[0001] This invention relates generally to a waveguide, and a method of manufacturing a
waveguide, for use in, for example, communication or radar applications.
[0002] Waveguides are generally used for connecting together transmitting and receiving
equipment in, for example, communication or radar systems. A waveguide typically comprises
a transmission line formed from a hollow conducting tube providing a conduit through
which electromagnetic waves are propagated, and may be of any cross-sectional shape,
such as, square, rectangular, circular or elliptical, as well as containing single
or pairs of opposing ridges.
[0003] Regardless of the application in which waveguides are to be used, they are commonly
provided with some means of connecting adjacent waveguide sections. The successful
connection of waveguides for good Radio Frequency (RF) performance requires that the
signals being carried by the waveguides are not significantly reflected, absorbed
or distorted by the junction, i.e. the junction offers no appreciable discontinuity
to the flow of microwave power. This requires that the internal cross-sections on
each side of the junction are well aligned, there is low electrical resistance across
the interface and that the point of good contact (i.e. low electrical resistance)
occurs at the inside wall of the waveguide, where the electrical currents are generated
by the passing signals within.
[0004] To this end, various mechanical joints are available, but traditionally, waveguide
sections are each provided with flanged ends and connections to components and other
discrete waveguide sections are made by using threaded bolts to pull together the
flanged ends of the waveguides to form a contacting joint. Flange designs tend to
be standardised and, in combination with the above-mentioned fixing bolts, provide
the required alignment between waveguides with sufficient mechanical integrity to
resist the applied physical forces occurring in service: in a space application, for
example, such loads may arise in vibration during launch and differential thermal
expansion when in orbit.
[0005] In communication systems, where a single waveguide may be carrying high level signals
to be transmitted using two or more carrier frequencies, as well as low level received
signals, another issue can occur, known as passive intermodulation. Passive intermodulation
(PIM) is the generation of interfering signals caused by nonlinearities in the mechanical
components of a system, and occurs when two signals mix together (amplitude modulation)
to produce sum and difference signals and products within the same band, causing distortion.
These effects can occur at waveguide interfaces and a common approach to minimising
the effect is to ensure that there is a high contact pressure at the inside wall,
usually achieved by providing a raised contact lip around the inside wall so the contact
force applied by the fixing bolts is concentrated at this point.
[0006] In view of the proven electrical performance of bolted flanges, and similar mechanical
joints, together with the reversibility and resultant flexibility thereof, they have
long provided the most widely accepted method of joining waveguide sections to each
other and/or other interfaces.
[0007] However, in modern communication satellites, for example, there can be hundreds or
even thousands of waveguide junctions and the resultant mass of flanges and associated
fixings can cause significant issues. For instance, the flanges require additional
space to be provided at each joint as well as sufficient access to enable the fixing
bolts to be tightened. Furthermore, more complex antennas may have many waveguides
feeding into them, and in some cases there may be insufficient room for traditional
flanged connections.
[0008] It is an object of aspects of the present invention to address at least some of these
issues and, in accordance with a first aspect of the present invention, there is provided
a waveguide comprising first and second waveguide sections, each waveguide section
comprising a main body portion and a connecting end, said first and second waveguide
sections being longitudinally aligned to define a conduit therethrough with a butted
interface therebetween, the waveguide further comprising a sleeve member over said
butted interface, wherein at least one cavity is defined between an inner surface
of said sleeve member and an outer surface of a connecting end at least one of said
first and second waveguide sections, said at least one cavity having a chemical adhesive
therein operative to join said first and second waveguide sections together.
[0009] In an exemplary embodiment, a connecting end of at least one of said first and second
waveguide sections may have a pair of circumferential, spaced apart ridges on its
outer surface, said ridges defining a groove, wherein said cavity may be defined between
an inner wall of said sleeve member and said groove.
[0010] The circumferential ridges may define an external diameter of said respective connecting
end that substantially matches the inner diameter of said sleeve member. A maximum
distance between said ridges and an inner wall of said sleeve member may be 0.025mm
or less.
[0011] The connecting ends of said first and second waveguide sections may be substantially
identical, said butted interface may be substantially flat and substantially perpendicular
to a waveguide axis defined by said conduit, and said sleeve member may comprise a
tubular member configured to surround said butted interface. In this case, the connecting
end of each of said first and second waveguide sections may have a pair of circumferential,
spaced apart ridges on its outer surface, said ridges defining a groove, wherein respective
cavities may be defined between an inner wall of said sleeve member and said groove
and each said cavity has a chemical adhesive therein.
[0012] The or each connecting edge may have a third circumferential ridge on its outer surface
located adjacent its distal end.
[0013] The connecting end of said first waveguide section may comprise a male end piece
and the connecting end of said second waveguide section may comprise a female end
portion including a sleeve portion for receiving said male end portion and aligning
said waveguide sections with a choked interface therebetween. The use of a choke design
herein may desensitise the electrical performance of the waveguide to the contact
conditions and improve PIM performance.
[0014] The male end piece may include a recess extending from its distal end of length one
quarter of the waveguide wavelength, and the recess, together with a gap between said
male and female end pieces of length one quarter of said waveguide wavelength, may
thus define said choked interface.
[0015] In accordance with another aspect of the present invention, there is provided a method
of manufacturing a waveguide comprising the steps of providing first and second waveguide
sections, each waveguide section comprising a main body portion and a connecting end,
longitudinally aligning said first and second waveguide sections being to define a
conduit therethrough with a butted interface therebetween, providing a sleeve member
over said butted interface, wherein at least one cavity is defined between an inner
surface of said sleeve member and an outer surface of a connecting end at least one
of said first and second waveguide sections, and providing a chemical adhesive in
said at least one cavity to join said first and second waveguide sections together.
[0016] In an exemplary embodiment, the sleeve member may have at least one hole therein,
and the method may include the step of injecting said chemical adhesive into said
cavity through said at least one hole.
[0017] The method may include the step of applying a preload to said butted interface prior
to introducing said chemical adhesive into said at least one cavity.
[0018] The method may include the steps of determining, in respect of a bond-line provided
by said chemical adhesive within said cavity, a maximum strength under shear load,
identifying a thickness of said bond-line associated with said determined maximum
strength, and providing a first and/or second waveguide section having a connecting
end with a cavity having a height substantially matching said thickness.
[0019] In accordance with another aspect of the present invention there is provided a waveguide
section for use in a method substantially as described above, comprising a main body
portion and a connecting end, wherein a pair of circumferential, spaced apart ridges
is provided on an outer surface of said connecting end, said ridges defining a groove.
[0020] In accordance with yet another aspect of the present invention, there is provided
a connecting end for a waveguide section substantially as described above, comprising
a generally tubular member having a pair of circumferential ridges provided on its
outer surface, in spaced apart relation and defining a groove therebetween, said connecting
end being configured to be affixed to an end of a waveguide section.
[0021] In accordance with a further aspect of the invention, there is provided a connecting
end for a second waveguide section for use in a method substantially as described
above with a first waveguide section substantially as described above, wherein said
connecting end comprises a sleeve member configured to receive the connecting end
of said first waveguide section, said connecting member being configured to be affixed
to an end of said second waveguide section.
[0022] These and other aspects of the invention will be apparent from the following specific
description, in which embodiments of the present invention are described, by way of
examples only, and with reference to the accompanying drawings, in which:
Figure 1 is a schematic perspective view of a waveguide section according to a first
exemplary embodiment of the present invention;
Figure 2 is a schematic cut-away perspective view of a waveguide according to an exemplary
embodiment of the present invention;
Figure 3 is a schematic perspective view of a waveguide according to an exemplary
embodiment of the present invention illustrating the application of a preload during
the manufacturing process;
Figure 4 is a schematic perspective view of a waveguide section according to another
exemplary embodiment of the present invention, illustrating a male end piece;
Figure 5 is a schematic cut-away perspective view of a waveguide according to an exemplary
embodiment of the present invention;
Figure 6 is a schematic perspective view of a waveguide section according to an exemplary
embodiment of the present invention, illustrating a female end piece; and
Figure 7 is a schematic perspective view of a waveguide according to an exemplary
embodiment of the present invention illustrating the application of a preload during
the manufacturing process.
[0023] Referring to Figure 1 of the drawings, a waveguide section 10 according to an exemplary
embodiment of the present invention comprises a transmission line formed from a hollow
conducting tube of generally rectangular cross-section, providing a conduit through
which electromagnetic waves can be propagated, in use. The transmission line comprises
two sections: a main body 12 and a connecting end 14. The outer profile of the main
body 12 is generally uniform and may be of any known configuration. The connecting
end 14 is of the same general cross-sectional shape as the main body 12 and extends
concentrically therefrom so as to provide a continuous conduit 13 through the waveguide
section, but the overall cross-sectional area of the connecting end 14 is slightly
smaller than that of the main body 12 such that there is a small stepped portion 15
where they meet.
[0024] Three concentric circumferential ridges (or 'dams') 16, 18, 20 are provided on the
outer wall of the connecting end 14. A first dam 16 is located at the distal end of
the connecting end 14, i.e. furthest from the main body 12. A second dam 18 is located
adjacent the stepped portion 15 between the main body 12 and the connecting end 14.
A third dam 20 is provided close to, but spaced apart from, the first dam 16 to define
a circumferential groove 17 therebetween. The elongate section of the connecting end
14 between the second and third dams 18, 20 defines a second, wider circumferential
groove 19. The ends of the section defining the groove 19 are joined or formed integrally
with the second and third dams 18, 20 by respective convex (fillet) corners or so-called
rounds 21 which have the effect of reducing stress within the waveguide wall.
[0025] In a method, according to an exemplary embodiment of the invention, of manufacturing
a waveguide by joining two such waveguide sections together, and referring additionally
to Figure 2 of the drawings, a sleeve 22 is employed. The sleeve 22 comprises a rigid
tube of generally rectangular cross-section (in this case) defining a channel therethrough
that has inner dimensions to closely fit the outer dimensions of the connecting ends
14 of the waveguide sections (but insufficient to accommodate the outer dimensions
of the main body 12), such that the connecting ends can be inserted, via the open
ends of the channel, into the sleeve 22 until further insertion of the respective
waveguide section is prevented when the end of the sleeve 22 hits the stepped portion
15 between the connecting end 14 and the main body 12. It can be particularly seen
in Figure 2 of the drawings that the sleeve 22 of a length to accommodate, within
its channel, two abutted connecting ends 14 of respective waveguide sections, with
the opposing end edges thereof each adjacent to, but not in contact with, a respective
stepped portion 15.
[0026] The sleeve 22 is provided with holes 24, 26 in the upper and lower walls. More specifically,
in this exemplary embodiment, two pairs of holes 24 are provided in the 'upper' wall
of the sleeve 22 (in the orientation illustrated) and located such that, two abutted
waveguide section connecting ends 14 are positioned within the sleeve channel, each
pair of holes 24 is adjacent a respective wide circumferential groove 19 defined between
second and third dams 18, 20 of the respective connecting end 14. Indeed, it can be
seen that, with the sleeve
in situ over a pair of abutted connecting ends, pockets 19a are defined between the grooves
19 and the adjacent inner wall of the sleeve 22. In this exemplary embodiment, a pair
of single holes 26 is provided in the 'lower' wall of the sleeve 22, each hole 26
once again being located such that, when two abutted connecting ends 14 are positioned
within the sleeve channel, each hole 26 is adjacent a respective 'pocket' 19a defined
between a circumferential groove 19 and the adjacent inner wall of the sleeve 22.
[0027] Thus, in use, a connecting end 14 of a first waveguide section is inserted into the
sleeve channel from one end until that end is adjacent to (but not contacting) the
stepped portion 15 of the first connecting end 14. A connecting end 14 of a second
waveguide section is inserted into the sleeve channel from the opposite end until
that end is adjacent to (but not contacting) the stepped portion 15 of the second
connecting end, and the distal ends of the first and second connecting ends are essentially
abutted, to create a butted (contact) interface 28.
[0028] The holes 24, 26 allow adhesive to be injected into the pockets 19a formed between
the connecting ends and the adjacent inner wall of the sleeve 22 (as discussed above).
The continuous 'pockets' 19a allow the adhesive to flow completely around the waveguide/sleeve
interface, and the pocket dimensions (i.e. length and height) can be selected (or
adjusted) to optimise the adhesive bond-line thickness and, therefore, overall strength
requirement determined/required by the application, as will be discussed in more detail
hereinafter. It will be appreciated that the circumferential grooves 19 defining the
pockets 19a can, for example, be formed in the respective connecting ends 14 of the
waveguide sections by machining the external surface thereof. However, other methods
of forming such grooves will be apparent to a person skilled in the art and the present
invention is not necessarily intended to limited in this regard. In an alternative
exemplary embodiment, the grooves may additionally or alternatively be formed in the
in the inner wall of the sleeve, and the present invention is, once again, not necessarily
intended to be limited in this regard. Furthermore, it will be understood that greater
bond strength is likely to be achieved, at least in most cases, if the adhesive is
in direct contact with the base materials. Many high performance waveguides are silver
plated to minimise loss and, in this case, it is desirable to ensure that the waveguide
surfaces forming the pockets 19a are masked, during manufacture, to prevent such plating.
There is not thought to be any requirement for the sleeve 22 to be plated, but it
may be desirable for the outer surfaces thereof to be coated or otherwise treated,
depending on the environment in which it is to be used.
[0029] It is essential for good electrical and RF performance of the resultant waveguide
that adhesive is prevented from penetrating into the waveguide or significantly across
the butted interface 28 between first and second connecting ends. This may be achieved
by a) ensuring that the butted waveguide faces are accurately machined to be flat
and perpendicular to the waveguide axis; b) ensuring that the clearance between the
inner wall of the sleeve 22 and the outer faces of the dams 16, 18, 20 is small, typically,
say, 0.025mm or less; and/or c) applying a preload across the butted interface 28.
[0030] With particular reference to b) above, the third dam 20 in this exemplary embodiment
is intended to prevent adhesive ingress into the waveguide, and the second dam 18
is intended to prevent excess adhesive from escaping through the end of the sleeve
22 and also to assist in improving the alignment of the sleeve on the waveguide. However,
it will be appreciated that the number and precise location on the connecting end
14 of such dams may vary from that depicted and described above, and the present invention
is not necessarily intended to be limited in this regard. The acceptable clearance
over the dams 16, 18, 20 may, at least to a certain extent, be a function of adhesive
viscosity, as will be understood by a person skilled in the art (i.e. the higher the
viscosity, the greater can be the acceptable clearance). However, adhesives that have
a relatively low viscosity during curing may require the use of additional sealing
means, such as 'O' rings or the like, to seal the waveguide off from the adhesive.
[0031] It will be appreciated from the above that a simple sleeve arrangement of the type
described above enables a strong bond-line to be created in a space-saving manner
(compared with, for example, flange connections), so as to connect waveguide sections
together in a manner that satisfies the above-described requirement for good mechanical,
electrical and RF performance. It will be appreciated that, in order to achieve the
required high quality adhesive joints, the surfaces to be adhered should be prepared
as specified by the manufacturer of the adhesive being used. Furthermore, and with
reference to c) above, for a simple butted junction, it is important to ensure good
contact pressure at the interface 28. Thus, a preload may be applied at the interface
28, prior to bonding. Referring to Figure 3 of the drawings, such a preload may be
applied by means of a clamp 30, or similar arrangement, configured to be affixed to
each of the two waveguide sections being joined, and apply a clamping force that pushes
and holds the distal ends together (at the interface 28). In this case, it may be
required to provide additional clamping features 32 on the outer surface of the main
body 12 of each waveguide section to enable the clamp 30 to be affixed thereto. These
features could, for example, be brazed onto, or machined into, the outer walls of
the main body 12, depending on the mechanical load requirements. Once the adhesive
has been applied and cured, the clamp 30 can be removed.
[0032] In alternative exemplary embodiments, the 'sleeve' can be incorporated into one of
the waveguide sections so that a male-female geometry is formed. Thus, referring first
to Figure 4 of the drawings, a waveguide section having a main body 34 and a male
connecting end 36 is illustrated. The connecting end 36 is, in this case, a 'male'
end piece and is of similar configuration to that of the connecting end 14 described
above and illustrated in Figure 1 of the drawings. Thus, the male end piece comprises
a generally rectangular tube having first and third circumferential ridges or 'dams'
38, 42 close to the distal end, the first and third dams 38, 42 being spaced apart
to define a relatively narrow groove 39 therebetween. A second dam 40 is provided
close to the end adjacent the main body 34, such that a wider groove 41 is defined
between the second and third dams 40, 42 as before. A circumferential flange 44 is
located behind the second dam 40, immediately adjacent the main body 34.
[0033] Referring additionally to Figure 5 of the drawings, the wall of the connecting end
36 is provided with a concentric channel 46 that extends all the way around the wall
and inwardly therethrough from the distal end. The width (the dimension parallel to
the waveguide axis) of the channel 46 is equal to one quarter of the guide wavelength,
and is therefore dependent on the frequency band of the application. The inner wall
of the connecting end 36 is provided with a stepped recess 48 at its distal end.
[0034] Referring now to Figure 6 of the drawings, as well as Figure 5, the female end piece
50 comprises an insert portion defining a 'sleeve' 52 comprising an outer wall 54
and a shorter, concentric inner wall 56 with a recess therebetween. The inner dimensions
of the outer wall 54 are such that they closely match those of the outer profile of
the corresponding male end piece such that the male end piece can be inserted into
the female end piece to form a butted interface at 58 (see Figure 5). In this configuration,
the inner wall 56 of the female end piece rests within the stepped recess 48 in the
inner wall of the male end piece (with a gap 59 therebetween) and there is a discrete
gap (depicted generally at 60) at the junction of the internal waveguide wall. It
will be appreciated that the length of the gap leading from 60 (or recess 48) is also
one quarter of the waveguide wavelength. The male and female end pieces, thus arranged
and configured, form a choked-waveguide interface, wherein the discrete gap 60 leads
into an RF quarter-wave choke circuit (formed by the gap 59 and the channel 46). The
choke circuit is designed to minimise reflections from the gap 60 over a required
frequency band, as will be familiar to a person skilled in the art, and it will be
appreciated that the point of contact is, in this case, at 58. Thus, the circuit is
designed so that, at the interface 58, the current crossing is minimised, which desensitises
the performance of the junction to the conditions at the junction (which may be advantageous,
at least for some applications, when compared with the simpler sleeve design described
above with reference to Figures 1 and 2 of the drawings).
[0035] As shown in Figures 5 and 6 of the drawings, the outer wall 54 of the sleeve defined
by the female end piece is provided with a pair of holes 62 in one wall and a single
hole 64 in the opposing wall, wherein the holes 62, 64 are located adjacent the wider
groove 41 in the male end piece when it is inserted fully within the sleeve. As before,
the number and specific configuration of the holes 62, 64 may vary and the present
invention is not necessarily intended to be limited in this regard.
[0036] Cavities or 'pockets' 41 a are thus created between the wider grooves 41 in the male
end piece and the inner surface of the outer wall of the female end piece sleeve.
As before, such pockets 41 a can be formed by machining a groove in the outer surface
of the male end piece (as shown) or on the inner surface of the female end piece sleeve,
or both, and the present invention is not necessarily intended to be limited in this
regard. The holes 62, 64 in the outer wall of the female end piece sleeve allow adhesive
to be injected into the pockets 41 a. The continuous pockets 41 a allow the adhesive
to flow completely around the interface between the male and female end pieces and,
once again, the pocket dimensions can be designed/adjusted to optimise the adhesive
bond-line thickness and overall strength requirement determined by the application.
As before, the pockets 41a will typically be shallow and designed to maximise the
adhesive bond-line strength depending on the adhesive used, and the length of the
bond-line can be adjusted to the requirements of the application.
[0037] It is anticipated that the male and female end pieces can be attached to a standard
waveguide using the same or similar methods to those used in the art for connecting
flanges thereto. Thus, for example, in the case of a typical aluminium waveguide,
the end pieces could be torch brazed onto the waveguide in a manner that will be known
to a person skilled in the art.
[0038] Once again, and as illustrated schematically in Figure 7 of the drawings, once the
male end pieces has been fully inserted into the female end piece, and the surfaces
prepared according to the adhesive manufacturer's instructions/specification, a preload
may be applied to the assembly in order to ensure good contact pressure at the interface
58 and thereby minimise surface effects (i.e. oxide layers) upon insertion loss and
PIM. Such a preload may be applied by means of a temporary clamp 70 or any other suitable
means, as will be apparent to a person skilled in the art.
[0039] It will be appreciated that many different types of adhesive may be considered suitable
for use in embodiments of the present invention. In some exemplary embodiments, an
epoxy paste adhesive (i.e. relatively high viscosity) may be employed. For example,
Hysol ® 9395 may be used which is a two-component adhesive system which is non-metallic
and cures at ambient temperatures, but has excellent strength properties at temperatures
of 350°F/177°C and higher. In this case, a BR127 primer can be used to prepare the
surfaces to be adhered. However, the adhesive used will be dependent on many factors,
including the specific configuration of the end pieces, the material of which the
waveguide is made and the application in which the resultant waveguide is to be used.
For example, in some exemplary embodiments, such as those using the simple sleeve
configuration described above in relation to Figures 1 and 2 of the drawings, an adhesive
that cures to a hard resin consistency may be required to ensure that it can maintain
the preload applied prior to bonding and maintain good electrical performance.
[0040] In all cases, manufacturers of commercially available adhesives usually provide data
indicative of the specific bond-line thickness required to give maximum strength under
shear load. Thus, the height of the pocket (19a, 41 a) can be set to achieve this
figure.
[0041] It will be appreciated by a person skilled in the art, from the foregoing description,
that modifications and variations can be made to the described embodiments without
departing from the scope of the invention as defined by the appended claims.
1. A waveguide comprising first and second waveguide sections, each waveguide section
comprising a main body portion and a connecting end, said first and second waveguide
sections being longitudinally aligned to define a conduit therethrough with a butted
interface therebetween, the waveguide further comprising a sleeve member over said
butted interface, wherein at least one cavity is defined between an inner surface
of said sleeve member and an outer surface of a connecting end of at least one of
said first and second waveguide sections, said at least one cavity having a chemical
adhesive therein operative to join said first and second waveguide sections together.
2. A waveguide according to claim 1, wherein a connecting end of at least one of said
first and second waveguide sections has a pair of circumferential, spaced apart ridges
on its outer surface, said ridges defining a groove, wherein said cavity is defined
between an inner wall of said sleeve member and said groove.
3. A waveguide according to claim 2, wherein said circumferential ridges define an external
diameter of said respective connecting end that substantially matches the inner diameter
of said sleeve member.
4. A waveguide according to claim 3, wherein a maximum distance between said ridges and
an inner wall of said sleeve member is 0.025mm or less.
5. A waveguide according to any of the preceding claims, wherein the connecting ends
of said first and second waveguide sections are substantially identical, said butted
interface is substantially flat and substantially perpendicular to a waveguide axis
defined by said conduit, and said sleeve member comprises a tubular member configured
to surround said butted interface.
6. A waveguide according to claim 5, wherein the connecting end of each of said first
and second waveguide sections has a pair of circumferential, spaced apart ridges on
its outer surface, said ridges defining a groove, wherein respective cavities are
defined between an inner wall of said sleeve member and said groove and each said
cavity has a chemical adhesive therein.
7. A waveguide according to claim 2 or claim 6, wherein the or each connecting edge has
a third circumferential ridge on its outer surface located adjacent its distal end.
8. A waveguide according to any of claims 1 to 4 or claim 7 when dependent on claim 2,
wherein the connecting end of said first waveguide section comprises a male end piece
and the connecting end of said second waveguide section comprises a female end portion
including a sleeve portion for receiving said male end portion and aligning said waveguide
sections with a choked interface therebetween.
9. A waveguide according to claim 8, wherein said male end piece includes a recess extending
from its distal end of length one quarter of the waveguide wavelength, and wherein
said recess, together with a gap between said male and female end pieces of length
one quarter of said waveguide wavelength, defines said choked interface.
10. A method of manufacturing a waveguide comprising the steps of providing first and
second waveguide sections, each waveguide section comprising a main body portion and
a connecting end, longitudinally aligning said first and second waveguide sections
being to define a conduit therethrough with a butted interface therebetween, providing
a sleeve member over said butted interface, wherein at least one cavity is defined
between an inner surface of said sleeve member and an outer surface of a connecting
end at least one of said first and second waveguide sections, and providing a chemical
adhesive in said at least one cavity to join said first and second waveguide sections
together.
11. A method according to claim 10, wherein said sleeve member has at least one hole therein,
and the method includes the step of injecting said chemical adhesive into said cavity
through said at least one hole.
12. A method according to claim 10 or claim 11, including the step of applying a preload
to said butted interface prior to introducing said chemical adhesive into said at
least one cavity.
13. A method according to any of claims 10 to 12, including the steps of determining,
in respect of a bond-line provided by said chemical adhesive within said cavity, a
maximum strength under shear load, identifying a thickness of said bond-line associated
with said determined maximum strength, and providing a first and/or second waveguide
section having a connecting end with a cavity having a height substantially matching
said thickness.
14. A waveguide section for use in a method according to any of claims 10 to 13, comprising
a main body portion and a connecting end, wherein a pair of circumferential, spaced
apart ridges is provided on an outer surface of said connecting end, said ridges defining
a groove.
15. A connecting end for a waveguide section according to claim 14, comprising a generally
tubular member having a pair of circumferential ridges provided on aits outer surface,
in spaced apart relation and defining a groove therebetween, said connecting end being
configured to be affixed to an end of a waveguide section.
16. A connecting end for a second waveguide section for use in a method according to any
of claims 10 to 13 with a first waveguide section according to claim 14, wherein said
connecting end comprises a sleeve member configured to receive the connecting end
of said first waveguide section, said connecting member being configured to be affixed
to an end of said second waveguide section.