plaque de corps (16), une plaque de nettoyage (5), située entre la
plaque de corps et le plan XY, un ensemble d'entraînement (10) relié à la plaque de
nettoyage pour entraîner la plaque de nettoyage grâce à une vibration de nettoyage
selon un motif oscillant parallèle au plan XY, un ensemble de fixation (50), permettant
de fixer de manière flexible la plaque de nettoyage à la plaque de corps sous compression
afin de permettre à la plaque de nettoyage de vibrer par rapport à la plaque de corps
et d'isoler les vibrations de nettoyage par rapport au corps, l'amélioration
se caractérisant par,
l'ensemble d'entraînement (10) comportant au moins un moteur (22-1, 22-2), l'au moins
un moteur n'étant pas raccordé au corps (9) et
l'ensemble de fixation (50) comprenant
une pluralité de dispositifs de compression (28-1, 28-2), raccordés entre la plaque
de nettoyage (5) et le corps (9), afin de pousser la plaque de nettoyage et le corps
l'un vers l'autre,
une pluralité de séparateurs roulants (91-1, 91-2) sous pression provenant des dispositifs
de compression (28-1, 28-2) pour séparer la plaque de nettoyage (5) de la plaque de
corps (16).
2. Machine selon la revendication 1, dans laquelle les dispositifs de compression (28-1,
28-2) sont choisis dans le groupe comprenant des joints toriques, des ressorts, des
bandes élastiques et/ou des connecteurs d'arbre rembourrés
3. Machine selon la revendication 1, dans laquelle les séparateurs roulants sont des
roulements à billes (91-1 et 91-2).
4. Machine selon la revendication 1, dans laquelle chaque dispositif de compression (28-1,
28-2) comprime un séparateur roulant correspondant (91-1 et 91-2).
5. Machine selon la revendication 1, dans laquelle les dispositifs de compression (28-1,
28-2) comprennent chacun un connecteur d'arbre rembourré ayant des première et seconde
extrémités, la première extrémité comprenant un premier capuchon d'extrémité (41)
et une première rondelle de compression (42) permettant d'engager la plaque de corps
(16) en compression et la seconde extrémité comprenant un second capuchon d'extrémité
(46) et une seconde rondelle de compression (45) permettant d'engager la plaque de
nettoyage (5) en compression, moyennant quoi, sous oscillation de la plaque de nettoyage,
le premier capuchon d'extrémité (41) et la première rondelle de compression (42) d'une
part et le second capuchon d'extrémité (46) et la seconde rondelle de compression
(45) d'autre part appliquent une pression croissante aux extrémités de la course de
la plaque de nettoyage (5) pendant les oscillations de nettoyage.
6. Machine selon la revendication 1, dans laquelle le ou les moteurs (22-1, 22-2) comprennent
chacun,
un stator (142) fixé à la plaque de nettoyage (5),
un rotor (141) destiné à tourner sur un axe de moteur (21) autour du stator (142),
une masse décalée (23) entraînée en rotation asymétrique par le rotor (141) autour
de l'axe du moteur (21), la plaque de nettoyage (5) étant ainsi entraînée grâce à
une vibration selon un motif oscillant parallèle au plan XY.
7. Machine selon la revendication 6, dans laquelle chacun du ou des moteurs (22-1, 22-2)
est un moteur à courant continu.
8. Machine selon la revendication 7, comprenant en outre une batterie permettant d'alimenter
chacun du ou des moteurs (22-1, 22-2).
9. Machine selon la revendication 1, dans laquelle, dans l'ensemble d'entraînement (10),
l'au moins un moteur forme,
un premier appareil moteur comportant
un premier stator (142), fixé à la plaque de nettoyage (5),
un premier rotor (141-1), destiné à tourner dans un premier sens autour du premier
stator (142) et autour d'un premier axe de moteur (21-1),
une première masse décalée (23'-1), fixée au premier rotor (141-1) et entraînée en
rotation par le premier rotor autour du premier axe du moteur (21-1), la plaque de
nettoyage (5) étant ainsi entraînée grâce à une première vibration selon un premier
motif oscillant parallèle au plan XY,
un second appareil moteur comportant,
un second stator (142) fixé à la plaque de nettoyage (5),
un second rotor (141-2) destiné à tourner dans un second sens autour du second stator
(142) et autour d'un second axe de moteur (21-2),
une seconde masse décalée (23'-2) fixée au second rotor (141-2) et entraînée en rotation
par le second rotor autour du second axe de moteur (21-2), la plaque de nettoyage
(5) étant ainsi entraînée grâce à une seconde vibration selon un second motif oscillant
parallèle au plan XY,
moyennant quoi la plaque de nettoyage (5) subit une vibration combinée, formée par
la combinaison de la première vibration et de la seconde vibration.
10. Machine selon la revendication 9, dans laquelle le premier sens est celui des aiguilles
d'une montre et où le second sens est le sens inverse des aiguilles d'une montre.
11. Machine selon la revendication 9, dans laquelle l'ensemble d'entraînement (10) comprend
un synchroniseur (92) permettant de synchroniser la rotation du premier rotor (141-1)
et du second rotor (141-2), moyennant quoi la première masse décalée (23'-1) et la
seconde masse décalée (23'-2) sont maintenues à des angles de rotation synchronisés.
12. Machine selon la revendication 11, dans laquelle le premier rotor (141-1) et le second
rotor (141-2) ont respectivement un premier angle de phase et un second angle de phase
pour la première masse décalée (23'-1) et pour la seconde masse décalée (23'-2), respectivement,
mesurés sur un axe perpendiculaire à une direction de déplacement de la machine et
le synchroniseur fonctionnant pour maintenir le premier angle de phase et le second
angle de phase sensiblement identiques.
13. Machine selon la revendication 11, dans laquelle le synchroniseur (92) comprend des
engrenages mécaniques.
14. Machine selon la revendication 11, dans laquelle le synchroniseur (92) comprend un
réseau de rétroaction électronique comprenant,
un premier capteur (94-1), permettant de détecter la position du premier rotor (141-1)
grâce à un premier signal de position,
un second capteur, permettant de détecter la position du second rotor (141-2) grâce
à un second signal de position,
un dispositif de commande (93), sensible au premier signal de position et au second
signal de position pour entraîner le premier moteur (141-1) et le second moteur (141-2),
moyennant quoi la première masse décalée (23-1) et la seconde masse décalée (23-2)
sont maintenues en synchronisme aux angles de rotation synchronisés.
15. Machine selon la revendication 1, comprenant une poignée (15) raccordée au corps (9),
un utilisateur pouvant déplacer la machine sur un sol situé dans le plan XY.
16. Machine selon la revendication 1, dans laquelle l'ensemble d'entraînement (10) a une
dimension en hauteur H et où la plaque de nettoyage (5) a une dimension de traitement
minimale M_D, le rapport H/M_D étant inférieur à 0,25.