BACKGROUND OF THE INVENTION
1. FIELD OF THE INVENTION
[0001] The present invention relates to an air conditioning apparatus.
2. DESCRIPTION OF RELATED ART
[0002] An indoor unit in an air conditioning apparatus (e.g., a wall-mounted room air conditioner)
includes a display section which displays an operation status or the like by turning
a light emitting element such as a light emitting diode (LED) on and off, and a light
receiving section which receives infrared light from a remote control. A front panel
in the indoor unit is provided with a transmission plate to improve the appearance
of a product by concealing componentry such as the display section and the light receiving
section. The transmission plate uses such a transmission member, which differs in
material from another portion of the front panel as to transmit visible light emitted
by the display section and infrared light received by the light receiving section.
[0003] Japanese Unexamined Patent Application, Publication No. 2001-4165 discloses a technique for improving designability to enable remote control receiving
in a wide range by providing a plurality of transparent light receiving windows which
differ in light receiving direction and gradually decrease in cross-sectional area
in a wall-mounted air conditioner.
[0004] Conventionally, a transmission plate 51, described above, is fitted in claw sections
52 formed on a rear surface of a front panel 50 in an indoor unit and is thus fixed
to the front panel 50, as illustrated in Figs. 6 and 7.
[0005] The claw section 52 is provided upright from the rear surface of the front panel
50, and has a shape bent toward the transmission plate 51. The claw section 52 formed
in the front panel 50 is small in length, i.e., has a length which is substantially
the same as the plate thickness of the transmission plate 51, and thus an amount of
deflection is small. Therefore, in an assembling process of the indoor unit, the transmission
plate 51 is not easily assembled. In some cases, the claw section 52 may be damaged
when the transmission plate 51 is assembled.
[0006] When the wall thickness of the claw section 52 is made large to increase the strength
of the claw section 52, defective molding such as a sink may occur on the front of
the front panel 50. Therefore, a measure to increase the wall thickness of the claw
section 52 to prevent the claw section 52 from being damaged is not easily taken.
BRIEF SUMMARY OF THE INVENTION
[0007] The present invention has been made in view of such circumstances, and is directed
to providing an air conditioning apparatus that is easily assembled and capable of
reducing the influence of defective molding occurring on the front of a front panel
while preventing a claw section from being damaged.
[0008] To solve the aforementioned problem, an air conditioning apparatus according to an
aspect of the present invention adopts the following solutions. An aspect of the present
invention is an air conditioning apparatus comprising, a front panel, a plate provided
on a back surface of the front panel, at least one claw section which is plate-shaped
and provided upright against the plate along an end of the plate and having a convex-shaped
protrusion formed therein, and at least one fixed plate fixed to the back surface
of the front panel and having a hole, in which the protrusion is fitted, formed therein,
wherein the claw section is a member which is long along the end of the plate, and
has one end in a longitudinal direction as a fixed end and another end in the longitudinal
direction as a free end, and the protrusion is formed at the other end in the longitudinal
direction of the claw section.
[0009] According to such a configuration, when the protrusion formed in the claw section
is fitted in the hole in the fixed plate, the plate is fixed to the front panel. The
claw section is a plate material which is long along the end of the plate, and the
one end and the other end in the longitudinal direction of the claw section are the
fixed end and the free end, respectively. Thus, the length of a range in which the
claw section is deflected can be made large, and an amount of the deflection of the
claw section can also be made large. The claw section, which is deflected at the time
of the assembling, is installed in not the front panel but the plate. Therefore, even
if the plate thickness of the claw section is set large so that the claw section is
not easily damaged, molding of the front panel is not affected.
[0010] In the air conditioning apparatus, at least one claw sections is provided on each
of two sides opposite to each other of the plate, and at least one fixed plates is
installed to each of the two sides opposite to each other of the plate.
[0011] According to the configuration, when the protrusion formed in the claw section is
fitted in the hole in the fixed plate, the plate remains sandwiched between the fixed
plates provided on both the sides thereof, and is stably fixed to the front panel.
[0012] In the air conditioning apparatus, the at least one claw section may include two
or more claw sections installed on one side of the plate, and the claw sections may
be installed in the same plane.
[0013] According to the configuration, the two or more claw sections are provided on one
side of the plate. Therefore, the plate is fixed to the front panel. Thus, the plate
does not easily move in a vertical direction and a horizontal direction with respect
to a plate surface of the front panel.
[0014] According to the present invention, the air conditioning apparatus is easily assembled,
and can reduce the influence of defective molding occurring on the front of the front
panel while preventing the claw section from being damaged.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0015]
FIG. 1 is a perspective view illustrating an indoor unit in an air conditioning apparatus
according to an embodiment of the present invention.
FIG. 2 is an exploded perspective view illustrating a front panel and a plate in the
indoor unit according to the embodiment of the present invention.
FIG. 3 is a perspective view illustrating the front panel and the plate in the indoor
unit according to the embodiment of the present invention.
FIG. 4 is a perspective view illustrating the plate in the indoor unit according to
the embodiment of the present invention.
FIG. 5 is a partially plan view illustrating the plate in the indoor unit according
to the embodiment of the present invention.
FIG. 6 is a perspective view illustrating a front panel and a transmission plate in
a conventional indoor unit.
FIG. 7 is a longitudinal sectional view illustrating the front panel and the transmission
plate in the conventional indoor unit.
DETAILED DESCRIPTION OF THE INVENTION
[0016] An indoor unit 1 in an air conditioning apparatus according to an embodiment of the
present invention will be described below with reference to the drawings.
[0017] The indoor unit 1 in the air conditioning apparatus is of a wall-mounted type, for
example, and an air blower (cross flow fan) and a drive motor and a heat exchanger
therefor are assembled and contained in a base main body (not illustrated). As illustrated
in Fig. 1, a front panel 2 is installed on the front of the indoor unit 1 to cover
a front surface of a front cover (not illustrated) assembled in the base main body,
and a blowoff port 3 assembled in the base main body is provided in a lower part of
the indoor unit 1. The blowoff port 3 is provided with a louver, a flap 4, and the
like for wind direction adjustment.
[0018] For example, a plate 5 is installed in a portion, positioned adjacent to the blowoff
port 3, of the front panel 2. The plate 5 transmits, while covering componentry such
as a display section and a light receiving section provided inside the indoor unit
1, visible light emitted by the display section and infrared light received by the
light receiving section. The display section includes a light emitting element such
as a LED, and displays an operation status or the like of the indoor unit 1 by turning
the light emitting element on and off. The light receiving unit receives infrared
light irradiated from a remote control.
[0019] An opening 6 is formed, as illustrated in Figs. 1 and 2, in the front panel 2 in
the portion where the plate 5 is installed, and the plate 5 installed from a rear
surface of the front panel 2 is exposed to the front of the front panel 2.
[0020] The plate 5 includes a main body section 7 fixed to the front panel 2, and a lens
section 8 fixed to the main body section 7, as illustrated in Figs. 2 to 4. A claw
section 10 is formed in the main body section 7. When the claw section 10 is fitted
in a fixed plate 11 in the front panel 2, the main body section 7 is fixed to the
front panel 2. The lens section 8 includes a lens 9 which collects light. The lens
section 8 is composed of a material which transmits visible light or infrared light.
The lens section 8 is fitted in and fixed to the main body section 7 by the claw section
12 formed in the main body section 7, for example. In the main body section 7, an
opening 16 is formed at a position corresponding to the lens 9 in the lens section
8. When the main body section 7 and the lens section 8 are combined with each other,
the lens 9 is exposed from the opening 16.
[0021] The present invention is not limited to not only a case where the plate 5 includes
separate members, i.e., the main body section 7 and the lens section 8 but also a
case where the plate 5 includes only a single member. The plate 5 may include three
or more members. The plate 5 need not necessarily include a lens, which collects light,
although a member having a material, which transmits visible light or infrared light,
is used, as described above, for the plate 5.
[0022] The fixed plate 11 is installed to correspond to the portion where the plate 5 is
installed, as illustrated in Figs. 2 and 3, on the rear surface of the front panel
2. The fixed plate 11 is provided almost perpendicularly to the rear surface of the
front panel 2. The fixed plate 11 is a member which is long in one direction, and
has its long side provided along the rear surface of the front panel 2 and its short
side corresponding to a direction vertical to a plate surface of the front panel 2.
[0023] The fixed plate 11 includes two fixed plates 11 installed on the rear surface of
the front panel 2 to respectively correspond to two sides opposite to each other of
the plate 5. The fixed plates 11 are parallel to each other. Thus, when a protrusion
14 formed in the claw section 10 is fitted in a hole 13 in the fixed plate 11, the
plate 5 remains sandwiched between the fixed plates 11 provided on both the sides
thereof, and is stably fixed to the front panel 2.
[0024] The fixed plate 11 has two holes 13 formed therein. The two holes 13 are provided
side by side along a longitudinal direction of the fixed plate 11. At a position where
the plate 5 is installed in the front panel 2, the position and the size of the hole
13 are set so that the protrusion 14 in the claw section 10 is fitted in the hole
13.
[0025] The fixed plate 11 may be provided with an inhibition section 15 to position the
plate 5 and prevent movement in the vertical direction of the plate 5, i.e., floating
of the plate 5 from the front panel 2. The inhibition section 15 has a plate surface
in a direction perpendicular to the fixed plate 11. When the plate 5 is installed
in the front panel 2, an end of the plate 5 is accommodated between the inhibition
section 15 and the front panel 2.
[0026] The claw sections 10 are respectively installed along the end of the plate 5 on the
two sides opposite to each other of the plate 5, i.e., two sides opposite to each
other of the main body section 7 in the present embodiment. The claw section 10 is
provided almost perpendicularly to a plate surface of the main body section 7. The
claw section 10 is a member which is long in one direction, and has its long side
provided almost parallel to an end of the main body section 7 and its short side corresponding
to a direction vertical to the plate surface of the main body section 7.
[0027] The claw section 10 includes a total of four claw sections 10, two of which are installed
on each of the two sides opposite to each other of the main body section 7. The claw
sections 10 installed on one side and the claw sections 10 installed on the other
side are parallel to each other. The two claw sections 10 installed on the one side
are installed in the same plane. Thus, the two claw sections 10 are provided on the
one side of the main body section 7. Therefore, the plate 5 does not easily move in
a vertical direction and a horizontal direction with respect to the plate surface
of the front panel 2.
[0028] One end in the longitudinal direction of each of the claw sections 10 is a fixed
end fixed to the main body section 7, and the other end thereof in the longitudinal
direction is a free end. That is, the claw section 10 is provided to rise in a direction
perpendicular to the main body section 7, and is provided in a substantially horizontal
direction along the end of the main body section 7 at a position spaced apart from
the main body section 7. Therefore, the length L of a range in which the claw section
10 is deflected can be made large and as a result, an amount of the deflection can
also be made large, as illustrated in Fig. 5.
[0029] A convex-shaped protrusion 14 projecting with respect to a plate surface of each
of the claw sections 10 is formed at the other end in the longitudinal direction,
i.e., at the free end of the claw section 10. At a position where the plate 5 is installed
in the front panel 2, the protrusion 14 is fitted in the hole 13.
[0030] If the plate 5 is assembled in the aforementioned front panel 2, the lens section
8 is first fitted in and integrated with the main body section 7 in the plate 5 in
the present embodiment. The plate surface of the claw section 10 in the plate 5 with
which the lens section 8 is integrated is slid along the plate surface of the fixed
plate 11 in the front panel 2. While the protrusion 14 in the claw section 10 is not
fitted in the hole 13 in the fixed plate 11 but contacts the plate surface of the
fixed plate 11, the claw section 10 is deflected by being pressed from the fixed plate
11.
[0031] At the position where the plate 5 is installed in the front panel 2, the protrusion
14 in the claw section 10 is fitted in the hole 13 so that the deflection of the claw
section 10 is released. As a result, the protrusion 14 remains fitted in the hole
13 so that the plate 5 is fixed to the front panel 2. That is, the plate 5 is prevented
from moving in directions vertical and horizontal to the plate surface, i.e., floating
from the front panel 2 and moving along the front panel 2.
[0032] While a case where the two claw sections 10 are provided on each of the two sides
opposite to each other of the plate 5 (the two sides opposite to each other of the
main body section 7 in the present embodiment) has been described in the aforementioned
embodiment, the present invention is not limited to this example. Only one claw section
10 may be provided or three or more claw sections 10 may be provided on each of the
sides of the plate 5.
[0033] As described above, according to the present embodiment, the claw section 10 is a
plate material which is long along the end of the plate 5, and the one end and the
other end in the longitudinal direction of the claw section 10 are the fixed end and
the free end, respectively. Thus, the length L of the range in which the claw section
10 is deflected can be made large, as illustrated in Fig. 5, unlike in the conventional
example illustrated in Figs. 6 and 7. As a result, the amount of the deflection of
the claw section 10 can be made larger than in the conventional example. Therefore,
when the plate 5 is assembled in the front panel 2, the claw section 10 is not easily
damaged.
[0034] The claw section 10, which is deflected at the time of the assembling, is installed
in not the front panel 2 but the plate 5. Therefore, even if the plate thickness of
the claw section 10 is set large so that the claw section 10 is not easily damaged,
molding of the front panel 2 is not affected. That is, when the plate thickness of
the claw section 52 in the conventional example illustrated in Figs. 6 and 7 is made
large, defective molding such as a sink may occur on the front of the front panel
50. However, the front of the front panel 2 is not affected by a sink or the like
in the present embodiment.
Reference Signs List
[0035]
- 1
- : Indoor unit
- 2
- : Front panel
- 3
- : Blowoff port
- 4
- : Flap
- 5
- : Plate
- 6
- : Opening
- 7
- : Main body section
- 8
- : Lens section
- 9
- : Lens
- 10
- : Claw section
- 11
- : Fixed plate
- 12
- : Claw section
- 13
- : Hole
- 14
- : Protrusion
- 15
- : Inhibition section
- 50
- : Front panel
- 51
- : Transmission plate
- 52
- : Claw section