[0001] The present invention relates to a system for insulating and finishing walls, having
rectangular panels that fit together through a tongue-and-groove joint. The panels
are made up of an insulating foam panel coated with a flat, solid cladding panel with
an upper side provided with a finishing layer. The cladding panel and the foam panel
each have a first longitudinal and a first end side, and a second longitudinal and
a second end side. The first longitudinal side of the cladding panel is provided with
a longitudinal groove, the second longitudinal side with a longitudinal tongue, the
first end side is provided with an end groove and the second end side with an end
tongue. The longitudinal tongue fits into the longitudinal groove and the end tongue
into the end groove to form the tooth-and-groove joint between the panels.
[0002] Such an insulation and finishing system has already been put on the market by the
applicant. The panels of this known system are constructed from a MDF cladding panel
with a melamine finishing layer and from a PIR (polyisocyanurate) rigid foam panel
which is glued against the underside of the cladding panel. The MDF panel has a groove
on two adjacent sides and a tongue on the other adjacent sides, which fits into the
groove such that the finishing layers on top of the cladding panels fit against each
other. The MDF panel is sawn off straight on the sides of the grooves, such that the
inner and outer walls of the grooves protrude sideways the same distance.
[0003] Below the tongues in the MDF panel, the sides of the rigid foam panel are provided
with a rectangular rebate just under the MDF panel, while below the grooves in the
MDF panel, the rebate is provided on the other side of the MDF panel, such that there
is a rectangular tongue on the rigid foam panel just below the grooves in the MDF
panel. This tongue protrudes beyond the MDF panel and fits into the groove formed
by the rebate and the MDF panel. Because the tongue in the foam panel is meant to
support the edge of the MDF panel, it must be rectangular and should connect tightly
to the MDF panel. In practice, however, this resulted in the problem that the panels
are hard to slide into each other. So as to be able to insert the rectangular tongue
into the rectangular groove, it was milled such that it fit into the groove with the
necessary play. However, in this way it was no longer possible to obtain an airtight
seal. In order to achieve the required airtight connection between the panels in the
system that had already been put on the market, a self-adhesive, compressible joint
sealing strip needed to be placed between the adjoining panels along the rebate. However,
the application of such a joint sealing strip is cumbersome and also increases the
cost of the system.
[0004] A further disadvantage of the known insulation and finishing panels is that each
of them must be attached to a wooden frame by means of three insulation retaining
clips, with two screws per clip. The insulation retaining clips are provided with
sharp points with which they are to be pressed into the rigid foam panel. This must
be done with one hand, while it is necessary to press the rigid foam panel against
the wooden frame with the other hand, in order to press the insulation retaining clips
into the foam at the correct position. This is not so simple, especially since it
requires some force to press the insulation retaining clip with its sharp points into
the rigid foam. The clips then need to be screwed on with six screws.
[0005] The use of these insulation retaining clips with the corresponding screws, and the
need for the application of joint sealing strips between the various panels, makes
the application of the panels time-consuming and not that easy, and also increases
the cost of the insulation and finishing system.
[0006] Rectangular panels of the type indicated above are also disclosed in
DE 20 2007 010293 U1. These panels contain a rigid foam panel with on top of that a solid cladding panel.
The foam panel consists, in particular, of expanded polystyrene, while the cladding
panel is formed of, for example, an OSB panel. From this utility model, which can
be regarded as the closest prior art, the following features are further known. The
tongue-and-groove joint between the rectangular panels is a double tongue-and-groove
joint, the first longitudinal side of the foam panel being provided with a further
longitudinal groove, the second longitudinal side with a further longitudinal tongue,
the first end side with a further end groove and the second end side with a further
end tongue, said further longitudinal tongue fitting into said further longitudinal
groove, and said further end tongue into said further end groove, to form a further
tongue-and-groove joint between the panels. The longitudinal groove in the cladding
panel is further formed by an outer longitudinal groove wall, which is provided with
said finishing layer, and by an inner longitudinal groove wall, which is fully supported
by the foam panel and having a portion which projects beyond the outer longitudinal
groove wall.
[0007] By also providing a tongue-and-groove joint in the foam panel, the panels are easier
to slide into one another. The panels themselves are floor panels, which are glued
either to each other, or to the substrate. A system for easily attaching these panels
against a wooden frame, which is arranged against a side wall or an upper wall, is
therefore not described.
[0008] An insulation and finishing system with panels made up of a cladding panel and a
rigid foam panel which is provided with a tongue-and-groove joint is further also
known from practice and is marketed under the name 'Comboprime® Home'. The cladding
panels of this system are plasterboard panels, which, in contrast to the panels the
present invention relates to, are not provided with a tongue-and-groove joint. These
panels are screwed through the bevelled edges of the plasterboard panels against the
frame, after which the joints between the panels and these bevelled edges must be
finished with a reinforcement tape and with plaster. However, all this is also cumbersome
work, and the finishing of the joints produces a lot of dust and dirt, and is best
done by a professional.
[0009] The invention therefore aims to propose a new insulation and finishing system that
no longer requires joint sealing strips between the various panels, no further finishing
of the visible side of the panels and also no insulation retaining clips in order
to be able to screw the panels to a wall and which further allows the panels to be
fastened to the wall in a faster and easier way, in particular to a wooden frame attached
thereto.
[0010] To this end, the insulation and finishing system according to the present invention
is characterised in that it further includes screws with countersunk heads in order
to screw said panels through the protruding portion of the inner longitudinal groove
wall of the cladding panel and through the foam panel against said wall.
[0011] In the system according to the invention, insulation retaining clips are therefore
no longer needed to screw down the panels. These can now easily be screwed down directly
through the cladding panel and the foam panel by means of a number of screws, the
panels being automatically pulled against the wooden frame correctly by the screws
and the heads of the screws being fixed against the cladding board. Not only the foam
panels are attached to the frame by the screws, but also the cladding panels, which
are glued thereto, so that they cannot come loose. Because the inner longitudinal
groove wall into which the screws are screwed is fully supported by the foam panel,
the screws can be tightened according to good practice without the inner longitudinal
groove wall being deformed or itself broken. To limit the thickness of the flat, solid
cladding panel, this inner longitudinal groove wall has only a relatively small thickness.
[0012] In the system according to the invention, the foam panel is either manufactured from
a rigid foam or it comprises a flexible foam panel, i.e., a foam panel having a compressive
strength, measured according to EN 826:2013 at a strain of 10 %, of less than 40 kPa.
The embodiment with a rigid foam panel is particularly advantageous for providing
thermal insulation. Flexible foams can also provide thermal insulation, and in particular
also provide for the avoidance of drafts. However, compared to a rigid foam, they
offer the advantage that they can provide better acoustic insulation. Optionally,
the foam panel may include both a rigid foam and a flexible foam, in particular, a
layer of rigid foam and a layer of flexible foam.
[0013] In a preferred embodiment of the system according to the invention, said first longitudinal
side of the cladding panel is located on the same side of the panel as the first longitudinal
side of the foam panel, and said first end side of the cladding panel is located on
the same side of the panel as the first end side of the foam panel. Preferably, said
screws are provided to be screwed through the inner longitudinal groove wall at a
distance from the free end of the inner longitudinal groove wall that is greater than
the depth D
1 of said further longitudinal groove, where, at said distance from the free end of
the inner longitudinal groove a longitudinal groove is preferably provided to which
the screws can be applied.
[0014] In this embodiment, the screws can be screwed though the panel perpendicularly without
extending through the further longitudinal groove of the foam panel, and thus without
forming an obstacle to the insertion of the further longitudinal tongue of the foam
panel into this further longitudinal groove.
[0015] In a further preferred embodiment of the system according to the invention, said
further longitudinal tongue has a portion with parallel side faces which is provided
in order to, up to a predetermined depth of said further longitudinal groove, make
contact with the side walls thereof, and said longitudinal tongue has a length which
is substantially equal to said predetermined depth. Furthermore, said further end
tongue also has a portion with parallel lateral faces which is provided in order to,
up to a predetermined depth of said further end groove, make contact with the side
walls thereof, and said end tongue has a length which is substantially equal to said
predetermined depth.
[0016] In this way, the tongues on the cladding panel and the tongues on the foam panel
can be simultaneously positioned in their respective grooves, making it easier to
slide two panels into each other in the event of certain deformations of the panels.
[0017] Preferably, said further longitudinal tongue and said further end tongue have a distal
portion from said portion with parallel side faces that narrows in the direction of
the free end of the respective tongue.
[0018] The free end of the tongues on the foam panel can thus easily be inserted into their
respective groove, after which these tongues are centred in their groove, and the
panel ends up in the correct position where the tongues on the cladding panel are
correctly positioned in the respective grooves in this panel. It is thus easy and
effortless to slide the panels together.
[0019] In a further preferred embodiment of the system according to the invention, said
end groove is also formed in the cladding panel by an outer end groove wall, which
is provided with said finishing layer, and by an inner end groove wall, which is fully
supported by the foam panel and having a portion which projects beyond the outer end
groove wall. Preferably, the inner end groove wall will project beyond the outer end
groove wall over such a distance that the inner end groove wall will have a length
that is substantially equal to the depth of said further end groove in the foam panel
that is located on the same side of the panel as said end groove.
[0020] In this embodiment, the insertion of the tongue of the foam panel into the groove
on the end side of the panel is also simplified because one can here have the tongue
on the end side of the cladding panel guided along the inner groove wall of the groove
in the end side of the cladding panel.
[0021] In a yet further preferred embodiment of the system according to the invention, the
cladding panel has an underside through which it is attached on an upper side of the
foam panel, the underside of the cladding panel having a circumferential edge which
substantially coincides with the circumferential edge of the upper side of the foam
panel.
[0022] The upper side of the foam panel is thus completely protected against possible deformations
or damage.
[0023] Further advantages and particulars of the invention will become apparent from the
following description of a preferred embodiment of an insulation and finishing system
according to the invention. However, this description is only given as an example
and is not intended to limit the scope of protection as defined by the claims. The
reference signs given in the description relate to the appended drawings wherein:
Figure 1 is a top view of one of the panels of an insulation and finishing system
according to the invention, in which only the groove in the cladding panel is shown
in dashed lines;
Figure 2, on a larger scale, represents a cross-sectional view according to line II-II
through the panel of Figure 1;
Figure 3, on a larger scale, represents a longitudinal section according to line III-III
through the panel of Figure 1;
Figure 4 represents the same cross-sectional view as shown in Figure 2, but at the
location of the joint between two panels; and
Figure 5 represents the same longitudinal section as shown in Figure 2, but at the
location of the joint between two panels.
[0024] The invention, in general, relates to a system for insulating (thermally and/or acoustically)
and finishing walls, in particular rooms, attics or other spaces inside a building.
The term 'wall(s)' comprises both side walls and upper walls (ceilings) and possibly
even lower walls (for example, when only the lower wall of an attic needs to be insulated
instead of the roof itself). The system is usually applied to spaces that are located
under the roof. The system consists of rectangular insulation and finishing panels
which are to be attached to the walls. To simplify the attachment of the panels to
the walls, vertical laths are usually screwed to the walls at regular distances. If
it concerns a ceiling that is formed by the roof structure, the panels can be directly
screwed to the roof structure itself. Optionally, laths can also be applied here,
to fill the roof structure in such a way as to obtain a flat surface. The laths are
usually made of wood but it is also possible to use metal studs.
[0025] The panels are each constructed from a thermally and/or acoustically insulating foam
panel 1, which at the upper side, seen according to the figures, is covered with a
flat, solid cladding panel 2. This solid cladding panel 2 consists of a material in
which tongues and grooves can be provided. This can be done by cutting out, for example,
by milling. The cladding panel 2 is preferably a wooden panel. The term 'wooden panel'
should be interpreted broadly to comprise all ligneous panels such as fibreboards,
three-ply wood or multi-ply boards, OSB (oriented strand board) and HDF (high-density
fibreboard) and MDF (medium-density fibreboard) panels, with preference given to MDF
panels. The latter consist of dried wood fibres which are connected to each other
by means of a resin and which are pressed together to form a panel with a medium-hard
density, in particular, up to a density of 500 to 1000 kg/m
3.
[0026] The cladding panel 2 has an upper side which is provided with a finishing layer 3.
This may consist of a coat of paint or, for example, of a veneer layer, but preferably
of a melamine layer. The finishing layer 3 need not form the final finishing of the
panels, but may, for example, afterwards, after installation of the panels, itself
still be painted in a colour of choice. The cladding panel 2 will preferably have
a total thickness d
1 (including the thickness of the finishing layer 3), which is between 5 and 25 mm,
and preferably between 6 and 18 mm.
[0027] The foam panel 1 may be manufactured from various types of rigid foam, for example,
from rigid expanded polystyrene (EPS) foam, from extruded polystyrene (XPS) foam,
from phenolic foam (PF) or melamine foam, or from polyurethane (PUR) foam, but preference
is given to polyisocyanurate (PIR) foam, which has a good thermal insulation rating,
and can provide the necessary rigidity at a relatively low density. The hardness of
the rigid foam is preferably such that the foam panel 1 has a compressive strength,
measured according to EN 826:2013 at a strain of 10 %, of greater than 80 kPa, preferably
of greater than 100 kPa. The thickness d of the foam panel 1 should preferably be
greater than 2 cm. This thickness D can, for example, go up to 10 cm in order to obtain
a better insulation.
[0028] The foam panel 1 may be made of different types of flexible foam, or a combination
of rigid foam and flexible foam. The foam panel 1 may in particular include a hard
foam panel in combination with a flexible foam panel. The flexible foam panel 1 may,
for example, be cut from large blocks of foam. Preferably, however, agglomerated foam
will be used. Such a foam may be produced by cutting/shredding pieces of waste foam
into foam flakes and by then glueing these foam flakes to each other. This can be
done by means of a liquid adhesive that is applied to the foam flakes. Preferably,
however, use is made of adhesive in the form of fusible fibres which are mixed with
the foam flakes and that glue the foam flakes together when the fusible fibres are
heated. The fibres are preferably made up of a core having around it a layer of glue
(hot-melt adhesive), which melts when heated. Such adhesive fibres are described,
for example, in
FR 3,013,354 and in
FR 3,013,344. The use of adhesive fibres offers the advantage that the foam flakes do not need
to be compressed as strongly when being glued together, thus allowing for lower densities.
[0029] 'Flexible foam' and 'flexible foam panel' in the present description and claims refer
to a foam or a panel that is so flexible that the foam panel has a compressive strength,
measured according to EN 826:2013 at a strain of 10%, of less than 40 kPa. Preferably,
this compressive strength will be less than 30 kPa, and more preferably, less than
20 kPa. A\ However, the compressive strength of the flexible foam panel will preferably
be greater than 1 kPa, more preferably greater than 2 kPa, and most preferably greater
than 3 kPa. The flexible foam panel will furthermore preferably have a density which
is greater than 40 kg/m
3, preferably greater than 50 kg/m
3, more preferably greater than 60 kg/m
3 and most preferably greater than 70 kg/m
3. The flexible foam panel will preferably include a polyurethane foam.
[0030] Because the foam panel 1 and the cladding panel 2 are rectangular, they each have
a first 4, 4' and a second longitudinal side 5, 5', and a first 6, 6' and a second
end side 7, 7'.
[0031] The first longitudinal side 4 of the cladding panel 2 is provided with a longitudinal
groove 8, while the second longitudinal side 5 of the cladding panel 2 is provided
with a longitudinal tongue 9 that fits into the longitudinal groove 8 of an adjacent
panel. The first end side 6 of the cladding panel 2 is provided with an end groove
10, while the second end side 7 of the cladding panel 2 is provided with an end tongue
11 that fits into the end groove 10 of an adjacent panel.
[0032] The first longitudinal side 4' of the foam panel 1 is provided with a longitudinal
groove 12, while the second longitudinal side 5' of the foam panel 1 is provided with
a longitudinal tongue 13 that fits into the longitudinal groove 12 of an adjacent
panel. The first end side 6' of the foam panel 1 is provided with an end groove 14,
while the second end side 7' of the foam panel 1 is provided with an end tongue 15
that fits into the end groove 14 of the adjacent panel.
[0033] An effective seal is obtained due to the tongue-and-groove joint between both the
cladding panels 2 and the foam panels 1 of the interlocking insulation and finishing
panels, thus avoiding thermal bridges, without the need to apply draught strips or
joint sealing strips in the gaps between the foam panels 1.
[0034] In the embodiment shown in the figures, the first longitudinal side 4 of the cladding
panel 2 and the first longitudinal side 4' of the foam panel 1 are located on the
same side of the panel, and the first end side 6 of the cladding panel 2 and the first
end side 6' of the foam panel 1 are also located on the same side of the panel. This
means that the tongues of the cladding panel and of the foam panel are located on
the same side of the panel, as are the grooves. The advantage of this is that the
tongues of the foam panel do not protrude or only do so minimally under the cladding
panel, while the bottom of the cladding panel is fully supported by the upper side
of the foam panel. Indeed, the lower side of the cladding panel 2 preferably has a
circumferential edge which substantially coincides with the circumferential edge of
the upper side of the foam panel 1. In Figures 2 and 3, these coinciding circumferential
edges are indicated with the reference sign 20.
[0035] The longitudinal groove 8 in the cladding panel 2 is formed by an outer longitudinal
groove wall 16, which is provided on the outside of the finishing layer 3, and by
an inner longitudinal groove wall 17, which is fully supported by the foam panel 1.
The outer longitudinal groove wall 17 is provided to, as shown in Figure 4, fit against
the cladding panel 2 of an adjacent panel. The inner longitudinal groove wall 17 has
a length L
1 which is greater than the length L
2 of the outer longitudinal groove wall 16 such that a portion of the inner longitudinal
groove wall 17 extends beyond the outer longitudinal groove wall 16. The difference
between the two lengths L
1 and L
2 in this case is preferably at least 15 mm, more preferably at least 20 mm, such that
the inner longitudinal groove wall 17 projects beyond the outer longitudinal groove
16 over a distance equal to these length differences.
[0036] The protruding portion of the innermost longitudinal groove wall 17 is provided in
order to be able to directly screw down the panels by means of screws 18 with countersunk
heads through the cladding panel 2 and the foam panel 1. So as to apply the screws
18 in the right place on the projecting portion of the inner longitudinal groove wall
17, that is, at a location where the screw 18 would not be screwed through the longitudinal
groove 12 in the foam panel 1, and also not against the edge of the finishing layer
3 such that it would be damaged by the head of the screw 18 when screwing it in, this
protruding portion of the inner longitudinal groove wall 16 has a longitudinal groove
19 into which the tip of the screw 18 should be positioned. The longitudinal groove
12 in the foam panel 1 that is located below the inner longitudinal groove wall 16,
has a depth D
1 which is preferably smaller than the distance from the longitudinal groove 19 to
the free end of the inner longitudinal groove wall 17. As a result, the screws 18
can be screwed into the panel perpendicularly without blocking the longitudinal groove
12 in the foam panel 1.
[0037] In Figure 4, the joint between two panels is shown along the longitudinal sides thereof.
In this figure, it is clear to see that, since the longitudinal groove 12 is located
in the projecting portion of the inner longitudinal groove wall 17 is, the protruding
portion of the inner longitudinal groove wall 17 and the screws 18 applied therein
are hidden from view when an adjacent panel with the longitudinal tongue 9 of the
cladding panel 2 is introduced into the longitudinal groove 12 of the adjacent cladding
panel 2.
[0038] In the figures, the longitudinal tongue 13 of the underlying foam panel 1 has a portion
21 with parallel lateral faces and further includes a distal portion 22 which narrows
in the direction of the free end of the tongue 13. The portion 21 with parallel lateral
faces is provided to, up to a predetermined depth D
2 of the longitudinal groove 12 in the foam panel 1, make contact with the lateral
walls thereof in such a way that no air can flow between the abutting foam panels
1, in spite of the fact that a gap remains between these foam panels so that the cladding
panels 2 can always be attached abutting perfectly against each other. The longitudinal
tongue 9 in the cladding panel 2 has a length L
3 which is substantially equal to the depth D
2 over which the longitudinal tongue 13 makes contact with the walls of the longitudinal
groove 12 in such a way that the tongues 9, 13 of the cladding panel and of the foam
panel can easily be slid into their grooves 8, 12 simultaneously. Due to the narrowing
distal portion 22 of the longitudinal tongue 13 in the foam panel 1, when two adjacent
panels are slid into each other, an automatic centring of the two panels relative
to each other is obtained, allowing the longitudinal tongues to easily be pushed into
the longitudinal grooves.
[0039] As can be seen in Figures 3 and 5, the end groove 10 in the cladding panel 2 is formed
by an outer end groove wall 23, which is provided on the outside of the finishing
layer 3, and by an inner end groove wall 24, which is fully supported by the foam
panel 1. The outer end groove wall 23 is provided to, as shown in Figure 5, fit against
the cladding panel 2 of an adjacent panel. The inner end groove wall 24 has a length
L
4 which is greater than the length L
5 of the outer end groove wall 23 such that a portion of the inner end groove wall
24 extends beyond the outer end groove wall 23. Preferably, the inner end groove wall
24 will project beyond the outer end groove wall 23 over such a distance that the
length L
4 of the inner end groove wall 24 is substantially equal to the depth D
3 of the end groove 14 in the foam panel 1. As can be seen in Figure 3, the end tongue
15 of the foam panel 1 is located on the other side of the panel substantially completely
under the end tongue 11 of the cladding panel 1, such that it does not protrude and
consequently cannot be damaged in the packaging. In other words, as a result, the
cladding panel and the foam panel have substantially the same width. The additional
overlap between the end tongue 11 of the cladding panel and the inner end groove wall
23 further provides an extra barrier against drafts and further provides an additional
guide surface when sliding the panels together along their end sides.
[0040] In the figures, the end tongue 15 of the underlying foam panel 1 has a portion 25
with parallel lateral faces and further includes a distal portion 26 which narrows
in the direction of the free end of the tongue 15. The portion 25 with parallel lateral
faces is provided to, up to a predetermined depth D
4 of the end groove 14 in the foam panel 1, make contact with the lateral walls thereof
in such a way that no air can flow between the abutting foam panels 1, in spite of
the fact that a gap remains between these foam panels so that the cladding panels
2 can always be attached abutting perfectly against each other. The end tongue 11
in the cladding panel 2 has a length L
6 which is substantially equal to the length L
3 of the longitudinal tongue 9 and also to the depth D
4 over which the end tongue 15 of the foam panel 1 makes contact with the walls of
the end groove 14 in such a way that the tongues 11, 15 of the cladding panel and
of the foam panel can easily be slid into their grooves 10, 14 simultaneously. Due
to the narrowing distal portion 26 of the end tongue 15 in the foam panel 1, when
two adjacent panels are slid into each other, an automatic centring of the two panels
relative to each other is obtained, allowing the end tongues to easily be pushed into
the end grooves.
1. A system for insulating and finishing walls, having rectangular panels which fit into
each other via a tongue-and-groove joint and that are constructed from an insulating
foam panel (1) made of a rigid foam, said foam panel being covered with a flat, solid
cladding panel (2) which has an upper side provided with a finishing layer (3), said
cladding panel (2) and said foam panel (1) each having a first longitudinal (4, 4')
and a first end side (6, 6') and a second longitudinal (5, 5') and a second end side
(7, 7'), wherein the first longitudinal side (4) of the cladding panel (2) is provided
with a longitudinal groove (8), the second longitudinal side (5) with a longitudinal
tongue (9), the first end side (6) with an end groove (10) and the second end side
(7) with an end tongue (11), with said longitudinal tongue (9) fitting into said longitudinal
groove (8), and said end tongue (11) into said end groove (10) to form said tooth-and-groove
joint between the panels,
wherein said tongue-and-groove joint is a double tongue-and-groove joint, the first
longitudinal side (4') of the rigid foam panel (1) being provided with a further longitudinal
groove (12), the second longitudinal side (5') with a further longitudinal tongue
(13), the first end side (6') with a further end groove (14) and the second end side
(7') with a further end tongue (15), said further longitudinal tongue (13) fitting
into said further longitudinal groove (12), and said further end tongue (15) into
said further end groove (14), to form a further tongue-and-groove joint between the
panels, and
wherein said longitudinal groove (8) in the cladding panel (2) is formed by an outer
longitudinal groove wall (16), which is provided with said finishing layer (3), and
by an inner longitudinal groove wall (17), which is fully supported by the foam panel
(1) and having a portion which projects beyond the outer longitudinal groove wall
(16), characterised in that
said system further includes screws (18) with countersunk heads in order to screw
said panels through the protruding portion of the inner longitudinal groove wall (17)
of the cladding panel (2) and through the foam panel (1) against said wall.
2. System according to claim 1, characterised in that said foam panel (1) has a compressive strength, measured according to EN 826:2013
at a strain of 10 %, of greater than 80 kPa, preferably of greater than 100 kPa.
3. System according to claim 1 or 2, characterised in that said foam panel (1) is made of polyisocyanurate foam, of polyurethane foam, or polystyrene
foam, preferably polyisocyanurate foam.
4. A system for insulating and finishing walls, having rectangular panels which fit into
each other via a tongue-and-groove joint and that are constructed from an insulating
foam panel (1) covered with a flat, solid cladding panel (2) which has an upper side
provided with a finishing layer (3), said cladding panel (2) and said foam panel (1)
each having a first longitudinal (4, 4') and a first end side (6, 6') and a second
longitudinal (5, 5') and a second end side (7, 7'), wherein the first longitudinal
side (4) of the cladding panel (2) is provided with a longitudinal groove (8), the
second longitudinal side (5) with a longitudinal tongue (9), the first end side (6)
with an end groove (10) and the second end side (7) with an end tongue (11), with
said longitudinal tongue (9) fitting into said longitudinal groove (8), and said end
tongue (11) into said end groove (10) to form said tooth-and-groove joint between
the panels,
wherein said tongue-and-groove joint is a double tongue-and-groove joint, the first
longitudinal side (4') of the foam panel (1) being provided with a further longitudinal
groove (12), the second longitudinal side (5') with a further longitudinal tongue
(13), the first end side (6') with a further end groove (14) and the second end side
(7') with a further end tongue (15), said further longitudinal tongue (13) fitting
into said further longitudinal groove (12), and said further end tongue (15) into
said further end groove (14), to form a further tongue-and-groove joint between the
panels, and
wherein said longitudinal groove (8) in the cladding panel (2) is formed by an outer
longitudinal groove wall (16), which is provided with said finishing layer (3), and
by an inner longitudinal groove wall (17), which is fully supported by the foam panel
(1) and having a portion which projects beyond the outer longitudinal groove wall
(16), characterised in that
said foam panel (1) comprises a flexible foam panel with a compressive strength, measured
according to EN 826:2013 at a strain of 10 %, of less than 40 kPa, and said system
further has screws (18) with countersunk heads in order to screw said panels through
the protruding portion of the inner longitudinal groove wall (17) of the cladding
panel (2) and through the foam panel (1) against said wall.
5. System according to claim 4, characterised in that said flexible foam panel comprises an agglomerated foam.
6. System according to claim 4 or 5, characterised in that said flexible foam panel has a compressive strength, measured according to EN 826:2013
at a strain of 10 %, of less than 30 kPa, preferably of less than 20 kPa, and more
preferably of less than 10 kPa.
7. System according to any of claims 4 to 6, characterised in that said flexible foam panel has a compressive strength, measured according to EN 826:2013
at a strain of 10%, of greater than 1 kPa, preferably of greater than 2 kPa, and more
preferably of greater than 3 kPa.
8. System according to any of claims 4 to 7, characterised in that the flexible foam panel has a density which is greater than 40 kg/m3, preferably greater than 50 kg/m3, more preferably greater than 60 kg/m3 and most preferably greater than 70 kg/m3.
9. System according to any of claims 1 to 8, characterised in that said first longitudinal side (4) of the cladding panel (2) is located on the same
side of the panel as the first longitudinal side (4') of the foam panel (1), and said
first end side (6) of the cladding panel (2) is located on the same side of the panel
as the first end side (6') of the foam panel (1).
10. System according to claim 9, characterised in that said screws (18) are provided to be screwed through the inner longitudinal groove
wall (17) at a distance from the free end of the inner longitudinal groove wall (17)
that is greater than the depth (D1) of said further longitudinal groove (12), where, at said distance from the free
end of the inner longitudinal groove (17) a longitudinal groove (19) is preferably
provided to which the screws (18) can be applied.
11. System according to any of claims 1 to 10, characterised in that the cladding panel (2) has an underside through which it is attached on an upper
side of the foam panel (1), the underside of the cladding panel (2) having a circumferential
edge (20) which substantially coincides with the circumferential edge (20) of the
upper side of the foam panel (1).
12. System according to any of claims 1 to 11, characterised in that said foam panel (1) has a thickness (d2) of at least 2 cm, and preferably of at least 3 cm.
13. System according to any of claims 1 to 12, characterised in that said cladding panel (2) has a thickness (d1) of between 5 and 25 mm, preferably between 6 and 18 mm.
14. System according to any of claims 1 to 13, characterised in that the outer longitudinal groove wall (16) of said longitudinal groove (8) has a free
end which is provided in order to connect against the cladding panel (2) of an adjacent
panel.
15. System according to any of claims 1 to 14, characterised in that the protruding portion of the inner longitudinal groove wall (17) of said longitudinal
groove (8) projects over a distance of at least 15 mm, preferably over a distance
of at least 20 mm, beyond the outer longitudinal groove wall (16) of said longitudinal
groove (8).
16. System according to any of claims 1 to 15, characterised in that said panels are screwed against said wall by means of said screws (18).