BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
[0001] The invention relates to a press-fit type connector terminal to be inserted into
an electrically conductive through-hole formed through a printed circuit board.
DESCRIPTION OF THE RELATED ART
[0002] Various press-fit type connector terminals have been suggested. For instance, they
have a terminal contact section having a cross-section in a needle-eye, C-shaped,
N-shaped or ∑-shaped form.
[0003] Japanese Patent Application Publication No.
2004-134275 has suggested a connection terminal including a head to which a cable is connected,
and a body to be inserted into a through-hole formed through a substrate. The body
is centrally formed with a hole extending in a length-wise direction thereof, and
the hole is formed with a plurality of slits extending from an inner wall to an outer
wall of the body. The hole is filled with electrically conductive adhesive.
[0004] Japanese Patent Application Publication No.
2007-157469 has suggested a press-fit type terminal including a press-fit section, a terminal
base, and a male terminal. The press-fit section includes a contact having a shape
which is readily able to make contact with a through-hole, and a compression section
composed of elastic material. The compression section is inserted into an opening
of the contact, and the compression section exerts an elastic force on the contact
such that the contact is compressed onto the through-hole.
[0005] The International Publication
WO2006/077827 has suggested a press-fit terminal including a press-fit contact section making electrical
contact with an electrically conductive through-hole formed through a printed circuit
board. A single underlying plating layer or a plurality of underlying plating layers
is(are) formed on a surface of a base material of the press-fit contact section. On
the uppermost playing layer is formed a layer composed of an alloy of Sn and a plating
metal of which the uppermost playing layer is composed, and non-alloyed Sn is mixed
in an outermost layer of the alloy layer.
[0006] Since the above-identified conventional press-fit type connector terminals are designed
to have an outer diameter greater than an inner diameter of a through-hole formed
through a printed circuit board, and have a press-fit section having low elasticity
and to be inserted into a through-hole for making contact with the through-hole, a
printed circuit board tends to be whitened due to a contact pressure exerted on the
through-hole by the press-fit section, and a playing layer of the through-hole sometimes
peels off. Since whitening of a printed circuit board means molecular destruction
of components of which the board is composed, the molecular destruction induces not
only degradation in electrical insulation of a printed circuit board and deterioration
in a withstand voltage, but also an increase in a resistance of a circuit pattern.
SUMMARY OF THE INVENTION
[0007] In view of the above-mentioned problems in the conventional press-fit type connector
terminals, it is an object of the present invention to provide a press-fit type connector
terminal which is capable of reducing a force with which a press-fit type connector
terminal is inserted into a through-hole formed through a printed circuit board, avoiding
a contact section from being plastically deformed when a press-fit type connector
terminal is inserted into a through-hole, avoiding a printed circuit board from being
whitened, avoiding a plated surface of a through-hole from being degraded, and providing
superior contact-reliability.
[0008] In the first aspect of the present invention, a press-fit type connector terminal
including a pin section having a U-shaped or quadrangular cross-section, and a contact
section situated at a front end of the pin section, the contact section including
a contact piece surrounding an imaginary center line extending parallel to a longitudinal
axis of the pin section, the contact piece being in the form of a barrel or a spindle,
and a slit formed at a part of the contact piece and extending substantially parallel
to the imaginary center line, the connector terminal being comprised of a single bent
metal plate having elasticity.
[0009] In the press-fit type connector terminal in accordance with the present invention,
the contact piece designed in the form of a barrel or a spindle is able to elastically
enlarge or reduce a diameter thereof by virtue of the slits, ensuring that the contact
piece defining the contact section can be elastically deformed to be inserted into
a through-hole when the contact piece is inserted into a through-hole formed through
a printed circuit board, the contact section does no longer exert an excessive compression
force (contact pressure) onto an inner surface of a through-hole. Accordingly, it
is possible to reduce a force with which the press-fit type connector terminal is
inserted into a through-hole formed through a printed circuit board, prevent the contact
section from being plastically deformed when the press-fit type connector terminal
is inserted into a through-hole, prevent a printed circuit board from being whitened,
and further prevent a plated surface of a through-hole from being degraded. Furthermore,
since the contact piece inserted into a through-hole makes contact with an inner surface
of the through-hole, keeping a force with which the contact piece enlarges a diameter
thereof, by virtue of elastic force of the metal plate, there can be provided superior
contact-reliability.
[0010] The press-fit type connector terminal may be designed to further include an inner
shaft section situated in the contact section and continuous with at least one of
the pin section and the contact piece.
[0011] By so designing the press-fit type connector terminal, it is possible to increase
a strength of the press-fit type connector terminal, and ensure stable contact.
[0012] In the second aspect of the present invention, there is provided a press-fit type
connector terminal including a pin section having a U-shaped or quadrangular cross-section,
and a contact section situated at a front end of the pin section, the contact section
including a plurality of "<"-shaped or arcuate contact pieces having a longitudinal
axis extending parallel to an imaginary center line extending parallel to a longitudinal
axis of the pin section, and outwardly protruding so as to surround the imaginary
center line, the connector terminal being comprised of a single bent metal plate having
elasticity.
[0013] In the press-fit type connector terminal in accordance with the present invention,
the contact section can be entirely in the form of a barrel which is able to elastically
enlarge or reduce a diameter thereof, ensuring that since a plurality of the contact
pieces defining the contact section are elastically deformed to be inserted into a
through-hole when the press-fit type connector terminal is inserted into a through-hole
formed through a printed circuit board, the contact section does no longer exert an
excessive compression force (contact pressure) onto an inner surface of a through-hole.
Accordingly, it is possible to reduce a force with which the press-fit type connector
terminal is inserted into a through-hole formed through a printed circuit board, prevent
the contact section from being plastically deformed when the press-fit type connector
terminal is inserted into a through-hole, prevent a printed circuit board from being
whitened, and further prevent a plated surface of a through-hole from being degraded.
Furthermore, since the contact pieces inserted into a through-hole makes contact with
an inner surface of the through-hole at a plurality of points, keeping a force with
which the contact piece enlarges a diameter thereof, there can be provided superior
contact-reliability.
[0014] In addition, since the press-fit type connector terminal in accordance with the present
invention can be formed by bending a single metal plate having elasticity, it is possible
to reduce a number of parts and reduce fabrication costs. Comparing the "<"-shaped
contact piece to the arcuate contact piece, the arcuate contact piece tends to have
a higher yield strength, and hence, does not degrade until it deforms in a relatively
much degree. Thus, the arcuate contact piece is superior to the "<"-shaped contact
piece for enhancing repeatability with which the press-fit type connector terminal
is inserted into and pulled out of a through-hole.
[0015] In the third aspect of the present invention, there is provided a press-fit type
connector terminal including a pin section having a U-shaped or quadrangular cross-section,
and an inner shaft section situated at a front end of the pin section, and a contact
section including a plurality of "<"-shaped or arcuate contact pieces having a longitudinal
axis extending parallel to a longitudinal axis of the inner shaft section, and outwardly
protruding so as to surround the inner shaft section, the connector terminal being
comprised of a single bent metal plate having elasticity.
[0016] In the press-fit type connector terminal in accordance with the present invention,
similarly to the second aspect of the present invention, the contact section can be
entirely in the form of a barrel which is able to elastically enlarge or reduce a
diameter thereof, ensuring that since a plurality of the contact pieces defining the
contact section are elastically deformed to be inserted into a through-hole when the
press-fit type connector terminal is inserted into a through-hole formed through a
printed circuit board, the contact section does no longer exert an excessive compression
force (contact pressure) onto an inner surface of a through-hole. Accordingly, it
is possible to reduce a force with which the press-fit type connector terminal is
inserted into a through-hole formed through a printed circuit board, prevent the contact
section from being plastically deformed when the press-fit type connector terminal
is inserted into a through-hole, prevent a printed circuit board from being whitened,
and further prevent a plated surface of a through-hole from being degraded. Furthermore,
since the contact pieces inserted into a through-hole makes contact with an inner
surface of the through-hole at a plurality of points, keeping a force with which the
contact piece enlarges a diameter thereof, there can be provided superior contact-reliability.
[0017] In addition, since the contact section is designed to include a plurality of contact
pieces having a longitudinal axis extending parallel to a longitudinal axis of the
inner shaft section, and outwardly protruding so as to surround the inner shaft section,
the inner shaft section is situated at the center of the contact pieces, ensuring
stable contact.
[0018] In addition, similarly to the third aspect of the present invention, since the press-fit
type connector terminal in accordance with the present invention can be formed by
bending a single metal plate having elasticity, it is possible to reduce a number
of parts and reduce fabrication costs.
[0019] It is preferable that the contact pieces are equally spaced away from adjacent ones.
[0020] By so designing the contact pieces, each of the contact pieces makes contact with
an inner surface of a through-hole, keeping a force for enlarging a diameter thereof,
and hence, the contact pieces make contact with an inner surface of a through-hole
at a plurality of positions at an equal pitch, contact reliability can be enhanced.
[0021] It is preferable that the inner shaft section is formed at an outer surface thereof
with a protrusion protruding towards the contact piece.
[0022] By so designing the inner shaft section, it is possible to prevent the excessive
deformation of the contact pieces caused by reduction in a diameter of the contact
pieces, by virtue of the protrusion, when the contact section of the press-fit type
connector terminal is inserted into a through-hole formed through a printed circuit
board, ensuring that repeatability with which the press-fit type connector terminal
is inserted into and pulled out of a through-hole can be enhanced.
[0023] It is preferable that the press-fit type connector terminal further includes C-shaped
binders arranged around distal and proximal ends of the contact piece so as to surround
the imaginary center line.
[0024] By designing the press-fit type connector terminal to further include the C-shaped
binders, it is possible to stably arrange a plurality of the contact pieces, ensuring
that contact reliability can be enhanced.
[0025] It is preferable that the press-fit type connector terminal further includes a tapered
inclining section at a distal end of the binder situated at a distal end of the contact
piece.
[0026] By designing the press-fit type connector terminal to further include the tapered
inclining section, since the tapered inclining section continuous to a distal end
of the binder makes contact with an inner surface of a through-hole at an opening
of the through-hole, and then, is guided into the through-hole when the contact section
of the press-fit type connector terminal is inserted into a through-hole formed through
a printed circuit board, ensuring insertability of the contact section can be enhanced.
[0027] It is preferable that the press-fit type connector terminal further includes a shoulder
having a portion protruding beyond an outer surface of the pin section, or a flange
having a portion having a diameter greater than an outer diameter of the pin section.
[0028] By designing the press-fit type connector terminal to further include the shoulder
or the flange, since it is possible to exert a compression force on the shoulder having
a portion protruding beyond an outer surface of the pin section, or the flange having
a portion having a diameter greater than an outer diameter of the pin section in order
to insert the contact section into a through-hole formed through a printed circuit
board, ensuring that workability with which the contact section is inserted into a
through-hole formed through a printed circuit board can be enhanced.
[0029] It is preferable that the metal plate includes a band-shaped first area for forming
the pin section, a band-shaped second area for forming the inner shaft section, the
second area being continuous to a distal end of the first area and having a width
smaller than the same of the first area, a connection area continuous to a distal
end of the second area and having a width smaller than the same of the second area,
and a third area for forming the contact section, the third area including a plurality
of slits extending parallel to a longitudinal axis of the second area, the third area
being continuous to a distal end of the connection area and being in the substantially
rectangular form having a width greater than the same of the second area.
[0030] By so designing the metal plate, it is possible to form the press-fit type connector
terminal by folding the first area and the second area around the connection area
longitudinally continuous to the first and second areas, folding the third area by
180 degrees towards the second area around the connection area, and bending the third
area such that the third area surrounds the second area, ensuring that a fabrication
yield can be enhanced.
[0031] The metal plate may be designed to include a band-shaped first area for forming the
pin section, a band-shaped second area for forming the inner shaft section, the second
area being continuous to a distal end of the first area and having a width smaller
than the same of the first area, and a third area for forming the contact section,
the third area including a plurality of slits extending parallel to a longitudinal
axis of the second area, the third area being continuous to a distal end of the second
area and being in the substantially rectangular form having a width greater than the
same of the second area.
[0032] The metal plate may be designed to include a band-shaped first area for forming the
pin section, a third area for forming the contact section, the third area including
a plurality of slits extending parallel to a longitudinal axis of the first area,
the third area being continuous to a distal end of the first area and being in the
substantially rectangular form having a width greater than the same of the first area,
and a band-shaped second area for forming the inner shaft section, the second area
being continuous to a distal end of the third area and having a width smaller than
the same of the third area.
[0033] It is preferable that at least a portion of the first area has a thickness greater
than a thickness of the third area.
[0034] By so designing the first area, it is possible to accomplish an optimal contact load
regardless of a thickness of the first and third areas.
[0035] It is preferable that the second area includes a fourth area for forming a protrusion
protruding both in width-wise and thickness-wise directions of the second area.
[0036] By designing the second area to include the fourth area, a protrusion protruding
towards the contact pieces can be readily formed on an outer surface of the inner
shaft section.
[0037] The metal plate may be designed to include a band-shaped first area for forming the
pin section, and a third area for forming the contact section, the third area including
a plurality of slits extending parallel to a longitudinal axis of the first area,
the third area being continuous to a distal end of the first area and being in the
substantially rectangular form having a width greater than the same of the first area.
[0038] By so designing the metal plate, it is possible to readily form the press-fit type
connector terminal having the pin section and the contact section, but not having
the inner shaft section. Furthermore, since it is not necessary to form the second
area for forming the inner shaft section, it is possible to reduce a volume of the
metal plate and lighten the press-fit type connector terminal.
[0039] The metal plate may be designed to include a band-shaped first area for forming the
pin section, and a third area for forming the contact section, the third area being
continuous to a distal end of the first area and being in the substantially rectangular
form having a width greater than the same of the first area.
[0040] By so designing the metal plate, it is possible to readily form the press-fit type
connector terminal having the contact pieces in the form of a barrel or a spindle,
and the slits formed at the contact pieces, but not having the inner shaft section.
[0041] The press-fit type connector terminal may be designed to further include a band-shaped
second area for forming the inner shaft section, the second area being situated continuous
to a distal end of the third area or between the first area and the third area, the
second area having a width smaller than the same of the third area.
[0042] By so designing the press-fit type connector terminal, the press-fit type connector
terminal having the inner shaft section within the contact pieces which are in the
form of a barrel or a spindle can be readily formed.
[0043] The advantages obtained by the aforementioned present invention will be described
hereinbelow.
[0044] The present invention provides the press-fit type connector terminal which is capable
of reducing a force with which the press-fit type connector terminal is inserted into
a through-hole formed through a printed circuit board, avoiding the contact section
from being plastically deformed when the press-fit type connector terminal is inserted
into a through-hole, avoiding a printed circuit board from being whitened, avoiding
a plated surface of a through-hole from being degraded, and providing superior contact
reliability.
BRIEF DESCRIPTION OF THE DRAWINGS
[0045]
FIG. is a perspective view of the press-fit type connector terminal in accordance
with the first embodiment of the present invention.
FIG. 2 is a perspective view of the press-fit type connector terminal in accordance
with the first embodiment of the present invention, viewing in a different angle from
FIG. 1.
FIG. 3 is a front view of the press-fit type connector terminal illustrated in FIG.
1.
FIG. 4 is a cross-sectional view taken along the line A-A shown in FIG. 3.
FIG. 5 is a view viewed in a direction indicated with an arrow B shown in FIG. 3.
FIG. 6 is a partial cross-sectional view showing the press-fit type connector terminal
illustrated in FIG. 1, immediately before inserted into a through-hole formed through
a printed circuit board.
FIG. 7 is a partial cross-sectional view showing the press-fit type connector terminal
illustrated in FIG. 1, after inserted into a through-hole formed through a printed
circuit board.
FIG. 8 is a view illustrating a developed metal plate from which the press-fit type
connector terminal illustrated in FIG. 1 is fabricated.
FIG. 9 is a perspective view of the press-fit type connector terminal in accordance
with the second embodiment of the present invention.
FIG. 10 is a front view of the press-fit type connector terminal illustrated in FIG.
9.
FIG. 11 is a right-side view of the press-fit type connector terminal illustrated
in FIG. 9.
FIG. 12 is a view viewed in accordance with an arrow C shown in FIG. 10.
FIG. 13 is a view viewed in accordance with an arrow D shown in FIG. 10.
FIG. 14 is a view illustrating a developed metal plate from which the press-fit type
connector terminal illustrated in FIG. 9 is fabricated.
FIG. 15 is a perspective view of the press-fit type connector terminal in accordance
with the third embodiment of the present invention.
FIG. 16 is a front view of the press-fit type connector terminal illustrated in FIG.
15.
FIG. 17 is a right-side view of the press-fit type connector terminal illustrated
in FIG. 15.
FIG. 18 is a view viewed in accordance with an arrow E shown in FIG. 16.
FIG. 19 is a view viewed in accordance with an arrow F shown in FIG. 16.
FIG. 20 is a view illustrating a developed metal plate from which the press-fit type
connector terminal illustrated in FIG. 15 is fabricated.
FIG. 21 is a perspective view of the press-fit type connector terminal in accordance
with the fourth embodiment of the present invention.
FIG. 22 is a front view of the press-fit type connector terminal illustrated in FIG.
21.
FIG. 23 is a right-side view of the press-fit type connector terminal illustrated
in FIG. 21.
FIG. 24 is a view viewed in accordance with an arrow G shown in FIG. 22.
FIG. 25 is a view viewed in accordance with an arrow H shown in FIG. 22.
FIG. 26 is a view illustrating a developed metal plate from which the press-fit type
connector terminal illustrated in FIG. 21 is fabricated.
FIG. 27 is a perspective view of the press-fit type connector terminal in accordance
with the fifth embodiment of the present invention.
FIG. 28 is a perspective view of the press-fit type connector terminal illustrated
in FIG. 27, viewing in a different angle from FIG. 27.
FIG. 29 is a front view of the press-fit type connector terminal illustrated in FIG.
27.
FIG. 30 is a right-side view of the press-fit type connector terminal illustrated
in FIG. 29.
FIG. 31 is a view viewed in accordance with an arrow J shown in FIG. 29.
FIG. 32 is a view viewed in accordance with an arrow K shown in FIG. 29.
FIG. 33 is a cross-sectional view taken along the line M-M shown in FIG. 29.
FIG. 34 is a partial cross-sectional view taken along the line N-N shown in FIG. 29.
FIG. 35A is a view illustrating a developed metal plate from which the press-fit type
connector terminal illustrated in FIG. 27 is fabricated.
FIG. 35B is a view viewed in accordance with an arrow O shown in FIG. 35A.
FIG. 36 is a perspective view of the press-fit type connector terminal in accordance
with the sixth embodiment of the present invention.
FIG. 37 is a perspective view of the press-fit type connector terminal illustrated
in FIG. 36, viewing in a different angle from FIG. 36.
FIG. 38 is a front view of the press-fit type connector terminal illustrated in FIG.
36.
FIG. 39 is a right-side view of the press-fit type connector terminal illustrated
in FIG. 38.
FIG. 40 is a view viewed in accordance with an arrow P shown in FIG. 38.
FIG. 41 is a view viewed in accordance with an arrow Q shown in FIG. 38.
FIG. 42 is a cross-sectional view taken along the line R-R shown in FIG. 38.
FIG. 43 is a partial cross-sectional view taken along the line S-S shown in FIG. 38.
FIG. 44A is a view illustrating a developed metal plate from which the press-fit type
connector terminal illustrated in FIG. 36 is fabricated.
FIG. 44B is a view viewed in accordance with an arrow T shown in FIG. 44A.
FIG. 45 is a perspective view of the press-fit type connector terminal in accordance
with the seventh embodiment of the present invention.
FIG. 46 is a perspective view of the press-fit type connector terminal illustrated
in FIG. 45, viewing in a different angle from FIG. 45.
FIG. 47 is a front view of the press-fit type connector terminal illustrated in FIG.
45.
FIG. 48 is a right-side view of the press-fit type connector terminal illustrated
in FIG. 47.
FIG. 49 is a view viewed in accordance with an arrow U shown in FIG. 47.
FIG. 50 is a view viewed in accordance with an arrow V shown in FIG. 47.
FIG. 51 is a cross-sectional view taken along the line W-W shown in FIG. 47.
FIG. 52A is a view illustrating a developed metal plate from which the press-fit type
connector terminal illustrated in FIG. 45 is fabricated.
FIG. 52B is a view viewed in accordance with an arrow X shown in FIG. 52A.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(First Embodiment)
[0046] As illustrated in FIGs. 1 to 8, the press-fit type connector terminal 100 in accordance
with the first embodiment of the present invention is formed by bending a single metal
plate 8 having elasticity, illustrated in FIG. 8.
[0047] The press-fit type connector terminal 100 includes a pin section 11 having a U-shaped
cross-section, an inner shaft section 12 continuous to a front end of the pin section
11, and a contact section 14 including a plurality of "<"-shaped contact pieces 13
extending parallel to a longitudinal axis of the inner shaft section 12, outwardly
protruding so as to surround the inner shaft section 12, and equally spaced away from
adjacent ones.
[0048] Each of the contact pieces 13 defining the contact section 14 is formed at both distal
and proximal ends thereof with C-shaped binders 15 and 16 surrounding the inner shaft
section 12.
[0049] As illustrated in FIGs. 1 to 3, the press-fit type connector terminal 100 includes
the elongate bar-shaped pin section 11, the inner shaft section 12 continuous to a
distal end of the pin section 11 and having a diameter smaller than the same of the
pin section 11, and the contact section 14 in the form of a barrel to thereby surround
the inner shaft section 12. The contact section 14 can elastically enlarge and reduce
a diameter thereof.
[0050] Accordingly, as illustrated in FIGs. 6 and 7, since a plurality of the contact pieces
13 defining the contact section 14 elastically deforms such that they come close to
the inner shaft section 12, and is inserted into a through-hole 21 when the contact
section 14 is inserted into the through-hole 21 plated with a metal 22 and formed
through a printed circuit board 20, it is possible to reduce a force with which the
contact section 14 is inserted into the through-hole 21. Furthermore, since the contact
section 14 does no longer exert an excessive compression force (contact pressure)
onto an inner surface of the through-hole 21, a plated surface of the through-hole
21 is not degraded, and it is possible to prevent the printed circuit board 20 from
being whitened. In addition, even if the pin section 11 were inclined, the contact
pieces 13 would be difficult to be elastically deformed, because the contact pieces
13 make contact with the inner shaft section 12.
[0051] Furthermore, since each of the contact pieces 13 defining the contact section 14
having been inserted into the through-hole 21 equally makes contact with an inner
surface of the through-hole 21 at a plurality of positions, keeping a force by which
the contact pieces 13 enlarge a diameter thereof, contact defectiveness would not
occur, providing superior contact reliability.
[0052] In addition, as illustrated in FIGs. 1 and 2, since C-shaped binders 15 and 16 surround
the inner shaft section 12 at distal and proximal ends of each of the contact pieces
13, the contact pieces 13 can be stably arranged both when the contact section 14
is inserted into the through-hole 21 and after the contact section 14 was inserted
into the through-hole 21, as illustrated in FIGs. 6 and 7, ensuring that contact reliability
can be enhanced.
[0053] The press-fit type connector terminal 100 is formed by bending a single metal plate
10 having elasticity, illustrated in FIG. 8. The metal plate 10 includes a band-shaped
first area 1 for forming the pin section 11, a band-shaped second area 2 continuous
to a front end of the first area 1 for forming the inner shaft section 12, a connection
area 3 continuous to a front end of the second area 2, and a third area 5 continuous
to a front end of the connection area 3 for forming the contact section 14.
[0054] The second area 2 has a width 2w smaller than a width 1w of the first area 1. The
connection area 3 has a width 3w smaller than the width 2w of the second area 2 (the
width 3w is a half of the width 2w). The third area 5 has a width 5w greater than
the width 2w of the second area 2. The third area 5 is formed with a plurality of
slits 4 extending in parallel with a longitudinal direction L (see FIG. 3) of the
second area 2. The connection area 3 has a side edge extending from a side edge 2a
of the second area 2.
[0055] The press-fit type connector terminal 100 illustrated in FIG. 1 is formed by bending
the metal plate 10 illustrated in FIG. 8 as follows.
[0056] First, both the first area 1 and the second area 2 are folded around a fold line
6 extending in a length-wise direction L of the first and second areas 1 and 2 such
that the first and second areas 1 and 2 have a U-shaped cross-section. Then, the third
area 5 is folded by 180 degrees towards the second area 2 around a fold line 3a crossing
the connection area 3. Then, the third area 5 is bent such that edges 5a and 5b extending
perpendicularly to the length-wise direction L are C-shaped, and pillars 5c of the
third area 5 extending in parallel with the length-wise direction L are in the "<"-shaped
form to thereby cause the third area 5 to be in the form of a barrel surrounding the
inner shaft section 2.
[0057] As mentioned above, since the press-fit type connector terminal 100 can be formed
by bending the single metal plate 100 having elasticity, it is possible to reduce
a number of parts and reduce fabrication costs.
(Second Embodiment)
[0058] Hereinbelow is explained the press-fit type connector terminal 200 in accordance
with the second embodiment of the present invention, with reference to FIGs. 9 to
14. The press-fit type connector terminal 200 is formed by bending a single metal
plate 210 having elasticity, illustrated in FIG. 14.
[0059] The press-fit type connector terminal 200 includes a pin section 211 having a U-shaped
cross-section, an inner shaft section 212 continuous to a front end of the pin section
211, and a contact section 214 including a plurality of "<"-shaped contact pieces
213 extending in parallel with a longitudinal axis of the inner shaft section 212,
outwardly protruding so as to surround the inner shaft section 212, and equally spaced
away from adjacent ones.
[0060] Each of the contact pieces 213 defining the contact section 214 is formed at both
distal and proximal ends thereof with almost C-shaped binders 215 and 216 surrounding
the inner shaft section 212. The pin section 211 is formed in the vicinity of the
contact section 214 with shoulders 201 protruding beyond an outer surface of the pin
section 211.
[0061] The contact section 214 has the same shape and functions as those of the contact
section 14 of the press-fit type connector terminal 100 illustrated in FIG. 1. However,
since the contact section 214 is designed to have the shoulders 201, it is possible
to compress the shoulders 201 for inserting the contact section 214 of the press-fit
type connector terminal 200 into a through-hole formed through a printed circuit board,
ensuring enhanced workability.
[0062] In addition, since the press-fit type connector terminal 200 has the inner shaft
section 212, it is possible to perpendicularly insert the press-fit type connector
terminal 200 into a through-hole. Furthermore, even if the press-fit type connector
terminal 200 were inclined when inserted into a through-hole, since the contact pieces
213 make contact with the inner shaft section 212, it is possible to prevent the press-fit
type connector terminal 200 from excessively inclining, ensuring that the contact
pieces 213 are not plastically deformed, and hence, can good contact condition with
a through-hole.
[0063] As illustrated in FIG. 14, the metal plate 210 includes a band-shaped first area
221 for forming the pin section 211, a band-shaped second area 222 for forming the
inner shaft section 212, continuous to a front end of the first area 221 and having
a width 222w smaller than a width 221w of the first area 221, and a substantially
rectangular third area 223 for forming the contact section 214, extending beyond the
second area at opposite sides, having a width 223w greater than the width 222w of
the second area 222, and having a plurality of slits 224 extending in parallel with
a longitudinal axis of the second area 222. The first area 211 has protruding areas
227 and 228 for forming the shoulders 201, in the vicinity of the third area 223.
[0064] The press-fit type connector terminal 200 illustrated in FIG. 9 is formed by pressing
the metal plate 210 having a shape illustrated in FIG. 14, as follows.
[0065] First, the first area 221 is folded around a fold line 225 extending in a length-wise
direction of the first area 221 such that the first area 221 has a U-shaped cross-section.
Then, a connection section 226 situated at a boundary between the first area 221 and
the second area 222 is stepped. Then, the third area 223 is bent such that pillars
223c of the third area 223 are in the "<"-shaped form to thereby cause the third area
223 to be in the form of a barrel surrounding the inner shaft section 222.
[0066] By fabricating the press-fit type connector terminal 200 through the use of the metal
plate 210 having a shape illustrated in FIG. 14, it is possible to perpendicularly
insert the press-fit type connector terminal 200 into a through-hole, prevent a through-hole
from being whitened, prevent a plated surface of a through-hole from being degraded,
and enhancing reliability of the contact section 214.
(Third Embodiment)
[0067] Hereinbelow is explained the press-fit type connector terminal 300 in accordance
with the third embodiment of the present invention, with reference to FIGs. 15 to
20. The press-fit type connector terminal 300 is formed by bending a single metal
plate 310 having elasticity, illustrated in FIG. 20.
[0068] The press-fit type connector terminal 300 includes a pin section 311 having a U-shaped
cross-section, an inner shaft section 312 continuous to a front end of the pin section
311, and a contact section 314 including a plurality of "<"-shaped contact pieces
313 extending in parallel with a longitudinal axis of the inner shaft section 312,
outwardly protruding so as to surround the inner shaft section 312, and equally spaced
away from adjacent ones.
[0069] Each of the contact pieces 313 defining the contact section 314 is formed at both
distal and proximal ends thereof with C-shaped binders 315 and 316 surrounding the
inner shaft section 312. The pin section 311 is formed in the vicinity of the contact
section 314 with a flange 301 having a diameter greater than an outer diameter of
the pin section 311.
[0070] The contact section 314 has the same shape and functions as those of the contact
section 14 of the press-fit type connector terminal 100 illustrated in FIG. 1. However,
since the contact section 314 is designed to have the flange 301, it is possible to
compress the flange 301 for inserting the contact section 314 of the press-fit type
connector terminal 300 into a through-hole formed through a printed circuit board,
ensuring enhanced workability.
[0071] In addition, since the press-fit type connector terminal 300 has the inner shaft
section 312 illustrated in FIG. 19, it is possible to perpendicularly insert the press-fit
type connector terminal 300 into a through-hole. Furthermore, even if the press-fit
type connector terminal 300 were inclined when inserted into a through-hole, since
the contact pieces 313 make contact with the inner shaft section 312, it is possible
to prevent the press-fit type connector terminal 300 from excessively inclining, ensuring
that the contact pieces 313 are not plastically deformed, and hence, can good contact
condition with a through-hole.
[0072] As illustrated in FIG. 20, the metal plate 310 includes a band-shaped first area
321 for forming the pin section 311, a substantially rectangular third area 323 for
forming the contact section 314, continuous to a front end of the first area 321,
having a width 323w greater than a width 321w of the first area 321, and having a
plurality of slits 324 extending in parallel with a longitudinal axis of the first
area 321, and a band-shaped second area 325 for forming the inner shaft section 312,
continuous to a front end of the third area 323, and having a width 325w smaller than
the width 323w of the third area 323. The metal plate 310 further includes a fourth
area 326 for forming the flange 301, continuous to the second area 325, and intersecting
in T-shape with the second area 325.
[0073] The press-fit type connector terminal 300 illustrated in FIG. 15 is formed by pressing
the metal plate 310 having a shape illustrated in FIG. 20, as follows.
[0074] First, the first area 321 and the second area 325 are folded around fold lines 327
and 328 extending in a length-wise direction of the first and second areas 321 and
325, respectively, such that the first and second areas 321 and 325 have a U-shaped
cross-section. Then, the metal plate 310 is folded by 180 degrees around a fold line
329, and the fourth area 326 is bent in the form of a ring so as to surround the pin
section 311. Thereafter, the third area 323 is bent such that pillars 323c of the
third area 323 are in the "<"-shaped form to thereby cause the third area 323 to be
in the form of a barrel surrounding the inner shaft section 312.
[0075] By fabricating the press-fit type connector terminal 300 through the use of the metal
plate 310 having a shape illustrated in FIG. 20, it is possible to perpendicularly
insert the press-fit type connector terminal 300 into a through-hole, prevent a through-hole
from being whitened, prevent a plated surface of a through-hole from being degraded,
and enhancing reliability of the contact section 314.
(Fourth Embodiment)
[0076] Hereinbelow is explained the press-fit type connector terminal 400 in accordance
with the fourth embodiment of the present invention, with reference to FIGs. 21 to
26. The press-fit type connector terminal 400 is formed by bending a single metal
plate 410 having elasticity, illustrated in FIG. 26.
[0077] The press-fit type connector terminal 400 includes a pin section 411 having a quadrangular
cross-section, an inner shaft section 412 continuous to a front end of the pin section
411, and a contact section 414 including a plurality of "<"-shaped contact pieces
413 extending in parallel with a longitudinal axis of the inner shaft section 412,
outwardly protruding so as to surround the inner shaft section 412, and equally spaced
away from adjacent ones.
[0078] Each of the contact pieces 413 defining the contact section 414 is formed at both
distal and proximal ends thereof with C-shaped binders 415 and 416 surrounding the
square-pole shaped inner shaft section 412. The pin section 411 is formed at a center
in a length-wise direction with shoulders 401 protruding beyond an outer surface of
the pin section 411.
[0079] The contact section 414 has the same shape and functions as those of the contact
section 14 of the press-fit type connector terminal 100 illustrated in FIG. 1. However,
since the contact section 414 is designed to have the shoulders 401, it is possible
to compress the shoulders 401 for inserting the contact section 414 into a through-hole
formed through a printed circuit board, ensuring enhanced workability.
[0080] Since the press-fit type connector terminal 400 is designed to have the inner shaft
section 412 having a quadrangular cross-section and being in the form of a square
pole, it is possible to perpendicularly insert the press-fit type connector terminal
400 into a through-hole. Furthermore, even if the press-fit type connector terminal
400 were inclined when inserted into a through-hole, since the contact pieces 413
make contact with the inner shaft section 412, it is possible to prevent the press-fit
type connector terminal 400 from excessively inclining, ensuring that the contact
pieces 413 are not plastically deformed, and hence, can good contact condition with
a through-hole.
[0081] The press-fit type connector terminal 400 illustrated in FIG. 21 is made from the
metal plate 410 illustrated in FIG. 26. The metal plate 410 includes a first area
421 for forming the square-pole shaped pin section 411, a second area 422 for forming
the square-pole shaped inner shaft section 412, continuous to a front end of the first
area 421, a third area 423 for forming the contact section 414, continuous to a front
end of the second area 422. The second area 422 has a width 422w smaller than a width
421w of the first area 421. The third area 423 is substantially rectangular, and has
a width 423w greater than the width 422w of the second area 422. The third area 423
is formed with a plurality of slits 424 extending in parallel with a longitudinal
axis of the second area 422.
[0082] The first area 421 includes at a center in a length-wise direction thereof a fifth
area 427 for forming the shoulders 401. The first area 421 has a thickness greater
than a thickness of the third area 423. The second area 422 has a thickness smaller
than a thickness of the first area 421, but greater than a thickness of the third
area 423. A relation among the thicknesses of the first to third areas 421, 422 and
423 can be changed by selecting a metal plate having a different shape, collapsing
the first to third areas by pressing, or cutting the first to third areas.
[0083] The press-fit type connector terminal 400 illustrated in FIG. 21 is formed by pressing
the metal plate 410 having a shape illustrated in FIG. 26, as follows.
[0084] First, the third area 423 is folded by 180 degrees towards the second area 422 around
a fold line 426 situated at a boundary between the second area 422 and the third area
423. Then, the third area 423 is bent such that side edges 423a and 423b of the third
area 423 are in the C-shaped form and that pillars 423c of the third area 423 are
bend in the "<"-shaped form to thereby cause the third area 423 to be in the form
of a barrel surrounding the inner shaft section 422 therein.
[0085] By fabricating the press-fit type connector terminal 400 through the use of the metal
plate 410 having a shape illustrated in FIG. 26, it is possible to perpendicularly
insert the press-fit type connector terminal 400 into a through-hole, prevent a through-hole
from being whitened, prevent a plated surface of a through-hole from being degraded,
and enhancing reliability of the contact section 414.
(Fifth Embodiment)
[0086] Hereinbelow is explained the press-fit type connector terminal 500 in accordance
with the fifth embodiment of the present invention, with reference to FIGs. 27 to
35B. The press-fit type connector terminal 500 is formed by bending a single metal
plate 510 having elasticity, illustrated in FIGs. 35A and 35B.
[0087] The press-fit type connector terminal 500 includes a pin section 511 having a U-shaped
cross-section, an inner shaft section 512 continuous to a front end of the pin section
511, and a contact section 514 including a plurality of arcuate contact pieces 513
extending in parallel with a longitudinal axis of the inner shaft section 512, outwardly
protruding so as to surround the inner shaft section 512, and equally spaced away
from adjacent ones.
[0088] The inner shaft section 512 is formed at an outer surface thereof with a plurality
of protrusions 501 protruding towards the contact pieces 513. Each of the contact
pieces 513 is formed at both distal and proximal ends thereof with C-shaped binders
515 and 516 surrounding the inner shaft section 512. The binder 515 situated at front
ends of the contact pieces 513 is designed to include at a distal end thereof a tapered
inclining section 502. The pin section 511 is formed in the vicinity of the contact
section 514 in a length-wise direction thereof with shoulders 503 protruding beyond
an outer surface of the pin section 511.
[0089] The press-fit type connector terminal 500 is used in the same way and has the same
functions as the press-fit type connector terminal 200 illustrated in FIG. 9. However,
since the press-fit type connector terminal 500 is designed to have the protrusions
501 protruding towards the contact pieces 513, at an outer surface of the inner shaft
section 512, it is possible to prevent, by virtue of the protrusions 501, the excessive
deformation of the contact pieces 513 which is caused by the shrinkage in a diameter
of the contact section 514 when the contact section 514 of the press-fit type connector
terminal 500 is inserted into the through-hole 21 formed through the printed circuit
board 20, as illustrated in FIG. 6. Thus, it is possible to enhance the repeatability
with which the press-fit type connector terminal 500 is inserted into and pulled out
of the through-hole 21.
[0090] Furthermore, since the press-fit type connector terminal 500 is designed to include
the tapered inclining section 502 at a distal end of the binder 515 situated at distal
ends of the contact pieces 513, when the contact section 514 of the press-fit type
connector terminal 500 is inserted into the through-hole 21 (see FIG. 6) formed through
the printed circuit board 20, the tapered inclining section 502 continuous to a distal
end of the binder 515 makes contact with an inner surface of the through-hole 21 at
an opening of the through-hole 21, and then, is guided into the through-hole 21, ensuring
insertability of the contact section 54 into the through-hole 21 can be enhanced.
[0091] Each of the contact pieces 513 defining the contact section 514 in the press-fit
type connector terminal 500 is designed to be arcuate. Since the arcuate contact pieces
have a higher yield strength than the same of the "<"-shaped contact pieces, it is
possible to prevent the contact pieces 513 from being degraded until until they deform
in a relatively much degree. Thus, the arcuate contact piece 513 is superior to the
"<"-shaped contact piece for enhancing repeatability with which the press-fit type
connector terminal 500 is inserted into and pulled out of the through-hole 21.
[0092] The press-fit type connector terminal 500 illustrated in FIG. 27 is made from the
metal plate 510 illustrated in FIGs. 35A and 35B. The metal plate 510 includes a band-shaped
first area 521 for forming the pin section 511, a substantially rectangular third
area 523 for forming the contact section 514, continuous to a front end of the first
area 521, having a width 523w greater than a width 521w of the first area 521, and
having a plurality of slits 524 and pillars 523c both extending in parallel with a
longitudinal axis of the first area 521, and a band-shaped second area 525 for forming
the inner shaft section 512, continuous to a front end of the third area 523, and
having a width 525w smaller than the width 523w of the third area 523. The metal plate
510 further includes a fifth area 526 for forming the shoulders 503, continuous to
the first area 521, and intersecting in T-shape with the first area 521. The second
area 525 is formed at a center thereof with a fourth area 517 for forming the protrusions
501. The fourth area 517 protrudes beyond the second area 525 in both a width-wise
direction 525w and a thickness-wise direction 525t of the second area 525.
[0093] The press-fit type connector terminal 500 illustrated in FIG. 27 is formed by pressing
the metal plate 510 having a shape illustrated in FIGs. 35A and 35B, as follows.
[0094] First, the first area 521 and the second area 525 are folded around fold lines 527
and 528 extending in a length-wise direction of the first and second areas 521 and
525, respectively, such that the first and second areas 521 and 525 have a U-shaped
cross-section. Then, the fifth area 526 is folded such that the fifth area 526 protrudes
beyond the pin section 511. Then, the second area 525 is folded by 180 degrees around
a fold line 529 towards the third area 523. Thereafter, the third area 523 is bent
such that pillars 523c of the third area 523 are arcuate to thereby cause the third
area 523 to be in the form of a barrel surrounding the inner shaft section 512.
[0095] By fabricating the press-fit type connector terminal 500 through the use of the metal
plate 510 having a shape illustrated in FIGs. 35A and 35B, it is possible to perpendicularly
insert the press-fit type connector terminal 500 into the through-hole 21 (see FIG.
6) formed through the printed circuit board 20, prevent the through-hole 21 from being
whitened, prevent a plated surface of the through-hole 21 from being degraded, and
enhancing reliability of the contact section 514.
(Sixth Embodiment)
[0096] Hereinbelow is explained the press-fit type connector terminal 600 in accordance
with the sixth embodiment of the present invention, with reference to FIGs. 36 to
44B. The press-fit type connector terminal 600 is formed by bending a single metal
plate 610 having elasticity, illustrated in FIGs. 44A and 44B.
[0097] The press-fit type connector terminal 600 includes a pin section 611 having a U-shaped
cross-section, and a contact section 614 continuous to a front end of the pin section
611. The contact section 614 includes a plurality of "<"-shaped contact pieces 613
extending in parallel with an imaginary center line 614c extending in a length-wise
direction L of the pin section 611, and outwardly protruding so as to surround the
imaginary center line 614c.
[0098] A plurality of the contact pieces 613 is formed at both distal and proximal ends
thereof with C-shaped binders 615 and 616 surrounding the imaginary center line 614c.
The binder 615 situated at front ends of the contact pieces 613 is designed to include
at a distal end thereof a tapered inclining section 602. The pin section 611 is formed
in the vicinity of the contact section 614 in a length-wise direction L thereof with
shoulders 603 protruding beyond an outer surface of the pin section 611.
[0099] The press-fit type connector terminal 600 illustrated in FIG. 36 is made from the
metal plate 610 illustrated in FIGs. 44A and 44B. The metal plate 610 includes a band-shaped
first area 621 for forming the pin section 611, a substantially rectangular third
area 623 for forming the contact section 614, continuous to a front end of the first
area 621, having a width 623w greater than a width 621w of the first area 621, and
having a plurality of slits 624 and pillars 623c both extending in a length-wise direction
L of the first area 621. The metal plate 610 further includes a fifth area 626 for
forming the shoulders 603, continuous to the first area 621, and intersecting in T-shape
with the first area 621.
[0100] The press-fit type connector terminal 600 illustrated in FIG. 36 is formed by pressing
the metal plate 610 having a shape illustrated in FIGs. 44A and 44B, as follows.
[0101] First, the first area 621 is folded around a fold line 627 extending in a length-wise
direction of the first areas 621 such that the first area 621 has a U-shaped cross-section.
Then, the fifth area 626 is folded such that the fifth area 626 protrudes beyond the
pin section 611. Thereafter, the third area 623 is bent such that pillars 623c of
the third area 623 are "<"-shaped to thereby cause the third area 623 to be in the
form of a barrel surrounding the imaginary center line 614c.
[0102] The press-fit type connector terminal 600 is used in the same way and has the same
functions as the press-fit type connector terminal 200 illustrated in FIG. 9 and the
press-fit type connector terminal 400 illustrated in FIG. 22, but is structurally
different from the press-fit type connector terminals 200 and 400 in that the press-fit
type connector terminal 600 does not include an inner shaft section. By designing
the press-fit type connector terminal 600 not to include an inner shaft section, the
metal plate 610 illustrated in FIGs. 44A and 44B can be designed not to include an
area for forming an inner shaft section, and accordingly, a size of the metal plate
610 from which the press-fit type connector terminal 600 is fabricated can be reduced,
and further, it is possible to lighten the press-fit type connector terminal 600.
(Seventh Embodiment)
[0103] Hereinbelow is explained the press-fit type connector terminal 700 in accordance
with the seventh embodiment of the present invention, with reference to FIGs. 36 to
52B. The press-fit type connector terminal 700 is formed by bending a single metal
plate 710 having elasticity, illustrated in FIGs. 52A and 52B.
[0104] As illustrated in FIGs. 45 to 51, the press-fit type connector terminal 700 includes
a pin section 711 having a U-shaped cross-section, and a contact section 714 continuous
to a front end of the pin section 711. The contact section 714 includes a contact
piece 713 being in the form of a barrel surrounding an imaginary center line 714c
extending in a length-wise direction L of the pin section 711, and a slit 701 extending
on a surface of the contact piece 713 almost in parallel with the imaginary center
line 714c. In the contact section 714 is located an inner shaft section 712 having
a U-shaped cross-section, in continuation with the contact piece 713.
[0105] The contact pieces 713 is formed at both distal and proximal ends thereof with C-shaped
binders 615 and 616 surrounding the inner shaft section 712 substantially coaxial
with the imaginary center line 714c. The binder 715 situated at a front end of the
contact piece 713 is designed to include at a distal end thereof a tapered inclining
section 702. The pin section 711 is formed in the vicinity of the contact section
714 in a length-wise direction L thereof with shoulders 703 protruding beyond outer
surfaces of the pin section 711 and the contact section 714. As illustrated in FIG.
51, a plurality of protrusions 704 protrudes towards the contact piece 713 from an
outer surface of the inner shaft section 712.
[0106] The press-fit type connector terminal 700 illustrated in FIG. 45 is made from the
metal plate 710 illustrated in FIGs. 52A and 52B. The metal plate 710 includes a band-shaped
first area 721 for forming the pin section 711, a substantially rectangular third
area 723 for forming the contact section 714, continuous to a front end of the first
area 721, and having a width greater than a width of the first area 721, and a band-shaped
second area 725 for forming the inner shaft section 712, continuous to a front end
of the third area 723, and having a width smaller than a width of the third area 723.
The metal plate 710 further includes a fifth area 726 for forming the shoulders 703,
continuous to the first area 721, and intersecting in T-shape with the first area
721. The second area 725 is formed at a center thereof with a fourth area 717 for
forming the protrusions 704. The fourth area 717 protrudes beyond the second area
725 in both a width-wise direction 725w and a thickness-wise direction 725t of the
second area 725.
[0107] The press-fit type connector terminal 700 illustrated in FIG. 45 is formed by pressing
the metal plate 710 having a shape illustrated in FIGs. 52A and 52B, as follows.
[0108] First, the first area 721 and the second area 725 are folded around fold lines 727
and 728 extending in a length-wise direction of the first and second areas 721 and
725 such that the first and second areas 721 and 725 have a U-shaped cross-section
to thereby form the pin section 711 and the inner shaft section 712. Then, the fifth
area 726 is folded such that the fifth area 726 protrudes beyond the pin section 711.
Thereafter, the inner shaft section 712 made from the second area 715 is folded by
180 degrees around a fold line 729 towards the third area 723 to thereby cause the
third area 723 to surround the inner shaft section 712 and to be in the form of a
barrel having the slit 701 (see FIG. 45) located in facing relation with side edges
723a and 723b of the third area 723.
[0109] The press-fit type connector terminal 700 is used in the same way and has the same
functions as the press-fit type connector terminal 400 illustrated in FIG. 21 and
the press-fit type connector terminal 500 illustrated in FIG. 27, but is structurally
different from the press-fit type connector terminals 400 and 500 in that the contact
section 714 of the press-fit type connector terminal 700 includes the contact piece
713 having a continuous shape without cut-lines except the slit 701. By designing
the press-fit type connector terminal 700 to include the contact piece 713, it is
possible to enlarge an area in which the contact section 714 makes contact with a
through-hole formed through a printed circuit board, ensuring enhancement in contact
reliability of the contact section 714 with a through-hole.
[0110] A shape of the contact section 714 is not to be limited to a barrel. The contact
section 714 may be designed to be in the form of a spindle outwardly protruding in
a curved surface at a center in a length-wise direction of the imaginary center line
714c. Furthermore, the press-fit type connector terminal 700 may be designed not to
include the inner shaft section 712.
[0111] The above-mentioned press-fit type connector terminals 100, 200, 300, 400, 500, 600
and 700 are just examples of the present invention. The scope of the present invention
is not to be limited to those examples.
INDUSTRIAL APPLICABILITY
[0112] The press-fit type connector terminal in accordance with the present invention can
be broadly employed, for instance, in fields of electric/electronic industry and automobile
industry as a connector to be inserted into a through-hole formed through a printed
circuit board.